CN101570431A - Natural jade-like tile and manufacturing method thereof - Google Patents
Natural jade-like tile and manufacturing method thereof Download PDFInfo
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- CN101570431A CN101570431A CNA2009101434577A CN200910143457A CN101570431A CN 101570431 A CN101570431 A CN 101570431A CN A2009101434577 A CNA2009101434577 A CN A2009101434577A CN 200910143457 A CN200910143457 A CN 200910143457A CN 101570431 A CN101570431 A CN 101570431A
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Abstract
A natural jade-like tile is mainly made from the following chemical raw materials by mass percent: 52.03-74.52% of SiO2, 15.55-32.25% of Al2O3, 0.12-1.28% of Fe2O3, 0.04-0.68% of TiO2, 0.01-1.46% of CaO, 0.01-0.2% of MgO, 0.07-5.34% of K2O and 0.16-8.88% of Na2O. A manufacturing method thereof comprises the following steps: (1) mixing 8-40% of semitransparent jade micropowder by weight percent and 60-92% of different developing adobe powder by weight percent as adobe facing, and randomly distributing the mixture on the basis of a predetermined design; and (2) preparing bottom powder materials by 30-50% of micropowder facing by weight percent and 50-70% of bottom materials by weight percent for the whole adobe, wherein, the mixing ratio of the two powdered materials can be preset.
Description
Technical field
The present invention relates to a kind of building and ornament materials and manufacture method thereof, particularly a kind of natural jade-like tile and manufacture method thereof.
Background technology
Modern society, the moulding of buildings is various day by day, function is also perfect day by day, high-tech is applied to building field more and more, each product all is the research and development point of self product with meeting the market requirement, more and more be tending towards nature, elegance, tool personality elements till now from early stage magnificent decorative effect, and the market requirement that needs durable, environmental protection, grows with each passing hour.
Ceramic is strong with its adaptability, density is high, various in style, pattern abundant, good decorating effect, easily maintenance, and any surface finish such as mirror, when it is applied to suitable environment, because reaching its maturity of production technology, the pattern of product are also more and more near true to nature naturally, so favored by the human consumer.
In the prior art, the polished tile glossiness is undesirable, and its decorative effect is not as lithotome, and lithotome is good because of its native texture, glossiness, is subjected to the favor of certain customers; But because of its higher radiativity, make us hang back, though the polished tile of the natural-like stone that occurs on the market on decorative effect to a certain extent near lithotome, still have certain gap.
Each enterprise is constantly studied the polished tile new technology all the time, tries hard to develop the product that performance is more superior, quality is higher.The client needs texture color and penetrating sense near lithotome, and its texture exquisiteness, stereoscopic sensation are strong, good decorating effect, texture, didirtresistance, wear resistance, glossiness parameter are all excellent, the new ceramics product of long service life.
Summary of the invention
The objective of the invention is to overcome the shortcoming of prior art, provide a kind of good decorating effect, exquisite in texture, third dimension of patterns strong, natural jade-like tile and manufacture method thereof that compact and uniform structure, little, the easy maintenance of shrinkage strain, protection against the tide, antifouling property be good, have translucent beautiful texture, long service life.
The objective of the invention is to be achieved through the following technical solutions:
A kind of natural jade-like tile, the mass percent of described ceramic tile main raw material chemical constitution is: SiO
252.03～74.52%, Al
2O
315.55～32.25%, Fe
2O
30.12～1.28%, TiO
20.04～0.68%, CaO 0.01～1.46%, MgO 0.01～0.2%, K
2O 0.07～5.34%, Na
2O 0.16～8.88%.
A kind of manufacture method of natural jade-like tile, described manufacturing approach craft step comprises: and buying → prescription formulation → batching ball milling → slurry → slurry is old → and the deironing → spraying drying of sieving → powder → powder is old → dispensing powder → secondary material distributing moulding → drying → burn till → polish → classification → nanometer polishing → classification → packing → warehouse-in;
Described manufacturing approach craft step also comprises:
(1) in the lining of adobe, the translucent beautiful matter micro mist of 8～40% weight percents is mixed with the different colour developing base powders of 60～92% weight percents, and make random distributing by predetermined design;
(2) in whole adobe, the allocation ratio of bottom surface material powder is: the micro mist lining of 30～50% weight percents, the bed material of 50～70% weight percents, the blending ratio of two kinds of powders can preset.
Described powder granularity weight percent is: 20～40 mesh screen residues: 0.5～27.1%; 60～80 mesh screen residues: 28～48.6%; 80～100 mesh screen residues: 10.4～27%; More than 100 mesh screen residues: 1.8～5.9%.
Described blank forming pressure: 〉=260bar.
Described blank forming frequency: 3.0～3.5 times/minute.
Described drying temperature: 180～230 ℃.
Described drying cycle: 60～90min.
Described firing temperature: 1170～1210 ℃.
Described firing temperature quench zone temperature: 610～620 ℃.
Described firing period: 60～90min.
The present invention adopts technique scheme can reach following beneficial effect:
1, creativeness.A kind of natural jade-like tile among the present invention is by the micro mist blank of translucent beautiful matter micro mist material, translucent block material and multiple color, the pattern and the texture that form by the predetermined design cloth, near natural jade, be to have a kind of of stereoscopic visual effect in the present all kinds of polished brick in porcelain character, good decorating effect, exquisite in texture, clean mark finds no identical product temporarily at ceramic field and occurs.
2, easily maintenance.A kind of natural jade-like tile among the present invention since translucent beautiful matter micro mist material sintering after near molten state, micro mist material proportion is high, so the glossiness on full sized brick surface and stain resistance are than higher, in use low suction, antifouling good, anti-aging, easier cleaning and maintenance, and corrosion-resistant.
3, good decorating effect.The manufacture method of a kind of natural jade-like tile among the present invention breaks through the production technique of traditional micro-powder brick, micro-powdered polishing brick and natural jade are organically combined, its pattern is true to nature naturally, imitative jade effect is extremely strong, the clean mark smoothness, add the translucent beautiful matter micro mist material of very high percentage low temperature and make lining, make and perceive depth direction intensive gradation sense in the exquisite green quality of brick face, and solved common polished tile anti-fouling poor performance, glossiness is low, gradation is clear inadequately, problems such as the interface is fuzzy, good decorating effect, transparent texture is good.Glossiness: 〉=90 °; Radioactivity: interior according to Ira≤0.8; Outer according to Ir≤1.1.
4, good product performance.The more common polished tile performance index of a kind of natural jade-like tile among the present invention is better: the product shrinking percentage is below 10%, and the product water-intake rate is below 0.04%, more than the product folding strength 35Mpa.
5, durable.A kind of natural jade-like tile stable performance among the present invention is subjected to time, environmental influence less, can keep for a long time as new sensation, and long service life has the vast market economic benefit.
6, use range is wide.A kind of natural jade-like tile among the present invention is not subjected to the suitable environment conditionality, can be widely used in various interior exterior walls and ground decoration.
7, stereoscopic sensation is strong.The core of the manufacture method of a kind of natural jade-like tile among the present invention is to utilize a high proportion of translucent beautiful matter micro mist material and translucent block material and the compound of blank and the different optical characteristic (printing opacity, refractive power, reflective) behind the different colour developing base powder sintering, utilize the contrast of powder with the high white material of various different colours, according to the distinct program cloth, form multi-level depth transparent effect.
8, penetrating sense well.A kind of natural jade-like tile among the present invention will reach beautiful matter transparent effect, require the ratio of translucent beautiful matter micro mist material in the lining high, and can with the blending in varing proportions of other powder, form the effect of the different depth of field at the different positions of brick, in the development of translucent beautiful material, select the raw mineral materials that itself has the transparency for use, wherein sodium content is higher, because of the melting temperature of sodium low, then the liquid glass that produces under the high temperature is more relatively, mullite crystal forms more perfectly, and cooling back crystal promptly presents translucent.
9, the market economy benefit is wide.The present invention is because the advantage that himself has can adapt to the demand of current society, and the anticipations of profit increase about 80% than the common ceramic tile output value, and the market economy effect is wide.
Embodiment
Below in conjunction with specific embodiment the present invention is described in further detail (blank unit is a mass percent):
Manufacture method and processing step: buying → prescription formulation → batching ball milling → slurry → slurry is old → deironing → spraying drying of sieving → powder → powder is old → dispensing powder → secondary material distributing moulding → drying → burn till (the bottom surface temperature while, more common micro-powder brick fell 5～10 ℃, and quench zone is controlled between 610～620 ℃) → polishing → classification → nanometer polishing → classification → packing → warehouse-in.
The present invention mixes the translucent beautiful matter micro mist of 8～40% weight percents, and makes random distributing by predetermined design in the lining of adobe with the different colour developing base powders of 60～92% weight percents; In whole adobe, the allocation ratio of bottom surface material powder is: the micro mist lining of 30～50% weight percents, the bed material of 50～70% weight percents, the blending ratio of two kinds of powders can preset.
Product adopts present domestic advanced person's leather belt material distributing processes forming method manufacturing to form among the present invention, adopts subregion location distributing process, controls colorant exactly and falls into the area of cloth of design in advance, makes that its transparent material is remarkably productive.
Ceramic tile glossiness among the present invention: 〉=90 °; Radioactivity: interior according to Ira≤0.8; Outer according to Ir≤1.1.
Other technologies among the present invention can adopt prior art.
Most preferred embodiment of the present invention is illustrated, and the further expansion that those of ordinary skill in the art is made according to the present invention all falls within protection scope of the present invention.
Claims (10)
1, a kind of natural jade-like tile is characterized in that: the mass percent of described ceramic tile main raw material chemical constitution is: SiO
252.03～74.52%, Al
2O
315.55～32.25%, Fe
2O
30.12～1.28%, TiO
20.04～0.68%, CaO 0.01～1.46%, MgO 0.01～0.2%, K
2O 0.07～5.34%, Na
2O 0.16～8.88%.
2, a kind of manufacture method of natural jade-like tile, described manufacturing approach craft step comprises: and buying → prescription formulation → batching ball milling → slurry → slurry is old → and the deironing → spraying drying of sieving → powder → powder is old → dispensing powder → secondary material distributing moulding → drying → burn till → polish → classification → nanometer polishing → classification → packing → warehouse-in;
It is characterized in that: described manufacturing approach craft step also comprises:
(1) in the lining of adobe, the translucent beautiful matter micro mist of 8～40% weight percents is mixed with the different colour developing base powders of 60～92% weight percents, and make random distributing by predetermined design;
(2) in whole adobe, the allocation ratio of bottom surface material powder is: the micro mist lining of 30～50% weight percents, the bed material of 50～70% weight percents, the blending ratio of two kinds of powders can preset.
3, the manufacture method of a kind of natural jade-like tile according to claim 2 is characterized in that: described powder granularity weight percent is: 20～40 mesh screen residues: 0.5～27.1%; 60～80 mesh screen residues: 28～48.6%; 80～100 mesh screen residues: 10.4～27%; More than 100 mesh screen residues: 1.8～5.9%.
4, the manufacture method of a kind of natural jade-like tile according to claim 2 is characterized in that: described blank forming pressure: 〉=260bar.
5, the manufacture method of a kind of natural jade-like tile according to claim 2 is characterized in that: described blank forming frequency: 3.0～3.5 times/minute.
6, the manufacture method of a kind of natural jade-like tile according to claim 2 is characterized in that: described drying temperature: 180～230 ℃.
7, the manufacture method of a kind of natural jade-like tile according to claim 2 is characterized in that: described drying cycle: 60～90min.
8, the manufacture method of a kind of natural jade-like tile according to claim 2 is characterized in that: described firing temperature: 1170～1210 ℃.
9, the manufacture method of a kind of natural jade-like tile according to claim 2 is characterized in that: described firing temperature quench zone temperature: 610～620 ℃.
10, the manufacture method of a kind of natural jade-like tile according to claim 2 is characterized in that: described firing period: 60～90min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2009101434577A CN101570431A (en) | 2009-05-26 | 2009-05-26 | Natural jade-like tile and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2009101434577A CN101570431A (en) | 2009-05-26 | 2009-05-26 | Natural jade-like tile and manufacturing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN101570431A true CN101570431A (en) | 2009-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2009101434577A Pending CN101570431A (en) | 2009-05-26 | 2009-05-26 | Natural jade-like tile and manufacturing method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320823A (en) * | 2011-06-14 | 2012-01-18 | 淄博工陶耐火材料有限公司 | Artificial jade as well as application and preparation method thereof |
| CN103252826A (en) * | 2012-02-16 | 2013-08-21 | 广东兴辉陶瓷集团有限公司 | Ceramic tile with natural-marble imitated lines and production method |
| CN106830891A (en) * | 2017-02-28 | 2017-06-13 | 江西省石湾环球陶瓷有限公司 | Rare earth tailings, ceramic tile waste material produce the production technology of lifelike stone effect ceramic tile |
| CN109251019A (en) * | 2018-09-30 | 2019-01-22 | 佛山市富域新材料有限公司 | Beautiful matter Ceramic Tiles and its production method |
| CN110963793A (en) * | 2019-11-21 | 2020-04-07 | 佛山欧神诺陶瓷有限公司 | Jade-imitating ceramic tile and preparation method thereof |
| CN116396065A (en) * | 2023-03-09 | 2023-07-07 | 佛山市富域新材料有限公司 | Ice jade ceramic tile and preparation method thereof |
-
2009
- 2009-05-26 CN CNA2009101434577A patent/CN101570431A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320823A (en) * | 2011-06-14 | 2012-01-18 | 淄博工陶耐火材料有限公司 | Artificial jade as well as application and preparation method thereof |
| CN102320823B (en) * | 2011-06-14 | 2013-09-25 | 淄博工陶耐火材料有限公司 | Artificial jade as well as application and preparation method thereof |
| CN103252826A (en) * | 2012-02-16 | 2013-08-21 | 广东兴辉陶瓷集团有限公司 | Ceramic tile with natural-marble imitated lines and production method |
| CN106830891A (en) * | 2017-02-28 | 2017-06-13 | 江西省石湾环球陶瓷有限公司 | Rare earth tailings, ceramic tile waste material produce the production technology of lifelike stone effect ceramic tile |
| CN109251019A (en) * | 2018-09-30 | 2019-01-22 | 佛山市富域新材料有限公司 | Beautiful matter Ceramic Tiles and its production method |
| CN110963793A (en) * | 2019-11-21 | 2020-04-07 | 佛山欧神诺陶瓷有限公司 | Jade-imitating ceramic tile and preparation method thereof |
| CN110963793B (en) * | 2019-11-21 | 2022-02-11 | 佛山欧神诺陶瓷有限公司 | Jade-imitating ceramic tile and preparation method thereof |
| CN116396065A (en) * | 2023-03-09 | 2023-07-07 | 佛山市富域新材料有限公司 | Ice jade ceramic tile and preparation method thereof |
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Application publication date: 20091104 |