CN101698595A - Simulated stonite ceramic tile and manufacture method thereof - Google Patents
Simulated stonite ceramic tile and manufacture method thereof Download PDFInfo
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- CN101698595A CN101698595A CN200910210463A CN200910210463A CN101698595A CN 101698595 A CN101698595 A CN 101698595A CN 200910210463 A CN200910210463 A CN 200910210463A CN 200910210463 A CN200910210463 A CN 200910210463A CN 101698595 A CN101698595 A CN 101698595A
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- ceramic tile
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- hilllock stone
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Abstract
The invention provides a simulated sonite ceramic tile, comprising the following main raw chemical components in percentage by mass: 52.03 to 74.52 percent of SiO2, 15.55 to 32.25 percent of Al2O3, 0.12 to 1.28 percent of Fe2O3, 0.04 to 0.68 percent of TiO2, 0.01 to 1.46 percent of CaO, 0.01 to 0.2 percent of MgO, 0.07 to 5.34 percent of K2O, and 0.16 to 8.88 percent of Na2O. Besides conventional steps of ceramic tile manufacture process, the manufacture process also comprises the following steps: (1) in powder materials of a tile blank, mixing 30 to 50 percent of semitransparent jade micro powder and 50 to 70 percent of different color blank powder materials by weight, and preparing random cloth; and (2) mixing two crushed block-making micro powder materials in proportion by adopting belt roller press technology, and rolling the materials into natural blocks with irregular shapes, and distributing the blocks into the powder materials of the tile blank integrally and evenly to ensure that fine lines like natural fracture are concealed in partial blocks.
Description
Technical field
The present invention relates to a kind of building and ornament materials and manufacture method thereof, particularly a kind of apery is made hilllock stone ceramic tile and manufacture method thereof.
Background technology
Modern society, the moulding of buildings is various day by day, function is also perfect day by day, high-tech is applied to building field more and more, each product all is the research and development point of self product with meeting the market requirement, more and more be tending towards nature, elegance, tool personality elements till now from early stage magnificent decorative effect, and the market requirement that needs durable, environmental protection, grows with each passing hour.
Ceramic is strong with its adaptability, density is high, various in style, pattern abundant, good decorating effect, easily maintenance, and any surface finish such as mirror, when it is applied to suitable environment, because reaching its maturity of production technology, the pattern of product are also more and more near true to nature naturally, so favored by the human consumer.
Existing artificial hilllock, market stone, its decorative effect is near lithotome, and its native texture is good, color abundant, bright in colour, is subjected to the favor of certain customers; But because of its higher radiativity, the fastness to rubbing of extreme difference and antifouling property, but make us hang back.
Each enterprise of China is constantly studied the polished tile new technology all the time, tries hard to develop the product that performance is more superior, quality is higher.The client needs texture color and penetrating sense near lithotome, and its texture exquisiteness, stereoscopic sensation are strong, good decorating effect, texture, didirtresistance, wear resistance, glossiness parameter are all excellent, the new ceramics product of long service life.
Summary of the invention
The objective of the invention is to overcome the technological deficiency of existing artificial hilllock stone, provide a kind of good decorating effect, exquisite in texture, third dimension of patterns strong, and compact and uniform structure, fastness to rubbing is strong, antifouling property good, easy maintenance, protection against the tide, apery with translucent beautiful texture, long service life are made hilllock stone ceramic tile and manufacture method thereof.
The objective of the invention is to be achieved through the following technical solutions:
A kind of apery is made the hilllock stone ceramic tile, and the mass percent of described ceramic tile main raw material chemical composition is: SiO
252.03~74.52%, Al
2O
315.55~32.25%, Fe
2O
30.12~1.28%, TiO
20.04~0.68%, CaO 0.01~1.46%, MgO 0.01~0.2%, K
2O 0.07~5.34%, Na
2O 0.16~8.88%.
A kind of apery is made the manufacture method of hilllock stone ceramic tile, and described manufacturing approach craft step comprises: and buying → prescription formulation → batching ball milling → slurry → slurry is old → and the deironing → spraying drying of sieving → powder → powder is old → dispensing powder → cloth moulding → drying → burn till → polish → classification → nanometer polishing → classification → packing → warehouse-in;
Described manufacturing approach craft step also comprises:
(1) in the lining of adobe, the translucent beautiful matter micro mist material of 30~50% weight percents is mixed mutually with the different colour developing base powders of 50~70% weight percents, and make random distributing;
(2) adopt belt roll-in technology, be rolled into erose bulk naturally after two kinds of good clamp dog micro mist linings of fragmentation are mixed in proportion mutually, and integral body is distributed in the adobe lining equably, and make the trickle lines that are implied with in the part bulk as the natural fracture;
(3) clamp dog micro mist lining phase blended weight percent ratio is: 70~90% translucent beautiful matter micro mist material, 10~30% colored fabrics, the blending ratio of two kinds of powders both can preset, also can be at random.
Described powder granularity weight percent is: below 20~40 mesh screen residues: 0.5~27.1%; 60~80 mesh screen residues: 28~48.6%; 80~100 mesh screen residues: 10.4~27%; More than 100 mesh screen residues: 1.8~5.9%.
Described blank forming pressure: 〉=260Mpa.
Described blank forming frequency: 3.2~3.8 times/minute.
Described drying temperature: 180~230 ℃.
Described drying cycle: 60~90min.
Described firing temperature: 1170~1210 ℃.
Described firing temperature quench zone temperature: 520~550 ℃.
Described firing period: 60~90min.
The present invention adopts technique scheme can reach following beneficial effect:
1, creativeness.A kind of apery among the present invention is made the hilllock stone ceramic tile by high and new technology technology reduction rostone true to nature texture, entire body bag skin texture reaches top simulated effect, the natural stone rhythm, near existing rostone, be to have a kind of of stereoscopic visual effect in the present all kinds of polished brick in porcelain character, good decorating effect, exquisite in texture, clean mark finds no identical product temporarily at ceramic field and occurs.
2, easily maintenance.A kind of apery among the present invention make the hilllock stone ceramic tile by translucent beautiful matter micro mist material sintering after near molten state, micro mist material proportion is high, so the glossiness on full sized brick surface and stain resistance are than higher, in use low suction, antifouling good, anti-aging, easier cleaning and maintenance, and corrosion-resistant.
3, good decorating effect.The manufacture method that a kind of apery among the present invention is made the hilllock stone ceramic tile breaks through the production technique of traditional micro-powder brick, micro-powdered polishing brick and rostone processing technology are organically combined, its pattern is true to nature naturally, imitative rostone effect is extremely strong, the clean mark smoothness, add the translucent beautiful matter micro mist material of very high percentage low temperature and make lining, make and perceive depth direction intensive gradation sense in the exquisite green quality of brick face, and problems such as existing rostone antifouling property is poor, intensity is low, wear no resistance have been solved, good decorating effect, transparent texture is good.Glossiness: 〉=90 °; Radioactivity: interior according to Ira≤0.5; Outer according to Ir≤0.9.
4, good product performance.It is better that a kind of apery among the present invention is made the more common polished tile performance index of hilllock stone ceramic tile: the product shrinking percentage is below 10%, and the product water-intake rate is below 0.05%, more than the product folding strength 35Mpa.
5, durable.A kind of apery among the present invention is made hilllock stone ceramic tile stable performance, is subjected to time, environmental influence less, can keep for a long time as new sensation, and long service life has the vast market economic benefit.
6, use range is wide.A kind of apery among the present invention is made the hilllock stone ceramic tile and is not subjected to the suitable environment conditionality, has overcome the wear-resisting antifouling property problem of existing rostone fully, can be widely used in various interior exterior walls and ground decoration.
7, quality densification, anti-folding degree are strong, superpower antifouling.The present invention adopts most advanced and sophisticated firing process production, high-compactness, the product compact internal structure, indeformable, do not ftracture, frangibility not; And tool utmost point low water absorption, soil pick-up not, stable performance is not corroded by various materials.
8, highly polished.The present invention handles by special nanometer glossing, makes product both keep the landscape charm of rostone, makes it have more highly polished, anti-pressure and abrasion-proof, environmental protection, multiple characteristics such as radiationless again.
9, the market economy benefit is wide.The present invention is because the advantage that himself has can adapt to the demand of current society, and the anticipations of profit increase about 30~50% than common ceramic tile, and the market economy benefit is wide.
Embodiment
Below in conjunction with specific embodiment the present invention is described in further detail:
The manufacturing approach craft step: buying → prescription formulation → batching ball milling → slurry → slurry is old → and the deironing → spraying drying of sieving → powder → powder is old → dispensing powder → cloth moulding → drying → burn till → polish → classification → nanometer polishing → classification → packing → warehouse-in.
The present invention mixes the translucent beautiful matter micro mist of 30~50% weight percents mutually with the different colour developing base powders of 50~70% weight percents, and makes random distributing in the lining of adobe; Adopt belt roll-in technology, be rolled into erose bulk naturally after two kinds of good clamp dog micro mist linings of fragmentation are mixed in proportion mutually, and integral body is distributed in the adobe lining equably, and make the trickle lines that are implied with in the part bulk as the natural fracture; Clamp dog micro mist lining phase blended weight percent ratio is: 70~90% translucent beautiful matter micro mist material, 10~30% colored fabrics, the blending ratio of two kinds of powders both can preset, also can be at random.
Apery is made the glossiness of hilllock stone ceramic tile among the present invention: 〉=90 °; Radioactivity: interior according to Ira≤0.5; Outer according to Ir≤0.9.
Other technologies among the present invention, technology can adopt prior art.
Most preferred embodiment of the present invention is illustrated, and the further expansion that those of ordinary skill in the art makes according to the present invention all falls into protection scope of the present invention.
Claims (10)
1. an apery is made the hilllock stone ceramic tile, it is characterized in that: the mass percent of described ceramic tile main raw material chemical composition is: SiO
252.03~74.52%, Al
2O
315.55~32.25%, Fe
2O
30.12~1.28%, TiO
20.04~0.68%, CaO 0.01~1.46%, MgO 0.01~0.2%, K
2O 0.07~5.34%, Na
2O 0.16~8.88%.
2. an apery is made the manufacture method of hilllock stone ceramic tile, and described manufacturing approach craft step comprises: and buying → prescription formulation → batching ball milling → slurry → slurry is old → and the deironing → spraying drying of sieving → powder → powder is old → dispensing powder → cloth moulding → drying → burn till → polish → classification → nanometer polishing → classification → packing → warehouse-in; It is characterized in that:
Described manufacturing approach craft step also comprises:
(1) in the lining of adobe, the translucent beautiful matter micro mist material of 30~50% weight percents is mixed mutually with the different colour developing base powders of 50~70% weight percents, and make random distributing;
(2) adopt belt roll-in technology, be rolled into erose bulk naturally after two kinds of good clamp dog micro mist linings of fragmentation are mixed in proportion mutually, and integral body is distributed in the adobe lining equably, and make the trickle lines that are implied with in the part bulk as the natural fracture;
(3) clamp dog micro mist lining phase blended weight percent ratio is: 70~90% translucent beautiful matter micro mist material, 10~30% colored fabrics, the blending ratio of two kinds of powders both can preset, also can be at random.
3. a kind of apery according to claim 2 is made the manufacture method of hilllock stone ceramic tile, it is characterized in that: described powder granularity weight percent is: below 20~40 mesh screen residues: 0.5~27.1%; 60~80 mesh screen residues: 28~48.6%; 80~100 mesh screen residues: 10.4~27%; More than 100 mesh screen residues: 1.8~5.9%.
4. a kind of apery according to claim 2 is made the manufacture method of hilllock stone ceramic tile, it is characterized in that: described blank forming pressure: 〉=260Mpa.
5. a kind of apery according to claim 2 is made the manufacture method of hilllock stone ceramic tile, it is characterized in that: described blank forming frequency: 3.2~3.8 times/minute.
6. a kind of apery according to claim 2 is made the manufacture method of hilllock stone ceramic tile, it is characterized in that: described drying temperature: 180~230 ℃.
7. a kind of apery according to claim 2 is made the manufacture method of hilllock stone ceramic tile, it is characterized in that: described drying cycle: 60~90min.
8. a kind of apery according to claim 2 is made the manufacture method of hilllock stone ceramic tile, it is characterized in that: described firing temperature: 1170~1210 ℃.
9. a kind of apery according to claim 8 is made the manufacture method of hilllock stone ceramic tile, it is characterized in that: described firing temperature quench zone temperature: 520~550 ℃.
10. a kind of apery according to claim 2 is made the manufacture method of hilllock stone ceramic tile, it is characterized in that: described firing period: 60~90min.
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CN200910210463A CN101698595A (en) | 2009-11-03 | 2009-11-03 | Simulated stonite ceramic tile and manufacture method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103252826A (en) * | 2012-02-16 | 2013-08-21 | 广东兴辉陶瓷集团有限公司 | Ceramic tile with natural-marble imitated lines and production method |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1900012A (en) * | 2005-09-27 | 2007-01-24 | 广东博华陶瓷有限公司 | Aritifical stone polished brick and its producing method |
CN101172354A (en) * | 2006-10-31 | 2008-05-07 | 陈莉 | Ceramic tile strip shaped grain granulation method and apparatus |
CN101190837A (en) * | 2006-11-27 | 2008-06-04 | 罗永杰 | Granite imitation ceramic tile |
CN101190840A (en) * | 2006-11-27 | 2008-06-04 | 罗永杰 | Hetian jade imitation ceramic tile and preparation method thereof |
CN101195536A (en) * | 2006-12-08 | 2008-06-11 | 罗永杰 | Imitating stone ceramic tile producing method |
-
2009
- 2009-11-03 CN CN200910210463A patent/CN101698595A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1900012A (en) * | 2005-09-27 | 2007-01-24 | 广东博华陶瓷有限公司 | Aritifical stone polished brick and its producing method |
CN101172354A (en) * | 2006-10-31 | 2008-05-07 | 陈莉 | Ceramic tile strip shaped grain granulation method and apparatus |
CN101190837A (en) * | 2006-11-27 | 2008-06-04 | 罗永杰 | Granite imitation ceramic tile |
CN101190840A (en) * | 2006-11-27 | 2008-06-04 | 罗永杰 | Hetian jade imitation ceramic tile and preparation method thereof |
CN101195536A (en) * | 2006-12-08 | 2008-06-11 | 罗永杰 | Imitating stone ceramic tile producing method |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103252826A (en) * | 2012-02-16 | 2013-08-21 | 广东兴辉陶瓷集团有限公司 | Ceramic tile with natural-marble imitated lines and production method |
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Application publication date: 20100428 |