CN103252826A - Ceramic tile with natural-marble imitated lines and production method - Google Patents
Ceramic tile with natural-marble imitated lines and production method Download PDFInfo
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- CN103252826A CN103252826A CN2012100345597A CN201210034559A CN103252826A CN 103252826 A CN103252826 A CN 103252826A CN 2012100345597 A CN2012100345597 A CN 2012100345597A CN 201210034559 A CN201210034559 A CN 201210034559A CN 103252826 A CN103252826 A CN 103252826A
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- ceramic tile
- strain line
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- natural marble
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Abstract
The invention relates to a ceramic tile with natural-marble imitated lines and a production method. Chemical composition of main materials of the ceramic tile includes, by weight, 52.03-74.52% of SiO2 (silicon dioxide), 15.55-32.25% of Al2O3 (aluminum oxide), 0.12-1.28% of Fe2O3 (iron oxide), 0.04-0.68% of TiO2 (titanium dioxide), 0.01-1.46% of CaO (calcium oxide), 0.01-0.2% of MgO (magnesium oxide), 0.07-5.34% of K2O (potassium oxide) and 0.16-8.88% of Na2O (sodium oxide). Processing step of the production method includes (1), in adobe surface materials, mixing 10-50% of semitransparent micro jade powder and 50-90% of different coloration adobe powder, and distributing materials randomly; (2), enabling natural-fracture shaped fine lines to be hidden in part of the surface materials by a belt cloth technology; and (3), presetting proportions through computer control, wherein the weight percentage of line materials is 5-10%, and distributing the materials randomly by a roller. The ceramic tile is delicate, clear and compact in texture, easy to maintain, good in decorative effect, endurable, wide in application range, high in fracture and dirt resistance, high in fineness, and has large marketing and economic benefits.
Description
Technical field
The present invention relates to a kind of ceramic tile and manufacture method thereof of architectural decoration, particularly relate to a kind of ceramic tile and manufacture method of imitating natural marble strain line.
Background technology
Modern society, the moulding of building is various day by day, function is also perfect day by day, high-tech is applied to building field more and more, each product all is the research and development point of self product with meeting the market requirement, more and more be tending towards nature, elegance, tool personality elements till now from early stage magnificent decorative effect, and the market demand that needs durable, environmental protection, grows with each passing hour.
Ceramic is strong with its adaptability, density is high, various in style, pattern abundant, good decorating effect, easily maintenance, and any surface finish such as mirror, when it is applied to suitable environment, because reaching its maturity of production technology, the pattern of product is also more and more near true to nature naturally, so favored by the consumer.
The existing natural strain line marble in market, its native texture is good, color is abundant, bright in colour, is subjected to the favor of certain customers; But because of its higher radiativity, the abrasion resistance of extreme difference and antifouling property, but make us hang back.
Each enterprise of China is constantly studied the polished bricks new technology all the time, tries hard to develop the product that performance is more superior, quality is higher.The client needs the texture color near lithotome, and its strain line exquisiteness, third dimension are strong, good decorating effect, texture, soil resistance, wearability, glossiness parameter are all excellent, the new ceramics product of long service life.
Summary of the invention
The objective of the invention is to overcome the existing marmorean technical disadvantages of natural strain line, provide a kind of good decorating effect, exquisite in texture, strain line third dimension strong, and compact and uniform structure, abrasion resistance is strong, antifouling property good, ceramic tile and the manufacture method of the imitating natural marble strain line of easy maintenance, protection against the tide, long service life.
The objective of the invention is to be achieved through the following technical solutions:
A kind of ceramic tile of imitating natural marble strain line, the mass percent of described ceramic tile primary raw material chemical composition is: SiO
252.03～74.52%, Al
2O
315.55～32.25%, Fe
2O
30.12～1.28%, TiO
20.04～0.68%, CaO 0.01～1.46%, MgO 0.01～0.2%, K
2O 0.07～5.34%, Na
2O 0.16～8.88%.
A kind of manufacture method of ceramic tile of imitating natural marble strain line, comprising following manufacturing approach craft step: buying → prescription formulates → batching ball milling → slurry → slurry is old → and the deironing → spray-drying of sieving → powder → powder is old → dispensing powder → cloth moulding → drying → burn till → polish → classification → nanometer polishing → classification → packing → warehouse-in, it is characterized in that:
Described manufacturing approach craft step also comprises:
(1) in the fabric of adobe, the translucent beautiful matter micro mist of 10～50% percentage by weights is mixed mutually with the different colour developing base powders of 50～90% percentage by weights, and make random distributing;
(2) adopt the leather belt material distributing technology, two kinds of good clamp dog micro mist fabrics of fragmentation are mixed the back cloth in proportion mutually become the erose shape of heap naturally, and integral body is distributed in the adobe fabric equably, and makes the trickle lines that are implied with in the part fabric as the intrinsic fracture;
(3) the shared percentage by weight ratio of lines material is: 5～10%, ratio is preset the roller random distributing by computer control.
Described powder granularity percentage by weight is: below 20～40 mesh screen residues: 0.5～27.1%; 60～80 mesh screen residues: 28～48.6%; 80～100 mesh screen residues: 10.4～27%; More than 100 mesh screen residues: 1.8～5.9%.
Described blank forming pressure: 〉=260Mpa.
Described blank forming frequency: 3.2～3.8 times/minute.
Described baking temperature: 180～230 ℃.
Described arid cycle: 60～90min.
Described firing temperature: 1170～1210 ℃.
Described firing temperature quench zone temperature: 1100～600 ℃.
Described firing period: 60～90min.
The present invention adopts technique scheme can reach following beneficial effect:
1, creativeness.A kind of imitative natural strain line marble ceramic tile among the present invention is by high and new technology technology reduction artificial stone true to nature texture, entire body bag skin texture reaches top simulated effect, the natural stone rhythm, approach existing natural strain line marble, be to have a kind of of stereoscopic visual effect in the present all kinds of polished brick in porcelain character, good decorating effect, exquisite in texture, clean mark finds no identical product temporarily at ceramic field and occurs.
2, easily maintenance.The present invention by translucent beautiful matter micro mist material sintering after near molten condition, micro mist material proportion is high, so the glossiness on full sized brick surface and stain resistance than higher, in use hang down suction, antifouling good, anti-aging, easier cleaning and maintenance, and corrosion-resistant.
3, good decorating effect.The manufacture method of a kind of imitative natural strain line marble ceramic tile among the present invention breaks through the production technology of traditional micro-powder brick, micro-powdered polishing brick and strain line ceramic tile process technology are organically combined, its pattern is true to nature naturally, imitative strain line marbling effect is extremely strong, the clean mark smoothness, add the translucent beautiful matter micro mist material of very high percentage low temperature and make fabric, make in the exquisite green quality of brick face and perceive the strong stereovision of depth direction, and problems such as the natural marble antifouling property is poor, intensity is low, wear no resistance have been solved, good decorating effect, transparent texture is good.Glossiness: 〉=90 °; Radioactivity: interior according to Ira≤0.5; Outer according to Ir≤0.9.
4, good product performance.A kind of imitative more common polished bricks performance index of natural strain line marble ceramic tile among the present invention is better: the product shrinkage factor is below 10%, and the product water absorption rate is below 0.05%, more than product rupture strength 35 Mpa.
5, durable.A kind of imitative natural strain line marble ceramic tile stable performance among the present invention is subjected to time, environmental influence less, can keep for a long time as new sensation, and long service life has the vast market economic benefit.
6, the scope of application is wide.A kind of imitative natural strain line marble ceramic tile among the present invention is not subjected to the suitable environment conditionality, has overcome the marmorean wear-resisting antifouling property problem of natural strain line fully, can be widely used in various interior exterior walls and ground decoration.
7, quality densification, anti-folding degree are strong, superpower antifouling.The present invention adopts most advanced and sophisticated firing process production, high-compactness, the product compact internal structure, indeformable, do not ftracture, frangibility not; And tool utmost point low water absorption, soil pick-up not, stable performance is not corroded by various materials.
8, highly polished.Multiple characteristics such as the present invention handles by special nanometer glossing, makes product both keep the marmorean landscape charm of natural strain line, makes it have more highly polished, anti-pressure and abrasion-proof again, and environmental protection is radiationless.
9, the market economy benefit is wide.The present invention is because the advantage that himself has can adapt to the demand of current society, and the anticipations of profit increase about 30～50% than the common ceramic tile output value, and the market economy effect is wide.
The specific embodiment
Below in conjunction with specific embodiment the present invention is described in further detail (blank unit is mass percent):
Manufacture method and processing step: buying → prescription formulates → batching ball milling → slurry → slurry is old → and the deironing → spray-drying of sieving → powder → powder is old → dispensing powder → cloth moulding → drying → burn till → polish → classification → nanometer polishing → classification → packing → warehouse-in.
The present invention mixes the translucent beautiful matter micro mist of 10～50% percentage by weights mutually with the different colour developing base powders of 50～90% percentage by weights, and makes random distributing in the fabric of adobe; Adopt the leather belt material distributing technology, two kinds of good clamp dog micro mist fabrics of fragmentation are mixed the back cloth in proportion mutually become erose and pile shape naturally, and integral body is distributed in the adobe fabric equably, and make the trickle lines that are implied with in the part fabric as the intrinsic fracture; The shared percentage by weight ratio of lines material is: 5～10%, ratio is preset the roller random distributing by computer control.
It is primary raw material that the present invention selects the feldspar of high whiteness, the high grade of transparency for use, add tonerde and other additive (being mainly high sticking methyl, compound trimerization), adjust the size performance of main blank, and make viscosity, plasticity behind the powder, make powder stable molding in leather belt material distributing, pressing process.
Ceramic tile glossiness among the present invention: 〉=90 °; Radioactivity: interior according to Ira≤0.5; Outer according to Ir≤0.9.
Claims (10)
1. the ceramic tile of an imitating natural marble strain line, it is characterized in that: the mass percent of described ceramic tile primary raw material chemical composition is: SiO
252.03～74.52%, Al
2O
315.55～32.25%, Fe
2O
30.12～1.28%, TiO
20.04～0.68%, CaO 0.01～1.46%, MgO 0.01～0.2%, K
2O 0.07～5.34%, Na
2O 0.16～8.88%.
2. the manufacture method of the ceramic tile of an imitating natural marble strain line, comprising following manufacturing approach craft step: buying → prescription formulates → batching ball milling → slurry → slurry is old → and the deironing → spray-drying of sieving → powder → powder is old → dispensing powder → cloth moulding → drying → burn till → polish → classification → nanometer polishing → classification → packing → warehouse-in, it is characterized in that:
Described manufacturing approach craft step also comprises:
(1) in the fabric of adobe, the translucent beautiful matter micro mist of 10～50% percentage by weights is mixed mutually with the different colour developing base powders of 50～90% percentage by weights, and make random distributing;
(2) adopt the leather belt material distributing technology, two kinds of good clamp dog micro mist fabrics of fragmentation are mixed the back cloth in proportion mutually become the erose shape of heap naturally, and integral body is distributed in the adobe fabric equably, and makes the trickle lines that are implied with in the part fabric as the intrinsic fracture;
(3) the shared percentage by weight ratio of lines material is: 5～10%, ratio is preset the roller random distributing by computer control.
3. the manufacture method of the ceramic tile of a kind of imitating natural marble strain line according to claim 2, it is characterized in that: described powder granularity percentage by weight is: below 20～40 mesh screen residues: 0.5～27.1%; 60～80 mesh screen residues: 28～48.6%; 80～100 mesh screen residues: 10.4～27%; More than 100 mesh screen residues: 1.8～5.9%.
4. the manufacture method of the ceramic tile of a kind of imitating natural marble strain line according to claim 2 is characterized in that: described blank forming pressure: 〉=260Mpa.
5. the manufacture method of the ceramic tile of a kind of imitating natural marble strain line according to claim 2 is characterized in that: described blank forming frequency: 3.2～3.8 times/minute.
6. the manufacture method of the ceramic tile of a kind of imitating natural marble strain line according to claim 2 is characterized in that: described baking temperature: 180～230 ℃.
7. the manufacture method of the ceramic tile of a kind of imitating natural marble strain line according to claim 2 is characterized in that: described arid cycle: 60～90min.
8. the manufacture method of the ceramic tile of a kind of imitating natural marble strain line according to claim 2 is characterized in that: described firing temperature: 1170～1210 ℃.
9. the manufacture method of the ceramic tile of a kind of imitating natural marble strain line according to claim 8 is characterized in that: described firing temperature quench zone temperature: 1100～600 ℃.
10. the manufacture method of the ceramic tile of a kind of imitating natural marble strain line according to claim 2 is characterized in that: described firing period: 60～90min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100345597A CN103252826A (en) | 2012-02-16 | 2012-02-16 | Ceramic tile with natural-marble imitated lines and production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100345597A CN103252826A (en) | 2012-02-16 | 2012-02-16 | Ceramic tile with natural-marble imitated lines and production method |
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|---|---|
| CN103252826A true CN103252826A (en) | 2013-08-21 |
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| CN2012100345597A Pending CN103252826A (en) | 2012-02-16 | 2012-02-16 | Ceramic tile with natural-marble imitated lines and production method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105985142A (en) * | 2015-02-15 | 2016-10-05 | 广东嘉俊陶瓷有限公司 | Formula and manufacturing method of imitated natural marble super-flat and full-polished porcelain tiles |
| CN106242527A (en) * | 2016-08-09 | 2016-12-21 | 佛山欧神诺陶瓷股份有限公司 | A kind of high emulation entire body throws glaze marble ceramic tile and production method thereof entirely |
| CN108503330A (en) * | 2018-04-08 | 2018-09-07 | 清远市简陶瓷有限公司 | Light transmission Dali stone ceramic tile |
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| US6339034B1 (en) * | 2000-01-24 | 2002-01-15 | Hc Chem Research & Service Corp. | Light-weight ceramic insulation |
| CN101190837A (en) * | 2006-11-27 | 2008-06-04 | 罗永杰 | Granite imitation ceramic tile |
| CN101570431A (en) * | 2009-05-26 | 2009-11-04 | 广东兴辉陶瓷集团有限公司 | Natural jade-like tile and manufacturing method thereof |
| CN101570432A (en) * | 2009-05-26 | 2009-11-04 | 广东兴辉陶瓷集团有限公司 | Reticular texture stone-like tile and manufacturing method |
| CN101698595A (en) * | 2009-11-03 | 2010-04-28 | 广东兴辉陶瓷集团有限公司 | Simulated stonite ceramic tile and manufacture method thereof |
-
2012
- 2012-02-16 CN CN2012100345597A patent/CN103252826A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6339034B1 (en) * | 2000-01-24 | 2002-01-15 | Hc Chem Research & Service Corp. | Light-weight ceramic insulation |
| CN101190837A (en) * | 2006-11-27 | 2008-06-04 | 罗永杰 | Granite imitation ceramic tile |
| CN101570431A (en) * | 2009-05-26 | 2009-11-04 | 广东兴辉陶瓷集团有限公司 | Natural jade-like tile and manufacturing method thereof |
| CN101570432A (en) * | 2009-05-26 | 2009-11-04 | 广东兴辉陶瓷集团有限公司 | Reticular texture stone-like tile and manufacturing method |
| CN101698595A (en) * | 2009-11-03 | 2010-04-28 | 广东兴辉陶瓷集团有限公司 | Simulated stonite ceramic tile and manufacture method thereof |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105985142A (en) * | 2015-02-15 | 2016-10-05 | 广东嘉俊陶瓷有限公司 | Formula and manufacturing method of imitated natural marble super-flat and full-polished porcelain tiles |
| CN106242527A (en) * | 2016-08-09 | 2016-12-21 | 佛山欧神诺陶瓷股份有限公司 | A kind of high emulation entire body throws glaze marble ceramic tile and production method thereof entirely |
| CN108503330A (en) * | 2018-04-08 | 2018-09-07 | 清远市简陶瓷有限公司 | Light transmission Dali stone ceramic tile |
| CN108503330B (en) * | 2018-04-08 | 2020-10-27 | 清远市简一陶瓷有限公司 | Light-transmitting marble tile |
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Application publication date: 20130821 |