CN106365612B - The natural-like stone ceramic tile and its manufacturing method of a kind of color, sharpness of border - Google Patents
The natural-like stone ceramic tile and its manufacturing method of a kind of color, sharpness of border Download PDFInfo
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- CN106365612B CN106365612B CN201610758616.4A CN201610758616A CN106365612B CN 106365612 B CN106365612 B CN 106365612B CN 201610758616 A CN201610758616 A CN 201610758616A CN 106365612 B CN106365612 B CN 106365612B
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/16—Lean materials, e.g. grog, quartz
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/029—Feeding the unshaped material to moulds or apparatus for producing shaped articles through a sieve or grid, e.g. to ensure evenly filling of cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/026—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of indefinite length
- B28B5/027—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of indefinite length the moulding surfaces being of the indefinite length type, e.g. belts, and being continuously fed
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- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/131—Inorganic additives
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- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/14—Colouring matters
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3284—Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3409—Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
- C04B2235/3472—Alkali metal alumino-silicates other than clay, e.g. spodumene, alkali feldspars such as albite or orthoclase, micas such as muscovite, zeolites such as natrolite
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
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- C04B2235/442—Carbonates
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
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- C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
- C04B2235/963—Surface properties, e.g. surface roughness
Abstract
A kind of color, natural-like stone ceramic tile of sharpness of border and preparation method thereof, belong to building material technical field, it is characterized in that containing super powder in composition of raw materials, with multi-pipeline cloth and multiple soft paving slight back and forth, product is by vivid cloth, mill base is delineated, material filling thoroughly, the big core technology Seiko forging of powder deduction four, product surface obtained forms the mountains and rivers vein of the earth, lava agglomerate, valley ground cleave, the natural texture effects such as rubble distribution, Grand Canyon is risen and fallen and is continuous, hundred turns thousand times, dangerously steep elegant natural meteorological perfect inscription rubbing, the superb craftsmanship of ultimate attainment reduction the Nature.
Description
Technical field
The invention belongs to building material technical fields, and in particular to the natural-like stone ceramic tile of a kind of color, sharpness of border
Preparation method.
Background technique
With the continuous improvement of economic fast development and living standard, people start to pay close attention to the living environment of oneself
Relationship between health.Especially in recent years, the worsening of indoor environment makes the environmental consciousness and health meaning of people
Knowledge more enhances, and " healthy, long-lived, comfortable " has become the hot spot of the common objective and consumption of modern's pursuit, to ceramic material
Higher requirements are also raised for healthcare function.
Polished bricks since 2011, the fearful enemy of the appearance since having welcome its more than ten years --- it is complete throw vitreous brick with
And the products such as microlite, super spar of rise in recent years, the dominance of polished bricks has been shaken, the market structure has been rewritten, has been made
Polished bricks are by unprecedented threat.Glaze class ceramic tile is thrown to exactly like the shiny appearance degree of polished bricks and better than the pattern of polished bricks
Texture nibbles rapidly the market of polished bricks, even divides to walk polished bricks close to half market in the period of great prosperity for throwing glaze class ceramic tile！
Thus a series of industry structures variation has been caused.But the strong wear resistance and hardness or full Pao You ceramic tile of polished bricks and micro-
Spar etc. is incomparable, then how to produce that outer smooth brightness is strong, and the polished bricks of pattern clean mark are at urgently to be resolved
The problem of.
Currently, domestic polished bricks production technology uses secondary material distributing production technology mainly to solve this problem, but by
It is limited in technical level and raw material, still there is the problems such as uneven some clothes, obscurity boundary, color chaos.
Summary of the invention
The problem to be solved by the invention is to provide the preparation sides of a kind of color, the natural-like stone ceramic tile of sharpness of border
Method, ceramic tile produced, wearability is good, and hardness is high, and imitation stone effect is in bright gay color, sharpness of border.
The technical solution used to solve the technical problems of the present invention is that:
The natural-like stone ceramic tile of a kind of color, sharpness of border, it is characterised in that be made of the raw material of following parts by weight: sliding
Stone: 1-3 parts, pyrophyllite: 3-6 parts, weak soil: 1-4 parts, quartz: 2-5 parts, albite: 20-28 parts, potassium albite: 40-45 parts,
Ball clay: 20-25 parts, super powder: 20-26 parts, or be made of the raw material of following parts by weight: talcum: 1-3 parts, pyrophyllite: 10-15
Divide, weak soil: 4-6 parts, ripe coke: 2-5 parts, potassium albite: 50-60 parts, ball clay: 24-28 parts, super powder: 18-28 parts；
Wherein super powder is made of the raw material of following parts by weight: low temperature feldspar: 35-45 parts, weak soil: 5-11 parts, ball clay: 8-
18 parts, frit powder: 35-45 parts；
Wherein frit powder is composed of the following raw materials in parts by weight: 17-19 parts of feldspar, 28-30 parts of quartz, 6-8 parts of zinc oxide,
8-12 parts of dolomite, 3-5 parts of potassium nitrate, 20-24 parts of borax, 1-2 parts of potassium carbonate.
A kind of color, sharpness of border natural-like stone ceramic tile preparation method, it is characterised in that it the following steps are included:
(1) fabric slurrying: ingredient, ball milling prepare natural-like stone ceramic tile green body fabric mud according to a conventional method, standby
With；
(2) colorant slurrying: the toner of different colours is added in the fabric of ball milling preparation, blendes together the more of different colours
Kind mud；
(3) dry powder makes: the powder with various colors is made by drying tower, powder passes through sander, is polished into 80
Mesh superfine powder below；
(4) a variety of powders: being carried out cloth by novel cloth system by cloth, in the operating of cloth material strip by setting
Blanking ratio and blanking time blanking, minus mesh is laid in distributing belt after vibrating screen, with pusher scraper plate by interval when
Between push into linear powder, then linear powder is kept off into bending strip powder with special-shaped strip butterfly；
Cake of press: pressure roller is installed on belt additional by a variety of powders and is pressed into pie, then breaks into little cake diversified in specifications with divider, is fallen
On the belt of operating, by precompressed, powder cake is formed, if then cake is broken into the powder that dry powder color is constituted by rotary slicer
Then block sprays colored mill base around bending strip and powder block；By the forward of belt, it is being furnished with lacking for powder
Toner material is laid in powder or depressed area, to fill and lead up the area Bu Fen；
(5) it forms: by feeding pressure mechanism by the precompressed of cloth area, taking off the cloth area drawing crack for splitting device for precompressed, powder is from roller
Cylinder is fallen into drawing crack gap by vibrating screen, the powder that the drawing crack length in cloth area is irregular, filling is different, by step (3)
In natural-like stone ceramic tile green body powder obtained uniformly spread cloth in brick machine die cavity, under the pressure of 20-50MPa, will imitate
Lithotome ceramic tile blank powder pressing is at natural-like stone ceramic tile green compact；
(6) dry: natural-like stone ceramic tile green compact are dried at 150-300 DEG C in dry kiln；
(7) it is burnt into: using conventional ceramic firing temperature schedule, pressure regime and atmosphere system in roller kilns, will imitate
Lithotome green compact of ceramic tile once-firing, firing temperature are 1150-1250 DEG C, firing period 40-60min, are made imitative natural
Stone-ceramic brick semi-finished product；
(8) edging and polishing treatment: using conventional edging and polishing equipment, using Elastic abrasive body, to semi-finished product
It carries out
Natural-like stone ceramic tile finished product is made in 0.8-1mm in edging and polishing treatment, stock removal；
(9) classification packaging, storage.
Compared with prior art, what the present invention realized has the beneficial effect that
1, the product hardness of this technique production is high, wearability is good, is that a kind of imitative stone with unique surface decorative effect is imitative
Lithotome ceramic tile；
2, the present invention is reaches imitation stone texture, and a large amount of ultrawhite low temperature that introduce are expected thoroughly, the case where introducing a large amount of low temperature material
Under, the working condition of low temperature fast firing is realized, 1150~1180 DEG C is down to by 1200 DEG C of firing temperatures of common micro-powder brick, reduces
Firing temperature reduces the consumption of fuel, reaches certain energy conservation and consumption reduction effects；
3, product produced by the present invention, selected high-quality raw material reach strong hard wear resistant, pollution resistance, anti-soda acid, low suction
Green, the safe and environment-friendly quality product of water rate, low-activity, has ensured the health of consumer；
4, the product sharpness of border that produces of the present invention has lines between bulk, and color is obvious, penetrating, stereovision is strong, and
Almost lump together between the product obscurity boundary of prior art manufacture, bulk, color mixes blunt, dim, therefore this product has
Good decorations effect；
5, the natural-like stone ceramic tile even application of color produced by the present invention, sharpness of border micron nonpolluting coating, when
When high temperature is refined, the super fine of only common 1/10th size of micro mist can tamp brick body internal pore, to make dirt
Mark can not penetrate into, not only efficient anti-pollution, but also easy cleaning, and due to its consistency height, the glossiness and anti-pollution on full sized brick surface
Ability is also higher；It is low in use to absorb water, is antifouling good, anti-aging, it is easier to cleaning and maintenance, and it is corrosion-resistant；
6, color produced by the present invention, the anti-lithotome ceramic tile performance of sharpness of border are stable, by time, environmental condition shadow
Sound is smaller, can keep for a long time as newly felt, long service life；
7, the luicd and elegant elegance free from vulgarity, natural, graceful and poised of product produced by the present invention, it is applied widely, it is applicable to any of household paving
Space, the ground such as luxury clubhouse, star hotel, office building, public space, building inner, external wall etc., while can also pass through cutting
It the techniques such as pieces, carve together, keeping space performance more aobvious perfect, beautiful, deep to be favored by user since launch, economic and society
Remarkable benefit can be widely applied to various inner-outer walls and ground decoration not by suitable environment conditionality.
Detailed description of the invention
Attached drawing 1: cloth system structural schematic diagram
In figure: 1, cloth material strip, 2, slide carriage, 3, vibrating screen, 4, hopper, 5, pusher scraper plate, 6, special-shaped strip butterfly, 7,
Prepressing device, 8, rotary slicer, 9, whitewashing spray gun, 10, powder complement apparatus, 11, material pressing device, 12, take off and split device, 13, filling
Hopper.
Specific embodiment
The present invention is made below by embodiment and being illustrated.
Embodiment one
(1) fabric slurrying: according to a conventional method by talcum, pyrophyllite, weak soil, quartz, albite, potassium albite, ball
Soil, super powder, water ingredient, ball milling, it is spare to prepare natural-like stone ceramic tile green body fabric mud；Wherein by following heavy in super powder
Measure the proportion ingredient of part: low temperature feldspar: 35 parts, weak soil: 5 parts, ball clay: 18 parts, frit powder: 45 parts；Wherein frit powder is by following
The proportion ingredient of parts by weight: 17 parts of feldspar, quartzy 28 parts, 6 parts of zinc oxide, 12 parts of dolomite, 5 parts of potassium nitrate, 24 parts of borax, carbon
2 parts of sour potassium；
(2) colorant slurrying: the toners such as golden yellow, orange, coral are added in the fabric of ball milling preparation, blend together low
A variety of mud such as warm pale yellow, low temperature is deep yellow, high temperature is yellow, super Huang；
(3) colorant dry powder makes: the powder such as pale yellow with low temperature, low temperature is deep yellow, high temperature is yellow, super Huang are made by drying tower
Material, powder pass through sander, are polished into 80 mesh superfine powder below；
(4) cloth: as shown, the cloth system of valley lava, includes cloth material strip 1, the top of cloth material strip 1 is successively
Slide carriage 2, vibrating screen 3 and hopper 4 are set, and the super bloom material of lava fluid layer boundary color, (the pale yellow powder 40% of low temperature, low temperature are deep yellow
Powder 20%, high temperature bloom material 20%, super bloom material 20%) cloth material strip 1 operate when, every 1.2s blanking is primary, by hopper 4,
Vibrating screen 3, slide carriage 2 are successively laid on cloth material strip 1, the powder thickness 21cm being laid on cloth material strip 1 after vibrating screen 3, along
Conveying direction be successively arranged pusher scraper plate 5, special-shaped strip butterfly 6, prepressing device 7, rotary slicer 8, whitewashing spray gun 9,
Powder complement apparatus 10, material pressing device 11 are taken off and split device 12 and filling hopper 13.Powder is pushed into linear with the every 5s of pusher scraper plate 5,
Then linear powder is kept off into bending strip with special-shaped strip butterfly 6, to imitate mountain range bending linear marking.
Cake of press: the powders such as low temperature is pale yellow, low temperature is deep yellow, high temperature is yellow are pressed into pie by prepressing device 7, then through rotation point
Cutter 8 breaks into little cake diversified in specifications, and falls on the belt of operating, to imitate the multilayer fluid layer of contemporaneity lava fluid layer
Form.Then bending strip powder and powder block around, with whitewashing spray gun 9 spray mill base, with reach lava shape sharpness of border,
Closer to the effect of lithotome.
By the forward of belt, by the low temperature of imitative lava fluid layer color is pale yellow, low temperature is deep yellow, high temperature is yellow, super bloom material etc.
The powder of a variety of different colours lays toner material through powder complement apparatus 10 in the scarce powder or depressed area for being routed strip and powder block,
To fill and lead up the area Bu Fen；Cloth area material is pressed into the pie material of 4mm thickness by material pressing device 11, splits device with taking off by smooth cloth area
12 by the drawing crack of cloth area, by a variety of differences such as the low temperature of imitative lava fluid layer color is pale yellow, low temperature is deep yellow, high temperature is yellow, super bloom material
The powder of color is fallen into drawing crack gap from filling hopper 13 by vibrating screen, and drawing crack length in cloth area is irregular, in filling
Different powder, to imitate the fracturation in earth's crust compressional movement；
(5) it forms: by material pressing device 11 by the precompressed of cloth area, taking off the cloth area drawing crack for splitting device 12 for precompressed, powder
It is fallen into drawing crack gap from roller by vibrating screen 3, drawing crack length is irregular, fills super bloom material, will be in step (3)
Natural-like stone ceramic tile green body powder obtained uniformly spreads cloth in brick machine die cavity, will be imitative natural under the pressure of 35MPa
Stone-ceramic brick green body powder pressing is at natural-like stone ceramic tile green compact；
(6) dry: natural-like stone ceramic tile green compact are dried at 200 DEG C in dry kiln；
(7) it is burnt into: using conventional ceramic firing temperature schedule, pressure regime and atmosphere system in roller kilns, will throw
Light brick green compact once-firing, firing temperature are 1160 DEG C, firing period 60min, and natural-like stone ceramic tile is made
Semi-finished product；
(8) edging and polishing treatment: using conventional edging and polishing equipment, using Elastic abrasive body, to semi-finished product
It carries out
Natural-like stone ceramic tile finished product is made in 0.9mm in edging and polishing treatment, stock removal；
(9) classification packaging, storage.
The present invention uses multi-pipeline cloth and multiple soft paving slight back and forth using super fine, so that brick face texture flows naturally
Freely, super fine lines sharpness of border realistically reproduces the water stain effect of lithotome, penetrating sense.
Manufactured ceramic tile mountain range shape texture remarkable fluency, position are changeable, and quantity is one or two, are randomly distributed in brick
Face；Lava shape Texture Boundaries are clear, edge around tiny lines as a circle silk thread, it is fine and smooth it is elegant, around staggeredly, silk silk enters
Button；Arbitrarily width is controllable again naturally for valley shape texture；Three kinds of textures are interlaced, one integrated mass, so that brick face texture is arbitrarily not
Solidification, changing style, naturally connected, three-dimensional sense is strong, imitative stone degree is high, is infinitely close to lithotome otherness texture；
Product produced by the present invention is all the mirror surface plate after fine rubbing down, and surface-brightening such as mirror is glittering and translucent, is shown
Existing pure natural aestheticism trace, sense of touch are finer and smoother soft.
Product is delineated by vivid cloth, mill base, expects filling, the big core technology Seiko forging of powder deduction four, product thoroughly
Surface formed the mountains and rivers vein of the earth, lava agglomerate, valley ground cleave, rubble spread etc. natural texture effects, by Grand Canyon rise and fall be continuous, hundred
Turn thousand times, dangerously steep elegant natural meteorological perfect inscription rubbing, the superb craftsmanship of ultimate attainment reduction the Nature.
Product have strong hard wear resistant, pollution resistance, anti-soda acid, low water absorption, low-activity it is green, safe and environment-friendly etc.
Physical characteristics, very by the welcome of consumer.
The performance indicator of product is as follows:
Embodiment two
Compared with embodiment one, raw material type is different, and preparation process is identical, and only the design parameter of preparation process is not
Together, the performance indicator that product is made is slightly different, and something in common repeats no more, and difference is specific as follows:
(1) fabric slurrying: according to a conventional method by talcum, pyrophyllite, weak soil, potassium albite, ball clay, ripe burnt, super
Powder, water ingredient, ball milling prepare natural-like stone ceramic tile green body fabric mud, spare；Wherein by following parts by weight in super powder
Proportion ingredient: low temperature feldspar: 45 parts, weak soil: 11 parts, ball clay: 8 parts, frit powder: 35 parts；Wherein frit powder presses following parts by weight
Proportion ingredient: 19 parts of feldspar, quartzy 30 parts, 8 parts of zinc oxide, 8 parts of dolomite, 3 parts of potassium nitrate, 20 parts of borax, potassium carbonate 1.2
Part；
(2) colorant slurrying: the blue toners such as grey, silver grey are added in the fabric of ball milling preparation, blend together Low Temperature Ash, height
Warm ash, super grey, low temperature light gray a variety of mud；
(3) colorant dry powder makes: being made up of drying tower with Low Temperature Ash, high temperature ash, super grey, low temperature light gray powder
Material, powder pass through sander, are polished into 80 mesh superfine powder below；
(4) cloth: distributing technique is together with embodiment；
(5) form: the pressure of brick machine is set as 40MPa；
(6) dry: natural-like stone ceramic tile green compact are dried at 210 DEG C in dry kiln；
(7) be burnt into: firing temperature is 1170 DEG C, firing period 50min, and natural-like stone ceramic tile semi-finished product are made.
Embodiment three
Compared with embodiment one, raw material type is different, and preparation process is identical, and only the design parameter of preparation process is not
Together, the performance indicator that product is made is slightly different, and something in common repeats no more, and difference is specific as follows:
(1) fabric slurrying: according to a conventional method by talcum, pyrophyllite, weak soil, quartz, albite, potassium albite, ball
Soil, super powder, water ingredient, ball milling prepare natural-like stone ceramic tile green body fabric mud, spare；Wherein by following heavy in super powder
Measure the proportion ingredient of part: low temperature feldspar: 40 parts, weak soil: 8 parts, ball clay: 11 parts, frit powder: 40 parts；Wherein frit powder is by following
The proportion ingredient of parts by weight: 18 parts of feldspar, quartzy 29 parts, 7 parts of zinc oxide, 10 parts of dolomite, 4 parts of potassium nitrate, 22 parts of borax, carbon
1.3 parts of sour potassium；
(2) colorant slurrying: being added coffee, golden yellow, praseodymium yellow toner in the fabric of ball milling preparation, blendes together low temperature depth
A variety of mud such as the shallow coffee of coffee, low temperature, high temperature Huang, super coffee；
(3) colorant dry powder makes: being made up of drying tower with powder such as low temperature depth coffee, the shallow coffee of low temperature, high temperature Huang, super coffees
Material, powder pass through sander, are polished into 80 mesh superfine powder below；
(4) cloth: distributing technique is together with embodiment；
(5) form: the pressure of brick machine is set as 45MPa；
(6) dry: natural-like stone ceramic tile green compact are dried at 230 DEG C in dry kiln；
(7) be burnt into: firing temperature is 1165 DEG C, firing period 55min, and natural-like stone ceramic tile semi-finished product are made.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint
What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc.
Imitate embodiment.But without departing from the technical solutions of the present invention, according to the technical essence of the invention to above embodiments institute
Any simple modification, equivalent variations and the remodeling made, still fall within the protection scope of technical solution of the present invention.
Claims (3)
1. the natural-like stone ceramic tile of a kind of color, sharpness of border, it is characterised in that be made of the raw material of following parts by weight:
Talcum: 1-3 parts
Pyrophyllite: 3-6 parts
Weak soil: 1-4 parts
Quartz: 2-5 parts
Albite: 20-28 parts
Potassium albite: 40-45 parts
Ball clay: 20-25 parts
Super powder: 20-26 parts；
The super powder is made of the raw material of following parts by weight: low temperature feldspar: 35-45 parts, weak soil: 5-11 parts, ball clay: 8-18
Part, frit powder: 35-45 parts；Frit powder is composed of the following raw materials in parts by weight: 17-19 parts of feldspar, quartz 28-30 parts, zinc oxide
6-8 parts, 8-12 parts of dolomite, 3-5 parts of potassium nitrate, 20-24 parts of borax, 1-2 parts of potassium carbonate.
2. the natural-like stone ceramic tile of a kind of color, sharpness of border, it is characterised in that be made of the raw material of following parts by weight:
Talcum: 1-3 parts
Pyrophyllite: 10-15 points
Weak soil: 4-6 parts
Ripe coke: 2-5 parts
Potassium albite: 50-60 parts
Ball clay: 24-28 parts
Super powder: 18-28 parts；
The super powder is made of the raw material of following parts by weight: low temperature feldspar: 35-45 parts, weak soil: 5-11 parts, ball clay: 8-18
Part, frit powder: 35-45 parts；Frit powder is composed of the following raw materials in parts by weight: 17-19 parts of feldspar, quartz 28-30 parts, zinc oxide
6-8 parts, 8-12 parts of dolomite, 3-5 parts of potassium nitrate, 20-24 parts of borax, 1-2 parts of potassium carbonate.
3. the preparation method of the natural-like stone ceramic tile of a kind of color according to claim 1 or 2, sharpness of border, special
Sign be the following steps are included:
(1) fabric slurrying: ingredient, ball milling prepare natural-like stone ceramic tile green body fabric mud according to a conventional method, spare；
(2) colorant slurrying: the toner of different colours is added in the fabric of ball milling preparation, blendes together a variety of mud of different colours
Slurry；
(3) dry powder makes: the powder with various colors is made by drying tower, powder passes through sander, be polished into 80 mesh with
Under superfine powder；
(4) a variety of powders: being carried out cloth by cloth system by cloth, in the operating of cloth material strip in the blanking ratio that sets with
Blanking time blanking, minus mesh is laid in distributing belt after vibrating screen, pushes into linear by interval time with pusher scraper plate,
Then linear powder is kept off into bending strip powder with special-shaped strip butterfly；
Cake of press: pressure roller is installed on belt additional by a variety of powders and is pressed into pie, then breaks into little cake diversified in specifications with divider, falls in fortune
On the belt turned, by precompressed, form powder cake, if then cake is broken into the powder block that dry powder color is constituted by rotary slicer, so
Colored mill base is sprayed around bending strip powder and powder block afterwards；By the forward of belt, it is being furnished with lacking for powder
Toner material is laid in powder or depressed area, to fill and lead up the area Bu Fen；
(5) it forms: by material pressing device by the precompressed of cloth area, taking off the cloth area drawing crack for splitting device for precompressed, powder is passed through from roller
It crosses vibrating screen to fall into drawing crack gap, the powder that the length of cloth area drawing crack is irregular, filling is different, by system in step (3)
The natural-like stone ceramic tile green body powder obtained uniformly spreads cloth in brick machine die cavity, will be imitative natural under the pressure of 20-50MPa
Stone-ceramic brick green body powder pressing is at natural-like stone ceramic tile green compact；
(6) dry: natural-like stone ceramic tile green compact are dried at 150-300 DEG C in dry kiln；
(7) it is burnt into:, will be imitative natural using conventional ceramic firing temperature schedule, pressure regime and atmosphere system in roller kilns
Stone-ceramic brick green compact once-firing, firing temperature are 1150-1180 DEG C, firing period 40-60min, and natural-like stone is made
Ceramic tile semi-finished product；
(8) edging and polishing treatment: semi-finished product are carried out using Elastic abrasive body using conventional edging and polishing equipment
Natural-like stone ceramic tile finished product is made in 0.8-1mm in edging and polishing treatment, stock removal；
(9) classification packaging, storage.
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| CN108503346A (en) * | 2018-05-25 | 2018-09-07 | 佛山市高明贝斯特陶瓷有限公司 | A kind of entire body Imitation Rock Porcelain Tiles and preparation method thereof |
| CN109333782B (en) * | 2018-10-22 | 2020-12-22 | 广西新舵陶瓷有限公司 | Natural stone texture imitated ink-jet ceramic tile and production method thereof |
| CN110744697B (en) * | 2019-10-31 | 2021-03-02 | 佛山市东鹏陶瓷有限公司 | Processing technology of block material for natural-like ceramic tile, product and application thereof |
| AT17374U1 (en) * | 2020-03-23 | 2022-02-15 | Wienerberger Ag | Process for the manufacture of ceramic goods |
| CN115043649B (en) * | 2022-06-13 | 2023-05-12 | 佛山欧神诺陶瓷有限公司 | Integral ceramic tile with spinel-like effect and preparation method thereof |
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| CN101613198B (en) * | 2009-07-27 | 2012-07-18 | 广东能强陶瓷有限公司 | Method for manufacturing natural-like stone ceramic tile with clear color and luster and boundary |
| CN103159497A (en) * | 2011-12-09 | 2013-06-19 | 辽宁金地阳陶瓷有限公司 | Jinyongdong stone polished tile and production method for same |
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Address after: 255185 Yangzhai Town, Zichuan District, Zibo City, Shandong Province Patentee after: Shandong Shiwang Ceramics Co.,Ltd. Address before: 255185 Yangzhai Town, Zichuan District, Zibo City, Shandong Province Patentee before: ZIBO SHIWANG CERAMICS CO.,LTD. |
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Denomination of invention: A natural stone tile with clear color and boundary and its manufacturing method Effective date of registration: 20230628 Granted publication date: 20190222 Pledgee: Zibo Zichuan District sub branch of China Post Savings Bank Co.,Ltd. Pledgor: Shandong Shiwang Ceramics Co.,Ltd. Registration number: Y2023980045944 |
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