CN103816968B - The broken line of the special dual-axis rotation formula of industrial solid wastes and breaking method - Google Patents
The broken line of the special dual-axis rotation formula of industrial solid wastes and breaking method Download PDFInfo
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- CN103816968B CN103816968B CN201410079846.9A CN201410079846A CN103816968B CN 103816968 B CN103816968 B CN 103816968B CN 201410079846 A CN201410079846 A CN 201410079846A CN 103816968 B CN103816968 B CN 103816968B
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Abstract
The invention discloses the broken line of a kind of special dual-axis rotation formula of industrial solid wastes and breaking method, including crushing system, hydraulic system and PLC master control system, breaking method includes: feeding, charging, broken and discharging; The special dual-axis rotation formula of industrial solid wastes of the present invention crushes line, the shortcoming of disintegrating machine before improving; Extend disintegrating machine edge of a knife service life; Effectively protect motor; The secondary pollution that fire occurs and danger is useless is avoided in broken place; Produce without dust during disintegrating machine operation; Rotating speed is low, and noise is low.
Description
Technical field
The present invention relates to the broken line of the special dual-axis rotation formula of industrial solid wastes and breaking method, belong to refuse crushing technology field.
Background technology
At present, hazardous industry solid waste lacks the classification measure of necessity before delivering to the useless disposal company of danger, make the useless present situation of danger not of uniform size, material is different, and the existing the inside that also has being easily broken crushes with tinsel difficulty, causes danger to be given up and often occurs material mouth clogging when burning, for solving this problem, the useless disposal company of danger bought a lot of disintegrating machine, does not possess and can realize a machine and industrial solid wastes are all rationalized broken function
Existing disintegrating machine shortcoming:
Do not possess the function whether automatic hazard recognition industrial solid wastes can crush; Disintegrating machine edge of a knife loss is serious, and service life is short; It is frequent that motor of crusher burns phenomenon; Broken scene is susceptible to fire.
This patent is furtherd investigate for problems; test of many times; finally overcoming this difficult problem, work out and can crush frangible solid waste and can process again band disintegrating machine wiry, this equipment and technology is advanced; can automatically identify whether industrial solid possesses breaking capacity; will be auto-reverse once not crush motor, the object that makes to be broken withdraws from disintegrating machine material mouth, the edge of a knife of the disintegrating machine so both protected; protect again motor, it is thus also avoided that the generation of fire.
Summary of the invention
(1) to solve the technical problem that
In order to solve the problems referred to above; the present invention proposes the broken line of the special dual-axis rotation formula of industrial solid wastes and breaking method; can automatically identify whether industrial solid possesses breaking capacity; to the object not crushed; motor can be auto-reverse; the object that makes to be broken withdraws from disintegrating machine material mouth, and the edge of a knife of the disintegrating machine both protected protects again motor.
(2) technical scheme
The special dual-axis rotation formula of industrial solid wastes of the present invention crushes line, including crushing system, hydraulic system and PLC master control system;
Described crushing system includes crushing cutter shaft, broken cabinet, feeding warehouse and charging conduit;
Described crushing cutter shaft is arranged in broken cabinet, constitutes with two groups of crushing cutter shafts are staggered, and feeding warehouse and charging conduit are separately mounted to broken cabinet upper/lower terminal by bolt group;
The crushing cutter shaft of described crushing system is connected with hydraulic motor, and hydraulic motor is fixedly mounted on broken cabinet 30 both sides;
Hydraulic pressure feeder, hydraulic motor and hydraulic pressure feeder are installed before described feeding warehouse connected by HYDRAULIC CONTROL SYSTEM, hydraulic system and PLC master control system;
Described crushing cutter shaft is by main shaft, round nut, locked spacer, the collar, transparent cover, self-aligning roller bearing, gland, locking nut, lock washer, set and blade are constituted, described self-aligning roller bearing is arranged between round nut and locking nut, described transparent cover and gland are used for fixing self-aligning roller bearing, described round nut is socketed on main shaft, locked spacer is contained between two round nuts, the adjacent round nut of the collar is arranged on main shaft, between self-aligning roller bearing and round nut, transparent cover felt collar is installed between the collar and transparent cover, gland felt collar is installed between gland and main shaft, blade on described main shaft is staggeredly equipped with multiple, it is provided with set in the middle of each blade.
Described disintegrating machine case includes hydraulic motor support, through type forced filling oil cup, casing, pecten and end cap, described casing and pecten, is bolted between casing and end cap, and described crushing cutter shaft is arranged in casing;
Described blade processes repeatedly heat treatment by Milling Machining and mill and cure process forms by forging CrNiMo high-alloy steel.
The broken line breaking method of a kind of special dual-axis rotation formula of industrial solid wastes, its step is in that:
1) feeding:
Feeding is completed by the system of lifting, lifting system is formed by promoting hopper, lifting frame, guide track system, lift carriage and dynamical system, promote feed hopper bottom equipped with castor, can move freely on ground, bulk refuse or canned garbage and other rubbish with packaging are delivered to feeding warehouse 31 by promoting hopper, lifting hopper is fixed on lifting frame, is promoted to crushing system feeding mouth, crushes; Lifting frame is furnished with directive wheel, and directive wheel moves in guide rail, can ensure that on the basis that lifting frame does not tilt, waste material being transported to crushing system feeding mouth crushes; Lift carriage top is equipped with pulley, and lifting frame is promoted to crushing system feeding mouth by pulley by dynamical system, and returns.
2) charging:
Equipped with hydraulically powered slipper seal door above hydraulic pressure feeder; charging conduit is built with another hydraulically powered slipper seal door; owing to slipper seal door is very firm; when door is closed, charging is also without problem, and after charging, slipper seal door is opened, and rubbish falls into nitrogen protection region; slipper seal door is closed immediately; starting nitrogen injection, the air displacement in region to be broken reaches requirement, and control system automatically starts crushing system and starts broken material.
3) broken:
Rubbish is pushed to broken blade by hydraulic pressure feeder, rotated by HYDRAULIC CONTROL SYSTEM hydraulic motor and crush, crushing system is hydraulic-driven, the slow-speed of revolution, high torque, can crush and be difficult to broken material, when broken, nitrogen gas generating device is started working, after the air displacement in crushing system reaches requirement, control system automatically starts crushing system and starts broken material, for preventing overload, when the pressure of hydraulic system reaches pressure threshold, cutter shaft reverses, after reversing several seconds, the position of material is re-arranged, and rotor recovers again initial and turns to.
4) discharging:
After treating a collection of refuse breaking, the slipper seal door in charging conduit is opened, and the rubbish after broken slips into garbage pool.
(3) beneficial effect
Compared with prior art, it has the advantages that the special dual-axis rotation formula of industrial solid wastes of the present invention crushes line and breaking method to the present invention:
1, the shortcoming of disintegrating machine before improving;
2, prolongation disintegrating machine edge of a knife service life;
3, motor is effectively protected;
4, the secondary pollution that fire occurs and danger is useless is avoided in broken place;
5, produce without dust during disintegrating machine operation;
6, rotating speed is low, and noise is low.
Accompanying drawing explanation
Fig. 1 is the crushing system structure chart of the present invention;
Fig. 2 is the broken chassis structure chart of the present invention;
Fig. 3 is the crushing cutter shaft structure figure of the present invention;
Fig. 4 is the crushing cutter shaft part sectioned view of the present invention.
Detailed description of the invention
As depicted in figs. 1 and 2, the special dual-axis rotation formula of industrial solid wastes of the present invention crushes line, including crushing system, hydraulic system (not shown) and PLC master control system (not shown);
Described crushing system includes crushing cutter shaft 20, broken cabinet 30, feeding warehouse 31 and charging conduit 33;
Described crushing cutter shaft 20 is arranged in broken cabinet 30, constitutes feeding warehouse 31 and charging conduit 33 and be separately mounted to broken cabinet 30 upper/lower terminal by bolt group with two groups of crushing cutter shafts 20 interlock;
The crushing cutter shaft 20 of described crushing system is connected with hydraulic motor 32, and hydraulic motor 32 is fixedly mounted on broken cabinet 30 both sides;
Hydraulic pressure feeder 34, hydraulic motor 32 and hydraulic pressure feeder 34 are installed before described feeding warehouse connected by HYDRAULIC CONTROL SYSTEM, hydraulic system and PLC master control system.
As shown in Figure 3 and Figure 4, described crushing cutter shaft 20 is by main shaft 1, round nut 2, locked spacer 3, the collar 4, transparent cover felt collar 5, transparent cover 6, self-aligning roller bearing 7, gland 8, locking nut 10, lock washer 11, set 12 and blade 13 are constituted, described self-aligning roller bearing 7 is arranged between round nut 2 and locking nut 10, described transparent cover 6 and gland 8 are used for fixing self-aligning roller bearing 7, described round nut 2 is socketed on main shaft 1, locked spacer 3 is contained between two round nuts 2, the adjacent round nut 2 of the collar 4 is arranged on main shaft 1, between self-aligning roller bearing 7 and round nut 2, transparent cover felt collar 5 is installed between the collar 4 and transparent cover 6, gland felt collar 9 is installed between gland 8 and main shaft 1, blade 13 on described main shaft 1 is staggeredly equipped with multiple, it is provided with set 12 in the middle of each blade 13.
As shown in Figure 2, described broken cabinet 30 includes hydraulic motor support 21, through type forced filling oil cup 22, casing 23, pecten 24 and end cap 26, described casing 23 and pecten 24, be bolted 25 between casing 23 and end cap 26, described crushing cutter shaft 20 is arranged in casing 23.
The broken line breaking method of a kind of special dual-axis rotation formula of industrial solid wastes, its step is in that:
1) feeding:
Feeding is completed by the system of lifting, lifting system is formed by promoting hopper, lifting frame, guide track system, lift carriage and dynamical system, promote feed hopper bottom equipped with castor, can move freely on ground, bulk refuse or canned garbage and other rubbish with packaging are delivered to feeding warehouse 31 by promoting hopper, lifting hopper is fixed on lifting frame, is promoted to crushing system feeding mouth, crushes; Lifting frame is furnished with directive wheel, and directive wheel moves in guide rail, can ensure that on the basis that lifting frame does not tilt, waste material being transported to crushing system feeding mouth crushes; Lift carriage top is equipped with pulley, and lifting frame is promoted to crushing system feeding mouth by pulley by dynamical system, and returns.
2) charging:
Equipped with hydraulically powered slipper seal door above hydraulic pressure feeder 34; charging conduit 33 is built with another hydraulically powered slipper seal door; owing to slipper seal door is very firm; when door is closed, charging is also without problem, and after charging, slipper seal door is opened, and rubbish falls into nitrogen protection region; slipper seal door is closed immediately; starting nitrogen injection, the air displacement in region to be broken reaches requirement, and control system automatically starts crushing system and starts broken material.
3) broken:
Rubbish is pushed to broken blade 13 by hydraulic pressure feeder 34, rotated by HYDRAULIC CONTROL SYSTEM hydraulic motor and crush, crushing system is hydraulic-driven, the slow-speed of revolution, high torque, can crush and be difficult to broken material, when broken, nitrogen gas generating device is started working, after the air displacement in crushing system reaches requirement, control system automatically starts crushing system and starts broken material, for preventing overload, when the pressure of hydraulic system reaches pressure threshold, cutter shaft reverses, after reversing several seconds, the position of material is re-arranged, and rotor recovers again initial and turns to.
4) discharging:
After treating a collection of refuse breaking, the slipper seal door in charging conduit 33 is opened, and the rubbish after broken slips into garbage pool.
Embodiment described above is only that the preferred embodiment of the present invention is described, and not the spirit and scope of the present invention is defined. Under the premise without departing from design concept of the present invention; various modification that technical scheme is made by this area ordinary person and improvement; protection scope of the present invention all should be dropped into, the technology contents that the present invention is claimed, all record in detail in the claims.
Claims (2)
1. the broken line of the special dual-axis rotation formula of industrial solid wastes, it is characterised in that: include crushing system, hydraulic system and PLC master control system;
Described crushing system includes crushing cutter shaft (20), broken cabinet (30), feeding warehouse (31) and charging conduit (33);
Described crushing cutter shaft (20) is arranged in broken cabinet (30), constituting with two groups of crushing cutter shafts (20) are staggered, feeding warehouse (31) and charging conduit (33) are separately mounted to broken cabinet (30) upper/lower terminal by bolt group;
The crushing cutter shaft (20) of described crushing system is connected with hydraulic motor (32), and hydraulic motor (32) is fixedly mounted on broken cabinet (30) both sides;
Hydraulic pressure feeder (34), hydraulic motor (32) and hydraulic pressure feeder (34) are installed before described feeding warehouse connected by HYDRAULIC CONTROL SYSTEM, hydraulic system and PLC master control system;
Described crushing cutter shaft (20) is by main shaft (1), round nut (2), locked spacer (3), the collar (4), transparent cover felt collar (5), transparent cover (6), self-aligning roller bearing (7), gland (8), locking nut (10), lock washer (11), set (12) and blade (13) are constituted, described self-aligning roller bearing (7) is arranged between round nut (2) and locking nut (10), described transparent cover (6) and gland (8) are used for fixing self-aligning roller bearing (7), described round nut (2) is socketed on main shaft (1), locked spacer (3) is contained between two round nuts (2), the collar (4) adjacent round nut (2) is arranged on main shaft (1), it is positioned between self-aligning roller bearing (7) and round nut (2), transparent cover felt collar (5) is installed between the collar (4) and transparent cover (6), gland felt collar (9) is installed between gland (8) and main shaft (1), blade (13) on described main shaft (1) is staggeredly equipped with multiple, it is provided with set (12) in the middle of each blade (13),
Described broken cabinet (30) includes hydraulic motor support (21), through type forced filling oil cup (22), casing (23), pecten (24) and end cap (26), described casing (23) and pecten (24), being bolted (25) between casing (23) and end cap (26), described crushing cutter shaft (20) is arranged in casing (23);
Described blade (13) is processed repeatedly heat treatment by forging CrNiMo high-alloy steel by Milling Machining and mill and cure process forms.
2. the broken line breaking method of the special dual-axis rotation formula of industrial solid wastes as claimed in claim 1, its step is in that:
1) feeding:
Feeding is completed by the system of lifting, lifting system is formed by promoting hopper, lifting frame, guide track system, lift carriage and dynamical system, promote feed hopper bottom equipped with castor, can move freely on ground, bulk refuse or canned garbage and other rubbish with packaging are delivered to feeding warehouse (31) by promoting hopper, lifting hopper is fixed on lifting frame, is promoted to crushing system feeding mouth, crushes; Lifting frame is furnished with directive wheel, and directive wheel moves in guide rail, can ensure that on the basis that lifting frame does not tilt, waste material being transported to crushing system feeding mouth crushes; Lift carriage top is equipped with pulley, and lifting frame is promoted to crushing system feeding mouth by pulley by dynamical system, and returns.
2) charging:
In hydraulic pressure feeder (34) top equipped with hydraulically powered slipper seal door; charging conduit (33) is built with another hydraulically powered slipper seal door; owing to slipper seal door is very firm; when door is closed, charging is also without problem, and after charging, slipper seal door is opened, and rubbish falls into nitrogen protection region; slipper seal door is closed immediately; starting nitrogen injection, the air displacement in region to be broken reaches requirement, and control system automatically starts crushing system and starts broken material.
3) broken:
Rubbish is pushed to broken blade (13) by hydraulic pressure feeder 34, rotated by HYDRAULIC CONTROL SYSTEM hydraulic motor and crush, crushing system is hydraulic-driven, the slow-speed of revolution, high torque, can crush and be difficult to broken material, when broken, nitrogen gas generating device is started working, after the air displacement in crushing system reaches requirement, control system automatically starts crushing system and starts broken material, for preventing overload, when the pressure of hydraulic system reaches pressure threshold, cutter shaft reverses, after reversing several seconds, the position of material is re-arranged, rotor recovers again initial and turns to.
4) discharging:
After treating a collection of refuse breaking, the slipper seal door in charging conduit 33 is opened, and the rubbish after broken slips into garbage pool.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410079846.9A CN103816968B (en) | 2014-03-05 | 2014-03-05 | The broken line of the special dual-axis rotation formula of industrial solid wastes and breaking method |
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| CN201410079846.9A CN103816968B (en) | 2014-03-05 | 2014-03-05 | The broken line of the special dual-axis rotation formula of industrial solid wastes and breaking method |
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| CN103816968B true CN103816968B (en) | 2016-06-15 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170264A (en) * | 2015-10-29 | 2015-12-23 | 天津碎易得环保工程技术有限公司 | Hydraulic shear breaker |
| CN108160256A (en) * | 2017-11-20 | 2018-06-15 | 北京航天石化技术装备工程有限公司 | A kind of refuse grinder of hydraulic-driven |
| CN108311527A (en) * | 2018-04-19 | 2018-07-24 | 山东国环产业投资有限公司 | A kind of solid waste stabilization processes device |
| CN108246453A (en) * | 2018-04-19 | 2018-07-06 | 山东国环产业投资有限公司 | A kind of clean environment firendly solid waste Special crushing device |
| CN108940560B (en) * | 2018-07-16 | 2024-04-02 | 江阴双马重工装备有限公司 | Remote control system of crusher for field unmanned operation |
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| CN101670355A (en) * | 2009-09-25 | 2010-03-17 | 湖南万容科技有限公司 | Method and device for harmless treatment and high-efficiency resource recycling of waste refrigerator |
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Inventor after: Han Qingjie Inventor after: Dong Yansheng Inventor after: Guo Bei Inventor after: Wang Jianjun Inventor after: Qiao Linlin Inventor before: Han Qingjie Inventor before: Hu Jiukun |
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Effective date of registration: 20170622 Address after: 266000 Shandong Province, Qingdao is a city of Yanan Road No. 39 Patentee after: QINGDAO XINTIANDI ENVIRONMENTAL PROTECTION CO., LTD. Address before: 266600, No. 1, Xintiandi Road, Jiangshan Town, Laixi, Shandong, Qingdao Patentee before: QINGDAO NEW WORLD SOLID WASTES INTEGRATED MANAGEMENT CO., LTD. |
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