CN108311527A - A kind of solid waste stabilization processes device - Google Patents

A kind of solid waste stabilization processes device Download PDF

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Publication number
CN108311527A
CN108311527A CN201810352262.2A CN201810352262A CN108311527A CN 108311527 A CN108311527 A CN 108311527A CN 201810352262 A CN201810352262 A CN 201810352262A CN 108311527 A CN108311527 A CN 108311527A
Authority
CN
China
Prior art keywords
solid waste
metering device
storage bin
solidfied material
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810352262.2A
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Chinese (zh)
Inventor
张典建
夏兴旺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CENTRAL STATES INDUSTRIAL Co Ltd SHANDONG
Original Assignee
CENTRAL STATES INDUSTRIAL Co Ltd SHANDONG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CENTRAL STATES INDUSTRIAL Co Ltd SHANDONG filed Critical CENTRAL STATES INDUSTRIAL Co Ltd SHANDONG
Priority to CN201810352262.2A priority Critical patent/CN108311527A/en
Publication of CN108311527A publication Critical patent/CN108311527A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/20Agglomeration, binding or encapsulation of solid waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass

Abstract

Include solid waste storage bin the present invention relates to a kind of solid waste stabilization processes device, stabilize mixing device, solidfied material storehouse, breaker, water tank, stabilizer storage bin and central control system;The stabilisation mixing device includes material agitator, hoist engine, solidfied material metering device, stabilizer metering device and water metering device, central control system described in solid waste storage bin in-built solid state waste metering device constitutes communication connection with solid waste metering device, solidfied material metering device, stabilizer metering device and water metering device, can control solid waste storage bin, solidfied material storehouse, stabilizer storage bin and water tank according to data acquisition signal and export quantitative material.

Description

A kind of solid waste stabilization processes device
Technical field
The present invention relates to waste process field, especially a kind of solid waste stabilization processes device.
Background technology
Currently, domestic Chan Fei companies collect solid waste classification, store classifiedly conceptual difference, and most of Chan Fei companies Before lack necessary classification measure, keep solid waste present situation not of uniform size, complicated component, it is existing be easily broken also have the inside difficult Broken, causing waste often to occur in " innoxious " processing, material mouth blocks, live dust is existed everywhere, the pungent damage of peculiar smell is existing The field bad phenomenons such as personnel's physical safety and health, secondary environmental pollution, former dangerous waste disposition company are to solve the problems, such as that this buys It is relatively simple to cross many stabilization equipment functions, not having can realize industrial solid wastes harmless and stabilized work( Energy.
Invention content
The technical problem to be solved by the present invention is to for the relatively simple shortcoming of above-mentioned existing stabilization equipment function, carry For a kind of solid waste stabilization processes device, and use the method for equipment progress solid waste stabilization processes.
In order to solve the above technical problems, the present invention realizes as follows:A kind of solid waste of the present invention is steady Surely change processing unit to include solid waste storage bin, stabilize mixing device, solidfied material storehouse, breaker, water tank, stabilizer Storage bin and central control system;The stabilisation mixing device includes material agitator, hoist engine, solidfied material metering device, stabilization Agent metering device and water metering device, solid waste storage bin in-built solid state waste metering device, solid waste storage bin pass through Solid waste is delivered to the stir chamber of material agitator by conveyer and elevating hopper, and solidfied material storehouse will be cured by screw conveyor Object is delivered to solidfied material metering device;The stir chamber of the material outlet connection material agitator of the solidfied material metering device;Institute State stabilization
Stable connection agent metering device at the material outlet of agent storage bin, stabilizer metering device pass through pipe
Road connects the cavity of water metering device, and the water outlet of water tank is connected to the cavity of water metering device, water metering device Water outlet is connected to the stir chamber of material agitator;The breaker includes crushing mechanism hopper, is slidingly sealed door, crusher Structure and blow tank, what the lower section setting of crushing mechanism hopper can unlatch and close is slidingly sealed door, is slidingly sealed a lower section and breaks The feeding mouth of broken mechanism connects, and blow tank is set at the lower section discharge port position of crushing mechanism;Setting can on the blow tank The blow tank hermatic door opened and closed, is slidingly sealed between door and blow tank hermatic door and constitutes closed crusher chamber, crushing mechanism It is complete obsolete broken in closed crusher chamber;It is the central control system and solid waste metering device, solidfied material metering device, steady Determine agent metering device and water metering device and constitute communication connection, solid waste storage bin, solid can be controlled according to data acquisition signal Compound storehouse, stabilizer storage bin and water tank export quantitative material.
Several waste storage bin hoppers are arranged in the solid waste storage bin, and solid-state is arranged at the discharge port position of waste storage bin hopper Conveyer is arranged in waste metering device, solid waste metering device lower section, is dust-extraction unit at the top of waste storage bin hopper, conveyer Conveyer belt tail end is in elevating hopper oblique upper;The elevating hopper is connected on feed frame, and can be moved along feed frame, feeding Stand angularly is arranged, and hoist engine driving elevating hopper is moved along feed frame.
Screw conveyor is set at the material outlet below the solidfied material storehouse, and screw conveyor is angularly disposed;Solidfied material Storehouse includes several cement bins and fine coal ash cellar, and each cement bin or each fine coal ash cellar are both provided with independent helical feed Machine;The solidfied material metering device includes independently arranged several cement-weighting devices and flyash metering device;Each cement Material is delivered to corresponding cement-weighting device by storehouse by screw conveyor, and each fine coal ash cellar is by screw conveyor by object Material is delivered to corresponding flyash metering device.
The stabilisation mixing device is supported by pedestal and is fixed, and setting below the material agitator of mixing device is stabilized Hold together hopper, the lower section for holding together hopper is entrucking vacancy.
Sealed Rubber Conveyor Belt Scrap, the object of sealed Rubber Conveyor Belt Scrap are set below the blow tank of the breaker Material output end is connected to the stir chamber of material agitator.
It is connect with exhaust treatment system by pipeline on the breaker and solid waste storage bin.
It can be filled with inert gas in the closed crusher chamber.
Setting sewage collecting and purifier in front of the water inlet of the water tank, being used for will be at equipment rinse water recycling Continue to apply after reason.
It is fixedly connected with magnet in the elevating hopper, if there is ferrous metal that can be separated well in solid waste Come, can effectively protect material agitator.
High charge level meter and low level-sensing device are set in the solidfied material storehouse, dust removing valve and safety valve is arranged in solidfied material the top of the warehouse, The effect of safety valve can prevent the internal pressure in solidfied material storehouse excessive, play a part of decompression protection solidfied material storehouse, dust removing valve can Protect safety valve normal work.
Working Status Monitoring camera is set at the breaker, material agitator, and camera can transmit data into Control system.
The positive effect of the present invention:It is harder that a kind of solid waste stabilization processes device of the present invention can dispose volume The small and loose dress of volume hardness or powder waste can be handled again with larger solid waste, at the same increase pretreatment it is broken, The automatic interlocks defencive function such as dedusting and deodorization functions, realizes the multi-functional of stabilization processes device.The device technique is advanced, Whether energy automatic identification solid waste has breaking capacity, once not being crushed broken driving motor will be auto-reverse, discharge Difficult break down solids waste, the edge of a knife for the pre-processing device not only protected in this way, but also protect motor, it is thus also avoided that the generation of fire, Reducing the chance of Field Force's contact solid waste simultaneously reduces the probability for suffering from occupational disease.Meanwhile for material in the device Blender also has choke preventing function, and the situations such as blocking occur inside stir chamber, you can feedback signal to central control system, in Control system control stirring motor inverts to remove blockage.This equipment tail end is taken the circumstances into consideration a set of sewage is arranged net according to present situation Change facility, can be used as secondary water after dosing simple process, to realize the secondary application of this system flushing water.
Description of the drawings
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the schematic diagram of the present invention;
Fig. 2 is the schematic diagram for stabilizing mixing device;
Fig. 3 is the schematic diagram for stabilizing mixing device;
Fig. 4 is the structural schematic diagram of storage bin;
Fig. 5 is the structural schematic diagram in solidfied material storehouse;
Fig. 6 is the structural schematic diagram of breaker;
Fig. 7 is the structural schematic diagram in solidfied material storehouse;
Fig. 8 is the flow chart of solid waste stabilization processes;
In figure, 1 solid waste storage bin, 2 conveyers, 3 elevating hoppers, 4 feed frames, 5 material agitators, 6 elevators Machine, 7 cement-weighting devices, 8 flyash metering devices, 9 water metering devices, 10 screw conveyors, 11 solidfied material storehouses, 12 Hold together hopper, 13 holders, 14 pedestals, 15 entrucking vacancy, 16 solidfied material metering devices, 17 waste storage bin hoppers, 18 dedustings dress It sets, 19 crushing mechanism hoppers, 20 be slidingly sealed door, 21 crushing mechanisms, 22 closed crusher chambers, 23 blow tanks, 24 cement Storehouse, 25 fine coal ash cellars;4 specific implementation modes are as specific embodiment, a kind of solid waste stabilization processes of the present invention Device includes solid waste storage bin 1, stabilisation mixing device, solidfied material storehouse 11, breaker, water tank, stabilizer storage Deposit case and central control system;The stabilisation mixing device includes material agitator 5, hoist engine 6, solidfied material metering device, steady Determine agent metering device and water metering device 9,1 in-built solid state waste metering device of solid waste storage bin, solid waste storing Solid waste is delivered to the stir chamber of material agitator 5, solidfied material storehouse by conveyer 2 and elevating hopper 3 by storehouse 1 Solidfied material is delivered to solidfied material metering device by 11 by screw conveyor 10;The material of the solidfied material metering device goes out The stir chamber of mouth connection material agitator 5;Stable connection agent metering device at the material outlet of the stabilizer storage bin, surely Determine cavity of the agent metering device by piping connection water metering device 9, the chamber of the water outlet and water metering device 9 of water tank Body is connected to, and the water outlet of water metering device 9 is connected to the stir chamber of material agitator 5;The breaker
Including crushing mechanism hopper 19, it is slidingly sealed door 20, crushing mechanism 21 and blow tank 23, crushing mechanism hopper 19 What lower section setting can unlatch and close is slidingly sealed door 20, is slidingly sealed the pan feeding of 20 lower section and crushing mechanism 21 of door Mouth connection, blow tank 23 are set at the lower section discharge port position of crushing mechanism 21;Setting can on the blow tank 23 The blow tank hermatic door opened and closed, is slidingly sealed between door 20 and blow tank hermatic door and constitutes closed crusher chamber 22, breaks Broken mechanism 21 is complete obsolete broken in closed crusher chamber 22;The central control system and solid waste metering device are consolidated Compound metering device, stabilizer metering device and water metering device 9 constitute communication connection, can be controlled according to data acquisition signal Solid waste storage bin 1, solidfied material storehouse 11, stabilizer storage bin and water tank export quantitative material.
Several waste storage bin hoppers 17, the discharge port position of waste storage bin hopper 17 is arranged in the solid waste storage bin 1 Conveyer 2 is arranged in place's setting solid waste metering device, solid waste metering device lower section, and 17 top of waste storage bin hopper is The conveyer belt tail end of dust-extraction unit 18, conveyer 2 is in 3 oblique upper of elevating hopper;The elevating hopper 3 is connected in feeding It in rack 4, and can be moved along feed frame 4, feed frame 4 is angularly disposed, and hoist engine 6 drives 3 edge of elevating hopper Feed frame 4 moves.
Screw conveyor 10 is set at the material outlet of 11 lower section of the solidfied material storehouse, screw conveyor 10 is oblique Setting;Solidfied material storehouse 11 includes several cement bins 24 and fine coal ash cellar 25, each cement bin 24 or each flyash Storehouse 25 is both provided with independent screw conveyor 10;If the solidfied material metering device includes independently arranged dry cement meter Measure device 7 and 5 metering device 8 of flyash;Material is delivered to correspondence by each cement bin 24 by screw conveyor 10 Cement-weighting device 7, material is delivered to corresponding flyash meter by each fine coal ash cellar 25 by screw conveyor 10 Measure device 8;The stabilisation mixing device is supported by pedestal 14 and is fixed, and water metering device 9 passes through holder 13 and bottom Seat 14 is fixed;Hopper 12 is held together in the 5 lower section setting of material agitator for stabilizing mixing device, and the lower section for holding together hopper 12 is Entrucking vacancy 15.
Sealed Rubber Conveyor Belt Scrap, sealed Rubber Conveyor Belt Scrap is arranged in 23 lower section of blow tank of the breaker Material output end be connected to the stir chamber of material agitator 5.
It is connect with exhaust treatment system by pipeline on the breaker and solid waste storage bin 1.
It can be filled with inert gas in the closed crusher chamber 22.
Setting sewage collecting and purifier in front of the water inlet of the water tank, being used for will be at equipment rinse water recycling Continue to apply after reason.
It is fixedly connected with magnet in the elevating hopper 3, if there is ferrous metal that can be detached well in solid waste Out, can effectively protect material agitator.
Setting high charge level meter and low level-sensing device in the solidfied material storehouse 11,11 top setting dust removing valve of solidfied material storehouse and The effect of safety valve, safety valve can prevent the internal pressure in solidfied material storehouse excessive, play a part of decompression protection solidfied material storehouse, remove Dirt valve can protect safety valve to work normally.
Working Status Monitoring camera is set at the breaker, material agitator 5, and camera can transmit data extremely Central control system.
It is as follows come the technological process for handling solid waste using above-mentioned solid waste stabilization processes device:
1) solid waste is stored into the waste material sampling feeding laboratory in material hole and carries out analysis of experiments, matched in laboratory Experiment, compression strength, setting time, the Leaching of Heavy Metals concentration of test experience firming body select stabilizer addition kind, material Formula, consumption indicators and technological operation control parameter etc. give solidification workshop;
2) solid waste is stored into the waste in material hole, solid waste storage bin is sent by grab bucket, and pass through solid waste storing After the in-built solid state waste metering device metering material weight of storehouse, put into elevating hopper by conveyer;
3) according to the proportioning data of experiment gained, pass through central control system, solidfied material metering device, stabilizer adding set and water Cement, flyash, stabilizer and water are injected stir chamber, together with waste material in material by metering device according to the ratio of 6 settings It is stirred in blender;Solidification, using tap water or Sewage Disposal water during treated, is delivered to water by water-delivery pump Metering in water metering device, stabilizer are delivered in stabilizer metering device by pump and are measured, and to increase homogeneity, ensure solidification Effect, stabilizer is launched into water metering device after weighing, and material agitator is being put into together with water;
4) incorporation time is subject to the time obtained by analysis of experiments, for using material of the stabilizer stabilization processes containing heavy metal, The stirring for first carrying out waste and heavy metal, carried out together with cement again after stirring evenly it is dry stir, finally plus stabilizer and water carry out It is entire to be mixed;It can avoid stabilized factor in Ca2+, Mg2+ plasma contention medicament in cement in this way(S2-), to Treatment effect is improved, operating cost is reduced;For the residue of comprehensive utilization, containing Cr VI(Cr6+)Waste is in materializing strategy workshop It carries out stabilizing/curing process into landfill pretreatment workshop again after acid-base neutralization and redox processing;
5) after material is mixed, material agitator bottom gate is opened, mixed material is unloaded;At this point, mixed material unloads Material considers two ways:One is the stock chests for being discharged into material agitator and dividing into, and block is transported to by movable belt conveyor Block forming machine is molded, and mixed material is introduced into die forming machine, then by mating hydraulic system roller-compaction, after molding Building block body is put on the supporting plate of chain mat machine, and being sent into maintenance area by fork truck carries out maintenance processing, and shaping building block curing time is 6-7 days, maintenance processes needed to sprinkle water, watering frequency 1 time/4 hours;The solidifying hard rear sampling of maintenance carries out Leaching detection, Certified products are directly transported to security landfill field landfill with fork truck, and defective work is reprocessed after crushing between returning to pretreatment.Such as During operation according to stable and supplied materials and cement stabilizing is matched, then the firming body conserved can be directly transported into landfill yard Landfill;It then to be examined again when supplied materials or cement are varied from, can directly be transported into landfill yard after detection is qualified is filled out Bury processing.
6) another discharge way is material is mixed directly to be discharged into lower part dump truck by stock chest and be transported to fill out Field is buried directly to fill;
7) use clear water that material agitator interior flushing is clean after stabilizing operation, the waste water of generation enters sewage purification Facility, a kind of novel composite drug of addition detach waste water.
Upper water is sent into solid waste storage as the process water in the second subjob, after lower sediment thing manual cleaning Material hole, can be with harmless treatment when the second subjob.
Some of the present invention relevant a kind of solid waste stabilization processes device recited above that only explains through diagrams Functional structure principle carries out several modifications on this basis due to being easy to for the technical staff in same technique field, Therefore this specification do not really want by a kind of solid waste stabilization processes device of the present invention be confined to shown in or it is described Concrete mechanism
And in the scope of application, therefore every corresponding modification that may be utilized and equivalent, belong to the protection of patent of the present invention Range.

Claims (10)

1. a kind of solid waste stabilization processes device, it is characterised in that:Including solid waste storage bin, stabilize batch mixing dress Set, solidfied material storehouse, breaker, water tank, stabilizer storage bin and central control system;The stabilisation mixing device includes material Blender, hoist engine, solidfied material metering device, stabilizer metering device and water metering device, it is solid built in solid waste storage bin Solid waste is delivered to stirring for material agitator by state waste metering device, solid waste storage bin by conveyer and elevating hopper Chamber is mixed, solidfied material is delivered to solidfied material metering device by solidfied material storehouse by screw conveyor;The solidfied material metering device Material outlet connects the stir chamber of material agitator;Stable connection agent metering dress at the material outlet of the stabilizer storage bin It sets, stabilizer metering device passes through the cavity of piping connection water metering device, the water outlet of water tank and the chamber of water metering device Body is connected to, and the water outlet of water metering device is connected to the stir chamber of material agitator;The breaker includes crushing mechanism material It struggles against, be slidingly sealed door, crushing mechanism and blow tank, what the lower section setting of crushing mechanism hopper can unlatch and close is slidingly sealed Door is slidingly sealed a lower section and is connect with the feeding mouth of crushing mechanism, and blow tank is set to the lower section discharge port position of crushing mechanism Place;The blow tank hermatic door that can be opened and close is set on the blow tank, is slidingly sealed structure between door and blow tank hermatic door At closed crusher chamber, crushing mechanism is complete obsolete broken in closed crusher chamber;The central control system is measured with solid waste Device, solidfied material metering device, stabilizer metering device and water metering device constitute communication connection, can be according to data acquisition signal Control solid waste storage bin, solidfied material storehouse, stabilizer storage bin and water tank export quantitative material.
2. according to a kind of solid waste stabilization processes device described in claim 1, it is characterised in that:The solid-state is useless Several waste storage bin hoppers are arranged in object storage bin, and solid waste metering device, solid-state is arranged at the discharge port position of waste storage bin hopper Conveyer is set below waste metering device, is dust-extraction unit at the top of waste storage bin hopper, the conveyer belt tail end of conveyer is in upper Hopper oblique upper;The elevating hopper is connected on feed frame, and can be moved along feed frame, and feed frame is angularly disposed, volume Machine driving elevating hopper is raised to move along feed frame.
3. according to a kind of solid waste stabilization processes device described in claim 1, it is characterised in that:The solidfied material storehouse Screw conveyor is set at the material outlet of lower section, and screw conveyor is angularly disposed;Solidfied material storehouse include several cement bins and Fine coal ash cellar, each cement bin or each fine coal ash cellar are both provided with independent screw conveyor;The solidfied material metering device Including independently arranged several cement-weighting devices and flyash metering device;Each cement bin is by screw conveyor by material It is delivered to corresponding cement-weighting device, material is delivered to corresponding flyash meter by each fine coal ash cellar by screw conveyor Measure device.
4. according to a kind of solid waste stabilization processes device described in claim 1, it is characterised in that:Described stabilize is mixed Expect that device is supported by pedestal to fix, stabilizes setting below the material agitator of mixing device and hold together hopper, hold together the lower section of hopper For entrucking vacancy.
5. according to a kind of solid waste stabilization processes device described in claim 1, it is characterised in that:The breaker Blow tank below sealed Rubber Conveyor Belt Scrap is set, the material output end of sealed Rubber Conveyor Belt Scrap is connected to material and stirs Mix the stir chamber of machine.
6. according to a kind of solid waste stabilization processes device described in claim 1, it is characterised in that:The breaker It is connect with exhaust treatment system by pipeline on solid waste storage bin.
7. according to a kind of solid waste stabilization processes device described in claim 1, it is characterised in that:It is described closed broken Broken intracavitary can be filled with inert gas.
8. according to a kind of solid waste stabilization processes device described in claim 1, it is characterised in that:The water tank Water inlet in front of setting sewage collecting and purifier.
9. according to a kind of solid waste stabilization processes device described in claim 1, it is characterised in that:The elevating hopper Inside it is fixedly connected with magnet.
10. according to a kind of solid waste stabilization processes device described in claim 1, it is characterised in that:The solidfied material High charge level meter and low level-sensing device are set in storehouse, and solidfied material the top of the warehouse setting dust removing valve and safety valve, the effect of safety valve can prevent The internal pressure in solidfied material storehouse is excessive, plays a part of decompression protection solidfied material storehouse, and dust removing valve can protect safety valve to work normally; Working Status Monitoring camera is set at the breaker, material agitator, and camera can transmit data to central control system.
CN201810352262.2A 2018-04-19 2018-04-19 A kind of solid waste stabilization processes device Pending CN108311527A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109047281A (en) * 2018-07-27 2018-12-21 中节能(连云港)清洁技术发展有限公司 A kind of processing method solidifying waste material

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109047281A (en) * 2018-07-27 2018-12-21 中节能(连云港)清洁技术发展有限公司 A kind of processing method solidifying waste material

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