CN104707702B - The recovery and treatment method and device of a kind of Thistle board - Google Patents

The recovery and treatment method and device of a kind of Thistle board Download PDF

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Publication number
CN104707702B
CN104707702B CN201310680846.XA CN201310680846A CN104707702B CN 104707702 B CN104707702 B CN 104707702B CN 201310680846 A CN201310680846 A CN 201310680846A CN 104707702 B CN104707702 B CN 104707702B
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gypsum
unit
paper
stage crushing
board
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CN104707702A (en
Inventor
丁秋霞
谢富冬
王道宽
史志强
刘继
杨中华
郑华鑫
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Jinggangshan Beixin Building Materials Co ltd
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Beijing New Building Material Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Processing Of Solid Wastes (AREA)
  • Crushing And Grinding (AREA)

Abstract

The invention discloses a kind of recovery and treatment method of Thistle board and device, method includes:Thistle board is subjected to coarse crushing processing operation by first order breaker;The Thistle board fragment is delivered in the breaker of the second level and carries out fine crushing processing operation;The Thistle board particle is delivered in third level breaker and carries out rolling processing operation;The Thistle board powder is delivered into separator and carries out lock out operation.Device includes the first supply unit, first order break process unit, the second supply unit, second level break process unit, the 3rd supply unit, third level break process unit and the screening separative element being sequentially connected.Present invention can apply to Paper-faced gyp plate technique recovery technology field, Thistle board can effectively be recycled using the present invention, it is possible to increase the comprehensive utilization value of Thistle board.

Description

Recovery processing method and device for gypsum plaster boards
Technical Field
The invention relates to a paper-surface gypsum board technology, in particular to a method and a device for recycling paper-surface gypsum boards.
Background
At present, gypsum board enterprises at home and abroad adopt corresponding measures to recycle gypsum boards with waste paper surfaces so as to achieve the purposes of reducing environmental pollution and wasting resources. The method for recycling the paper-surface gypsum board mainly comprises the following two methods: one is to burn the waste gypsum board to remove the outer protective paper, then to crush the waste gypsum board for reuse, but this method cannot use the outer protective paper and the burning will cause pollution; the other method is to carry out crushing operation on the gypsum board, further separate the gypsum core from the protective paper and reuse the gypsum core for manufacturing the gypsum board, thereby reducing the environmental pollution and the production cost.
Correspondingly, aiming at the recycling method, special mechanical equipment is developed at home and abroad to realize the recycling treatment of the waste gypsum boards. For example, GYPchipper is adopted in America, the crushing mode is single-shaft rotary spike pin crushing, and the crushing capacity is 2.5 t/h. A chopper, a chopper type cutter, which is developed in Japan and is suitable for processing waste gypsum boards at the construction site, is constituted by crushing with a double-shaft rotary meshing blade and has a crushing capacity of 1.5 t/h. A gypsum recovery system designed and developed by EGRS of the subsidiary of the Enviro Grind group of Ireland consists of a vibrating screen, a mill and a belt conveyor. The process crushes the waste gypsum and the waste gypsum board, separates the protective paper, and grinds the gypsum into powder, so that the gypsum can be applied to the gypsum board industry, the agricultural field, the cement industry and the like again.
At present, equipment for treating waste materials in construction sites is also developed correspondingly in China, for example, a PS-Phi 380X 280 small hammer mill designed and manufactured by Changzhou construction machinery repair shops crushes waste gypsum boards by utilizing a fast rotating hammer, is only suitable for small plates, waste materials and the like, and has the crushing capacity of 1 t/h. The new group building materials company Limited develops a roller crusher to be used together with other auxiliary equipment to crush and recycle waste gypsum boards. The auxiliary equipment mainly comprises a belt conveyor, a vibrating screen, a dust collector and the like. The process arrangement can be carried out according to the conditions of the existing site and the used equipment. The working principle of the system is that the roller type tooth-shaped crusher crushes and crushes the waste gypsum boards into crushed materials and recycles the crushed materials, the crushing capacity is about 2.5t/h, the effect is good, and the influence on the environment is reduced. Zhaqing north new building materials limited company adopts a shear type crusher, gypsum boards with waste paper surfaces are uniformly distributed in the space between a rotor and a stator toothed plate through a distributing cone, materials are crushed by the extrusion and shearing of the rotor toothed plate and the stator toothed plate, the crushed materials and pre-screened materials are discharged from the bottom of the crusher, the crushing capacity is about 2.5t/h, and the method can crush flexible face protection paper and brittle gypsum.
The waste gypsum boards are mainly classified into standard-width gypsum boards and small boards (gypsum filler strips, etc.). The waste gypsum board is treated by a one-step crushing method by integrating the treatment processes at home and abroad. If only one-step crushing method is adopted for treatment, the paper after crushing is not completely separated from the gypsum, and the paper cannot be directly recycled in production, so that grinding and screening equipment is required to be added in subsequent raw material production equipment to be practical and feasible.
Disclosure of Invention
The invention aims to provide a method and a device for recycling a gypsum plaster board, which can effectively recycle the gypsum plaster board and improve the comprehensive utilization value of the gypsum plaster board.
In order to solve the technical problem, the invention provides a method for recycling a gypsum plaster board, which is characterized by comprising the following steps:
carrying out coarse crushing treatment on the paper-surface gypsum board through a first-stage crushing device, and crushing the paper-surface gypsum board into paper-surface gypsum board fragments with the diameter of less than 100 mm;
sending the paper-surface gypsum board fragments to a second-stage crushing device for fine crushing treatment operation, and crushing the paper-surface gypsum board fragments into paper-surface gypsum board particles with the diameter of less than 30 mm;
sending the gypsum plaster board particles to a third-stage crushing device for rolling treatment operation, and rolling the gypsum plaster board particles into gypsum plaster board powder;
and (3) conveying the thistle board powder to a separating device for separation operation, separating the gypsum powder and the mask paper in the thistle board powder, collecting the gypsum powder into a gypsum particle storage device, and collecting the mask paper into a mask paper storage device.
The method for recycling the gypsum plaster boards also has the following characteristics that the method also comprises dust collection operation; the method specifically comprises the step of collecting the dust generated in the coarse crushing operation, the fine crushing operation, the rolling treatment operation and the separation operation through a bag dust collector and a dust collecting pipeline.
The recovery processing method of the gypsum plaster boards can also be characterized in that the gypsum plaster boards are conveyed to a first-stage crushing device through a feeding belt conveyor, and the first-stage crushing device is a roller type crusher or a shear type crusher; the thistle board fragment passes through band conveyer and carries to the second grade breaker in, second grade breaker is the hammer mill, hammer mill import department is provided with the PVC door curtain.
The method for recycling the gypsum plaster boards can also be characterized in that the gypsum plaster board particles are conveyed to a third-stage crushing device by a belt conveyor, and the third-stage crushing device is a multi-roller rolling machine; the separation device is a drum screen, a gypsum particle storage device is arranged at the bottom of the drum screen, and a protective paper storage device is arranged at the tail end of the drum screen;
the belt conveyor is a groove-shaped belt conveyor, and a permanent magnet iron remover is arranged above the belt conveyor.
The recovery processing method of the paper-surface gypsum board also has the following characteristics that the gypsum particle storage device is a receiving hopper, and the protective paper storage device is a paper receiving box.
Correspondingly, the invention also provides a recovery processing device of the gypsum plasterboard, which is characterized by comprising a first conveying unit, a first-stage crushing processing unit, a second conveying unit, a second-stage crushing processing unit, a third conveying unit, a third-stage crushing processing unit and a screening and separating unit which are sequentially connected; wherein,
the first conveying unit is used for conveying the paper-surface gypsum board to the first-stage crushing treatment unit;
the first-stage crushing processing unit is used for crushing the gypsum plaster boards into gypsum plaster board fragments with the diameter of less than 100mm and conveying the gypsum plaster boards to the second-stage crushing processing unit through the second conveying unit;
the second-stage crushing processing unit is used for crushing the gypsum plaster board fragments into gypsum plaster board particles with the diameter of less than 30mm, and the gypsum plaster board particles are conveyed to the third-stage crushing processing unit through the third conveying unit;
the third-stage crushing processing unit is used for rolling the gypsum plaster board particles into gypsum plaster board powder and outputting the gypsum plaster board powder to the screening and separating unit;
the screening and separating unit comprises a drum screen, a gypsum powder collecting unit is arranged at the bottom of the drum screen, and a protective paper collecting unit is arranged at the tail end of the drum screen; screening separator element is arranged in separating out the gesso in the thistle board powder and collects to the gesso collection unit, will mask paper separation is collected to mask paper collection unit in.
The recovery processing device for the gypsum plaster boards can also be characterized in that the first conveying unit comprises a feeding belt conveyor, and the first-stage crushing processing unit comprises a roller crusher or a shear type crusher; the second-stage crushing treatment unit comprises a hammer mill, and the third-stage crushing treatment unit comprises a multi-roller mill; the second conveying unit and the third conveying unit are groove-type belt conveyors.
The recovery processing device of the gypsum plasterboard also has the following characteristics that the device further comprises a dust collection unit, and the dust collection unit comprises a cloth bag dust collector and a dust collection pipeline;
the bag dust collector is respectively connected with the first conveying unit, the first-stage crushing processing unit, the second conveying unit, the second-stage crushing processing unit, the third conveying unit, the third-stage crushing processing unit and the screening and separating unit through the dust collecting pipeline.
The recovery processing device for the thistle board also has the following characteristics that a permanent magnet iron remover is arranged above the groove-shaped belt conveyor, and a PVC door curtain is arranged at the inlet of the hammer mill.
Above-mentioned recovery processing device of thistle board still can have following characteristics, gypsum powder collection unit is for connecing the hopper, mask paper collection unit is for connecing the carton.
The technical scheme of the invention has the following beneficial effects:
the method comprises the steps of performing coarse crushing treatment on a paper-surface gypsum board through a first-stage crushing device, crushing the paper-surface gypsum board into paper-surface gypsum board fragments with the diameter of less than 100mm, sending the paper-surface gypsum board fragments into a second-stage crushing device for fine crushing treatment, crushing the paper-surface gypsum board fragments into paper-surface gypsum board particles with the diameter of less than 30mm, sending the paper-surface gypsum board particles into a third-stage crushing device for rolling treatment, rolling the paper-surface gypsum board particles into paper-surface gypsum board powder, sending the paper-surface gypsum board powder into a separating device for separating operation, separating gypsum powder and protective paper in the paper-surface gypsum board powder, collecting the gypsum powder into a gypsum particle storage device, and collecting the protective paper into a protective paper storage device; can realize the effective recovery processing of the thistle board and can improve the comprehensive utilization value of the thistle board.
Furthermore, by carrying out dust collection operation, the method can effectively reduce the raised dust generated in the recovery treatment process of the gypsum plasterboard, improve the operation environment of a workshop and reduce the environmental pollution caused by the recovery process.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the example serve to explain the principles of the invention and not to limit the invention.
FIG. 1 is a schematic flow chart of a method for recycling gypsum plasterboards according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a recovery processing device for gypsum plasterboards according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The invention provides a method for recycling a gypsum plaster board, which comprises the following steps of:
s 1: carrying out coarse crushing treatment on the paper-surface gypsum board through a first-stage crushing device, and crushing the paper-surface gypsum board into paper-surface gypsum board fragments with the diameter of less than 100 mm;
in the specific operation of the invention, the first-stage crushing device can adopt a roller crusher or a shear type crusher; firstly, the gypsum plaster boards are conveyed to a first-stage crushing device through a feeding belt conveyor, and when the gypsum plaster boards are crushed into gypsum plaster board fragments with the diameter of less than 100mm, the gypsum plaster board fragments are conveyed to the crushing device in s2 through the belt conveyor.
s 2: sending the broken pieces of the gypsum plaster boards in the step 1 to a second-stage crushing device for fine crushing treatment, and crushing the broken pieces of the gypsum plaster boards into gypsum plaster board particles with the diameter of less than 30 mm;
in the specific operation of the invention, the second-stage crushing device in s2 can adopt a hammer mill, and in order to reduce the dust at the inlet, a PVC door curtain can be arranged at the inlet of the hammer mill; when the gypsum plaster board pieces are crushed into gypsum plaster board particles with a diameter of less than 30mm, the gypsum plaster board particles are conveyed to a third-stage crushing device in s3 by a belt conveyor.
Preferably, in the specific operation of the invention, the belt conveyor is a groove-type belt conveyor, and a permanent magnet iron remover can be arranged above the belt conveyor for better absorbing and removing metal in gypsum board particles.
s 3: feeding the gypsum plaster board particles in s2 to a third-stage crushing device for rolling treatment operation, and rolling the gypsum plaster board particles into gypsum plaster board powder;
in the specific operation of the invention, the third-stage crushing device in s3 can adopt a multi-roller rolling machine; when the gypsum plaster board particles are ground into gypsum plaster board powder, it is sent to s4 for a separating operation.
s 4: sending the gypsum plaster board powder in s3 to a separating device for separation, separating gypsum powder and protective paper from the gypsum plaster board powder, collecting the gypsum powder to a gypsum particle storage device, and collecting the protective paper to a protective paper storage device;
in the specific operation of the invention, the separation device in s4 can be a drum screen, the bottom of the drum screen is provided with a gypsum particle storage device, and the tail end of the drum screen is provided with a protective paper storage device. Correspondingly, in the specific operation of the invention, the gypsum particle storage device can specifically adopt a receiving hopper, and the mask paper storage device can specifically adopt a receiving box.
Preferably, in order to reduce the generation of dust in the recovery treatment process, the specific operation of the invention also comprises dust collection operation; the dust generated in the coarse crushing operation in s1, the fine crushing operation in s2, the crushing operation in s3 and the separating operation in s can be collected by a bag dust collector and a dust collecting pipe.
Correspondingly, the invention also provides a recovery processing device of the paper-surface gypsum board, which comprises a first conveying unit 1, a first-stage crushing processing unit 2, a second conveying unit 3, a second-stage crushing processing unit 4, a third conveying unit 5, a third-stage crushing processing unit 6 and a screening and separating unit 7 which are connected in sequence as shown in fig. 2.
The first conveying unit 1 includes a feed belt conveyor for conveying the paper-faced gypsum board into the first-stage crushing treatment unit 2.
The first-stage crushing processing unit 2 comprises a roller crusher or a shear type crusher and is used for crushing the gypsum plaster boards into gypsum plaster board fragments with the diameter of less than 100mm and conveying the gypsum plaster boards to the second-stage crushing processing unit 4 through the second conveying unit 3;
in a specific operation, the second conveying unit 3 can adopt a groove-type belt conveyor; preferably, a permanent magnet iron remover can be arranged above the groove-type belt conveyor for better absorbing and removing metal in gypsum board particles.
The second-stage crushing treatment unit 4 comprises a hammer mill and is used for crushing the gypsum plaster tablet fragments into gypsum plaster tablet particles with the diameter of less than 30mm, and the gypsum plaster tablet particles are conveyed to the third-stage crushing treatment unit 6 through a third conveying unit 5;
in specific operation, in order to reduce the dust at the inlet, a PVC door curtain is preferably arranged at the inlet of the hammer mill; in a specific operation, the third conveying unit 5 can adopt a groove-type belt conveyor; for better absorption of metal from the gypsum board particles, a permanent magnet iron remover may preferably be arranged above the trough belt conveyor.
The third-stage crushing processing unit 6 includes a multi-roll mill for rolling the gypsum plaster board particles into gypsum plaster board powder and outputting to the screening and separating unit 7.
The screening and separating unit 7 comprises a drum screen, the bottom of the drum screen is provided with a gypsum powder collecting unit 9, and the tail end of the drum screen is provided with a mask paper collecting unit 8; the screening and separating unit 7 is used for separating gypsum powder in the gypsum plaster board powder and collecting the gypsum powder into the gypsum powder collecting unit 9, and separating and collecting the protective paper into the protective paper collecting unit 8.
In the specific operation of the invention, the gypsum powder collecting unit 9 can adopt a receiving hopper, and the facial tissue collecting unit 8 can adopt a paper receiving box.
In the specific operation of the invention, in order to reduce the generation of the raised dust in the recovery treatment process, the invention preferably further comprises a dust collection unit 10, wherein the dust collection unit 10 comprises a bag dust collector and a dust collection pipeline; the bag dust collector is respectively connected with the first conveying unit 1, the first-stage crushing processing unit 2, the second conveying unit 3, the second-stage crushing processing unit 4, the third conveying unit 5, the third-stage crushing processing unit 6 and the screening and separating unit 7 through dust collecting pipelines.
The method and the device provided by the invention crush and thoroughly separate the waste gypsum board by a three-step method, and the separated paper and gypsum can be directly applied to the production process of the paper-surface gypsum board. The method and the device can recover 16000 tons of waste gypsum boards each year, and save 8000 tons of gypsum coagulant. The solid waste generated in the production process of the gypsum board is utilized, the waste is recycled, the waste is changed into valuable, the land occupation is reduced, the resources are saved, the sustainable development requirement of recyclable and reusable building materials is met, and the gypsum board has good economic benefit, social benefit and environmental benefit.
It should be understood by those skilled in the art that the embodiments of the present invention are described above, but the description is only for the convenience of understanding the present invention and is not intended to limit the present invention. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (2)

1. A method for recycling a paper-surface gypsum board is characterized by comprising the following steps:
carrying out coarse crushing treatment on the paper-surface gypsum board through a first-stage crushing device, and crushing the paper-surface gypsum board into paper-surface gypsum board fragments with the diameter of less than 100 mm;
sending the paper-surface gypsum board fragments to a second-stage crushing device for fine crushing treatment operation, and crushing the paper-surface gypsum board fragments into paper-surface gypsum board particles with the diameter of less than 30 mm;
sending the gypsum plaster board particles to a third-stage crushing device for rolling treatment operation, and rolling the gypsum plaster board particles into gypsum plaster board powder;
sending the gypsum plaster board powder to a separation device for separation operation, respectively separating gypsum powder and protective paper in the gypsum plaster board powder, collecting the gypsum powder into a gypsum particle storage device, and collecting the protective paper into a protective paper storage device;
also comprises dust collection operation; collecting dust generated by coarse crushing treatment operation, fine crushing treatment operation, rolling treatment operation and separation operation through a bag dust collector and a dust collecting pipeline;
the paper-surface gypsum board is conveyed to a first-stage crushing device through a feeding belt conveyor, wherein the first-stage crushing device is a roller type crusher or a shear type crusher; the gypsum plaster board fragments are conveyed to a second-stage crushing device through a belt conveyor, the second-stage crushing device is a hammer mill, and a PVC door curtain is arranged at the inlet of the hammer mill;
the gypsum plaster board particles are conveyed to a third-stage crushing device through a belt conveyor, and the third-stage crushing device is a multi-roller rolling machine; the separation device is a drum screen, a gypsum particle storage device is arranged at the bottom of the drum screen, and a protective paper storage device is arranged at the tail end of the drum screen;
the belt conveyor is a groove-shaped belt conveyor, and a permanent magnet iron remover is arranged above the belt conveyor; the gypsum particle storage device is a receiving hopper, and the mask paper storage device is a paper receiving box.
2. A recovery processing device for a gypsum plaster board is characterized by comprising a first conveying unit, a first-stage crushing processing unit, a second conveying unit, a second-stage crushing processing unit, a third conveying unit, a third-stage crushing processing unit and a screening and separating unit which are sequentially connected; wherein,
the first conveying unit is used for conveying the paper-surface gypsum board to the first-stage crushing treatment unit;
the first-stage crushing processing unit is used for crushing the gypsum plaster boards into gypsum plaster board fragments with the diameter of less than 100mm and conveying the gypsum plaster boards to the second-stage crushing processing unit through the second conveying unit;
the second-stage crushing processing unit is used for crushing the gypsum plaster board fragments into gypsum plaster board particles with the diameter of less than 30mm, and the gypsum plaster board particles are conveyed to the third-stage crushing processing unit through the third conveying unit;
the third-stage crushing processing unit is used for rolling the gypsum plaster board particles into gypsum plaster board powder and outputting the gypsum plaster board powder to the screening and separating unit;
the screening and separating unit comprises a drum screen, a gypsum powder collecting unit is arranged at the bottom of the drum screen, and a protective paper collecting unit is arranged at the tail end of the drum screen; the screening and separating unit is used for separating gypsum powder from the gypsum plaster board powder and collecting the gypsum powder into the gypsum powder collecting unit, and separating and collecting the protective paper into the protective paper collecting unit;
the first conveying unit comprises a feeding belt conveyor, and the first-stage crushing processing unit comprises a roller crusher or a shear type crusher; the second-stage crushing treatment unit comprises a hammer mill, and the third-stage crushing treatment unit comprises a multi-roller mill; the second conveying unit and the third conveying unit are groove-type belt conveyors;
the dust collecting unit comprises a bag dust collector and a dust collecting pipeline;
the bag dust collector is respectively connected with the first conveying unit, the first-stage crushing processing unit, the second conveying unit, the second-stage crushing processing unit, the third conveying unit, the third-stage crushing processing unit and the screening and separating unit through the dust collecting pipeline;
a permanent magnet iron remover is arranged above the groove-shaped belt conveyor, and a PVC door curtain is arranged at the inlet of the hammer mill; the gypsum powder collecting unit is a receiving hopper, and the protective paper collecting unit is a paper receiving box.
CN201310680846.XA 2013-12-12 2013-12-12 The recovery and treatment method and device of a kind of Thistle board Active CN104707702B (en)

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