CN103783553A - 五香鸡的加工工艺 - Google Patents

五香鸡的加工工艺 Download PDF

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CN103783553A
CN103783553A CN201410019181.2A CN201410019181A CN103783553A CN 103783553 A CN103783553 A CN 103783553A CN 201410019181 A CN201410019181 A CN 201410019181A CN 103783553 A CN103783553 A CN 103783553A
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CN103783553B (zh
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刘全胜
刘志磊
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DEZHOU COUNTY XIANGSHENG FOOD Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/70Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/42Additives other than enzymes or microorganisms in meat products or meat meals
    • A23L13/428Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/50Poultry products, e.g. poultry sausages
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/11General methods of cooking foods, e.g. by roasting or frying using oil
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/27Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption

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Abstract

五香鸡的加工工艺,属于鸡制品加工技术领域,其工艺包括原料准备、浸泡、注射腌制、油炸煮制、装袋抽空和杀菌冷却步骤。本发明制备的五香鸡,冷却排酸,并且使用注射方式将香辛料注入到鸡的各处,大大改善了鸡肉尤其是鸡胸肉的入味,同时不采用传统的老卤腌制的方式,不仅可以改善产品的气味和滋味,还能避免老卤腌制反复蒸煮容易形成致癌物的弊端,本发明方法制备的五香鸡体态完整,形态美观,卫生健康,表面发亮有光泽,肉质柔软、细嫩,口味鲜美,香气浓郁。

Description

五香鸡的加工工艺
技术领域
本发明属于鸡制品加工技术领域,具体涉及一种五香鸡的加工工艺。
背景技术
我国是禽类养殖大国,目前禽肉产量位居世界首位。而鸡在其中占有举足轻重的作用。从营养价值来分析,每一百克去皮鸡肉含有水分74%、蛋白质22%、脂肪0.7%、钙13mg、磷190mg、铁1.5mg等,并且富含维生素B12、维生素B6、维生素A、维生素D、维生素K等。鸡肉和牛肉、猪肉相比,其蛋白质的质量较高,脂肪含量较低。鸡肉蛋白质富含全部必须氨基酸,与蛋、乳中氨基酸谱式极为相似,是小儿、中老年人、心血管疾病患者、病中、病后虚弱者理想的食品。
目前,鸡的食用方法,除作为菜肴外,鸡的加工产品包括传统烧鸡、烤鸡和熏鸡,但是这些加工方法的鸡产品口味比较淡,其鲜度略显不足,不能深入鸡肉内部,多吃容易产生腻味,且鸡肉中,尤其是鸡胸肉的口味比较酸,严重影响了鸡产品的整体口味。
发明内容
本发明提供一种五香鸡的加工工艺,以解决现有技术存在的口味淡和口味差的问题。
本发明解决其技术问题所采用的技术方案是:
一种五香鸡的加工工艺,包括:
1)原料准备:将鲜白条鸡在0~4℃下冷却排酸24小时;将香辛料、调味料和去离子水按质量比例1∶10∶1000混合,制成香辛料液,备用;将香辛料、调味料和去离子水按质量比例1∶20∶1000混合,制成卤制液;
2)浸泡:先将泡鸡池打入需要量消毒水,将鸡捡入浸泡池要抠膛,保证膛内完全浸泡,白条鸡在泡鸡池均匀分布,不得露出浸泡液;
3)注射腌制:将制好的香辛料在每只白条鸡的翅膀上各注射一针、鸡腿上各注射一针、胸上注射四针、背部注射四针;将白条鸡分筐平整摆放,在保鲜库内腌制15-24小时,腌制库内白条鸡温度在2-4小时之间降至4-8℃之间;
4)油炸煮制:整形人员将白条鸡两条腿插入鸡膛内不可外露,并避免将鸡腿折断,保证白条鸡从出腌制库至油炸时间小于0.5小时;挂鸡员工将白条鸡挂在油炸链上,同时负责控制油温在165~178℃、每只白条鸡的油炸时间控制70~90秒,油炸链传送速度控制在9.1-9.5转/秒,白条鸡颜色呈金黄色,避免炸糊;摘鸡人员负责把炸后鸡摘下放入不锈钢盘内,鸡翅和鸡头不准露出盘沿以免被压断掉落;将油炸后的鸡放入煮锅内,打入制好的卤制液开始升温,15~20分钟之间升至95℃,关闭进气阀,打满卤制液至出锅时间控制在70分钟,将鸡取出煮锅;
5)装袋抽空:放汤人员负责将鸡腿根部撇开将鸡膛内的汤放净,控汤温度45~60℃之间,然后将鸡头朝上装入袋内,并将包装袋内抽真空,抽真空时间为20秒,然后封口热合牢固,热合时间1.5~1.8秒;
6)杀菌冷却:将备用罐内的水升温至122℃,杀菌锅内开始加入蒸汽升温,温度升到70℃,关闭放气阀,5分钟内升温到121℃;操作人员将储水罐内的122度热水通过水泵打入杀菌锅,保证水位没过产品5cm,然后开始循环,杀菌锅内水温达到120.5-121.5度平稳后杀菌人员开始计时恒温,恒温时间为40分钟,排热水时,锅内压力保持在0.19-0.20Mpa,打冷水时,要求冷水温度不超过31℃,锅内压力保持0.19-0.20Mpa,杀菌完毕后,杀菌操作人员可打开排水阀,将锅内冷却水排出,然后打开排气阀,出锅,得到五香鸡。
上述步骤2)中,消毒水中二氧化氯浓度在20ppm左右,消毒水初始水温<18℃。
上述步骤3)中,香辛料水温度<8℃,注射料水<15℃,注射环境温度<20℃。
本发明的有益效果是:
本发明制备的五香鸡,冷却排酸,并且使用注射方式将香辛料注入到鸡的各处,大大改善了鸡肉尤其是鸡胸肉的入味,同时不采用传统的老卤腌制的方式,不仅可以改善产品的气味和滋味,还能避免老卤腌制反复蒸煮容易形成致癌物的弊端,本发明方法制备的五香鸡体态完整,形态美观,卫生健康,表面发亮有光泽,肉质柔软、细嫩,口味鲜美,香气浓郁。
具体实施方式
一种五香鸡的加工工艺,包括:
1)原料准备:将鲜白条鸡在0~4℃下冷却排酸24小时;将香辛料、调味料和去离子水按质量比例1∶10∶1000混合,制成香辛料液,备用;将香辛料、调味料和去离子水按质量比例1∶20∶1000混合,制成卤制液;
2)浸泡:先将泡鸡池打入需要量消毒水,消毒水中二氧化氯浓度在20ppm左右,消毒水初始水温<18℃,将鸡捡入浸泡池要抠膛,保证膛内完全浸泡,白条鸡在泡鸡池均匀分布,不得露出浸泡液;
3)注射腌制:将制好的香辛料在每只白条鸡的翅膀上各注射一针、鸡腿上各注射一针、胸上注射四针、背部注射四针;将白条鸡分筐平整摆放,在保鲜库内腌制15-24小时,腌制库内白条鸡温度在2-4小时之间降至4-8℃之间,整个过程中香辛料水温度<8℃,注射料水<15℃,注射环境温度<20℃;
4)油炸煮制:整形人员将白条鸡两条腿插入鸡膛内不可外露,并避免将鸡腿折断,保证白条鸡从出腌制库至油炸时间小于0.5小时;挂鸡员工将白条鸡挂在油炸链上,同时负责控制油温在165~178℃、每只白条鸡的油炸时间控制70~90秒,油炸链传送速度控制在9.1-9.5转/秒,白条鸡颜色呈金黄色,避免炸糊;摘鸡人员负责把炸后鸡摘下放入不锈钢盘内,鸡翅和鸡头不准露出盘沿以免被压断掉落;将油炸后的鸡放入煮锅内,打入制好的卤制液开始升温,15~20分钟之间升至95℃,关闭进气阀,打满卤制液至出锅时间控制在70分钟,将鸡取出煮锅;
5)装袋抽空:放汤人员负责将鸡腿根部撇开将鸡膛内的汤放净,控汤温度45~60℃之间,控汤过程中观察鸡体表面是否有头发、苍蝇,是否插有钉子、针之类金属异物,有要上报。并观察鸡体表面是否有黑油污,有要剔除;剔除鸡体上露出的鸡骨,然后将鸡头朝上装入袋内,并将包装袋内抽真空,抽真空时间为20秒,然后封口热合牢固,热合时间1.5~1.8秒,要求封口无褶皱、无烫焦、封口无气泡。产品无明显气泡、气泡大小控制在0.5厘米以内;
6)杀菌冷却:将备用罐内的水升温至122℃,杀菌锅内开始加入蒸汽升温,温度升到70℃,关闭放气阀,5分钟内升温到121℃;操作人员将储水罐内的122度热水通过水泵打入杀菌锅,保证水位没过产品5cm,然后开始循环,杀菌锅内水温达到120.5-121.5度平稳后杀菌人员开始计时恒温,恒温时间为40分钟,排热水时,锅内压力保持在0.19-0.20Mpa,打冷水时,要求冷水温度不超过31℃,锅内压力保持0.19-0.20Mpa,杀菌完毕后,杀菌操作人员可打开排水阀,将锅内冷却水排出,然后打开排气阀,出锅,得到五香鸡。

Claims (3)

1.一种五香鸡的加工工艺,其特征是包括:
(1)原料准备:将鲜白条鸡在0~4℃下冷却排酸24小时;将香辛料、调味料和去离子水按质量比例1∶10∶1000混合,制成香辛料液,备用;将香辛料、调味料和去离子水按质量比例1∶20∶1000混合,制成卤制液;
(2)浸泡:先将泡鸡池打入需要量消毒水,将鸡捡入浸泡池要抠膛,保证膛内完全浸泡,白条鸡在泡鸡池均匀分布,不得露出浸泡液;
(3)注射腌制:将制好的香辛料在每只白条鸡的翅膀上各注射一针、鸡腿上各注射一针、胸上注射四针、背部注射四针;将白条鸡分筐平整摆放,在保鲜库内腌制15-24小时,腌制库内白条鸡温度在2-4小时之间降至4-8℃之间;
(4)油炸煮制:整形人员将白条鸡两条腿插入鸡膛内不可外露,并避免将鸡腿折断,保证白条鸡从出腌制库至油炸时间小于0.5小时;挂鸡员工将白条鸡挂在油炸链上,同时负责控制油温在165~178℃、每只白条鸡的油炸时间控制70~90秒,油炸链传送速度控制在9.1-9.5转/秒,白条鸡颜色呈金黄色,避免炸糊;摘鸡人员负责把炸后鸡摘下放入不锈钢盘内,鸡翅和鸡头不准露出盘沿以免被压断掉落;将油炸后的鸡放入煮锅内,打入制好的卤制液开始升温,15~20分钟之间升至95℃,关闭进气阀,打满卤制液至出锅时间控制在70分钟,将鸡取出煮锅;
(5)装袋抽空:放汤人员负责将鸡腿根部撇开将鸡膛内的汤放净,控汤温度45~60℃之间,然后将鸡头朝上装入袋内,并将包装袋内抽真空,抽真空时间为20秒,然后封口热合牢固,热合时间1.5~1.8秒;
(6)杀菌冷却:将备用罐内的水升温至122℃,杀菌锅内开始加入蒸汽升温,温度升到70℃,关闭放气阀,5分钟内升温到121℃;操作人员将储水罐内的122度热水通过水泵打入杀菌锅,保证水位没过产品5cm,然后开始循环,杀菌锅内水温达到120.5-121.5度平稳后杀菌人员开始计时恒温,恒温时间为40分钟,排热水时,锅内压力保持在0.19-0.20Mpa,打冷水时,要求冷水温度不超过31℃,锅内压力保持0.19-0.20Mpa,杀菌完毕后,杀菌操作人员可打开排水阀,将锅内冷却水排出,然后打开排气阀,出锅,得到五香鸡。
2.根据权利要求1所述的五香鸡的加工工艺,其特征是步骤(2)中,消毒水中二氧化氯浓度在20ppm左右,消毒水初始水温<18℃。
3.根据权利要求1所述的五香鸡的加工工艺,其特征是步骤(3)中,香辛料水温度<8℃,注射料水<15℃,注射环境温度<20℃。
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CN104544180A (zh) * 2014-12-22 2015-04-29 安徽立泰食品科技有限公司 一种鸡肉排酸的方法
CN104970381A (zh) * 2015-07-14 2015-10-14 山西老关家食品开发有限公司 一种卤香肘子制作方法
CN104970381B (zh) * 2015-07-14 2018-04-06 山西老关家食品开发有限公司 一种卤香肘子制作方法
CN108157831A (zh) * 2018-01-09 2018-06-15 连云港马大姐食品有限公司 一种清蒸蘑菇鸡的制作工艺
CN110742233A (zh) * 2019-12-10 2020-02-04 德州乡盛食品有限公司 麻辣五香鸡的加工工艺
CN115474669A (zh) * 2022-07-27 2022-12-16 临沂金锣文瑞食品有限公司 一种酱卤速冻烧鸡的制备工艺
CN115918859A (zh) * 2023-01-03 2023-04-07 山西省平遥县宝聚源肉制品股份有限公司 一种叫花子鸡的生产工艺及叫花子鸡
CN116268306A (zh) * 2023-02-27 2023-06-23 德州乡盛食品有限公司 一种鸡肉加工香辛料磨粉混合步骤及其方法

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