CN103707553A - Carton forming machine and forming method implemented by same - Google Patents

Carton forming machine and forming method implemented by same Download PDF

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Publication number
CN103707553A
CN103707553A CN201310601259.7A CN201310601259A CN103707553A CN 103707553 A CN103707553 A CN 103707553A CN 201310601259 A CN201310601259 A CN 201310601259A CN 103707553 A CN103707553 A CN 103707553A
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China
Prior art keywords
belt
lower casing
inner foxing
flanging
cylinder
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CN201310601259.7A
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Chinese (zh)
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CN103707553B (en
Inventor
史旭临
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Shicai Intelligent Technology (Shanghai) Co., Ltd.
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SHANGHAI TANGCAI INDUSTRIAL Co Ltd
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Abstract

The invention relates to a carton forming machine and a forming method implemented by the same. The carton forming machine is characterized by comprising an upper cover forming device, a lower cover forming device, an inner surrounding strip forming device, a lower cover and inner surrounding strip combining mechanism, an integral forming device, a grooving device and a conveying device, an outlet of the upper cover forming device is connected with a first inlet which is perforated through the integral forming device, an outlet end of the lower cover forming device and an outlet end of the inner surrounding strip forming device are jointly connected to a second inlet of the integral forming device by the lower cover and inner surrounding strip combining mechanism, a third inlet of the integral forming device is connected with an outlet of a surface paper conveying device, and an outlet of the integral forming device is connected with the grooving device by the conveying device. The carton forming machine and the forming method have the main advantages that current manual operation is converted into mechanical operation, accordingly, the production efficiency can be greatly improved, the quality of products can be enhanced, the stability of the products can be guaranteed, and the production cost can be reduced.

Description

A kind of carton forming machine and forming method thereof
[technical field]
The present invention relates to carton forming technical field, specifically a kind of carton forming machine and forming method thereof.
[background technology]
In packages printing industry, the application of sticking with paste box machine is last procedure of packing box processing, be by printing, the folding cardboard moulding of shape by die-cutting glue the groove group of eking out a living.But have at present, kind of box is domestic can only be completed by hand, although have similar devices, upper and lower facial tissue abroad, is with two pieces of paper paper, so upper and lower facial tissue easily has aberration, does not meet domestic production needs.Be a kind of box of the full open end of turning on one's side, by upper bottom, lower bottom cover, inner foxing, facial tissue four part module compositions, and adhesion-molded by a kind of specific method.This box is mainly used in some at present than in the middle of the tobacco package of higher-end, as two of China layers 20 dress cigarette cases, villa garden, Yuxi, Anhui red seal etc.The inner foxing of this box, central, is respectively upper lower bottom cover up and down, more outside whole paste facial tissue, then facial tissue side is cut open, to open box, because the facial tissue of this box has pasted with same paper, so no color differnece is unified in appearance printing.
[summary of the invention]
The object of the invention is to overcome the defect that prior art exists, a kind of paper box shaping device and forming method thereof of new structure is provided.
For achieving the above object, design a kind of carton forming machine, it is characterized in that described carton forming machine is by upper box cover shaped device, lower casing shaped device, inner foxing shaped device, lower casing and inner foxing combined mechanism, integral forming device, groove-cutting device and conveying device form, described upper box cover shaped device outlet is connected to the first import by described integral forming device, the described lower casing shaped device port of export and the inner foxing shaped device port of export are connected to the second import of integral forming device jointly by lower casing and inner foxing combined mechanism, the triple feed inlet joint face paper conveyer outlet of described integral forming device, the outlet of described integral forming device connects groove-cutting device by conveying device.
A. described lid shaped device forms lid moulding by upper box cover shaped device and the split of lower casing shaped device, described upper box cover shaped device is connected to edge fold forming machine structure by paper advance mechanism by conveying mechanism, and described edge fold forming machine structure is connected to next production line by grasping mechanism; Described lower casing shaped device consists of paper advance mechanism, conveying rubber-coated mechanism, grasping mechanism and edge fold forming machine structure, the described paper advance mechanism port of export is connected to carries rubber-coated mechanism entrance point, the described conveying rubber-coated mechanism port of export is connected to edge fold forming machine structure the first entrance point by grasping mechanism, described edge fold forming machine structure the second entrance point is connected inner foxing shaped device by lower casing with inner foxing combined mechanism and exports, and the described edge fold forming machine structure port of export is connected to next production line by lower casing and inner foxing combined mechanism again.
Described up/down lid paper advance mechanism comprises frame, described frame upper surface end is provided with storage mechanism of paper, the port of export of described storage mechanism of paper connects the arrival end of guiding mechanism, the port of export of described guiding mechanism is connected with the arrival end of transmission mechanism, and described transmission mechanism is provided with paper-pressing mechanism along the both sides of transmission direction;
Described up/down lid grasping mechanism is assembled by suction nozzle, cylinder, main axle cushion block, belt briquetting, sliding way, slide plate, slideway, timing belt pulley, synchronous belt, internal diameter adjustable bearing split bearing, hind axle cushion block, slideway base forms, on described slideway base, two ends, left and right are respectively equipped with two parallel roll shafts, described roll shaft two ends are fixed on the relative main axle cushion block in aperture by internal diameter adjustable bearing split bearing respectively, described main axle cushion block is and is slidably fixed on slideway base upper surface by slideway, be left and right parallel sliding, between the roll shaft of described two ends, by timing belt pulley, connect synchronous belt, left and right sides slideway between the roll shaft of described two ends is fixedly connected with cylinder by slide plate, described suction nozzle assembling is fixed on by the side of cylinder,
Described lower casing carries rubber-coated mechanism to consist of frame, power set, air intake device, glue spreading apparatus, belt and pressing roll mechanism, described frame upper surface is equipped with belt, the end of described belt is provided with pressing roll mechanism, described pressing roll mechanism is by power set control connection, and described belt is along other glue spreading apparatus and the air intake device of being provided with of side of carriage direction;
Described upper box cover conveying mechanism consists of single-bearing sprocket wheel, left and right chain block, wheel shaft, bearing, chain, the interior annular two ends of described chain are fixed with respectively single-bearing sprocket wheel, described one end single-bearing sprocket wheel central authorities are provided with wheel shaft, described wheel shaft two ends are fixed by bearing, and described chain is fixed with left and right chain block by the both sides of other end single-bearing sprocket wheel;
Described upper box cover edge fold forming machine structure consists of upper cover forming bottom plate, two bar cylinder, upper cover moulded head, upper cover forming blocks, slide, described upper cover forming bottom plate upper surface is cubic array and is placed with by two bar cylinders and upper cover moulded head and forms flanging moulding section centered by upper cover forming blocks, described upper cover moulded head is between upper cover forming blocks and two bar cylinder, and described upper cover forming bottom plate lower surface is provided with some slides;
Described lower casing edge fold forming machine structure is jumped core, die cavity base plate, mould pin, die bottom plate and sliding way by swaging die, cavity block, die cavity and is formed, the lower surface of described die bottom plate is provided with some sliding ways, the upper surface of described die bottom plate passes through fixedly die cavity base plate of mould pin, described die cavity plate upper surface seamless link swaging die, the upper face center of described swaging die is provided with die cavity and jumps core, and the surrounding that described die cavity is jumped core is distributed with some cavity block.
Described lower casing edge fold forming machine structure is jumped core, die cavity base plate, mould pin, die bottom plate and pressure head component by swaging die, cavity block, die cavity and is formed, the upper surface of described die bottom plate passes through fixedly die cavity base plate of mould pin, the seamless link of described die cavity plate upper surface is swaging die fixedly, the upper face center of described swaging die supports fixedly die cavity by four spring columns and jumps core, the cavity block that described four spring columns are arranged in array by surrounding is surrounded, and the lateral wall of described cavity block is by the corresponding pressure head component that connects of spring;
Described lower casing forms base with inner foxing combined mechanism by two parallel stroke base plates of setting up in front and back, main axle by the regulating shaft cushion block on two stroke base plates and bearing crossbearer in the left end of described base, regulate wheel shaft by the regulating shaft cushion block on two stroke base plates and bearing crossbearer in the left end of described base, main axle is parallel with adjusting wheel shaft left and right, main axle is wound around left and right to synchronous belt with regulating wheel shaft by timing belt pulley is installed, described stroke plate upper surface is respectively equipped with left and right to slideway, the slide block crossbearer that base of the carrier head and chuck base plate pass through chute board and chute board lower surface is respectively in front and back slideway, and by cylinder control connection.
B. described inner foxing shaped device consists of paper advance mechanism, conveying and fold mechanism, switching mechanism and shaping mechanism, the outlet of described paper advance mechanism connects carries and fold mechanism import, described conveying and fold mechanism outlet connect upset import, and the outlet of described switching mechanism connects inner foxing shaping mechanism;
Described conveying and fold mechanism comprise frame, the right-hand member end of described frame is provided with mount pad, in described mount pad, be provided with paper-pressing mechanism, under described paper-pressing mechanism, be provided with successively upper belt and plastic roll mechanism across two ends, left and right, paper-pressing mechanism is fixed on the gap of paper-pressing mechanism and upper belt by inner foxing and is transferred to upper belt and gluing is carried out in the gap of plastic roll mechanism, described plastic roll mechanism is vertically uniformly-spaced provided with some the first roll shafts from right to left successively along a side of carriage direction, described some roll shafts and plastic roll mechanism junction is from right to left respectively equipped with 30 ° of platens, 45 ° of platens and 0 ° of platen, the outer end of described some roll shafts is provided with respectively the first support, the left side of described some the first supports is respectively equipped with the second support, the bottom of described some the second supports is fixed on the second roll shaft across two ends, left and right jointly, realize the interlock with some the first roll shafts, described the second roll shaft is by lower belt control connection, the upper surface of described upper belt is provided with installing plate, the top of described installing plate is provided with upper pressure wheel,
The belt fixed head of described switching mechanism is vertically set up, on described belt fixed head left side, a fixed strip vertical with plate face respectively by equidistant vertical some pulleys, formation the first assembly pulley of being fixed with of wheel shaft; In the middle part of described belt fixed head, with fixed strip same level height, from left to right successively by turning to pitman to be fixed with concora crush dish, 45 degree platens and 30 degree platens, under described belt fixed head middle part, platen, be provided with successively from left to right some steering knuckles; Described belt fixed head right side is fixed with the second assembly pulley consisting of head pulley and some identical minor pulleys by the wheel shaft perpendicular to plate face, by belt, be wound around successively some pulleys inside the first assembly pulley, concora crush dish, 45 degree platens, the some pulleys of 30 degree platens and the second assembly pulley top and form upper belt, by belt, be wound around successively some pulleys outside the first assembly pulley, concora crush dish, 45 degree platens, 30 degree platens, the some pulleys of steering knuckle and the second assembly pulley bottom and form lower belt, the wheel shaft of described pulley is by motor cabinet control connection;
Described shaping mechanism comprises panel, described panel upper surface is provided with inner foxing module, the right side of described inner foxing module is provided with presses right flank phase piece, the left side of described inner foxing module is provided with presses left surface phase piece, the rear end of described inner foxing module is provided with moulded head, described moulded head is by first pair of bar cylinder control connection, described pressure right flank phase piece, pressure left surface phase piece, respectively by second, third pair of bar cylinder control connection, are also fixed with gear paper piece between the rear end of described inner foxing module and moulded head.
C. described integral forming device is by forming moving assembly, the second mould assembling, upper cover moving assembly, pressure case assembly, conveyer belt assembling, the first mould assembling and frame, described frame is provided with the first mould assembling and the assembling of the second mould, first end and the moving assembly of described the second mould assembling, the second end of described the second mould assembling is connected with the outlet of upper cover moving assembly, directly over described the second mould assembling, be provided with pressure case assembly, assemble by conveyer belt assembly and connection to described the first mould the 3rd end of described the second mould assembling;
The base of moving assembly is to consist of to the parallel base plate of setting up left and right, two of front and back, the two ends, left and right of described base are respectively equipped with roll shaft vertical with base plate and that be parallel to each other, the rear and front end of right side roll shaft by the parallel and relative bearing gasket of bottom end and in the internal diameter adjustable bearing split bearing established be connected and fixed on base plate, the front end of the roll shaft in left side is fixed on plane by bearing block, the rear end of the roll shaft in left side is connected and fixed on the motor base of plane by motor joint, between the parallel roll shaft in described two ends, by timing belt pulley, be wound around synchronous belt, the upper surface of described base plate is also provided with sliding way, described base plate central authorities are also provided with the rear push pedal parallel with base plate, slided simultaneously and be fixed on two foundation plates by the slideway connecting plate vertical with base plate in the end, one end of described rear push pedal, described chassis left side is also provided with two guide rails that overlap with the left extended line of two foundation plates respectively, described guide rail is spread out and stretches left by pull head or long draw head,
Described upper cover moving assembly is assembled by suction nozzle, cylinder, main axle cushion block, belt briquetting, sliding way, slide plate, slideway, timing belt pulley, synchronous belt, internal diameter adjustable bearing split bearing, hind axle cushion block, slideway base forms, on described slideway base, two ends, left and right are respectively equipped with two parallel roll shafts, described roll shaft two ends are fixed on the relative main axle cushion block in aperture by internal diameter adjustable bearing split bearing respectively, described main axle cushion block is and is slidably fixed on slideway base upper surface by slideway, be left and right parallel sliding, between the roll shaft of described two ends, by timing belt pulley, connect synchronous belt, left and right sides slideway between the roll shaft of described two ends is fixedly connected with cylinder by slide plate,
The second described mould assembling comprises second base plate, and the central authorities of described second base plate are provided with a square through hole, is respectively equipped with the long pulley of one group of previous-next direction, the assembling of short pulley in the adjacent interior sidewall surface of described square through hole;
Described pressure case assembly comprises cross bar base, the upper surface of described cross bar base is vertically provided with cylinder, the driving head of described cylinder is by moving up and down a connection cross bar end, described cross bar central authorities are connected with the support column top of vertically setting up by vertical rod pin, and be fixed on cross bar by the described support column of vertically setting up, described cross bar head end is provided with bearing, described bearing two ends are and are rotationally connected by cross bar head pin and cross bar supporting seat top, the bottom of described supporting seat is by falling the conduit of setting up along screw rod and nut vertical connecting, the first half lateral wall of described conduit is provided with slideway, the Lower Half lateral wall of described conduit is provided with slideway base, on described slideway base and conduit joint face, be also provided with sliding way, the rear end face of described slideway base and support column are fixed by middle whippletree,
The conveyer belt supporting seat of conveyer belt assembling is by internal diameter adjustable bearing split bearing, to connect two I-shape constructions that relative conveyer belt bearing holder (housing, cover) cushion block forms by rollers of conveyer belt main shaft two ends, described two groups of parallel setting up of I-shaped conveyer belt supporting seat, and by synchronous pulley, be wound around long conveying belt between between two groups of parallel rollers of conveyer belt main shafts, form conveyer belt assembling;
The first described mould assembling comprises roller fixed head, fixed head above the upper/lower die contiguous block support and connection that described roller fixed head upper surface is vertically set up by the left and right sides, the described central authorities of fixed head are above provided with square through hole, with on the madial wall of the square through hole of described upper/lower die contiguous block homonymy, be respectively equipped with two groups of symmetrical previous-next direction pulleys assemblings, on described roller fixed head, two groups of previous-next direction pulleys assembling central authorities are also provided with little air cylinder pressure plate, described little air cylinder pressure plate is by cylinder block and spring pressure head control connection.
D. described groove-cutting device comprises frame, described frame is provided with guider, in described guider, be provided with and push away pack assembly, the described front end that pushes away pack assembly is equipped with carton, the described front end that pushes away pack assembly is provided with cutter, described cutter is by cylinder assembly control connection, and moves back and forth in guider;
The described pack assembly that pushes away comprises singly cutting and pushes away pack assembly and two pack assemblies that push away, described singly cutting pushes away the guide rail inside that pack assembly is positioned at guider, described two left and right sides that pack assembly is located at guider that pushes away, described in push away pack assembly and drive carton to move back and forth along guider inwall;
Described cutter comprises single cutter and two cutter, and described single cutter, by singly cutting cylinder assembly control connection, drives single cutter radially to move back and forth along guider;
Described pair of cutter, by two cylinder assembly control connections of cutting, drives two cutters to move back and forth along guider both sides inwall; Described guider consists of side by side two closed slides, and the width of described guide rail is suitable with carton width, makes carton just embed described guide rail.
The forming method of above-mentioned carton forming machine has following steps:
A. by lower casing shaping mechanism, complete lower casing preformed, by inner foxing shaped device, complete inner foxing and take module as core folding forming operation, jointly send into lower casing and inner foxing combined mechanism; B. lower casing and inner foxing combined mechanism complete lower casing and inner foxing combines and send into integral forming device; C. upper box cover shaping mechanism completes upper box cover preformed and sends into global formation mechanism; D. facial tissue conveying and rubber-coated mechanism complete face amount gluing and send into global formation mechanism; E. global formation mechanism completes carton forming and sends into baking oven; F. baking oven completes carton and is dried and sends into carton forming transport portion; G. carton forming transport portion completes carton forming and sends into groove-cutting device; H. groove-cutting device completes carton and completes and cut groove.
Wherein:
A. the forming method of described lid shaped device comprises upper box cover moulding section technique and lower casing moulding section technique, and described upper box cover moulding section technique comprises the following steps:
A. paper advance mechanism is sent the upper box cover of flat into conveying mechanism; B. upper box cover is sent into edge fold forming machine structure by conveying mechanism; C. pressure head in pressure heads mechanism, under the effect of cylinder, is pressed into edge fold forming machine structure by four flangings of upper box cover, makes upper box cover moulding; D. upper box cover sending into below grasping mechanism after edge fold forming machine structure clamps moulding under cylinder action; E. grasping mechanism suction nozzle is drawn the upper box cover after moulding, under the actings in conjunction such as synchronous belt, slideway, sends into global formation part;
The flow process of the forming method of the lower casing shaped device B.:
A. paper advance mechanism is sent the lower casing of flat into conveying, rubber-coated mechanism; B. carry and rubber-coated mechanism in belt lower casing delivered to glue spreading apparatus carry out gluing; C. after gluing, the belt in conveying and rubber-coated mechanism is sent into upper box cover under grasping mechanism; D. grasping mechanism is sent lower casing into moulding in edge fold forming machine structure, and sends into lower casing and inner foxing combined mechanism; E. in inner foxing and lower casing combined mechanism, cylinder and base of the carrier head capture and move to lower casing edge fold forming machine structure and lower casing combination by the inner foxing after moulding; F. in inner foxing and lower casing combined mechanism, cylinder and base of the carrier head are pressed into lower casing edge fold forming machine structure by combinations thereof, when completing lower casing moulding, by inner foxing and lower casing four limit bond graphs; G. in lower casing edge fold forming machine structure, pressure head component is clamped lower casing four limits simultaneously, and pressurize is to glue curing on request; H. in inner foxing and lower casing combined mechanism, cylinder and chuck base plate combinations thereof body are sent into global formation mechanism.
The forming method of the inner foxing shaped device C., is characterized in that the step of described forming method is:
A. paper advance mechanism is sent into the inner foxing of flat to carry and fold mechanism carries out symmetrical fold; Carry and fold mechanism in paper-pressing mechanism inner foxing is fixed on to the gap of paper-pressing mechanism and upper belt and is transferred to upper belt and gluing is carried out in the gap of plastic roll mechanism; In plastic roll mechanism along in the gluing process of carriage direction, lower belt drives the second roll shaft, and by the second support and some the first roll shafts, link respectively, final 30 ° of platens, 45 ° of platens and the 0 ° of platen of driving, folding by rolling of 30 ° of platens, 45 ° of platens and 0 ° of platen successively, finally inner foxing is folded and is sent into switching mechanism; B. described conveying and fold mechanism are sent the inner foxing after folding into switching mechanism and are carried out by level to vertical upset; Switching mechanism forms the upper belt of upset and the lower belt that forms upset by being wound around successively some pulleys outside the first assembly pulley, concora crush dish, 45 degree platens, 30 degree platens, the some pulleys of steering knuckle and the second assembly pulley bottom by being wound around some pulleys inside the first assembly pulley, concora crush dish, 45 degree platens, the some pulleys of 30 degree platens and the second assembly pulley top, and inner foxing is turn to plumbness and sent into inner foxing shaping mechanism by level via the gap of upper belt and lower belt; C. described switching mechanism is sent the inner foxing that turn to plumbness into inner foxing shaping mechanism and is carried out moulding, flanging two, the flanging three of the folding inner foxing under the effect of first pair of bar cylinder of the moulded head in shaping mechanism; In shaping mechanism, press left surface phase piece folding inner foxing flanging one under first pair of bar cylinder action; Press left surface phase piece folding inner foxing flanging four under the 3rd pair of bar cylinder action.
D. described integral forming method step is as follows:
A. moving assembly moves to the second mould assembling by the facial tissue combining, inner foxing, lower casing, module; B. upper cover moving assembly is by upper cover and the combination of combinations thereof body; C. press case assembly that combinations thereof body is pressed into the second mould assembling, complete flanging one, flanging two, flanging three, flanging 11 moulding; Assembly enters from the central square through hole of the second mould assembling second base plate and the gap of pulley assembling successively, and long pulley, the short pulley of the previous-next direction in through hole interior sidewall surface are assembled down sliding, thereby are completed flanging one, flanging two, flanging three, flanging 11 moulding successively; D. press case assembly to complete flanging four, flanging hundred per cent type; Described pressure case assembly is and pumps with cross bar end by cylinder band, thereby the conduit being connected with cross bar head end is linkage from top to bottom, described conduit vertically moves back and forth up and down along with the sliding way slideway on vertical slideway and slideway base inwall, thereby realizes the moulding of flanging four, flanging ten.E. conveyer belt has been assembled moulding above, and is assembled and box body is sent into the first mould assemble by conveyer belt; F. the first set of molds installs into flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type; The square through hole of box body fixed head central authorities above the first mould assembling enters, and be filled to roller fixed head via the assembly pulley of the previous-next direction in interior sidewall surface, on roller fixed head by the compacting of little air cylinder pressure plate, thereby complete flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type; G. moving assembly is oppositely mobile completes cigarette case release by moulding.
E. the cutting method step of described groove-cutting device is:
A. carton enters successively the guider of groove-cutting device after shaping and oven dry; B. singly cut and push away pack assembly and carton is pushed through to single cutter singly cutting under cylinder action, cut out one side slot; C. two pack assemblies that push away push through cigarette case two cutters two cutting under cylinder assembly effect, cut out two-sided slot; D. complete cut groove after cigarette case release successively.
The great advantage of apparatus of the present invention is to be converted into mechanically actuated from current manual operations, has greatly improved production efficiency, also can improve the quality of products simultaneously, guarantees product stability, and reduces production costs.This patent is domestic initiation product, also has in the international market certain primacy.Although this box type is mainly used in Field of Tobacco at present, along with the raising of mechanical automation degree, food can be applied to more, drinks, cosmetics, many-sided packing such as gift.
[accompanying drawing explanation]
Fig. 1 is this covering device general flow chart;
Fig. 2-1 is up/down lid paper advance mechanism structural representation in the present invention;
211 storage mechanism of paper 212 guiding mechanism 213 conveying mechanism 214 paper-pressing mechanism 215 frames in figure;
Fig. 2-2 are upper box cover edge fold forming machine structure structural representation in the present invention;
222 pairs of bar cylinders of 221 upper cover forming bottom plate, 223 upper cover moulded head 224 upper cover forming blocks 225 slides in figure
Fig. 2-3 are up/down lid grasping mechanism structural representation of the present invention;
231 slideway base 232 hind axle cushion block 233 internal diameter adjustable bearing split bearing 234 synchronous belt 235 timing belt pulley 236 slideway 237 slide plate 238 sliding way 239 belt briquetting 2310 main axle cushion block 2311 cylinder 2312 suction nozzle assemblings in figure
Fig. 2-4 lower casing is carried rubber-coated mechanism;
241 pressing roll mechanism 242 belt 243 glue spreading apparatus 244 air intake device 245 power set 246 frames in figure;
Fig. 2-5 lower casing edge fold forming machine structure;
In figure, 251 swaging die 252 cavity block 253 die cavities are jumped core 254 die cavity base plate 255 mould pin 256 die bottom plate 257 sliding ways
Fig. 2-6 lower casing shaping mechanism is always schemed;
261 pressing roll mechanism 262 belt conveyor line 263 rubber-coated mechanism 264 Timing Belt connecting gear 265 grasping mechanism 266 lower casing moulding section 267 lower casing moulding movable part 268 frames in figure
Fig. 2-7 upper box cover conveying mechanism;
281 single-bearing sprocket wheel 282 left and right chain block 283 wheel shaft 284 bearing 285 chains in figure;
Fig. 2-8 pressure heads mechanism
281 frame 282 pressure head 283 cylinders in figure;
Always scheme for upper box cover shaping mechanism Fig. 2-9
291 frame 292 conveying mechanism 293 pressure heads mechanism 294 grasping mechanisms 295 this side shaping mechanisms in figure.
The open and flat figure of Fig. 2-10 upper box cover;
Fig. 2-11 upper box cover completed state;
Fig. 2-12 lower casing is open and flat-completed state;
Fig. 3-1 is inner foxing conveying folded part structural representation of the present invention;
Belt mechanism in 312 times belt components of 311 frame, 313 installing plate 314 upper pressure wheel 315 mount pad 316 paper-pressing mechanism 317 roll shaft 318 concora crush dish 319 first support 311045 degree platen 3,111 second support 311230 degree platen 3113 plastic roll mechanisms 3114 in figure;
Fig. 3-2 are inner foxing switching mechanism structural representation of the present invention;
In figure, on 321 pulley 322 wheel shaft 323 concora crush dishes 324,326 times belts of belt 325 belt fixed head, 327 motor cabinet 328 steering knuckle 32945 degree platen 321030 degree platens 3211 turn to pitman 3212 steering knuckle 3213 pulley 3214 main axle 3215 pulleys;
Fig. 3-3a is inner foxing shaping mechanism top view of the present invention;
Fig. 3-3b is inner foxing shaping mechanism top view of the present invention;
In figure, 331 panels 332 press right flank phase piece 333 to press tri-pairs of bar cylinders of left surface phase piece 334 inner foxing module 335 gear paper 337 first couples of bar cylinder 338 second-of piece 336 moulded head;
Fig. 3-4 flat inner foxing;
Fig. 3-5 folded state inner foxing;
Fig. 3-6 one-tenth kenel inner foxing;
The structural representation that Fig. 4-1 is global formation equipment of the present invention
In figure, 411 moving assembly 412 upper cover moving assemblies 413 are pressed case assembly 414 second moulds to assemble 415 frame 416 first moulds and are assembled 417 conveyer belt assemblings;
Fig. 4-2 are moving assembly structural representation
422 pairs of bar cylinders of 421 upper cover forming bottom plate, 423 upper cover moulded head 424 upper cover forming blocks 425 slides in figure
Fig. 4-3 are upper cover moving assembly structural representation
431 slideway base 432 hind axle cushion block 433 internal diameter adjustable bearing split bearing 434 synchronous belt 435 timing belt pulley 436 slideway 437 slide plate 438 sliding way 439 belt briquetting 4310 main axle cushion block 4311 cylinder 4312 suction nozzle assemblings in figure
Case assembly structural representation is pressed in Fig. 4-4
441 pressing roll mechanism 442 belt 443 glue spreading apparatus 444 air intake device 445 power set 446 frames in figure;
Fig. 4-5 the second set of molds assembling structure schematic diagram
In figure, the 451 second base plate 452 short pulleys in right side are assembled the 453 long pulleys in left side and are assembled the 454 short pulleys in left side and assemble 455 right side long pulleys assemblings;
Fig. 4-6a the first set of molds assembling structure schematic diagram
Fig. 4-6b the first set of molds assembling structure schematic diagram
In figure, above 461 first pulley assembling 462 second pulley assemblings 463, fixed head 464 the 3rd pulley is assembled little air cylinder pressure plate 468 roller fixed head 469 cylinder blocks of 465 upper/lower die contiguous block 466 spring pressure head 467;
Fig. 4-7 conveyer belt package assembly schematic diagram
471 internal diameter adjustable bearing split bearing 472 rollers of conveyer belt main shaft 473 timing belt pulley 474 conveyer belt bearing holder (housing, cover) cushion block 475 long conveying belt 476 rollers of conveyer belt main shaft 477 conveyer belt bearing holder (housing, cover) cushion blocks in figure;
Fig. 4-8 carton floor map;
The structural representation of groove is cut for the present invention in Fig. 5-1
Fig. 5-2 are carton cutting part structural representation
51. targeting parts in figure; 52. singly cut and push away pack assembly; 53. single cutters; 54. pairs of cutters; 55. pairs push away pack assembly; Cut cylinder assembly for 56. pairs; 57. frames; 58. singly cut cylinder assembly;
Fig. 6 is lower casing and inner foxing combined mechanism structural representation
In figure, 611. pairs of bar cylinders of the 61. internal diameter adjustable bearing split bearing 62. main axle 63. timing belt pulley 64. synchronous belt 65. cylinder 66. cylinder lower shoe 67. chuck base plate 68. cylinder 69. other plates of base of the carrier head 610. backform piece cylinders, 612. regulating shaft cushion block 613. stroke base plates 614. regulate wheel shaft 615. slideway 616. slide block 617. chute board 618. regulating shaft cushion blocks.
[specific embodiment]
Now by reference to the accompanying drawings and embodiment technical scheme of the present invention is further elaborated, believe that apparatus structure of the present invention and technique thereof are clearly for a person skilled in the art.
This cover carton forming machine mainly consists of lid shaped device, inner foxing shaped device, integral forming device, groove-cutting device and conveying device, and all parts of take below elaborates its structure &processes as core.
First, about lid shaped device.It consists of upper box cover shaped device and the split of lower casing shaped device, and wherein upper box cover shaped device is connected to edge fold forming machine structure by paper advance mechanism by conveying mechanism, and described edge fold forming machine structure is connected to next production line by grasping mechanism; And described lower casing shaped device consists of paper advance mechanism, conveying rubber-coated mechanism, grasping mechanism and edge fold forming machine structure, the described paper advance mechanism port of export is connected to carries rubber-coated mechanism entrance point, the described conveying rubber-coated mechanism port of export is connected to edge fold forming machine structure the first entrance point by grasping mechanism, described edge fold forming machine structure the second entrance point is connected inner foxing shaped device by lower casing with inner foxing combined mechanism and exports, and the described edge fold forming machine structure port of export is connected to next production line by lower casing and inner foxing combined mechanism again.Wherein:
As shown in Fig. 2-1, upper lower casing paper advance mechanism comprises frame, in frame upper surface end, be provided with storage mechanism of paper, the port of export of described storage mechanism of paper connects the arrival end of guiding mechanism, the port of export of described guiding mechanism is connected with the arrival end of transmission mechanism, and described transmission mechanism is provided with paper-pressing mechanism along the both sides of transmission direction.
As in Figure 2-4, the conveying rubber-coated mechanism of lower casing consists of frame, power set, air intake device, glue spreading apparatus, belt and pressing roll mechanism, described frame upper surface is equipped with belt, the end of described belt is provided with pressing roll mechanism, described pressing roll mechanism is by power set control connection, and described belt is along other glue spreading apparatus and the air intake device of being provided with of side of carriage direction.
As Figure 2-3, described grasping mechanism is assembled by suction nozzle, cylinder, main axle cushion block, belt briquetting, sliding way, slide plate, slideway, timing belt pulley, synchronous belt, internal diameter adjustable bearing split bearing, hind axle cushion block, slideway base forms, on described slideway base, two ends, left and right are respectively equipped with two parallel roll shafts, described roll shaft two ends are fixed on the relative main axle cushion block in aperture by internal diameter adjustable bearing split bearing respectively, described main axle cushion block is and is slidably fixed on slideway base upper surface by slideway, be left and right parallel sliding, between the roll shaft of described two ends, by timing belt pulley, connect synchronous belt, left and right sides slideway between the roll shaft of described two ends is fixedly connected with cylinder by slide plate, described suction nozzle assembling is fixed on by the side of cylinder.
As shown in Fig. 2-8, described upper box cover conveying mechanism consists of single-bearing sprocket wheel, left and right chain block, wheel shaft, bearing, chain, the interior annular two ends of described chain are fixed with respectively single-bearing sprocket wheel, described one end single-bearing sprocket wheel central authorities are provided with wheel shaft, described wheel shaft two ends are fixed by bearing, and described chain is fixed with left and right chain block by the both sides of other end single-bearing sprocket wheel.
As shown in Fig. 2-9, described pressure heads mechanism consists of frame, pressure head, cylinder, and the upper face center of frame is provided with cylinder, and the lower surface central authorities correspondence of frame is provided with pressure head.
As shown in Fig. 2-2, described upper box cover edge fold forming machine structure consists of upper cover forming bottom plate, two bar cylinder, upper cover moulded head, upper cover forming blocks, slide, described upper cover forming bottom plate upper surface is cubic array and is placed with by two bar cylinders and upper cover moulded head and forms flanging moulding section centered by upper cover forming blocks, described upper cover moulded head is between upper cover forming blocks and two bar cylinder, and described upper cover forming bottom plate lower surface is provided with some slides.
As shown in Figure 2-5, described lower casing forms base with inner foxing combined mechanism by two parallel stroke base plates of setting up in front and back, main axle by the regulating shaft cushion block on two stroke base plates and bearing crossbearer in the left end of described base, regulate wheel shaft by the regulating shaft cushion block on two stroke base plates and bearing crossbearer in the left end of described base, main axle is parallel with adjusting wheel shaft left and right, main axle is wound around left and right to synchronous belt with regulating wheel shaft by timing belt pulley is installed, described stroke plate upper surface is respectively equipped with left and right to slideway, the slide block crossbearer that base of the carrier head and chuck base plate pass through chute board and chute board lower surface is respectively in front and back slideway, and by cylinder control connection.
The forming method of above-mentioned lid shaped device, comprises upper box cover moulding section technique and lower casing moulding section technique, and described upper box cover moulding section technique comprises the following steps:
A. paper advance mechanism is sent the upper box cover of flat into conveying mechanism; B. upper box cover is sent into edge fold forming machine structure by conveying mechanism; C. pressure head in pressure heads mechanism, under the effect of cylinder, is pressed into edge fold forming machine structure by four flangings of upper box cover, makes upper box cover moulding; D. upper box cover sending into below grasping mechanism after edge fold forming machine structure clamps moulding under cylinder action; E. grasping mechanism suction nozzle is drawn the upper box cover after moulding, under the actings in conjunction such as synchronous belt, slideway, sends into global formation part;
The flow process of the forming method of lower casing shaped device:
A. paper advance mechanism is sent the lower casing of flat into conveying, rubber-coated mechanism; B. carry and rubber-coated mechanism in belt lower casing delivered to glue spreading apparatus carry out gluing; C. after gluing, the belt in conveying and rubber-coated mechanism is sent into upper box cover under grasping mechanism; D. grasping mechanism is sent lower casing into moulding in edge fold forming machine structure, and sends into lower casing and inner foxing combined mechanism; E. in inner foxing and lower casing combined mechanism, cylinder and base of the carrier head capture and move to lower casing edge fold forming machine structure and lower casing combination by the inner foxing after moulding; F. in inner foxing and lower casing combined mechanism, cylinder and base of the carrier head are pressed into lower casing edge fold forming machine structure by combinations thereof, when completing lower casing moulding, by inner foxing and lower casing four limit bond graphs; G. in lower casing edge fold forming machine structure, pressure head component is clamped lower casing four limits simultaneously, and pressurize is to glue curing on request; H. in inner foxing and lower casing combined mechanism, cylinder and chuck base plate combinations thereof body are sent into global formation mechanism.
Secondly, about inner foxing shaped device.It is to consist of paper advance mechanism, conveying and fold mechanism, switching mechanism and shaping mechanism, wherein:
As shown in Fig. 3-1, described conveying and fold mechanism comprise frame, the right-hand member end of described frame is provided with mount pad, in described mount pad, be provided with paper-pressing mechanism, under described paper-pressing mechanism, be provided with successively upper belt and plastic roll mechanism across two ends, left and right, paper-pressing mechanism is fixed on the gap of paper-pressing mechanism and upper belt by inner foxing and is transferred to upper belt and gluing is carried out in the gap of plastic roll mechanism, described plastic roll mechanism is vertically uniformly-spaced provided with some the first roll shafts from right to left successively along a side of carriage direction, described some roll shafts and plastic roll mechanism junction is from right to left respectively equipped with 30 ° of platens, 45 ° of platens and 0 ° of platen, the outer end of described some roll shafts is provided with respectively the first support, the left side of described some the first supports is respectively equipped with the second support, the bottom of described some the second supports is fixed on the second roll shaft across two ends, left and right jointly, realize the interlock with some the first roll shafts, described the second roll shaft is by lower belt control connection, the upper surface of described upper belt is provided with installing plate, the top of described installing plate is provided with upper pressure wheel.
As shown in Fig. 3-2, the belt fixed head of described switching mechanism is vertically set up, on described belt fixed head left side, a fixed strip vertical with plate face respectively by equidistant vertical 11 30 * 22 pulleys, formation the first assembly pulley of being fixed with of M10 * 40 wheel shaft; Described belt fixed head middle part, by 3, turn to pitman to be fixed with concora crush dish, 45 degree platens and 30 degree platens successively from left to right with fixed strip same level height, under described belt fixed head middle part, platen, be provided with successively from left to right some steering knuckles; Described belt fixed head right side is fixed with the second assembly pulley consisting of 120 * 22 head pulleys and some identical 40 * 22 auxiliary pulley by the wheel shaft perpendicular to plate face, by belt, be wound around successively some pulleys inside the first assembly pulley, concora crush dish, 45 degree platens, the some pulleys of 30 degree platens and the second assembly pulley top and form upper belt, by belt, be wound around successively some pulleys outside the first assembly pulley, concora crush dish, 45 degree platens, 30 degree platens, the some pulleys of steering knuckle and the second assembly pulley bottom and form lower belt, the wheel shaft of described pulley is by motor cabinet control connection.
As shown in Fig. 3-3, described shaping mechanism comprises panel, described panel upper surface is provided with inner foxing module, the right side of described inner foxing module is provided with presses right flank phase piece, the left side of described inner foxing module is provided with presses left surface phase piece, the rear end of described inner foxing module is provided with moulded head, described moulded head is by first pair of bar cylinder control connection, described pressure right flank phase piece, pressure left surface phase piece, respectively by second, third pair of bar cylinder control connection, are also fixed with gear paper piece between the rear end of described inner foxing module and moulded head.
The outlet of paper advance mechanism is connected to above-mentioned conveying and fold mechanism import, and described conveying and fold mechanism outlet connect upset import, and the outlet of described switching mechanism connects inner foxing shaping mechanism, forms equipment of the present invention.
Above-mentioned inner foxing shaped device is in when operation,
A. paper advance mechanism is sent into the inner foxing of flat to carry and fold mechanism carries out symmetrical fold; Switching mechanism forms the upper belt of upset and the lower belt that forms upset by being wound around successively some pulleys outside the first assembly pulley, concora crush dish, 45 degree platens, 30 degree platens, the some pulleys of steering knuckle and the second assembly pulley bottom by being wound around some pulleys inside the first assembly pulley, concora crush dish, 45 degree platens, the some pulleys of 30 degree platens and the second assembly pulley top, and inner foxing is turn to plumbness and sent into inner foxing shaping mechanism by level via the gap of upper belt and lower belt.
B. described conveying and fold mechanism are sent the inner foxing after folding into switching mechanism and are carried out by level to vertical upset; Carry and fold mechanism in paper-pressing mechanism inner foxing is fixed on to the gap of paper-pressing mechanism and upper belt and is transferred to upper belt and gluing is carried out in the gap of plastic roll mechanism; In plastic roll mechanism along in the gluing process of carriage direction, lower belt drives the second roll shaft, and by the second support and some the first roll shafts, link respectively, final 30 ° of platens, 45 ° of platens and the 0 ° of platen of driving, folding by rolling of 30 ° of platens, 45 ° of platens and 0 ° of platen successively, finally inner foxing is folded and is sent into switching mechanism.
C. described switching mechanism is sent the inner foxing that turn to plumbness into inner foxing shaping mechanism and is carried out moulding.Flanging two, the flanging three of the folding inner foxing under the effect of first pair of bar cylinder of the moulded head in shaping mechanism; In shaping mechanism, press left surface phase piece folding inner foxing flanging one under first pair of bar cylinder action; Press left surface phase piece folding inner foxing flanging four under the 3rd pair of bar cylinder action.
Then, about lower casing and inner foxing combined mechanism, as shown in Figure 6, by two parallel stroke base plates of setting up in front and back, form base, main axle by the regulating shaft cushion block on two stroke base plates and bearing crossbearer in the left end of described base, regulate wheel shaft by the regulating shaft cushion block on two stroke base plates and bearing crossbearer in the left end of described base, main axle is parallel with adjusting wheel shaft left and right, main axle is wound around left and right to synchronous belt with regulating wheel shaft by timing belt pulley is installed, described stroke plate upper surface is respectively equipped with left and right to slideway, the slide block crossbearer that base of the carrier head and chuck base plate pass through chute board and chute board lower surface is respectively in front and back slideway, and by cylinder control connection.
Then, about integral forming device, as shown in Fig. 4-1, by forming moving assembly, the second mould assembling, upper cover moving assembly, press case assembly, conveyer belt assembling, the first mould assembling and frame, described frame is provided with the first mould assembling and the assembling of the second mould, first end and the moving assembly of described the second mould assembling, the second end of described the second mould assembling is connected with the outlet of upper cover moving assembly, directly over described the second mould assembling, be provided with pressure case assembly, assemble by conveyer belt assembly and connection to described the first mould the 3rd end of described the second mould assembling.Its concrete parts are as detailed below:
As shown in Fig. 4-2, the base of moving assembly is to consist of to the parallel base plate of setting up left and right, two of front and back, the two ends, left and right of described base are respectively equipped with roll shaft vertical with base plate and that be parallel to each other, the rear and front end of right side roll shaft by the parallel and relative bearing gasket of bottom end and in the internal diameter adjustable bearing split bearing established be connected and fixed on base plate, the front end of the roll shaft in left side is fixed on plane by bearing block, the rear end of the roll shaft in left side is connected and fixed on the motor base of plane by motor joint, between the parallel roll shaft in described two ends, by timing belt pulley, be wound around synchronous belt, the upper surface of described base plate is also provided with sliding way, described base plate central authorities are also provided with the rear push pedal parallel with base plate, slided simultaneously and be fixed on two foundation plates by the slideway connecting plate vertical with base plate in the end, one end of described rear push pedal, described chassis left side is also provided with two guide rails that overlap with the left extended line of two foundation plates respectively, described guide rail is spread out and stretches left by pull head or long draw head.
As shown in Fig. 4-3, described upper cover moving assembly is assembled by suction nozzle, cylinder, main axle cushion block, belt briquetting, sliding way, slide plate, slideway, timing belt pulley, synchronous belt, internal diameter adjustable bearing split bearing, hind axle cushion block, slideway base forms, on described slideway base, two ends, left and right are respectively equipped with two parallel roll shafts, described roll shaft two ends are fixed on the relative main axle cushion block in aperture by internal diameter adjustable bearing split bearing respectively, described main axle cushion block is and is slidably fixed on slideway base upper surface by slideway, be left and right parallel sliding, between the roll shaft of described two ends, by timing belt pulley, connect synchronous belt, left and right sides slideway between the roll shaft of described two ends is fixedly connected with cylinder by slide plate.
As shown in Fig. 4-5, the second described mould assembling comprises second base plate, and the central authorities of described second base plate are provided with a square through hole, are respectively equipped with the long pulley of one group of previous-next direction, the assembling of short pulley in the adjacent interior sidewall surface of described square through hole.
As shown in Fig. 4-4, described pressure case assembly comprises cross bar base, the upper surface of described cross bar base is vertically provided with cylinder, the driving head of described cylinder is by moving up and down a connection cross bar end, described cross bar central authorities are connected with the support column top of vertically setting up by vertical rod pin, and be fixed on cross bar by the described support column of vertically setting up, described cross bar head end is provided with bearing, described bearing two ends are and are rotationally connected by cross bar head pin and cross bar supporting seat top, the bottom of described supporting seat is by falling the conduit of setting up along screw rod and nut vertical connecting, the first half lateral wall of described conduit is provided with slideway, the Lower Half lateral wall of described conduit is provided with slideway base, on described slideway base and conduit joint face, be also provided with sliding way, the rear end face of described slideway base and support column are fixed by middle whippletree.
As shown in Fig. 4-7, the conveyer belt supporting seat of conveyer belt assembling is by internal diameter adjustable bearing split bearing, to connect two I-shape constructions that relative conveyer belt bearing holder (housing, cover) cushion block forms by rollers of conveyer belt main shaft two ends, described two groups of parallel setting up of I-shaped conveyer belt supporting seat, and by synchronous pulley, be wound around long conveying belt between between two groups of parallel rollers of conveyer belt main shafts, form conveyer belt assembling.
As shown in Fig. 4-6a and 4-6b, the first described mould assembling comprises roller fixed head, fixed head above the upper/lower die contiguous block support and connection that described roller fixed head upper surface is vertically set up by the left and right sides, the described central authorities of fixed head are above provided with square through hole, with on the madial wall of the square through hole of described upper/lower die contiguous block homonymy, be respectively equipped with two groups of symmetrical previous-next direction pulleys assemblings, on described roller fixed head, two groups of previous-next direction pulleys assembling central authorities are also provided with little air cylinder pressure plate, described little air cylinder pressure plate is by cylinder block and spring pressure head control connection.
Refer to accompanying drawing 4-8, the step of the forming method of above-mentioned integral forming device is as follows:
A. moving assembly moves to the second mould assembling by the facial tissue combining, inner foxing, lower casing, module; B. upper cover moving assembly is by upper cover and the combination of combinations thereof body; C. press case assembly that combinations thereof body is pressed into the second mould assembling, complete flanging one, flanging two, flanging three, flanging 11 moulding, specifically, assembly enters from the central square through hole of the second mould assembling second base plate and the gap of pulley assembling successively, and long pulley, the short pulley of the previous-next direction in through hole interior sidewall surface are assembled down sliding, thereby are completed flanging one, flanging two, flanging three, flanging 11 moulding successively; D. press case assembly to complete flanging four, flanging hundred per cent type; Specifically, described pressure case assembly is and pumps with cross bar end by cylinder band, thereby the conduit being connected with cross bar head end is linkage from top to bottom, described conduit vertically moves back and forth up and down along with the sliding way slideway on vertical slideway and slideway base inwall, thereby realizes the moulding of flanging four, flanging ten.E. conveyer belt has been assembled moulding above, and is assembled and box body is sent into the first mould assemble by conveyer belt; F. the first set of molds installs into flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type, specifically, the square through hole of box body fixed head central authorities above the first mould assembling enters, and be filled to roller fixed head via the assembly pulley of the previous-next direction in interior sidewall surface, on roller fixed head by the compacting of little air cylinder pressure plate, thereby complete flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type.G. moving assembly is oppositely mobile completes cigarette case release by moulding.
Finally, about groove-cutting device, as shown in Fig. 5-1, described groove-cutting device comprises frame 7, guider 1, singly cuts and push away pack assembly 2, single cutter 3, two cutter 4, twoly push away pack assembly 5, twoly cut cylinder assembly 6 and singly cut cylinder assembly 8,
A. in frame 7, be provided with the guider that two closed slides form side by side, the width of described guide rail is suitable with carton width, makes carton just embed described guide rail;
B. in described guider, be provided with and push away pack assembly, the described pack assembly that pushes away comprises singly cutting and pushes away pack assembly 2 and two pack assemblies 5 that push away, singly cut and push away the guide rail inside that pack assembly 2 is positioned at guider, twoly push away the left and right sides that pack assembly 5 is located at guider, push away pack assembly and drive carton to move back and forth along guider inwall.
C. at the front end that pushes away pack assembly, be equipped with carton, and be provided with cutter at the front end that pushes away pack assembly, described cutter comprises single cutter 3 and two cutter 4 specifically, described single cutter 3, by singly cutting cylinder assembly 8 control connections, drives single cutter radially to move back and forth along guider; Described pair of cutter 4, by two cylinder assembly 6 control connections of cutting, drives two cutters to move back and forth along guider both sides inwall.
It is example that the cigarette red of take in Anhui prints rollover full open end cigarette case, above-mentioned groove-cutting device when operation,
A. carton enters successively the guider of groove-cutting device after shaping and oven dry; B. singly cut and push away pack assembly and carton is pushed through to single cutter singly cutting under cylinder action, cut out one side slot; C. two pack assemblies that push away push through cigarette case two cutters two cutting under cylinder assembly effect, cut out two-sided slot; D. complete cut groove after cigarette case release successively, obtain cigarette case as shown in Figure 2.
The outlet of upper box cover shaped device is connected to the first import of described integral forming device, described lower casing shaped device outlet is connected to the second import of integral forming device jointly with the outlet of inner foxing shaped device by lower casing and inner foxing combined mechanism, the triple feed inlet joint face paper conveyer outlet of described integral forming device, the outlet of described integral forming device connects groove-cutting device by conveying device and forms a whole set of carton forming equipment.Its processing step is:
A. by lower casing shaping mechanism, complete lower casing preformed, by inner foxing shaped device, complete inner foxing and take module as core folding forming operation, jointly send into lower casing and inner foxing combined mechanism; B. lower casing and inner foxing combined mechanism complete lower casing and inner foxing combines and send into integral forming device; C. upper box cover shaping mechanism completes upper box cover preformed and sends into global formation mechanism; D. facial tissue conveying and rubber-coated mechanism complete face amount gluing and send into global formation mechanism; E. global formation mechanism completes carton forming and sends into baking oven; F. baking oven completes carton and is dried and sends into carton forming transport portion; G. carton forming transport portion completes carton forming and sends into groove-cutting device; H. groove-cutting device completes carton and completes and cut groove.

Claims (10)

1. a carton forming machine, it is characterized in that described carton forming machine is by upper box cover shaped device, lower casing shaped device, inner foxing shaped device, lower casing and inner foxing combined mechanism, integral forming device, groove-cutting device and conveying device form, described upper box cover shaped device outlet is connected to the first import by described integral forming device, the described lower casing shaped device port of export and the inner foxing shaped device port of export are connected to the second import of integral forming device jointly by lower casing and inner foxing combined mechanism, the triple feed inlet joint face paper conveyer outlet of described integral forming device, the outlet of described integral forming device connects groove-cutting device by conveying device.
2. a kind of carton forming machine as claimed in claim 1, it is characterized in that described upper box cover shaped device consists of paper advance mechanism, conveying mechanism, edge fold forming machine structure and grasping mechanism, the described paper advance mechanism port of export is connected to conveying mechanism entrance point, the described conveying mechanism port of export is connected to edge fold forming machine structure entrance point, the described edge fold forming machine structure port of export is connected to next production line by grasping mechanism, on described edge fold forming machine structure, is also provided with pressure heads mechanism; Described lower casing shaped device consists of paper advance mechanism, conveying rubber-coated mechanism, grasping mechanism and edge fold forming machine structure, the described paper advance mechanism port of export is connected to carries rubber-coated mechanism entrance point, the described conveying rubber-coated mechanism port of export is connected to edge fold forming machine structure the first entrance point by grasping mechanism, described edge fold forming machine structure the second entrance point is connected inner foxing shaped device by lower casing with inner foxing combined mechanism and exports, and the described edge fold forming machine structure port of export is connected to next production line by lower casing and inner foxing combined mechanism again.
Described up/down lid paper advance mechanism comprises frame, described frame upper surface end is provided with storage mechanism of paper, the port of export of described storage mechanism of paper connects the arrival end of guiding mechanism, the port of export of described guiding mechanism is connected with the arrival end of transmission mechanism, and described transmission mechanism is provided with paper-pressing mechanism along the both sides of transmission direction;
Described up/down lid grasping mechanism is assembled by suction nozzle, cylinder, main axle cushion block, belt briquetting, sliding way, slide plate, slideway, timing belt pulley, synchronous belt, internal diameter adjustable bearing split bearing, hind axle cushion block, slideway base forms, on described slideway base, two ends, left and right are respectively equipped with two parallel roll shafts, described roll shaft two ends are fixed on the relative main axle cushion block in aperture by internal diameter adjustable bearing split bearing respectively, described main axle cushion block is and is slidably fixed on slideway base upper surface by slideway, be left and right parallel sliding, between the roll shaft of described two ends, by timing belt pulley, connect synchronous belt, left and right sides slideway between the roll shaft of described two ends is fixedly connected with cylinder by slide plate, described suction nozzle assembling is fixed on by the side of cylinder,
Described lower casing carries rubber-coated mechanism to consist of frame, power set, air intake device, glue spreading apparatus, belt and pressing roll mechanism, described frame upper surface is equipped with belt, the end of described belt is provided with pressing roll mechanism, described pressing roll mechanism is by power set control connection, and described belt is along other glue spreading apparatus and the air intake device of being provided with of side of carriage direction;
Described upper box cover conveying mechanism consists of single-bearing sprocket wheel, left and right chain block, wheel shaft, bearing, chain, the interior annular two ends of described chain are fixed with respectively single-bearing sprocket wheel, described one end single-bearing sprocket wheel central authorities are provided with wheel shaft, described wheel shaft two ends are fixed by bearing, and described chain is fixed with left and right chain block by the both sides of other end single-bearing sprocket wheel;
Described upper box cover edge fold forming machine structure consists of upper cover forming bottom plate, two bar cylinder, upper cover moulded head, upper cover forming blocks, slide, described upper cover forming bottom plate upper surface is cubic array and is placed with by two bar cylinders and upper cover moulded head and forms flanging moulding section centered by upper cover forming blocks, described upper cover moulded head is between upper cover forming blocks and two bar cylinder, and described upper cover forming bottom plate lower surface is provided with some slides;
Described pressure heads mechanism consists of frame, pressure head, cylinder, and the upper face center of frame is provided with cylinder, and the lower surface central authorities correspondence of frame is provided with pressure head;
Described lower casing edge fold forming machine structure is jumped core, die cavity base plate, mould pin, die bottom plate and pressure head component by swaging die, cavity block, die cavity and is formed, the upper surface of described die bottom plate passes through fixedly die cavity base plate of mould pin, the seamless link of described die cavity plate upper surface is swaging die fixedly, the upper face center of described swaging die supports fixedly die cavity by four spring columns and jumps core, the cavity block that described four spring columns are arranged in array by surrounding is surrounded, and the lateral wall of described cavity block is by the corresponding pressure head component that connects of spring;
Described lower casing forms base with inner foxing combined mechanism by two parallel stroke base plates of setting up in front and back, main axle by the regulating shaft cushion block on two stroke base plates and bearing crossbearer in the left end of described base, regulate wheel shaft by the regulating shaft cushion block on two stroke base plates and bearing crossbearer in the left end of described base, main axle is parallel with adjusting wheel shaft left and right, main axle is wound around left and right to synchronous belt with regulating wheel shaft by timing belt pulley is installed, described stroke plate upper surface is respectively equipped with left and right to slideway, the slide block crossbearer that base of the carrier head and chuck base plate pass through chute board and chute board lower surface is respectively in front and back slideway, and by cylinder control connection.
3. a kind of carton forming machine as claimed in claim 1, it is characterized in that described inner foxing shaped device consists of paper advance mechanism, conveying and fold mechanism, switching mechanism and shaping mechanism, the outlet of described paper advance mechanism connects carries and fold mechanism import, described conveying and fold mechanism outlet connect upset import, and the outlet of described switching mechanism connects inner foxing shaping mechanism;
Described conveying and fold mechanism comprise frame, the right-hand member end of described frame is provided with mount pad, in described mount pad, be provided with paper-pressing mechanism, under described paper-pressing mechanism, be provided with successively upper belt and plastic roll mechanism across two ends, left and right, paper-pressing mechanism is fixed on the gap of paper-pressing mechanism and upper belt by inner foxing and is transferred to upper belt and gluing is carried out in the gap of plastic roll mechanism, described plastic roll mechanism is vertically uniformly-spaced provided with some the first roll shafts from right to left successively along a side of carriage direction, described some roll shafts and plastic roll mechanism junction is from right to left respectively equipped with 30 ° of platens, 45 ° of platens and 0 ° of platen, the outer end of described some roll shafts is provided with respectively the first support, the left side of described some the first supports is respectively equipped with the second support, the bottom of described some the second supports is fixed on the second roll shaft across two ends, left and right jointly, realize the interlock with some the first roll shafts, described the second roll shaft is by lower belt control connection, the upper surface of described upper belt is provided with installing plate, the top of described installing plate is provided with upper pressure wheel,
The belt fixed head of described switching mechanism is vertically set up, on described belt fixed head left side, a fixed strip vertical with plate face respectively by equidistant vertical some pulleys, formation the first assembly pulley of being fixed with of wheel shaft; In the middle part of described belt fixed head, with fixed strip same level height, from left to right successively by turning to pitman to be fixed with concora crush dish, 45 degree platens and 30 degree platens, under described belt fixed head middle part, platen, be provided with successively from left to right some steering knuckles; Described belt fixed head right side is fixed with the second assembly pulley consisting of head pulley and some identical minor pulleys by the wheel shaft perpendicular to plate face, by belt, be wound around successively some pulleys inside the first assembly pulley, concora crush dish, 45 degree platens, the some pulleys of 30 degree platens and the second assembly pulley top and form upper belt, by belt, be wound around successively some pulleys outside the first assembly pulley, concora crush dish, 45 degree platens, 30 degree platens, the some pulleys of steering knuckle and the second assembly pulley bottom and form lower belt, the wheel shaft of described pulley is by motor cabinet control connection;
Described shaping mechanism comprises panel, described panel upper surface is provided with inner foxing module, the right side of described inner foxing module is provided with presses right flank phase piece, the left side of described inner foxing module is provided with presses left surface phase piece, the rear end of described inner foxing module is provided with moulded head, described moulded head is by first pair of bar cylinder control connection, described pressure right flank phase piece, pressure left surface phase piece, respectively by second, third pair of bar cylinder control connection, are also fixed with gear paper piece between the rear end of described inner foxing module and moulded head.
4. a kind of carton forming machine as claimed in claim 1, it is characterized in that described integral forming device is by forming moving assembly, the second mould assembling, upper cover moving assembly, press case assembly, conveyer belt assembling, the first mould assembling and frame, described frame is provided with the first mould assembling and the assembling of the second mould, first end and the moving assembly of described the second mould assembling, the second end of described the second mould assembling is connected with the outlet of upper cover moving assembly, directly over described the second mould assembling, be provided with pressure case assembly, assemble by conveyer belt assembly and connection to described the first mould the 3rd end of described the second mould assembling,
The base of moving assembly is to consist of to the parallel base plate of setting up left and right, two of front and back, the two ends, left and right of described base are respectively equipped with roll shaft vertical with base plate and that be parallel to each other, the rear and front end of right side roll shaft by the parallel and relative bearing gasket of bottom end and in the internal diameter adjustable bearing split bearing established be connected and fixed on base plate, the front end of the roll shaft in left side is fixed on plane by bearing block, the rear end of the roll shaft in left side is connected and fixed on the motor base of plane by motor joint, between the parallel roll shaft in described two ends, by timing belt pulley, be wound around synchronous belt, the upper surface of described base plate is also provided with sliding way, described base plate central authorities are also provided with the rear push pedal parallel with base plate, slided simultaneously and be fixed on two foundation plates by the slideway connecting plate vertical with base plate in the end, one end of described rear push pedal, described chassis left side is also provided with two guide rails that overlap with the left extended line of two foundation plates respectively, described guide rail is spread out and stretches left by pull head or long draw head,
Described upper cover moving assembly is assembled by suction nozzle, cylinder, main axle cushion block, belt briquetting, sliding way, slide plate, slideway, timing belt pulley, synchronous belt, internal diameter adjustable bearing split bearing, hind axle cushion block, slideway base forms, on described slideway base, two ends, left and right are respectively equipped with two parallel roll shafts, described roll shaft two ends are fixed on the relative main axle cushion block in aperture by internal diameter adjustable bearing split bearing respectively, described main axle cushion block is and is slidably fixed on slideway base upper surface by slideway, be left and right parallel sliding, between the roll shaft of described two ends, by timing belt pulley, connect synchronous belt, left and right sides slideway between the roll shaft of described two ends is fixedly connected with cylinder by slide plate,
The second described mould assembling comprises second base plate, and the central authorities of described second base plate are provided with a square through hole, is respectively equipped with the long pulley of one group of previous-next direction, the assembling of short pulley in the adjacent interior sidewall surface of described square through hole;
Described pressure case assembly comprises cross bar base, the upper surface of described cross bar base is vertically provided with cylinder, the driving head of described cylinder is by moving up and down a connection cross bar end, described cross bar central authorities are connected with the support column top of vertically setting up by vertical rod pin, and be fixed on cross bar by the described support column of vertically setting up, described cross bar head end is provided with bearing, described bearing two ends are and are rotationally connected by cross bar head pin and cross bar supporting seat top, the bottom of described supporting seat is by falling the conduit of setting up along screw rod and nut vertical connecting, the first half lateral wall of described conduit is provided with slideway, the Lower Half lateral wall of described conduit is provided with slideway base, on described slideway base and conduit joint face, be also provided with sliding way, the rear end face of described slideway base and support column are fixed by middle whippletree,
The conveyer belt supporting seat of conveyer belt assembling is by internal diameter adjustable bearing split bearing, to connect two I-shape constructions that relative conveyer belt bearing holder (housing, cover) cushion block forms by rollers of conveyer belt main shaft two ends, described two groups of parallel setting up of I-shaped conveyer belt supporting seat, and by synchronous pulley, be wound around long conveying belt between between two groups of parallel rollers of conveyer belt main shafts, form conveyer belt assembling;
The first described mould assembling comprises roller fixed head, fixed head above the upper/lower die contiguous block support and connection that described roller fixed head upper surface is vertically set up by the left and right sides, the described central authorities of fixed head are above provided with square through hole, with on the madial wall of the square through hole of described upper/lower die contiguous block homonymy, be respectively equipped with two groups of symmetrical previous-next direction pulleys assemblings, on described roller fixed head, two groups of previous-next direction pulleys assembling central authorities are also provided with little air cylinder pressure plate, described little air cylinder pressure plate is by cylinder block and spring pressure head control connection.
5. a kind of carton forming machine as claimed in claim 1, it is characterized in that described groove-cutting device comprises frame, described frame is provided with guider, in described guider, be provided with and push away pack assembly, the described front end that pushes away pack assembly is equipped with carton, the described front end that pushes away pack assembly is provided with cutter, and described cutter is by cylinder assembly control connection, and moves back and forth in guider;
The described pack assembly that pushes away comprises singly cutting and pushes away pack assembly and two pack assemblies that push away, described singly cutting pushes away the guide rail inside that pack assembly is positioned at guider, described two left and right sides that pack assembly is located at guider that pushes away, described in push away pack assembly and drive carton to move back and forth along guider inwall;
Described cutter comprises single cutter and two cutter, and described single cutter, by singly cutting cylinder assembly control connection, drives single cutter radially to move back and forth along guider;
Described pair of cutter, by two cylinder assembly control connections of cutting, drives two cutters to move back and forth along guider both sides inwall; Described guider consists of side by side two closed slides, and the width of described guide rail is suitable with carton width, makes carton just embed described guide rail.
6. a forming method for carton forming machine as claimed in claim 1, is characterized in that described forming method has following steps:
A. by lower casing shaping mechanism, complete lower casing preformed, by inner foxing shaped device, complete inner foxing and take module as core folding forming operation, jointly send into lower casing and inner foxing combined mechanism;
B. lower casing and inner foxing combined mechanism complete lower casing and inner foxing combines and send into integral forming device;
C. upper box cover shaping mechanism completes upper box cover preformed and sends into global formation mechanism;
D. facial tissue conveying and rubber-coated mechanism complete face amount gluing and send into global formation mechanism;
E. global formation mechanism completes carton forming and sends into baking oven;
F. baking oven completes carton and is dried and sends into carton forming transport portion;
G. carton forming transport portion completes carton forming and sends into groove-cutting device;
H. groove-cutting device completes carton and completes and cut groove.
7. forming method as claimed in claim 6, the forming method step that it is characterized in that described lid shaped device is: described forming method comprises upper box cover moulding section technique and lower casing moulding section technique, and described upper box cover moulding section technique comprises the following steps:
A. paper advance mechanism is sent the upper box cover of flat into conveying mechanism;
B. upper box cover is sent into edge fold forming machine structure by conveying mechanism;
C. pressure head in pressure heads mechanism, under the effect of cylinder, is pressed into edge fold forming machine structure by four flangings of upper box cover, makes upper box cover moulding;
D. upper box cover sending into below grasping mechanism after edge fold forming machine structure clamps moulding under cylinder action;
E. grasping mechanism suction nozzle is drawn the upper box cover after moulding, under the actings in conjunction such as synchronous belt, slideway, sends into global formation part;
The flow process of the forming method of described lower casing shaped device:
A. paper advance mechanism is sent the lower casing of flat into conveying, rubber-coated mechanism;
B. carry and rubber-coated mechanism in belt lower casing delivered to glue spreading apparatus carry out gluing;
C. after gluing, the belt in conveying and rubber-coated mechanism is sent into upper box cover under grasping mechanism;
D. grasping mechanism is sent lower casing into moulding in edge fold forming machine structure, and sends into lower casing and inner foxing combined mechanism;
E. in inner foxing and lower casing combined mechanism, cylinder and base of the carrier head capture and move to lower casing edge fold forming machine structure and lower casing combination by the inner foxing after moulding;
F. in inner foxing and lower casing combined mechanism, cylinder and base of the carrier head are pressed into lower casing edge fold forming machine structure by combinations thereof, when completing lower casing moulding, inner foxing and lower casing four limits is bonding;
G. in lower casing edge fold forming machine structure, pressure head component is clamped lower casing four limits simultaneously, and pressurize is to glue curing on request;
H. in inner foxing and lower casing combined mechanism, cylinder and chuck base plate combinations thereof body are sent into global formation mechanism.
8. forming method as claimed in claim 6, is characterized in that the forming method of described inner foxing shaped device it is characterized in that the step of described forming method is:
A. paper advance mechanism is sent into the inner foxing of flat to carry and fold mechanism carries out symmetrical fold; Carry and fold mechanism in paper-pressing mechanism inner foxing is fixed on to the gap of paper-pressing mechanism and upper belt and is transferred to upper belt and gluing is carried out in the gap of plastic roll mechanism; In plastic roll mechanism along in the gluing process of carriage direction, lower belt drives the second roll shaft, and by the second support and some the first roll shafts, link respectively, final 30 ° of platens, 45 ° of platens and the 0 ° of platen of driving, folding by rolling of 30 ° of platens, 45 ° of platens and 0 ° of platen successively, finally inner foxing is folded and is sent into switching mechanism;
B. described conveying and fold mechanism are sent the inner foxing after folding into switching mechanism and are carried out by level to vertical upset; Switching mechanism forms the upper belt of upset and the lower belt that forms upset by being wound around successively some pulleys outside the first assembly pulley, concora crush dish, 45 degree platens, 30 degree platens, the some pulleys of steering knuckle and the second assembly pulley bottom by being wound around some pulleys inside the first assembly pulley, concora crush dish, 45 degree platens, the some pulleys of 30 degree platens and the second assembly pulley top, and inner foxing is turn to plumbness and sent into inner foxing shaping mechanism by level via the gap of upper belt and lower belt;
C. described switching mechanism is sent the inner foxing that turn to plumbness into inner foxing shaping mechanism and is carried out moulding, flanging two, the flanging three of the folding inner foxing under the effect of first pair of bar cylinder of the moulded head in shaping mechanism; In shaping mechanism, press left surface phase piece folding inner foxing flanging one under first pair of bar cylinder action; Press left surface phase piece folding inner foxing flanging four under the 3rd pair of bar cylinder action.
9. forming method as claimed in claim 6, is characterized in that described integral forming method step is as follows:
A. moving assembly moves to the second mould assembling by the facial tissue combining, inner foxing, lower casing, module;
B. upper cover moving assembly is by upper cover and the combination of combinations thereof body;
C. press case assembly that combinations thereof body is pressed into the second mould assembling, complete flanging one, flanging two, flanging three, flanging 11 moulding; Assembly enters from the central square through hole of the second mould assembling second base plate and the gap of pulley assembling successively, and long pulley, the short pulley of the previous-next direction in through hole interior sidewall surface are assembled down sliding, thereby are completed flanging one, flanging two, flanging three, flanging 11 moulding successively;
D. press case assembly to complete flanging four, flanging hundred per cent type; Described pressure case assembly is and pumps with cross bar end by cylinder band, thereby the conduit being connected with cross bar head end is linkage from top to bottom, described conduit vertically moves back and forth up and down along with the sliding way slideway on vertical slideway and slideway base inwall, thereby realizes the moulding of flanging four, flanging ten.
E. conveyer belt has been assembled moulding above, and is assembled and box body is sent into the first mould assemble by conveyer belt;
F. the first set of molds installs into flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type; The square through hole of box body fixed head central authorities above the first mould assembling enters, and be filled to roller fixed head via the assembly pulley of the previous-next direction in interior sidewall surface, on roller fixed head by the compacting of little air cylinder pressure plate, thereby complete flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type;
G. moving assembly is oppositely mobile completes cigarette case release by moulding.
10. forming method as claimed in claim 6, is characterized in that the cutting method step of described groove-cutting device is:
A. carton enters successively the guider of groove-cutting device after shaping and oven dry;
B. singly cut and push away pack assembly and carton is pushed through to single cutter singly cutting under cylinder action, cut out one side slot;
C. two pack assemblies that push away push through cigarette case two cutters two cutting under cylinder assembly effect, cut out two-sided slot;
D. complete cut groove after cigarette case release successively.
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CN109774238B (en) * 2019-03-13 2023-12-26 浙江国豪机械有限公司 Shaping equipment for packaging box forming machine
CN109774238A (en) * 2019-03-13 2019-05-21 浙江国豪机械有限公司 A kind of package box forming machine modular system
CN110253942A (en) * 2019-05-13 2019-09-20 杭州致爱包装制品有限公司 A kind of bottom moistureproof carton
CN110744861A (en) * 2019-10-21 2020-02-04 东莞市元易自动化设备有限公司 Wine box automatic molding device
CN110744861B (en) * 2019-10-21 2021-01-15 东莞市元易自动化设备有限公司 Wine box automatic molding device
CN111098508B (en) * 2020-01-10 2021-11-26 何雷 Glasses box leather stamping equipment
CN111098508A (en) * 2020-01-10 2020-05-05 何雷 Glasses box leather stamping equipment
CN112238648A (en) * 2020-10-16 2021-01-19 重庆维博动力科技有限公司 Case cover assembly production system
CN113733650A (en) * 2021-09-03 2021-12-03 深圳市贤俊龙彩印有限公司 Automatic cigarette case assembling system and method
CN113978032B (en) * 2021-10-19 2023-11-10 贵州正立智能科技有限公司 Automatic forming and releasing movement of box body and box cover integrated box cover
CN113978032A (en) * 2021-10-19 2022-01-28 贵州正立智能科技有限公司 Cassette mechanism is deviate from in automatic molding of box body and box cover disjunctor formula lid
CN114474848A (en) * 2022-01-12 2022-05-13 中科天工(武汉)智能技术有限公司 Packing box production process
CN114474848B (en) * 2022-01-12 2023-09-29 中科天工(武汉)智能技术有限公司 Packing box production process
CN114311833A (en) * 2022-03-14 2022-04-12 征图新视(江苏)科技股份有限公司 Forming device for box package paper in six-side box
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