CN201702972U - Full-automatic carton-shaping machine - Google Patents
Full-automatic carton-shaping machine Download PDFInfo
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- CN201702972U CN201702972U CN2010201961164U CN201020196116U CN201702972U CN 201702972 U CN201702972 U CN 201702972U CN 2010201961164 U CN2010201961164 U CN 2010201961164U CN 201020196116 U CN201020196116 U CN 201020196116U CN 201702972 U CN201702972 U CN 201702972U
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- 238000007493 shaping process Methods 0.000 title abstract 6
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 239000000463 material Substances 0.000 claims abstract description 17
- 230000009471 action Effects 0.000 claims abstract description 6
- 238000007664 blowing Methods 0.000 claims description 45
- 239000011230 binding agent Substances 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000013461 design Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 230000011664 signaling Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000008275 binding mechanism Effects 0.000 abstract 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 229940074869 marquis Drugs 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- VBUNOIXRZNJNAD-UHFFFAOYSA-N ponazuril Chemical compound CC1=CC(N2C(N(C)C(=O)NC2=O)=O)=CC=C1OC1=CC=C(S(=O)(=O)C(F)(F)F)C=C1 VBUNOIXRZNJNAD-UHFFFAOYSA-N 0.000 description 1
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- 238000012797 qualification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Abstract
The utility model belongs to the technical field of carton-shaping equipment, in particular to a full-automatic carton-shaping machine. A material-holding seat is arranged on one side of a chassis, a vacuum material suction and transfer mechanism which can transfer cut carton sheets to the material-holding seat is arranged on the other side of the chassis, an internal shaping die and a sheet-clamping mechanism are arranged over the material-holding seat, secondary edge-folding mechanisms are arranged on the front and the rear sides of the material-holding seat, a front edge-folding mechanism, a rear edge-folding mechanism, a left edge-folding and binding mechanism and a right edge-folding and binding mechanism are arranged under the material-holding seat, the whole machine is driven by a vacuumizer, a cooler and a motor, and a PLC microcomputer receives manual control signals and signals transmitted by each signal contact and programmably controls continuous carton folding and shaping actions. The utility model has the advantages of high automation degree, high production speed, high efficiency, low cost, energy saving, environment-friendliness, unified produced product standard and good product quality, and is applicable to automatically shaping various specifications of cartons.
Description
Technical field
The utility model belongs to the carton forming equipment technical field, refers in particular to a kind of full-automatic carton make-up machine.
Background technology
At present, the outer packing box of the product that people use in daily life, for example: the production of watchcase, matchbox, gift box, minaudiere etc. all is to fold bookbinding with manually-operated so far, use artificial many, the quality disunity of production product, nonstandard, production efficiency is low, cost is high, is difficult in time finish production task when meeting rush order, and it is passive greatly to bring for the production of enterprise.
Summary of the invention
But the purpose of this utility model provides, and a kind of speed of production is fast, target level of product quality is unified, the full-automatic carton make-up machine of the low production plurality of specifications of production cost model.
The purpose of this utility model is achieved in that
Full-automatic carton make-up machine, one side of frame is provided with the blowing seat, the opposite side of frame is provided with the vacuum intake feed mechanism that the carton sheet that cuts into can be transported on the blowing seat, the front and back side of blowing seat is respectively arranged with the bar hole that the carton flanging is used, left and right sides is respectively arranged with the opening that the flanging binder mechanism passes through, the top of blowing seat is provided with interior stock mould moving up and down, the top of interior stock mould be provided with can about and move up and down to pull and support the clamping sheet mechanism of carton left and right sides side respectively, the left and right sides of interior stock mould is respectively arranged with binding needle typing groove, front and back side under the blowing seat is provided with and can moves up and down and pass the upward folded front and back side edgefold mechanism of bar hole, the front and rear side that the front and back side of blowing seat is provided with the carton after upward folded is more respectively to the secondary edge-folding mechanism of invagination, left and right sides under the blowing seat is provided with and can moves up and down and upward folded and the limit rolled well and the binding needle groove of finalizing the design fitted into the left and right sides flanging binder mechanism that luggage is ordered, and the action of interior stock mould and each device is respectively by vacuum extractor, thermantidote and stepper motor provide power, by the move left and right that the vacuum intake feed mechanism is provided near the switch signal that puts in place, accept manual control signal and carry out continuous folding box moulding action by the PLC micro computer near stock mould in the programme-control behind the signal of switch and each device.
Above-mentioned vacuum intake feed mechanism is: the support of the upside of frame is provided with first linear guides, on the vertical plane of first linear guides, be arranged with in parallel by driving motor, the transmission mechanism that the sprocket wheel chain is formed, on first linear guides and chain, be connected with slide plate, be vertically installed with first cylinder and second linear guides on the slide plate, on second linear guides, slide to be connected with and drive sucker connecting plate moving up and down with first cylinder, the bottom of sucker connecting plate is fixed with vacuum cup, the bottom of vacuum cup is provided with folded material platform, folded material platform is by stepper motor and screw mandrel pulley, top board drives and can progressively move up by carton thickness along four leads, and the vacuum intake feed mechanism can be moved back and forth by folded material platform to blowing seat along first linear guides.
The adjustable height that above-mentioned folded material platform moves up at every turn.
Above-mentioned interior stock mould is: blowing seat top support be provided with the interior stock mould cylinder that stock mould moves up and down, displacement is adjustable in can driving, interior stock mould is sleeved on the lead of vertical setting.
Above-mentioned clamping sheet mechanism is: be arranged with the intermediate plate installing plate on the lead of the top of interior stock mould, the left and right sides that intermediate plate is installed version is separately installed with two rod guidance to cylinder, but two rod guidance are separately installed with the intermediate plate of two rod guidance to cylinder drive move left and right to the outside of cylinder, and the intermediate plate installing plate drives it by second cylinder that is provided with in the interior stock mould and moves up and down along lead.
Above-mentioned front and back side edgefold mechanism is: the frame of blowing seat below is provided with cylinder and drives front and back moving up and down side edgefold plate, and front and back side edgefold plate upwards stretches out in the bar hole of blowing seat.
Above-mentioned secondary edge-folding mechanism is: the front and back side of blowing seat is respectively arranged with cylinder and drives the secondary flanging installing plate that can move forward and backward, and the both sides of the inner surface of each secondary flanging installing plate are respectively arranged with the secondary flanged plate perpendicular to secondary flanging installing plate.
Above-mentioned flanging binder mechanism is: the left and right sides under the blowing seat is provided with cylinder and drives left and right sides flanged plate moving up and down, the top of left and right sides flanged plate is provided with cylinder and drives the binder mechanism that the bookbinding carton is used, binder mechanism order binding needle typing groove cooperating on plate and the interior stock mould, the top of flanging binder mechanism is over against the opening of blowing seat.
The position, the left and right sides of the front and back position of the size of above-mentioned interior stock mould, front and back side edgefold plate, the position, the left and right sides of secondary flanged plate, left and right sides flanged plate is adjustable.
The outstanding compared to existing technology advantage of the utility model is:
1, the utility model adopts the PLC micro computer to carry out Automatic Control, stepper motor driving wire screw mandrel pulley liftout, pull of vacuum to carry out the two ends feed distance of controlling qualification near switch that suction, motor sprocket chain drive clamping plate back and forth feeding, linear guides on linear guides, and the position, the left and right sides of the position, the left and right sides of the front and back position of the size of interior stock mould, front and back side edgefold plate, secondary flanged plate, left and right sides flanged plate is adjustable, but realized the different product of a machine production different model specification, wide accommodation is met the need of market;
2, the utility model adopts PLC microcomputerized control fully-automatic production, the product unified standard of production, and quality is good;
3, the utility model be because owing to adopt PLC microcomputerized control fully-automatic production, per minute can be produced the product more than 30, and speed of production is fast, and production efficiency height, production cost are low, energy-conserving and environment-protective.
Description of drawings
Fig. 1 is a duty schematic perspective view of the present utility model;
Fig. 2 is a front view of the present utility model;
Fig. 3 is one of schematic perspective view of the present utility model;
Fig. 4 is two of a schematic perspective view of the present utility model;
Fig. 5 is the schematic perspective view of flanging binder mechanism of the present utility model;
Fig. 6 is this side process schematic diagram of the utility model to carton.
The specific embodiment
With specific embodiment the utility model is further described below, referring to Fig. 1-6:
Full-automatic carton make-up machine, one side of frame 1 is provided with blowing seat 12, the opposite side of frame 1 is provided with the vacuum intake feed mechanism 2 that the carton sheet A that cuts into can be transported on the blowing seat 12, the front and back side of blowing seat 12 is respectively arranged with the bar hole 121 that the carton flanging is used, left and right sides is respectively arranged with the opening 122 that flanging binder mechanism 4 passes through, the top of blowing seat 12 is provided with interior stock mould 3 moving up and down, the top of interior stock mould 3 be provided with can about and move up and down to pull and support the clamping sheet mechanism 7 of carton left and right sides side respectively, the left and right sides of interior stock mould 3 is respectively arranged with binding needle typing groove 31, front and back side under the blowing seat 12 is provided with and can moves up and down and pass the upward folded front and back side edgefold mechanism 5 of bar hole 122, the front and rear side A1 that the front and back side of blowing seat 12 is provided with the carton after upward folded is more respectively to the secondary edge-folding mechanism 6 of invagination, left and right sides under the blowing seat 12 is provided with and can moves up and down and upward folded and the limit rolled well and the binding needle groove 31 of finalizing the design fitted into the left and right sides flanging binder mechanism 4 that luggage is ordered, and the action of interior stock mould 3 and each device is respectively by vacuum extractor, thermantidote and stepper motor provide power, by the move left and right of the vacuum intake feed mechanism signal that puts in place is provided near switch 29, accept manual control signal and carry out continuous folding box moulding action by the PLC micro computer near stock mould in the programme-control behind the signal of switch and each device.
Above-mentioned vacuum intake feed mechanism 2 is: the support 11 of the upside of frame 1 is provided with first linear guides 20, on the vertical plane of first linear guides 20, be arranged with in parallel by driving motor 27, the transmission mechanism that sprocket wheel 28 chains 26 are formed, on first linear guides 20 and chain 26, be connected with slide plate 21, be vertically installed with first cylinder 211 and second linear guides 22 on the slide plate 21, on second linear guides 22, slide to be connected with and drive sucker connecting plate 25 moving up and down with first cylinder 211, the bottom of sucker connecting plate 25 is fixed with vacuum cup 24, the bottom of vacuum cup 24 is provided with folded material platform 252, folded material platform 252 is by stepper motor 251 and screw mandrel pulley, top board 253 drives and can progressively move up by carton thickness along four leads 254, vacuum intake feed mechanism 2 can be moved back and forth by folded material platform 252 to blowing seat 12 along first linear guides 20, and the height that above-mentioned folded material platform 252 moves up at every turn can be by the rotational angle adjustment of control step motor 251.
Above-mentioned interior stock mould 3 is: blowing seat 12 tops support 11 be provided with the interior stock mould cylinder 32 that stock mould 3 moves up and down, displacement is adjustable in can driving, interior stock mould 3 is sleeved on the lead 34 of vertical setting, and the extension elongation of interior stock mould cylinder 32 is regulated by Adjusting bolt Adjusting screw 33.
Above-mentioned clamping sheet mechanism 7 is: be arranged with intermediate plate installing plate 71 on the lead 34 of the top of interior stock mould 3, the left and right sides that intermediate plate is installed version 71 is separately installed with two rod guidance to cylinder 72, but two rod guidance are separately installed with the intermediate plate 73 of two rod guidance to cylinder 72 drive move left and right to the outside of cylinder 72, and intermediate plate installing plate 71 drives it by second cylinders 74 that are provided with in the interior stock mould 3 and moves up and down along lead 34.
Above-mentioned front and back side edgefold mechanism 5 is: the frame 1 of blowing seat 12 belows is provided with cylinder 51 and drives front and back moving up and down side edgefold plate 52, and front and back side edgefold plate 52 upwards stretches out in the bar hole 121 of blowing seat 12.
Above-mentioned secondary edge-folding mechanism 6 is: the front and back side of blowing seat 12 is respectively arranged with cylinder 62 and drives the secondary flanging installing plate 61 that can move forward and backward, and the both sides of the inner surface of each secondary flanging installing plate 61 are respectively arranged with the secondary flanged plate 63 perpendicular to secondary flanging installing plate 61.
Above-mentioned flanging binder mechanism 4 is: the left and right sides under the blowing seat 12 is provided with moving up and down dull and stereotyped 42 and the left and right sides flanged plate 43 that drives with cylinder 41, the top of left and right sides flanged plate 43 is provided with cylinder 44 and drives the binder mechanism that the bookbinding carton is used, binder mechanism order binding needle typing groove 31 cooperatings on plate 45 and the interior stock mould 3, the top of flanging binder mechanism is over against the opening 122 of blowing seat 12.
Above-mentioned binder mechanism is similar to general stapler: the spring 47 on the frame upwards pushes up the slide block 48 and the nail 46 of its upside, cylinder 44 drives to be ordered plate 45 and crosses nail on the left and right sides flanged plate 43 by groove 431 and binding needle typing groove 31 cooperatings, and wherein label 49 is the lock dog of binder mechanism.
The position, the left and right sides of the front and back position of the size of above-mentioned interior stock mould 3, front and back side edgefold plate 52, the position, the left and right sides of secondary flanged plate 63, left and right sides flanged plate 43 is adjustable, for example secondary flanged plate 63 can be adjusted the position along the bar-shaped trough on the installing plate 61 about 611, to adapt to the size of processing different folded box, other adjustment is similar, is not described in detail in this.
Certainly with the utility model auxiliary work also have power supply, air compression system, pumped vacuum systems and PLC microcomputerized control partly etc., the conduit of bleeding of pumped vacuum systems is communicated with the air extraction connector 241 of sucker 24, because these parts belong to prior art, describe in detail no longer one by one at this.
The utility model operation principle:
1, prepares: carton sheet A is overlayed on the material platform 252, the corresponding matching size of stock mould 3, front and back side edgefold plate 52, secondary flanged plate 63, left and right sides flanged plate 43 in adjusting, connect the power supply of air compression system, pumped vacuum systems and PLC microcomputer control system, set the number of operating rate and folding box;
2, press start button, equipment will be worked by following operation under the control of PLC microcomputer control system automatically:
(1) feeding: sucker 24 moved to the top of folded material platform 252 and move down be pressed on the carton sheet A that stacks, the vacuum machine begins the air in the sucker 24 is extracted out, after reaching the time or vacuum of setting, sucker 24 moves, moves to left to the top of blowing seat 12 earlier, sucker 24 moves down, carton sheet A is put on the blowing seat 12, sucker 24 moves on again and moves to right to the marquis such as top of folded material platform 252, the rotation of the stepper motor 251 of vacuum intake feed mechanism 2 will push away thickness or the height of 1 carton sheet A on the carton sheet A that overlay on the material platform 252;
(2) interior stock mould 3 moves down the inside casing that compresses carton sheet A under the drive of interior stock mould cylinder 32;
(3) side before and after the folding: front and back side edgefold mechanism 5 front and back side edgefold plates 52 move under cylinder 51 drives, and with the front and back side A1 of carton sheet A along turning up on the lateral of the front and back sides of interior stock mould 3;
(4) secondary flanging: the cylinder 62 of secondary edge-folding mechanism 6 drive secondary flanging installing plates 61 and secondary flanged plate 63 by the both sides, front and back respectively with the left and right sides side A2 of the front and back side A1 of carton sheet A to invagination;
(5) intermediate plate 73 clamps the left and right sides side A2 of the front and back side A1 of carton sheet A: clamping sheet mechanism 7 moves down under the drive of second cylinder 74, intermediate plate 73 is stuck in the outside of left and right sides side A2 of the front and back side A1 of carton sheet A, then, two rod guidance drive intermediate plate 73 to cylinder 72 and move inward the inside stock mould 3 sides tension with left and right sides side A2, and secondary edge-folding mechanism 6 is return starting point;
(6) left and right sides side A3 and the bookbinding of folding box sheet A: the lift cylinder 41 of flanging binder mechanism 4 drives on flat board 42 and the left and right sides flanged plate 43 and moves, the left and right sides side A3 of folding box sheet A is upwards rolled over and the set distance of arrival stroke, and then clip device just automatically resets to starting point, plate 45 and the binding needle on the interior stock mould 3 groove 31 of finalizing the design of ordering that drives on the binder mechanism that the bookbinding cartons use of cylinder 44 cooperates the left and right sides side A2 of the front and back side A1 of the left and right sides side A3 that will roll over box sheet A and carton sheet A to order to close then, at last, secondary edge-folding mechanism 6, left and right sides flanging binder mechanism 4, front and back side edgefold mechanism 5, clamping sheet mechanism 7 and interior stock mould 3 reset successively, begin the folding binding work of next carton, when sucker 24 holds carton sheet A and move to left top to blowing seat 12, to last time fold stapled carton simultaneously releases left, the carton that closed assembly is ordered then skids off outside the frame automatically along the discharging inclined-plane 13 in the left side of frame 1, works successively later on and finishes until the folding box number that will set.
The foregoing description only is one of preferred embodiment of the present utility model; be not to limit protection domain of the present utility model according to this; so: all equivalences of doing according to structure of the present utility model, shape, principle change, and all should be covered by within the protection domain of the present utility model.
Claims (9)
1. full-automatic carton make-up machine, it is characterized in that: a side of frame is provided with the blowing seat, the opposite side of frame is provided with the vacuum intake feed mechanism that the carton sheet that cuts into can be transported on the blowing seat, the front and back side of blowing seat is respectively arranged with the bar hole that the carton flanging is used, left and right sides is respectively arranged with the opening that the flanging binder mechanism passes through, the top of blowing seat is provided with interior stock mould moving up and down, the top of interior stock mould be provided with can about and move up and down to pull and support the clamping sheet mechanism of carton left and right sides side respectively, the left and right sides of interior stock mould is respectively arranged with binding needle typing groove, front and back side under the blowing seat is provided with and can moves up and down and pass the upward folded front and back side edgefold mechanism of bar hole, the front and rear side that the front and back side of blowing seat is provided with the carton after upward folded is more respectively to the secondary edge-folding mechanism of invagination, left and right sides under the blowing seat is provided with and can moves up and down and upward folded and the limit rolled well and the binding needle groove of finalizing the design fitted into the left and right sides flanging binder mechanism that luggage is ordered, and complete machine is by vacuum extractor, thermantidote and motor provide driving force, accept the signal and the continuous folding box moulding action of programme-control of manual control signal and the transmission of each signalling contact by the PLC micro computer.
2. full-automatic carton make-up machine according to claim 1, it is characterized in that: described vacuum intake feed mechanism is: the support of the upside of frame is provided with first linear guides, on the vertical plane of first linear guides, be arranged with in parallel by driving motor, the transmission mechanism that the sprocket wheel chain is formed, on first linear guides and chain, be connected with slide plate, be vertically installed with first cylinder and second linear guides on the slide plate, on second linear guides, slide to be connected with and drive sucker connecting plate moving up and down with first cylinder, the bottom of sucker connecting plate is fixed with vacuum cup, the bottom of vacuum cup is provided with folded material platform, folded material platform is by stepper motor and screw mandrel pulley, top board drives and can progressively move up by carton thickness along four leads, and the vacuum intake feed mechanism can be moved back and forth by folded material platform to blowing seat along first linear guides.
3. full-automatic carton make-up machine according to claim 2 is characterized in that: the adjustable height that described folded material platform moves up at every turn.
4. full-automatic carton make-up machine according to claim 1, it is characterized in that: stock mould is in described: blowing seat top support be provided with the interior stock mould cylinder that stock mould moves up and down, displacement is adjustable in can driving, interior stock mould is sleeved on the lead of vertical setting.
5. full-automatic carton make-up machine according to claim 1, it is characterized in that: described clamping sheet mechanism is: be arranged with the intermediate plate installing plate on the lead of the top of interior stock mould, the left and right sides that intermediate plate is installed version is separately installed with two rod guidance to cylinder, but two rod guidance are separately installed with the intermediate plate of two rod guidance to cylinder drive move left and right to the outside of cylinder, and the intermediate plate installing plate drives it by second cylinder that is provided with in the interior stock mould and moves up and down along lead.
6. full-automatic carton make-up machine according to claim 1, it is characterized in that: described front and back side edgefold mechanism is: the frame of blowing seat below is provided with cylinder and drives front and back moving up and down side edgefold plate, and front and back side edgefold plate upwards stretches out in the bar hole of blowing seat.
7. full-automatic carton make-up machine according to claim 1, it is characterized in that: described secondary edge-folding mechanism is: the front and back side of blowing seat is respectively arranged with cylinder and drives the secondary flanging installing plate that can move forward and backward, and the both sides of the inner surface of each secondary flanging installing plate are respectively arranged with the secondary flanged plate perpendicular to secondary flanging installing plate.
8. full-automatic carton make-up machine according to claim 1, it is characterized in that: described flanging binder mechanism is: the left and right sides under the blowing seat is provided with cylinder and drives left and right sides flanged plate moving up and down, the top of left and right sides flanged plate is provided with cylinder and drives the binder mechanism that the bookbinding carton is used, binder mechanism order binding needle typing groove cooperating on plate and the interior stock mould, the top of flanging binder mechanism is over against the opening of blowing seat.
9. according to claim 1 or 4 or 6 or 7 or 8 described full-automatic carton make-up machines, it is characterized in that: the position, the left and right sides of the position, the left and right sides of the front and back position of the size of stock mould, front and back side edgefold plate, secondary flanged plate, left and right sides flanged plate is adjustable in described.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201961164U CN201702972U (en) | 2010-05-17 | 2010-05-17 | Full-automatic carton-shaping machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201961164U CN201702972U (en) | 2010-05-17 | 2010-05-17 | Full-automatic carton-shaping machine |
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| CN201702972U true CN201702972U (en) | 2011-01-12 |
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| CN2010201961164U Expired - Fee Related CN201702972U (en) | 2010-05-17 | 2010-05-17 | Full-automatic carton-shaping machine |
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-
2010
- 2010-05-17 CN CN2010201961164U patent/CN201702972U/en not_active Expired - Fee Related
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Address after: Du Xia Pu Cun Du Qiao Zhen Zhejiang 317000 3-78 No. 317016 Patentee after: Xiang Yiqun Address before: 317016, No. 3-78, Pu Pu Cun, Du Qiao Town, Linhai City, Zhejiang Province Patentee before: Xiang Yiqun |
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