A kind of integral forming device about carton forming and forming method thereof
[technical field]
The present invention relates to carton forming technical field, specifically a kind of integral forming device about carton forming and forming method thereof.
[background technology]
In packages printing industry, the application of sticking with paste box machine is last procedure of packing box processing, be by printing, the folding cardboard of shape by die-cutting is shaping and glue the groove group of eking out a living.But have that kind of box is domestic can only be completed by hand at present, although have similar devices abroad, upper and lower facial tissue is with two pieces of paper paper, so facial tissue easily has aberration up and down, does not meet domestic production needs.
Namely turn on one's side the box of full open end, by upper bottom, lower bottom cover, inner foxing, facial tissue four members is formed, and adhesion-molded by a kind of specific method.This box is mainly used in some at present than in the middle of the tobacco package of higher-end, as two layers 20 dress cigarette cases of China, and villa garden, Yuxi, Anhui red print etc.The inner foxing of this box, central, is upper lower bottom cover up and down respectively, more outside whole paste facial tissue, then facial tissue side is cut open, to open box, because the facial tissue of this box same paper has pasted, so no color differnece is unified in appearance printing.
[summary of the invention]
The object of the invention is to the defect overcoming prior art existence, a kind of integral forming device and forming method thereof of carton forming of new structure are provided.
For achieving the above object, design a kind of integral forming device about carton forming, it is characterized in that described integral forming device is by forming moving assembly, second mould assembling, upper cover moving assembly, pressure case assembly, conveyer belt is assembled, first mould assembling and frame, described frame is provided with the first mould assembling and the assembling of the second mould, the first end of described second mould assembling and moving assembly, the second end of described second mould assembling is connected with the outlet of upper cover moving assembly, pressure case assembly is provided with directly over described second mould assembling, 3rd end of described second mould assembling is assembled to described first mould by conveyer belt assembly and connection.
The base of moving assembly is made up of to the parallel base plate set up about two, front and back, the two ends, left and right of described base are respectively equipped with and the roll shaft that be parallel to each other vertical with base plate, the rear and front end of right side roll shaft by the parallel and relative bearing gasket of bottom end and in the internal diameter adjustable bearing split bearing established be connected and fixed on base plate, plane is fixed on by bearing block in the front end of the roll shaft in left side, the rear end of the roll shaft in left side is connected and fixed on the motor base of plane by motor joint, synchronous belt is wound around by timing belt pulley between the parallel roll shaft in described two ends, the upper surface of described base plate is also provided with sliding way, described base plate central authorities are also provided with the rear push pedal parallel with base plate, slided by the slideway connecting plate vertical with base plate simultaneously and be fixed on two foundation plates in the end, one end of described rear push pedal, described chassis left side is also provided with two guide rails overlapped with the left extended line of two foundation plates respectively, described guide rail is spread out left by pull head or long draw head and stretches.
Described upper cover moving assembly is assembled by suction nozzle, cylinder, main axle cushion block, belt briquetting, sliding way, slide plate, slideway, timing belt pulley, synchronous belt, internal diameter adjustable bearing split bearing, hind axle cushion block, slideway base is formed, on described slideway base, two ends, left and right are respectively equipped with two parallel roll shafts, described roll shaft two ends are fixed on the relative main axle cushion block in aperture respectively by internal diameter adjustable bearing split bearing, described main axle cushion block by slideway in being slidably fixed on slideway base upper surface, in left and right parallel sliding, synchronous belt is connected by timing belt pulley between the roll shaft of described two ends, left and right sides slideway between the roll shaft of described two ends is fixedly connected with cylinder by slide plate.
The second described mould assembling comprises second base plate, and the central authorities of described second base plate are provided with a square through hole, the adjacent inboard wall of described square through hole is respectively equipped with the long pulley in one group of previous-next direction, the assembling of short pulley.
Described pressure case assembly comprises cross bar base, the upper surface of described cross bar base is vertically provided with cylinder, the driving head of described cylinder connects cross bar end by moving up and down head, described crossbar center is connected with the support column top of vertically setting up by vertical rod pin, and be fixed on cross bar by the described support column vertically set up, described cross bar head end is provided with bearing, described bearing two ends by cross bar head pin and cross bar supporting seat top in being rotationally connected, the bottom of described supporting seat is by falling the conduit set up along screw rod and nut vertical connecting, the first half lateral wall of described conduit is provided with slideway, the Lower Half lateral wall of described conduit is provided with slideway base, described slideway base and tubes connection face are also provided with sliding way, the rear end face of described slideway base and support column are fixed by middle whippletree.
The conveyer belt supporting seat of conveyer belt assembling connects by internal diameter adjustable bearing split bearing the I-shape construction that two relative conveyer belt bearing holder (housing, cover) cushion blocks form by rollers of conveyer belt main shaft two ends, described two groups of I-shaped conveyer belt supporting seats are parallel to be set up, and between two groups of parallel rollers of conveyer belt main shafts between be wound around long conveying belt by synchronous pulley, form conveyer belt assembling.
The first described mould assembling comprises roller fixed head, the upper/lower die contiguous block support and connection upper fixing plates that described roller fixed head upper surface is vertically set up by the left and right sides, the central authorities of described upper fixing plates are provided with square through hole, assemble with the two groups of previous-next direction pulleys madial wall of the square through hole of described upper/lower die contiguous block homonymy being respectively equipped with symmetry, on described roller fixed head, two groups of previous-next direction pulleys assembling central authorities are also provided with little air cylinder pressure plate, and described little air cylinder pressure plate is by cylinder block and spring pressure head control connection.
The step of the forming method of above-mentioned integral forming device is as follows:
A. the facial tissue combined, inner foxing, lower casing, module are moved to the second mould assembling by moving assembly;
B. upper cover and combinations thereof body combine by upper cover moving assembly;
C. press case assembly combinations thereof body to be pressed into the second mould assembling, complete flanging one, flanging two, flanging three, flanging 11 are shaping;
D. case assembly is pressed to complete flanging four, flanging hundred per cent type;
E. conveyer belt has been assembled shaping above, and by conveyer belt assembling, box body is sent into the first mould assembling;
F. the first set of molds installs into flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type;
G. moving assembly is oppositely mobile releases the shaping cigarette case that completes.
Described pressure case assembly by cylinder band with cross bar end in pumping, thus the conduit be connected with cross bar head end is linkage from top to bottom, described conduit vertically moves back and forth up and down along with the sliding way slideway on vertical slideway and slideway base inwall, thus realize flanging four, flanging ten shaping.
The gap that assembly is assembled from the central square through hole of the second mould assembling second base plate and pulley successively enters, and the long pulley in previous-next direction successively in through hole interior sidewall surface, short pulley assembling slide downward, thus complete flanging one, flanging two, flanging three, flanging 11 are shaping; Box body enters from the square through hole of the upper fixing plates central authorities that the first mould is assembled, and be filled to roller fixed head via the assembly pulley in the previous-next direction in interior sidewall surface, by the compacting of little air cylinder pressure plate on roller fixed head, thus complete flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type;
The great advantage of apparatus of the present invention is converted into mechanically actuated from current manual operations, substantially increases production efficiency, also can improve the quality of products simultaneously, ensure product stability, and reduction production cost, this patent is domestic initiation product, also has certain primacy in the international market.Although this cell type is mainly used in Field of Tobacco at present, along with the raising of mechanical automation degree, food can be applied to more, drinks, cosmetics, many-sided packaging such as gift.
[accompanying drawing explanation]
Fig. 1 is the structural representation of global formation equipment of the present invention
In figure, 11 moving assembly 12 upper cover moving assemblies 13 are pressed case assembly 14 second mould to assemble 15 frame 16 first moulds and are assembled 17 conveyer belt assemblings;
Fig. 2 is moving assembly structural representation
21 upper cover forming bottom plate 22 two-container cylinder 23 upper cover moulded head 24 upper cover forming blocks 25 slides in figure
Fig. 3 is upper cover moving assembly structural representation
31 slideway base 32 hind axle cushion block 33 internal diameter adjustable bearing split bearing 34 synchronous belt 35 timing belt pulley 36 slideway 37 slide plate 38 sliding way 39 belt briquetting 310 main axle cushion block 311 cylinder 312 suction nozzle assemblings in figure
Fig. 4 presses case assembly structural representation
41 pressing roll mechanism 42 belt 43 glue spreading apparatus 44 air intake device 45 power set 46 frames in figure;
Fig. 5 second set of molds assembling structure schematic diagram
Long pulley assembling on the right side of short pulley assembling 55 on the left of long pulley assembling 54 on the left of short pulley assembling 53 on the right side of 51 second base plates 52 in figure;
Fig. 6 a first set of molds assembling structure schematic diagram
Fig. 6 b first set of molds assembling structure schematic diagram
In figure, 61 first pulley assembling 62 second pulleys are assembled 63 upper fixing plates 64 the 3rd pulley and are assembled 65 upper/lower die contiguous block 66 spring pressure head 67 little air cylinder pressure plate 68 roller fixed head 69 cylinder block;
Fig. 7 conveyer belt package assembly schematic diagram
71 internal diameter adjustable bearing split bearing 72 rollers of conveyer belt main shaft 73 timing belt pulley 74 conveyer belt bearing holder (housing, cover) cushion block 75 long conveying belt 76 rollers of conveyer belt main shaft 77 conveyer belt bearing holder (housing, cover) cushion blocks in figure;
Fig. 8 carton floor map.
[detailed description of the invention]
Now by reference to the accompanying drawings and embodiment technical scheme of the present invention is further elaborated, believe that apparatus structure of the present invention and technique thereof are clearly for a person skilled in the art.
The integral forming device of this cover carton forming, as shown in Figure 1, by forming moving assembly, second mould assembling, upper cover moving assembly, pressure case assembly, conveyer belt is assembled, first mould assembling and frame, described frame is provided with the first mould assembling and the assembling of the second mould, the first end of described second mould assembling and moving assembly, the second end of described second mould assembling is connected with the outlet of upper cover moving assembly, pressure case assembly is provided with directly over described second mould assembling, 3rd end of described second mould assembling is assembled to described first mould by conveyer belt assembly and connection.Its concrete parts are as detailed below:
As shown in Figure 2, the base of moving assembly is made up of to the parallel base plate set up about two, front and back, the two ends, left and right of described base are respectively equipped with and the roll shaft that be parallel to each other vertical with base plate, the rear and front end of right side roll shaft by the parallel and relative bearing gasket of bottom end and in the internal diameter adjustable bearing split bearing established be connected and fixed on base plate, plane is fixed on by bearing block in the front end of the roll shaft in left side, the rear end of the roll shaft in left side is connected and fixed on the motor base of plane by motor joint, synchronous belt is wound around by timing belt pulley between the parallel roll shaft in described two ends, the upper surface of described base plate is also provided with sliding way, described base plate central authorities are also provided with the rear push pedal parallel with base plate, slided by the slideway connecting plate vertical with base plate simultaneously and be fixed on two foundation plates in the end, one end of described rear push pedal, described chassis left side is also provided with two guide rails overlapped with the left extended line of two foundation plates respectively, described guide rail is spread out left by pull head or long draw head and stretches.
As shown in Figure 3, described upper cover moving assembly is assembled by suction nozzle, cylinder, main axle cushion block, belt briquetting, sliding way, slide plate, slideway, timing belt pulley, synchronous belt, internal diameter adjustable bearing split bearing, hind axle cushion block, slideway base is formed, on described slideway base, two ends, left and right are respectively equipped with two parallel roll shafts, described roll shaft two ends are fixed on the relative main axle cushion block in aperture respectively by internal diameter adjustable bearing split bearing, described main axle cushion block by slideway in being slidably fixed on slideway base upper surface, in left and right parallel sliding, synchronous belt is connected by timing belt pulley between the roll shaft of described two ends, left and right sides slideway between the roll shaft of described two ends is fixedly connected with cylinder by slide plate.
As shown in Figure 5, the second described mould assembling comprises second base plate, and the central authorities of described second base plate are provided with a square through hole, the adjacent inboard wall of described square through hole is respectively equipped with the long pulley in one group of previous-next direction, the assembling of short pulley.
As shown in Figure 4, described pressure case assembly comprises cross bar base, the upper surface of described cross bar base is vertically provided with cylinder, the driving head of described cylinder connects cross bar end by moving up and down head, described crossbar center is connected with the support column top of vertically setting up by vertical rod pin, and be fixed on cross bar by the described support column vertically set up, described cross bar head end is provided with bearing, described bearing two ends by cross bar head pin and cross bar supporting seat top in being rotationally connected, the bottom of described supporting seat is by falling the conduit set up along screw rod and nut vertical connecting, the first half lateral wall of described conduit is provided with slideway, the Lower Half lateral wall of described conduit is provided with slideway base, described slideway base and tubes connection face are also provided with sliding way, the rear end face of described slideway base and support column are fixed by middle whippletree.
As shown in Figure 7, the conveyer belt supporting seat of conveyer belt assembling connects by internal diameter adjustable bearing split bearing the I-shape construction that two relative conveyer belt bearing holder (housing, cover) cushion blocks form by rollers of conveyer belt main shaft two ends, described two groups of I-shaped conveyer belt supporting seats are parallel to be set up, and between two groups of parallel rollers of conveyer belt main shafts between be wound around long conveying belt by synchronous pulley, form conveyer belt assembling.
As shown in figure 6 a and 6b, the first described mould assembling comprises roller fixed head, the upper/lower die contiguous block support and connection upper fixing plates that described roller fixed head upper surface is vertically set up by the left and right sides, the central authorities of described upper fixing plates are provided with square through hole, assemble with the two groups of previous-next direction pulleys madial wall of the square through hole of described upper/lower die contiguous block homonymy being respectively equipped with symmetry, on described roller fixed head, two groups of previous-next direction pulleys assembling central authorities are also provided with little air cylinder pressure plate, and described little air cylinder pressure plate is by cylinder block and spring pressure head control connection.
Refer to accompanying drawing 8, the step of the forming method of above-mentioned integral forming device is as follows:
A. the facial tissue combined, inner foxing, lower casing, module are moved to the second mould assembling by moving assembly;
B. upper cover and combinations thereof body combine by upper cover moving assembly;
C. case assembly is pressed combinations thereof body to be pressed into the second mould assembling, complete flanging one, flanging two, flanging three, flanging 11 are shaping, specifically, the gap that assembly is assembled from the central square through hole of the second mould assembling second base plate and pulley successively enters, and the long pulley in previous-next direction successively in through hole interior sidewall surface, short pulley assembling slide downward, thus complete flanging one, flanging two, flanging three, flanging 11 are shaping;
D. case assembly is pressed to complete flanging four, flanging hundred per cent type; Specifically, described pressure case assembly by cylinder band with cross bar end in pumping, thus the conduit be connected with cross bar head end is linkage from top to bottom, described conduit vertically moves back and forth up and down along with the sliding way slideway on vertical slideway and slideway base inwall, thus realize flanging four, flanging ten shaping.
E. conveyer belt has been assembled shaping above, and by conveyer belt assembling, box body is sent into the first mould assembling;
F. the first set of molds installs into flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type, specifically, box body enters from the square through hole of the upper fixing plates central authorities that the first mould is assembled, and be filled to roller fixed head via the assembly pulley in the previous-next direction in interior sidewall surface, by the compacting of little air cylinder pressure plate on roller fixed head, thus complete flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type.
G. moving assembly is oppositely mobile releases the shaping cigarette case that completes.