CN103586657B - The mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap and assembly method thereof - Google Patents

The mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap and assembly method thereof Download PDF

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Publication number
CN103586657B
CN103586657B CN201310535928.5A CN201310535928A CN103586657B CN 103586657 B CN103586657 B CN 103586657B CN 201310535928 A CN201310535928 A CN 201310535928A CN 103586657 B CN103586657 B CN 103586657B
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CN
China
Prior art keywords
cover
lamp cap
wire
packing
transmission track
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CN201310535928.5A
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Chinese (zh)
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CN103586657A (en
Inventor
黄朝晖
郑锦义
江元武
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厦门顶科电子有限公司
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Priority to CN201310535928.5A priority Critical patent/CN103586657B/en
Publication of CN103586657A publication Critical patent/CN103586657A/en
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Publication of CN103586657B publication Critical patent/CN103586657B/en

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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/46Machines having sequentially arranged operating stations
    • H01J9/48Machines having sequentially arranged operating stations with automatic transfer of workpieces between operating stations
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/003Auxiliary devices for installing or removing discharge tubes or lamps
    • H01J9/006Auxiliary devices for installing or removing discharge tubes or lamps for fluorescent lamps

Abstract

The invention discloses a kind of mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap and assembly method thereof, this mechanism comprises board, the first transmission track, the second transmission track, wire-packing mechanism and lower cover of lamp cap grasping mechanism, and wire-packing mechanism has the reason wire clamp that can extend the first transmission track and the pressing plate fitted in below this reason wire clamp; Wire-packing mechanism is liftably arranged on board, and is in the side of the first transmission track; Lower cover of lamp cap grasping mechanism has catching robot, and lower cover of lamp cap grasping mechanism is rotatably installed on board, and is between the first transmission track and the second transmission track; This lower cover of lamp cap grasping mechanism also has the filament fairlead that can move up and down relative to catching robot.The invention enables between power saving fluorescent lamps and lower cover of lamp cap and can realize Automated assembly, on the one hand, improve efficiency of assembling, on the other hand, it also avoid the drawback because manual assembly brings.

Description

The mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap and assembly method thereof

Technical field

The present invention relates to power saving fluorescent lamps mounting technology field, particularly relate to a kind of mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap and assembly method thereof.

Background technology

Light fixture is indispensable one way of life articles for use in people's daily life, and light fixture both as illumination use, also can be used as decoration.Traditional light fixture is mostly incandescent lamp, but the light efficiency of incandescent lamp is low, useful life is short, thus constrains the use of incandescent lamp.Existing light fixture is mostly electricity-saving lamp or LED, in the assembling process of the electricity-saving lamp of prior art, generally include the operation fluorescent tube of electricity-saving lamp and lower cover of lamp cap fitted together, also there is no at present special the device being used for the fluorescent tube of electricity-saving lamp and lower cover of lamp cap being automatically assembled together, and the method generally used at present or artificial method of operating, namely, artificial proficiency arrests power saving fluorescent lamps, another hand is manual arranges filament on fluorescent tube, namely, filament reason on fluorescent tube is straight, and then another is hand-held gets lower cover of lamp cap, on fluorescent tube two group filament is inserted in respectively in hole corresponding to two of fluorescent tube lower cover with range estimation, after in the hole that filament all enters the correspondence of lower cover of lamp cap, firmly fluorescent tube and lower cover of lamp cap two are pressed again, thus complete step power saving fluorescent lamps and lower cover of lamp cap are assembled together.This assembling mode of prior art, also exists following shortcoming:

1, efficiency is low, and operating personnel adopt manual mode to assemble, and every day does repeated work, labor-intensive, is not suitable for the demand for development produced in enormous quantities.

2, strong to the dependence of operating personnel, if filament is paid no attention to directly or filament curves by secondary in the process of lower cover of lamp cap being inserted in power saving fluorescent lamps, cause later process to realize automatic operation.

Summary of the invention

The object of the invention is to the deficiency overcoming prior art, a kind of mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap and assembly method thereof are provided, make can realize Automated assembly between power saving fluorescent lamps and lower cover of lamp cap, on the one hand, improve efficiency of assembling, on the other hand, it also avoid the drawback because manual assembly brings.

The technical solution adopted for the present invention to solve the technical problems is: a kind of mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap, comprising:

One board;

One is installed on board and is used for transmitting the first transmission track of power saving fluorescent lamps;

One is used for transferring the second transmission track of lower cover of lamp cap, and the second transmission track to be arranged on board and to be in the position suitable with the first transmission track;

One wire-packing mechanism, this wire-packing mechanism has the reason wire clamp that can extend the first transmission track and the pressing plate fitted in below this reason wire clamp; This wire-packing mechanism is liftably arranged on board, and is in the side of the first transmission track, to realize straight for the filament of power saving fluorescent lamps reason; With

One lower cover of lamp cap grasping mechanism, this lower cover of lamp cap grasping mechanism has catching robot, this lower cover of lamp cap grasping mechanism is rotatably installed on board, and be between the first transmission track and the second transmission track, to realize the lower cover of lamp cap of the second transmission track to grab on the first transmission track; This lower cover of lamp cap grasping mechanism also has the filament fairlead that can move up and down relative to catching robot.

The second described transmission track is chain-type conveyer belt, described board is also equipped with the first motor for driving this chain-type conveyer belt movement; Described chain-type conveyer belt is provided with the locating dowel for clamping described lower cover of lamp cap.

Described locating dowel is two, one is contained in the first portable plate in the second transmission track, another is contained in the second portable plate in the second transmission track, one fixed head is fixed on chain-type conveyer belt, and the second portable plate adjustable ground in the first portable plate in described second transmission track, the second transmission track is arranged on fixed head.

Described wire-packing mechanism comprises the first mount pad; Described reason wire clamp comprises reason line finger to, the first portable plate in the first folding cylinder, the second folding cylinder, wire-packing mechanism and the second portable plate in wire-packing mechanism; First folding cylinder and the second folding cylinder are contained on the first mount pad respectively, reason line is pointed on the first portable plate that right one of them be fixed in wire-packing mechanism, reason line finger is right, and wherein another is fixed on the second portable plate in wire-packing mechanism, the first portable plate in described wire-packing mechanism is connected with the push rod of the first folding cylinder, and the second portable plate in described wire-packing mechanism is connected with the push rod of the second folding cylinder.

Described wire-packing mechanism also comprises the second mount pad and the first elevating mechanism, and described first mount pad is arranged on described second mount pad by the first elevating mechanism, and the first mount pad can be moved up and down relative to the second mount pad; Described pressing plate is fixed on the second mount pad.

Described wire-packing mechanism also comprises the first horizontal mobile mechanism, and described second mount pad is arranged on described board by the first horizontal mobile mechanism.

Described lower cover of lamp cap grasping mechanism comprises the first installing rack; Described catching robot comprises holding finger to, gripper cylinder; Gripper cylinder is contained on the first installing rack, and holding finger pair is connected with gripper cylinder.

Described lower cover of lamp cap grasping mechanism also comprises the second elevating mechanism, and described filament fairlead is arranged on described first installing rack by the second elevating mechanism, and filament fairlead can be moved up and down relative to the first installing rack.

Described lower cover of lamp cap grasping mechanism also comprises the second installing rack and the first rotating mechanism, and described first installing rack is arranged on the second installing rack by the first rotating mechanism.

Described lower cover of lamp cap grasping mechanism also comprises the 3rd installing rack and the 3rd elevating mechanism, and described second installing rack is arranged on the 3rd installing rack by the 3rd elevating mechanism, and described 3rd installing rack is fixed on board.

For the method that power saving fluorescent lamps and lower cover of lamp cap assemble automatically, comprise the steps:

A. fluorescent tube to be loaded in preset accompany frock and the accompany frock that fluorescent tube is housed to be put into the first transmission track being installed on board, lower cover of lamp cap is positioned over and is installed on board and in the second transmission track suitable with the first transmission track position, starts the first transmission track, the second transmission track work;

B. when the fluorescent tube transmitted in the first transmission track enters predetermined rigging position, first horizontal mobile mechanism action of wire-packing mechanism, wire-packing mechanism to be mounted on board and to be in the side of the first transmission track, wire-packing mechanism is made to move forward to the position corresponding with fluorescent tube, the pressing plate of wire-packing mechanism formed to fluorescent tube move up spacing, the reason line finger of wire-packing mechanism is to the root of filament being in fluorescent tube;

C. the first folding cylinder of wire-packing mechanism, the second folding cylinder action, reason line finger is to closing up; First elevating mechanism action of wire-packing mechanism, reason line finger is moved upwards up to the top of the filament of fluorescent tube to the root of the filament by fluorescent tube;

D. the 3rd elevating mechanism of lower cover of lamp cap grasping mechanism, gripper cylinder, the action respectively of the first rotating mechanism, lower cover of lamp cap grasping mechanism is contained on board and is between the first transmission track and the second transmission track, and the catching robot of lower cover of lamp cap grasping mechanism captures lower cover of lamp cap and rotates to the top of the fluorescent tube of the described predetermined rigging position of the first transmission track from the second transmission track;

E. the second elevating mechanism action of lower cover of lamp cap grasping mechanism, filament fairlead moves to the position suitable with the hole of lower cover of lamp cap; 3rd elevating mechanism action of lower cover of lamp cap grasping mechanism, filament fairlead and holding finger are together moved down into the position suitable with wire-packing mechanism to clamped lower cover of lamp cap;

F. the 3rd elevating mechanism of lower cover of lamp cap grasping mechanism, the first elevating mechanism action simultaneously of wire-packing mechanism, reason line finger is moved down into the root of the filament of fluorescent tube to the top of the filament by fluorescent tube, filament fairlead is inserted in from the top of the filament of fluorescent tube and is deep into the root of the filament of fluorescent tube, by the clamping action that holding finger is right, the hole of lower cover of lamp cap also moves to the root of the filament of fluorescent tube;

G. the first folding cylinder of wire-packing mechanism, the second folding cylinder action, reason line finger is to opening; First elevating mechanism action of wire-packing mechanism, reason line finger is to moving down into fluorescent tube head; First folding cylinder of wire-packing mechanism, the second folding cylinder action, reason line finger is to closing up, and reason line finger is to holding fluorescent tube; Second elevating mechanism action of lower cover of lamp cap grasping mechanism, filament fairlead moves up, and leaves the position suitable with the hole of lower cover of lamp cap;

H. the 3rd elevating mechanism action of lower cover of lamp cap grasping mechanism, the catching robot of lower cover of lamp cap grasping mechanism drives lower cover of lamp cap to continue to decline and is inserted in fluorescent tube head and begins; First folding cylinder of wire-packing mechanism, the second folding cylinder action, reason line is pointed opening, the first horizontal mobile mechanism action of wire-packing mechanism, and wire-packing mechanism moves backward, returns original position;

I. the 3rd elevating mechanism action of lower cover of lamp cap grasping mechanism, the catching robot of lower cover of lamp cap grasping mechanism drives lower cover of lamp cap to continue to drop to lower cover of lamp cap and is inserted in fluorescent tube;

J. the gripper cylinder of lower cover of lamp cap grasping mechanism, the 3rd elevating mechanism, the action respectively of the first rotating mechanism, the catching robot of lower cover of lamp cap grasping mechanism unclamps lower cover of lamp cap, correcting action.

A kind of mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap of the present invention and assembly method thereof, first elevating mechanism, the second elevating mechanism, the 3rd elevating mechanism, the first horizontal mobile mechanism and the first rotating mechanism, can adopt the mode of Electric Machine Control to realize, also can be adopt the mode of cylinder or fluid cylinder to control.

Compared with prior art, the invention has the beneficial effects as follows:

1, the present invention adopts electromechanical structure to realize Automated condtrol, makes can realize Automated assembly between power saving fluorescent lamps and lower cover of lamp cap, relative to employing hand assembled, can greatly enhance productivity; Can realize producing in enormous quantities, meanwhile, effectively can reduce the cost of product;

2, the present invention adopts the filament of wire-packing mechanism to fluorescent tube to manage straight process, avoid existing hand assembled mode strong to operating personnel's dependence, if filament is paid no attention to directly or filament curves by secondary in the process of lower cover of lamp cap being inserted in power saving fluorescent lamps, cause later process cannot realize the drawback of automatic operation; Thus ensure that the quality of product.

Below in conjunction with drawings and Examples, the present invention is described in further detail; But mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap of the present invention and assembly method thereof are not limited to embodiment.

Accompanying drawing explanation

Fig. 1 is the organigram of mechanism of the present invention;

Fig. 2 is the front view of mechanism of the present invention;

Fig. 3 is the organigram of the second transmission track of mechanism of the present invention;

Fig. 4 is the local structure schematic diagram of the second transmission track of mechanism of the present invention;

Fig. 5 is the organigram of the wire-packing mechanism of mechanism of the present invention;

Fig. 6 is the side view of the wire-packing mechanism of mechanism of the present invention;

Fig. 7 is the organigram of the lower cover of lamp cap grasping mechanism of mechanism of the present invention;

Fig. 8 is the side view of the lower cover of lamp cap grasping mechanism of mechanism of the present invention;

Fig. 9 is the first installing rack of the lower cover of lamp cap grasping mechanism of mechanism of the present invention and the organigram of installing component thereof;

Figure 10 be mechanism of the present invention each parts between match organigram.

Detailed description of the invention

Embodiment,

See shown in Fig. 1 to Figure 10, a kind of mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap of the present invention, comprising:

One board 10;

One is installed on board 10 and is used for transmitting the first transmission track 11 of power saving fluorescent lamps 20;

One is used for transferring the second transmission track 2, second transmission track 2 of lower cover of lamp cap 30 to be arranged on board 10 and to be in the position suitable with the first transmission track 11;

One wire-packing mechanism 3, this wire-packing mechanism 3 has the reason wire clamp 31 that can extend the first transmission track and the pressing plate 32 fitted in below this reason wire clamp; This wire-packing mechanism 3 is liftably arranged on board 10, and is in the side of the first transmission track 11, to realize the filament 201 of power saving fluorescent lamps 20 to manage directly; With

One lower cover of lamp cap grasping mechanism 4, this lower cover of lamp cap grasping mechanism 4 has catching robot 41, this lower cover of lamp cap grasping mechanism 4 is rotatably installed on board 10, and be between the first transmission track 11 and the second transmission track 2, to realize the lower cover of lamp cap 30 of the second transmission track 2 to grab on the first transmission track 11; This lower cover of lamp cap grasping mechanism also has the filament fairlead 42 that can move up and down relative to catching robot.

The second described transmission track 2 is chain-type conveyer belt, described board 10 is also equipped with the first motor 21 for driving this chain-type conveyer belt movement; Described chain-type conveyer belt is provided with the locating dowel 22 for clamping described lower cover of lamp cap.

Described locating dowel 22 is two, one is contained in the first portable plate 23 in the second transmission track, another is contained in the second portable plate 24 in the second transmission track, one fixed head 25 is fixed on chain-type conveyer belt, and the second portable plate 24 adjustable ground in the first portable plate 23, second transmission track in described second transmission track is arranged on fixed head 25.By regulating the distance between the first portable plate 23 and the second portable plate 24, the distance between two locating dowels 22 can be regulated, like this, just can adapt to the lower cover of lamp cap 30 of different size.

Described wire-packing mechanism comprises the first mount pad 33; Described reason wire clamp comprises reason line finger to the first portable plate 314 in the 311, first folding cylinder 312, second folding cylinder 315, wire-packing mechanism and the second portable plate 313 in wire-packing mechanism; First folding cylinder 312 and the second folding cylinder 315 are contained on the first mount pad 33 respectively, reason line is pointed on the first portable plate 314 that right one of them be fixed in wire-packing mechanism, reason line finger is right, and wherein another is fixed on the second portable plate 313 in wire-packing mechanism, the first portable plate 314 in described wire-packing mechanism is connected with the push rod of the first folding cylinder 312, and the second portable plate 313 in described wire-packing mechanism is connected with the push rod of the second folding cylinder 315.

Described wire-packing mechanism also comprises the second mount pad 34 and the first elevating mechanism 35, and described first mount pad 33 is arranged on described second mount pad 34 by the first elevating mechanism 35, and the first mount pad 33 can be moved up and down relative to the second mount pad 34; Described pressing plate 32 is fixed on the second mount pad 34.In the present embodiment, the first elevating mechanism 35 adopts motor to realize the first mount pad 33 as power and moves up and down relative to the second mount pad 34.Certainly, the first elevating mechanism also can be adopt the mode of cylinder or fluid cylinder to control.

Described wire-packing mechanism also comprises the first horizontal mobile mechanism 36, and described second mount pad 34 is arranged on described board 10 by the first horizontal mobile mechanism 36.In the present embodiment, the first horizontal mobile mechanism 36 adopts cylinder to realize the second mount pad 34 as power and moves forward and backward relative to board 10.Certainly, the first horizontal mobile mechanism also can be adopt the mode of Electric Machine Control to realize moving forward and backward.

Described lower cover of lamp cap grasping mechanism 4 comprises the first installing rack 43; Described catching robot comprise holding finger to 411, gripper cylinder 412; Gripper cylinder 412 is contained on the first installing rack 43, and holding finger is connected with gripper cylinder 412 to 411.

Described lower cover of lamp cap grasping mechanism 4 also comprises the second elevating mechanism 44, and described filament fairlead 42 is arranged on described first installing rack 43 by the second elevating mechanism 44, and filament fairlead 42 can be moved up and down relative to the first installing rack 43.In the present embodiment, the second elevating mechanism 44 adopts cylinder to move up and down relative to the first installing rack 43 to realize filament fairlead 42 as power.Certainly, the second elevating mechanism also can be adopt the mode of Electric Machine Control to realize moving up and down.

Described lower cover of lamp cap grasping mechanism 4 also comprises the second installing rack 45 and the first rotating mechanism 46, and described first installing rack 43 is arranged on the second installing rack 45 by the first rotating mechanism 46.In the present embodiment, it is in rotary moving relative to the second installing rack 45 that the first rotating mechanism 46 adopts cylinder to realize the first installing rack 43 as power.Certainly, the first rotating mechanism also can be adopt the mode of Electric Machine Control in rotary moving to realize.

Described lower cover of lamp cap grasping mechanism also comprises the 3rd installing rack 47 and the 3rd elevating mechanism 48, and described second installing rack 45 is arranged on the 3rd installing rack 47 by the 3rd elevating mechanism 48, and described 3rd installing rack 47 is fixed on board 10.In the present embodiment, the 3rd elevating mechanism 48 adopts motor to realize the second installing rack 45 as power and moves up and down relative to the 3rd installing rack 47.Certainly, the 3rd elevating mechanism also can be adopt the mode of cylinder or fluid cylinder to control.

A kind of method of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap of the present invention, comprises the steps:

A. fluorescent tube 20 is loaded the first transmission track 11 put in preset accompany frock and by the accompany frock that fluorescent tube is housed and be installed on board, lower cover of lamp cap 30 is positioned over and is installed on board and in the second transmission track 2 suitable with the first transmission track position, starts the first transmission track 11, second transmission track 2 and work;

B. when the fluorescent tube 20 transmitted in the first transmission track enters predetermined rigging position, first horizontal mobile mechanism 36 action of wire-packing mechanism, wire-packing mechanism to be mounted on board and to be in the side of the first transmission track, wire-packing mechanism 3 is made to move forward to the position corresponding with fluorescent tube, the pressing plate 32 of wire-packing mechanism formed to fluorescent tube move up spacing, the reason line finger of wire-packing mechanism is in the root of the filament of fluorescent tube to 311;

C. the first folding cylinder 312, second folding cylinder 315 action of wire-packing mechanism, reason line finger closes up 311; First elevating mechanism 35 action of wire-packing mechanism, reason line finger is moved upwards up to the top of the filament of fluorescent tube by the root of the filament of fluorescent tube to 311; The filament 201 of fluorescent tube is realized to manage directly;

D. the 3rd elevating mechanism 48 of lower cover of lamp cap grasping mechanism, the action respectively of gripper cylinder 412, first rotating mechanism 46, lower cover of lamp cap grasping mechanism is contained on board and is between the first transmission track and the second transmission track, and the catching robot 41 of lower cover of lamp cap grasping mechanism captures lower cover of lamp cap 30 and rotates to the top of the fluorescent tube of the described predetermined rigging position of the first transmission track from the second transmission track 2;

E. the second elevating mechanism 44 action of lower cover of lamp cap grasping mechanism, filament fairlead 42 moves to the position suitable with the hole of lower cover of lamp cap; 3rd elevating mechanism 48 action of lower cover of lamp cap grasping mechanism, filament fairlead 42 and holding finger are together moved down into the position suitable with wire-packing mechanism to lower cover of lamp cap 30 clamped by 411;

F. the 3rd elevating mechanism 48 of lower cover of lamp cap grasping mechanism, the first elevating mechanism 35 action simultaneously of wire-packing mechanism, reason line finger is moved down into the root of the filament of fluorescent tube by the top of the filament of fluorescent tube to 312, filament fairlead 42 is inserted in from the top of the filament of fluorescent tube and is deep into the root of the filament of fluorescent tube, by holding finger to 411 clamping action, the hole of lower cover of lamp cap also moves to the root of the filament of fluorescent tube;

G. the first folding cylinder 312, second folding cylinder 315 action of wire-packing mechanism, reason line finger is opened 311; First elevating mechanism 35 action, reason line finger moves down into fluorescent tube head to 311; First folding cylinder 312, second folding cylinder 315 action of wire-packing mechanism, reason line finger closes up 311, and reason line finger holds fluorescent tube to 311; Second elevating mechanism 44 action of lower cover of lamp cap grasping mechanism, filament fairlead 42 moves up, and leaves the position suitable with the hole of lower cover of lamp cap;

H. the 3rd elevating mechanism 48 action of lower cover of lamp cap grasping mechanism, the catching robot 41 of lower cover of lamp cap grasping mechanism drives lower cover of lamp cap to continue to decline and is inserted in fluorescent tube head and begins; First folding cylinder 312, second folding cylinder 315 action of wire-packing mechanism, reason line finger opens 311, the first horizontal mobile mechanism 36 action of wire-packing mechanism, and wire-packing mechanism 3 moves backward, returns original position;

I. the 3rd elevating mechanism 48 action of lower cover of lamp cap grasping mechanism, the catching robot of lower cover of lamp cap grasping mechanism drives lower cover of lamp cap to continue to drop to lower cover of lamp cap and is inserted in fluorescent tube;

J. the gripper cylinder 412 of lower cover of lamp cap grasping mechanism, the respectively action of the 3rd elevating mechanism 48, first rotating mechanism 46, the catching robot 41 of lower cover of lamp cap grasping mechanism unclamps lower cover of lamp cap, correcting action.

Above-described embodiment is only used for further illustrating mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap of the present invention and assembly method thereof; but the present invention is not limited to embodiment; every above embodiment is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all fall in the protection domain of technical solution of the present invention.

Claims (11)

1. for the mechanism that power saving fluorescent lamps and lower cover of lamp cap assemble automatically, it is characterized in that: comprising:
One board;
One is installed on board and is used for transmitting the first transmission track of power saving fluorescent lamps;
One is used for transferring the second transmission track of lower cover of lamp cap, and the second transmission track to be arranged on board and to be in the position suitable with the first transmission track;
One wire-packing mechanism, this wire-packing mechanism has the reason wire clamp that can extend the first transmission track and the pressing plate fitted in below this reason wire clamp; This wire-packing mechanism is liftably arranged on board, and is in the side of the first transmission track, to realize straight for the filament of power saving fluorescent lamps reason;
One lower cover of lamp cap grasping mechanism, this lower cover of lamp cap grasping mechanism has catching robot, this lower cover of lamp cap grasping mechanism is rotatably installed on board, and be between the first transmission track and the second transmission track, to realize the lower cover of lamp cap of the second transmission track to grab on the first transmission track; This lower cover of lamp cap grasping mechanism also has the filament fairlead that can move up and down relative to catching robot.
2. mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap according to claim 1, is characterized in that: the second described transmission track is chain-type conveyer belt, described board is also equipped with the first motor for driving this chain-type conveyer belt movement; Described chain-type conveyer belt is provided with the locating dowel for clamping described lower cover of lamp cap.
3. mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap according to claim 2, it is characterized in that: described locating dowel is two, one is contained in the first portable plate in the second transmission track, another is contained in the second portable plate in the second transmission track, one fixed head is fixed on chain-type conveyer belt, and the second portable plate adjustable ground in the first portable plate in described second transmission track, the second transmission track is arranged on fixed head.
4. mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap according to claim 1, is characterized in that: described wire-packing mechanism comprises the first mount pad; Described reason wire clamp comprises reason line finger to, the first portable plate in the first folding cylinder, the second folding cylinder, wire-packing mechanism and the second portable plate in wire-packing mechanism; First folding cylinder and the second folding cylinder are contained on the first mount pad respectively, reason line is pointed on the first portable plate that right one of them be fixed in wire-packing mechanism, reason line finger is right, and wherein another is fixed on the second portable plate in wire-packing mechanism, the first portable plate in described wire-packing mechanism is connected with the push rod of the first folding cylinder, and the second portable plate in described wire-packing mechanism is connected with the push rod of the second folding cylinder.
5. mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap according to claim 4, it is characterized in that: described wire-packing mechanism also comprises the second mount pad and the first elevating mechanism, described first mount pad is arranged on described second mount pad by the first elevating mechanism, and the first mount pad can be moved up and down relative to the second mount pad; Described pressing plate is fixed on the second mount pad.
6. mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap according to claim 5, is characterized in that: described wire-packing mechanism also comprises the first horizontal mobile mechanism, described second mount pad is arranged on described board by the first horizontal mobile mechanism.
7. mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap according to claim 1, is characterized in that: described lower cover of lamp cap grasping mechanism comprises the first installing rack; Described catching robot comprises holding finger to, gripper cylinder; Gripper cylinder is contained on the first installing rack, and holding finger pair is connected with gripper cylinder.
8. mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap according to claim 7, it is characterized in that: described lower cover of lamp cap grasping mechanism also comprises the second elevating mechanism, described filament fairlead is arranged on described first installing rack by the second elevating mechanism, and filament fairlead can be moved up and down relative to the first installing rack.
9. mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap according to claim 8, it is characterized in that: described lower cover of lamp cap grasping mechanism also comprises the second installing rack and the first rotating mechanism, described first installing rack is arranged on the second installing rack by the first rotating mechanism.
10. mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap according to claim 9, it is characterized in that: described lower cover of lamp cap grasping mechanism also comprises the 3rd installing rack and the 3rd elevating mechanism, described second installing rack is arranged on the 3rd installing rack by the 3rd elevating mechanism, and described 3rd installing rack is fixed on board.
11. 1 kinds of methods of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap, is characterized in that: comprise the steps:
A. fluorescent tube to be loaded in preset accompany frock and the accompany frock that fluorescent tube is housed to be put into the first transmission track being installed on board, lower cover of lamp cap is positioned over and is installed on board and in the second transmission track suitable with the first transmission track position, starts the first transmission track, the second transmission track work;
B. when the fluorescent tube transmitted in the first transmission track enters predetermined rigging position, first horizontal mobile mechanism action of wire-packing mechanism, wire-packing mechanism to be mounted on board and to be in the side of the first transmission track, wire-packing mechanism is made to move forward to the position corresponding with fluorescent tube, the pressing plate of wire-packing mechanism formed to fluorescent tube move up spacing, the reason line finger of wire-packing mechanism is to the root of filament being in fluorescent tube;
C. the first folding cylinder of wire-packing mechanism, the second folding cylinder action, reason line finger is to closing up; First elevating mechanism action of wire-packing mechanism, reason line finger is moved upwards up to the top of the filament of fluorescent tube to the root of the filament by fluorescent tube;
D. the 3rd elevating mechanism of lower cover of lamp cap grasping mechanism, gripper cylinder, the action respectively of the first rotating mechanism, lower cover of lamp cap grasping mechanism is contained on board and is between the first transmission track and the second transmission track, and the catching robot of lower cover of lamp cap grasping mechanism captures lower cover of lamp cap and rotates to the top of the fluorescent tube of the described predetermined rigging position of the first transmission track from the second transmission track;
E. the second elevating mechanism action of lower cover of lamp cap grasping mechanism, filament fairlead moves to the position suitable with the hole of lower cover of lamp cap; 3rd elevating mechanism action of lower cover of lamp cap grasping mechanism, filament fairlead and holding finger are together moved down into the position suitable with wire-packing mechanism to clamped lower cover of lamp cap;
F. the 3rd elevating mechanism of lower cover of lamp cap grasping mechanism, the first elevating mechanism action simultaneously of wire-packing mechanism, reason line finger is moved down into the root of the filament of fluorescent tube to the top of the filament by fluorescent tube, filament fairlead is inserted in from the top of the filament of fluorescent tube and is deep into the root of the filament of fluorescent tube, by the clamping action that holding finger is right, the hole of lower cover of lamp cap also moves to the root of the filament of fluorescent tube;
G. the first folding cylinder of wire-packing mechanism, the second folding cylinder action, reason line finger is to opening; First elevating mechanism action of wire-packing mechanism, reason line finger is to moving down into fluorescent tube head; First folding cylinder of wire-packing mechanism, the second folding cylinder action, reason line finger is to closing up, and reason line finger is to holding fluorescent tube; Second elevating mechanism action of lower cover of lamp cap grasping mechanism, filament fairlead moves up, and leaves the position suitable with the hole of lower cover of lamp cap;
H. the 3rd elevating mechanism action of lower cover of lamp cap grasping mechanism, the catching robot of lower cover of lamp cap grasping mechanism drives lower cover of lamp cap to continue to decline and is inserted in fluorescent tube head and begins; First folding cylinder of wire-packing mechanism, the second folding cylinder action, reason line is pointed opening, the first horizontal mobile mechanism action of wire-packing mechanism, and wire-packing mechanism moves backward, returns original position;
I. the 3rd elevating mechanism action of lower cover of lamp cap grasping mechanism, the catching robot of lower cover of lamp cap grasping mechanism drives lower cover of lamp cap to continue to drop to lower cover of lamp cap and is inserted in fluorescent tube;
J. the gripper cylinder of lower cover of lamp cap grasping mechanism, the 3rd elevating mechanism, the action respectively of the first rotating mechanism, the catching robot of lower cover of lamp cap grasping mechanism unclamps lower cover of lamp cap, correcting action.
CN201310535928.5A 2013-11-01 2013-11-01 The mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap and assembly method thereof CN103586657B (en)

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CN104440089B (en) * 2014-12-16 2017-02-22 马鞍山联邦智能装备有限公司 Lamp cap mounting machine for automatic LED lamp production line
CN104723065B (en) * 2015-03-27 2017-08-15 歌尔股份有限公司 A kind of fluorescent tube lamp plate assembles equipment
CN106584070B (en) * 2016-12-30 2019-02-22 湖南先步信息股份有限公司 Intelligent actuated by cams assembly system
CN106695300B (en) * 2017-01-16 2018-11-16 宝鸡文理学院 Device is used in a kind of assembly of fluorescent tube

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