CN105149940A - LED lamp bead assembling device - Google Patents

LED lamp bead assembling device Download PDF

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Publication number
CN105149940A
CN105149940A CN201510569901.7A CN201510569901A CN105149940A CN 105149940 A CN105149940 A CN 105149940A CN 201510569901 A CN201510569901 A CN 201510569901A CN 105149940 A CN105149940 A CN 105149940A
Authority
CN
China
Prior art keywords
lamp socket
track
lamp
cylinder
workbench
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510569901.7A
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Chinese (zh)
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CN105149940B (en
Inventor
杨齐成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YANGZHOU GUOGUANG LIGHTING GROUP CO., LTD.
Original Assignee
Laian Xinyuan Electrical and Mechanical Equipment Design Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Laian Xinyuan Electrical and Mechanical Equipment Design Co Ltd filed Critical Laian Xinyuan Electrical and Mechanical Equipment Design Co Ltd
Priority to CN201510569901.7A priority Critical patent/CN105149940B/en
Publication of CN105149940A publication Critical patent/CN105149940A/en
Application granted granted Critical
Publication of CN105149940B publication Critical patent/CN105149940B/en
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/002Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed

Abstract

The invention discloses an LED lamp bead assembling device. The LED lamp bead assembling device comprises a working table, and is characterized in that a first transverse rail and a second transverse rail are arranged on the two sides of the working table respectively, a lamp bead feed device is installed on the first transverse rail and the second transverse rail, a lamp holder feed device is vertically installed below the first transverse rail and the second transverse rail, and assembling device bodies are arranged on the two sides of the lamp holder feed device; a lamp bead taking device is installed on one side of the working table, a lamp holder taking device is installed on the other side of the working table, and a lamp holder assembling device is installed on the second transverse rail. The LED lamp bead assembling device has the advantages of being high in structure automation degree, capable of automatically conveying diode lamp beads into lamp holders, high in speed, capable of saving labor and suitable for being used and popularized.

Description

LED lamp bead mounting equipment
Technical field
The present invention relates to a kind of mounting equipment, be specifically related to a kind of LED lamp bead mounting equipment, belong to technical field of mechanical automation.
Background technology
LED is English lightemittingdiode(light emitting diode) abbreviation; its basic structure is one piece of electroluminescent chip of semiconductor material; with elargol or latex solidified on support; then chip and circuit board is connected with silver-colored line or gold thread; then surrounding epoxy sealing; play the effect of protection internal core, last mounting casing, so the anti-seismic performance of LED is good.
As Patent publication No CN104860011A discloses a kind of light-guiding pillar feedway of LED kludge, the light-guiding pillar feedway of this LED kludge comprises light-guiding pillar installing mechanism, Zhen Liao mechanism, light-guiding pillar induction mechanism and Zhen Liao mechanism installing rack, light-guiding pillar installing mechanism is installed on plane on Zhen Liao mechanism installing rack, the surrounding of light-guiding pillar installing mechanism is provided with three Ge Zhenliao mechanisms, the left side of light-guiding pillar installing mechanism is provided with light-guiding pillar induction mechanism in position rearward, described light-guiding pillar installing mechanism comprises light-guiding pillar and installs mould and install mould holder, light-guiding pillar is installed mould and is provided with three light-guiding pillar installing holes, light-guiding pillar is installed mould and is fixed on plane on installation mould holder.By the way, the present invention can substitute artificial Automatic-feeding, enhances productivity, and avoids the wasting of resources.
And for example Patent publication No CN104858643A discloses a kind of pin groups mounting mechanism of LED kludge, the pin groups mounting mechanism of this LED kludge comprises Plug pin patch bay feeding device, Plug pin patch bay location sensitive whirligig, Plug pin patch bay transposer, Plug pin patch bay circuit board feeding device and Plug pin patch bay fixture are all installed on work top, Plug pin patch bay circuit board feeding device is provided with on rear side of Plug pin patch bay feeding device, Plug pin patch bay location sensitive whirligig is provided with successively on the right side of Plug pin patch bay feeding device, Plug pin patch bay transposer and Plug pin patch bay fixture, described Plug pin patch bay feeding device comprises Plug pin patch bay feeding manipulator and Plug pin patch bay feed bin mechanism, the Plug pin patch bay elevation and subsidence mechanical hand of described Plug pin patch bay feeding manipulator is positioned at the top of Plug pin patch bay feed bin mechanism.Described Plug pin patch bay feeding manipulator also comprises portal frame, the first electric sliding platform and the second electric sliding platform.By the way, the present invention can substitute artificial automatic assembling, enhances productivity, and reduces production cost.
As Patent publication No CN201885168U high-performance LED assembled structure, it comprises: have lamp body, wiring board and colloidal silica, described lamp body adopts aluminium material or aluminum alloy material to be made, and described wiring board is fastened in lamp body, and described colloidal silica is located at the top of described lamp body.During use, wiring board is fastened in lamp body, and described colloidal silica is located at the top of described lamp body.Compared with commonly using, because the utility model adopts the lamp body of silica gel mask and aluminium matter or aluminium alloy matter, make it dispel the heat well, especially anti-uv-ray is strong, can not variable color after long-time use, and color and brightness remain consistent; In addition, it is strong that silica gel has anti-uv-ray, long-time use after can not variable color, the advantages such as light transmission is good; Moreover, the features such as it is good that aluminium alloy has heat dispersion, sturdy and durable.
And for example Patent publication No CN104279518A LED assembling orientation apparatus for correcting and LED assembling orientation antidote, the LED that this band is corrected comprises Lamp cup and drive plate, the side of this drive plate outwards protrudes out and is provided with electronic component, comprise drive plate orientation detection mechanism, drive plate orientation rotation mechanism and straightening mechanism, this drive plate orientation detection mechanism for judge electronic component on this drive plate towards; This drive plate orientation rotation mechanism of this drive plate orientation detection mechanism controls, if the electronic component on this drive plate is not roughly towards a predetermined first direction, then utilizes rotating mechanism to rotate Lamp cup and makes electronic component on this drive plate roughly towards first direction; This straightening mechanism comprises clamping limb and is arranged on the relative bare terminal end of on this clamping limb at least two, and this gripping arm end stretches in this Lamp cup with the state of opening, and closes up described bare terminal end to clamp the orientation of correcting this drive plate.This LED assembling orientation apparatus for correcting and method have the advantage being convenient to automatic assembling.
At present, the assembling for LED lamp bead diode is all artificial, namely manually wears in lamp socket one by one, and such speed is slow, workman's fatiguability, and production efficiency is low simultaneously, can not meet the requirement that factory mass is produced.
Summary of the invention
Instant invention overcomes prior art Problems existing, propose a kind of LED lamp bead mounting equipment, lamp pearl can be arranged on inside lamp socket by this device automatically.Speed is fast, and automaticity is high, is applicable to factory mass Production requirement.
Concrete technical scheme of the present invention is as follows: LED lamp bead mounting equipment, comprise workbench, it is characterized in that: described workbench both sides are separately installed with cross track one and cross track two, lamp pearl pay-off is arranged on cross track one and cross track two, lamp socket pay-off is vertically arranged on below cross track one and cross track two, and described lamp socket pay-off both sides are provided with apparatus for assembling; Lamp pearl take out device is arranged on one side of workbench, and lamp socket take out device is arranged on the another side of workbench, and lamp socket feeding device is arranged on cross track two;
Described lamp pearl take out device comprises railroad shoe, the clamping frame driven by motor one is arranged in railroad shoe, the feed end of described clamping frame is provided with the profile of tooth jaws one and profile of tooth jaws two of clamping the workpiece that vibration feeding disc one inputs, the discharge end of clamping frame is provided with clip slot, is provided with and drives by cylinder one pulling-on piece moved back and forth in clip slot in described clip slot; Fixture block one and fixture block two are installed between clip slot and profile of tooth jaws two, wherein: fixture block two is fixed on above support, the drive realization of fixture block one by the cylinder two of rack-mount and the folding of fixture block two;
Described lamp socket take out device comprises cylinder three, and be provided with lamp socket groove above described, described lamp socket groove is connected with vibration feeding disc two, is provided with and encloses block outside lamp socket groove;
Described lamp socket feeding device comprises hanger, and track three is arranged on above hanger, described track three is provided with lifting moving frame, lifting moving frame is provided with manipulator;
Described lamp socket pay-off comprises railroad shoe four, and be provided with threaded rod in described railroad shoe four, conveying mounting is arranged on threaded rod, and it drives threaded rod to rotate by motor five and conveying mounting is done in railroad shoe four move around; The second clamping plate described conveying mounting being provided with the first clamping plate driven by cylinder six and being driven by cylinder seven, be provided with clip slot three between described first clamping plate and the second clamping plate, described manipulator is driven by the cylinder four being fixed on track three end and moves in the lamp socket gripping feeding clip slot three in lamp socket groove on track three;
Described lamp pearl pay-off is provided with the hanger three moved around by motor nine drive, described hanger three comprises lacing film, rocker is arranged on lacing film, described rocker both sides are provided with track nine, clamping frame seven is arranged on above track nine and end and is connected with rocker, be provided with lamp pearl slot below described clamping frame seven, tong is arranged on below lamp pearl slot;
Described apparatus for assembling comprises the base three be fixed on above workbench, lamp socket erector station is arranged on base three, described lamp socket erector station is provided with pilot pin, the profile of tooth block pulled by cylinder ten is arranged on base three, it is put and is engaged with gear, described gear is arranged in lifting frame, and described base three is arranged on vertical rail bracket, described gear is provided with the mover bar be connected with pilot pin.
Preferentially, the cylinder 11 boosted by lifting frame 56 is installed in described vertical rail bracket.
Preferentially, described lamp pearl take out device is two covers, and be arranged on side by side above workbench, lamp socket pay-off is two covers, is set up in parallel.
Beneficial effect of the present invention: structure automation degree of the present invention is high, can import in lamp socket automatically by diode lights pearl, and speed is fast, saves manpower, is applicable to promoting the use of.
Accompanying drawing explanation
Fig. 1 is the structural representation of LED lamp bead mounting equipment of the present invention;
Fig. 2 is the top view of LED lamp bead mounting equipment of the present invention;
Fig. 3 is the structural representation of another view direction of Fig. 1;
Fig. 4 is the structural representation of another view direction of Fig. 3;
Fig. 5 is the structural representation of apparatus for assembling;
Fig. 6 is the structural representation of lamp pearl take out device;
Fig. 7 is the structural representation of hanger three;
Fig. 8 is the structural representation of lamp socket pay-off;
Fig. 9 is the structural representation of lamp socket feeding device.
Detailed description of the invention
As shown in the figure, LED lamp bead mounting equipment of the present invention, comprise workbench 1, described workbench 1 both sides are separately installed with cross track one 8A and cross track two 8B, lamp pearl pay-off 6 is arranged on cross track one 8A and cross track two 8B, lamp socket pay-off 4 is vertically arranged on below cross track one 8A and cross track two 8B, and described lamp socket pay-off 4 both sides are provided with apparatus for assembling 5; Lamp pearl take out device 11 is arranged on one side of workbench 1, and lamp socket take out device 15 is arranged on the another side of workbench 1, and lamp socket feeding device 16 is arranged on cross track two 8B.Lamp pearl take out device 9 is two covers, is arranged on above workbench 1 side by side, and lamp socket pay-off 4 is two covers, is set up in parallel.
Lamp pearl take out device 11 comprises railroad shoe 1101, the clamping frame 1114 driven by motor 1 is arranged in railroad shoe 1101, the feed end of described clamping frame 1114 is provided with the profile of tooth jaws 1 and profile of tooth jaws 2 1104 of clamping the workpiece that vibration feeding disc 1 inputs, the discharge end of clamping frame 1114 is provided with clip slot 1111, is provided with and drives by cylinder 1 pulling-on piece 1113 moved back and forth in clip slot 1111 in described clip slot 1111; Fixture block 1 and fixture block 2 1116 are installed between clip slot 1111 and profile of tooth jaws 2 1104, wherein: fixture block 2 1116 is fixed on above support 1108, fixture block 1 carrys out gripping by the folding of the drive realization and fixture block 2 1116 that are arranged on the cylinder 2 1107 above support 1108 and decontrols lamp pearl, uniform being arranged on of fixture block 1 is taken out above block 1110, take out block 1110 to be connected with cylinder 2 1107, such cylinder 2 1107 promotes to take out block 1110 and seesaws and achieve seesawing of fixture block 1.
Lamp pearl is constantly transported to profile of tooth jaws 1 and profile of tooth jaws 2 1104 place by vibration feeding disc 1 and is jammed by lamp pearl, promote sliding shoe 1106 by cylinder 12 to travel forward lamp pearl to transport forward and finally enter clip slot 1111, cylinder 1 drives pulling-on piece 1113 to move to be pulled by the lamp pearl entering pulling-on piece and travels forward.
Lamp socket take out device 15 comprises cylinder 3 151, and be provided with lamp socket groove 152 above described, described lamp socket groove 152 is connected with vibration feeding disc 22, is provided with and encloses block 153 outside lamp socket groove 152; Lamp socket groove 152 receives vibration feeding disc 22 and carries the lamp socket of coming, and cylinder 3 151 drive lamp socket groove 152 travels forward and 2 of lamp socket groove 152 slots are filled.
Lamp socket feeding device 16 comprises hanger 164, and track 3 162 is arranged on above hanger 164, described track 3 162 is provided with lifting moving frame 165, lifting moving frame 165 is provided with manipulator 53.
Lamp socket pay-off 4 comprises railroad shoe 4 43, is provided with threaded rod 44 in described railroad shoe 4 43, and conveying mounting 46 is arranged on threaded rod 44, and it drives threaded rod 44 to rotate by motor 5 42 and conveying mounting 46 is done in railroad shoe 4 43 move around; Described conveying mounting 46 is provided with the first clamping plate 49 driven by cylinder 6 47 and the second clamping plate 491 driven by cylinder 7 48, between described first clamping plate 49 and the second clamping plate 491, is provided with clip slot 3 492.
Manipulator 163 is driven by the cylinder 4 161 being fixed on track 3 162 end and moves in the lamp socket gripping feeding clip slot 3 492 in lamp socket groove 152 on track 3 162.Conveying mounting 46 does to move around by the drive of motor 5 42 and drives above pilot pin 53 by the lamp socket in clip slot 3 492 in railroad shoe 4 43, in the present embodiment, the level height of conveying mounting 46 is higher than pilot pin 53, time above lamp socket arrives pilot pin 53, the second clamping plate 491 that cylinder 7 48 drives are opened, and lamp socket automatically drops in pilot pin 53 and located.
Lamp pearl pay-off 6 is provided with and drives by motor 9 61 hanger 3 62 moved around, described hanger 3 62 comprises lacing film 6207, rocker 6202 is arranged on lacing film 6207, described rocker 6202 both sides are provided with track 9 6201, clamping frame 7 6206 is arranged on above track 9 6201 and end and is connected with rocker 6202, be provided with lamp pearl slot 6205 below described clamping frame 7 6206, tong 6204 is arranged on below lamp pearl slot 6205.The lamp pearl that motor 9 61 drives hanger 3 62 to move around above by clip slot 1111 on cross track one 8A and cross track two 8B is put on the lamp socket in pilot pin 53 by tong 6204 gripping, because lamp pearl pay-off 6 and apparatus for assembling 5 all have 2 covers, such correspondence assembling, can assemble lamp socket fast.
Apparatus for assembling 5 comprises the base 3 52 be fixed on above workbench 1, lamp socket erector station 54 is arranged on base 3 52, described lamp socket erector station 54 is provided with pilot pin 53, the profile of tooth block 58 pulled by cylinder 10 is arranged on base 3 52, it is put and is engaged with gear 55, described gear 55 is arranged in lifting frame 56, and described base 3 52 is arranged on vertical rail bracket 57, described gear 55 is provided with the mover bar 59 be connected with pilot pin 53.The cylinder 11 boosted by lifting frame 56 is installed in vertical rail bracket 57.After lamp socket has assembled, profile of tooth block 58 motion that cylinder 10 pulls makes gear 55 rotate, and such mover bar 59 drives pilot pin 53 to move the edge lamp socket assembled being moved to workbench 54.Now, cylinder 11 drives the decline of lifting frame 56 that pilot pin 53 is declined, and the lamp socket assembled so just cease to bind falls automatically, drops on workbench for staff's periodic collection.
In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of application claims.

Claims (3)

1.LED lamp lamp pearl mounting equipment, comprise workbench (1), it is characterized in that: described workbench (1) both sides are separately installed with cross track one (8A) and cross track two (8B), lamp pearl pay-off (6) is arranged on cross track one (8A) and cross track two (8B), lamp socket pay-off (4) is vertically arranged on cross track one (8A) and cross track two (8B) below, and described lamp socket pay-off (4) both sides are provided with apparatus for assembling (5); Lamp pearl take out device (11) is arranged on one side of workbench (1), and lamp socket take out device (15) is arranged on the another side of workbench (1), and lamp socket feeding device (16) is arranged on cross track two (8B);
Described lamp pearl take out device (11) comprises railroad shoe (1101), the clamping frame (1114) driven by motor one (1102) is arranged in railroad shoe (1101), the feed end of described clamping frame (1114) is provided with the profile of tooth jaws one (1103) and profile of tooth jaws two (1104) of clamping the workpiece that vibration feeding disc one (7) inputs, the discharge end of clamping frame (1114) is provided with clip slot (1111), is provided with and drives by cylinder one (1112) pulling-on piece (1113) moved back and forth in clip slot (1111) in described clip slot (1111); Fixture block one (1115) and fixture block two (1116) are installed between clip slot (1111) and profile of tooth jaws two (1104), wherein: fixture block two (1116) is fixed on above support (1108), fixture block one (1115) is by the folding of the drive realization and fixture block two (1116) that are arranged on the cylinder two (1107) above support (1108);
Described lamp socket take out device (15) comprises cylinder three (151), and be provided with lamp socket groove (152) above described, described lamp socket groove (152) is connected with vibration feeding disc two (2), and lamp socket groove (152) outside is provided with encloses block (153);
Described lamp socket feeding device (16) comprises hanger (164), and track three (162) is arranged on above hanger (164), described track three (162) is provided with lifting moving frame (165), lifting moving frame (165) is provided with manipulator (53);
Described lamp socket pay-off (4) comprises railroad shoe four (43), in described railroad shoe four (43), threaded rod (44) is installed, conveying mounting (46) is arranged on threaded rod (44), and it drives threaded rod (44) to rotate by motor five (42) and conveying mounting (46) is done in railroad shoe four (43) move around; The second clamping plate (491) described conveying mounting (46) being provided with the first clamping plate (49) driven by cylinder six (47) and being driven by cylinder seven (48), be provided with clip slot three (492) between described first clamping plate (49) and the second clamping plate (491), described manipulator (163) is driven by the cylinder four (161) being fixed on track three (162) end to be sent in clip slot three (492) in the upper motion of track three (162) by the lamp socket gripping in lamp socket groove (152);
Described lamp pearl pay-off (6) is provided with and drives by motor nine (61) hanger three (62) moved around, described hanger three (62) comprises lacing film (6207), rocker (6202) is arranged on lacing film (6207), described rocker (6202) both sides are provided with track nine (6201), clamping frame seven (6206) is arranged on above track nine (6201) and end and is connected with rocker (6202), described clamping frame seven (6206) below is provided with lamp pearl slot (6205), and tong (6204) is arranged on lamp pearl slot (6205) below;
Described apparatus for assembling (5) comprises the base three (52) be fixed on above workbench (1), lamp socket erector station (54) is arranged on base three (52), described lamp socket erector station (54) is provided with pilot pin (53), the profile of tooth block (58) pulled by cylinder ten (51) is arranged on base three (52), it is put and is engaged with gear (55), described gear (55) is arranged in lifting frame (56), described base three (52) is arranged on vertical rail bracket (57), described gear (55) is provided with the mover bar (59) be connected with pilot pin (53).
2. LED lamp bead mounting equipment according to claim 1, is characterized in that: be provided with the cylinder ten one (571) lifting frame (56) boosted in described vertical rail bracket (57).
3. LED lamp bead mounting equipment according to claim 1, is characterized in that: described lamp pearl take out device (9) is two covers, and be arranged on above workbench (1) side by side, lamp socket pay-off (4) is two covers, is set up in parallel.
CN201510569901.7A 2015-09-10 2015-09-10 LED lamp bead assembles equipment Active CN105149940B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201510569901.7A CN105149940B (en) 2015-09-10 2015-09-10 LED lamp bead assembles equipment

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CN105149940A true CN105149940A (en) 2015-12-16
CN105149940B CN105149940B (en) 2017-07-25

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106312549A (en) * 2016-10-26 2017-01-11 广州力硕自动化设备系统集成有限公司 Automatic assembly equipment for LED panel lamp

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3675301A (en) * 1971-01-11 1972-07-11 Kenneth L Mcquary Apparatus for assembly of valves and insertion into inflatable articles
CN101590594A (en) * 2009-06-26 2009-12-02 深圳市麦肯机电有限公司 Lamp hole automatically assembling machine
CN202455669U (en) * 2011-12-31 2012-09-26 广东工业大学 Direct-drive high-speed and high-efficiency chip mounter
CN103707057A (en) * 2013-12-10 2014-04-09 周俊雄 Automatic assembly machine for LED lamp
CN204430749U (en) * 2014-12-31 2015-07-01 深圳市三一联光自动化设备有限公司 LEDbulb lamp automatic assembling machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3675301A (en) * 1971-01-11 1972-07-11 Kenneth L Mcquary Apparatus for assembly of valves and insertion into inflatable articles
CN101590594A (en) * 2009-06-26 2009-12-02 深圳市麦肯机电有限公司 Lamp hole automatically assembling machine
CN202455669U (en) * 2011-12-31 2012-09-26 广东工业大学 Direct-drive high-speed and high-efficiency chip mounter
CN103707057A (en) * 2013-12-10 2014-04-09 周俊雄 Automatic assembly machine for LED lamp
CN204430749U (en) * 2014-12-31 2015-07-01 深圳市三一联光自动化设备有限公司 LEDbulb lamp automatic assembling machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106312549A (en) * 2016-10-26 2017-01-11 广州力硕自动化设备系统集成有限公司 Automatic assembly equipment for LED panel lamp

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Inventor after: Zhang Zheng

Inventor before: Yang Qicheng

TA01 Transfer of patent application right
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Effective date of registration: 20170628

Address after: 225654, Jiangsu, Yangzhou City, Gaoyou province Guo town set industrial concentrated area

Applicant after: YANGZHOU GUOGUANG LIGHTING GROUP CO., LTD.

Address before: 239000 Anhui city of Chuzhou province Lai'an county Yong Yang Qinglong Street Road East

Applicant before: Laian Xinyuan Electrical & Mechanical Equipment Design Co., Ltd.

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