CN203592282U - Device used for automatic assembly of energy-saving lamp tube and lamp cap lower cover - Google Patents
Device used for automatic assembly of energy-saving lamp tube and lamp cap lower cover Download PDFInfo
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- CN203592282U CN203592282U CN201320687510.1U CN201320687510U CN203592282U CN 203592282 U CN203592282 U CN 203592282U CN 201320687510 U CN201320687510 U CN 201320687510U CN 203592282 U CN203592282 U CN 203592282U
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- lamp cap
- lower cover
- power saving
- installing rack
- transmission track
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Abstract
The utility model discloses a device used for automatic assembly of an energy-saving lamp tube and a lower lamp cap cover. The device comprises a machine table, a first conveying rail, a second conveying rail, a wire arranging mechanism and a lower lamp cap cover grabbing mechanism. The wire arranging mechanism is provided with a wire arranging clamp which can extend to the first conveying rail, and a pressing plate matched below the wire arranging clamp. The wire arranging mechanism is installed on the machine table in a lifting mode and beside the first conveying rail. The lower lamp cap cover grabbing mechanism is provided with a mechanical grabbing arm, installed on the machine table in a rotating mode and arranged between the first conveying rail and the second conveying rail. The lower lamp cap cover grabbing mechanism is further provided with a lamp filament guide sleeve which can move vertically relative to the mechanical grabbing arm. The device enables automatic assembly of the energy-saving lamp tube and the lower lamp cap cover to be achieved, improves the assembly efficiency and avoids the shortcomings caused by manual assembly.
Description
Technical field
The utility model relates to power saving fluorescent lamps mounting technology field, particularly relates to a kind of for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically.
Background technology
Light fixture is indispensable one way of life articles for use in people's daily life, and light fixture both can be used as illumination use, also can be used as to decorate to use.Traditional light fixture is mostly incandescent lamp, and still, the light efficiency of incandescent lamp is low, useful life is short, thereby has restricted the use of incandescent lamp.Existing light fixture is mostly electricity-saving lamp or LED lamp, in the assembling process of the electricity-saving lamp of prior art, generally include the operation that the fluorescent tube of electricity-saving lamp and lower cover of lamp cap are fitted together, also there is no at present special the device that the fluorescent tube of electricity-saving lamp and lower cover of lamp cap are assembled together automatically of being used for, and the method generally using at present or artificial method of operating, , the artificial power saving fluorescent lamps of arresting on the other hand, another hand is manual arranges the filament on fluorescent tube, , will be by straight the filament reason on fluorescent tube, and then the another hand lower cover of lamp cap of taking, with estimating, two groups of filaments on fluorescent tube are inserted in respectively in two corresponding holes of fluorescent tube lower cover, after filament all enters in the corresponding hole of lower cover of lamp cap, again firmly by fluorescent tube and two one pressures of lower cover of lamp cap, thereby complete the step that power saving fluorescent lamps and lower cover of lamp cap are assembled together.This assembling mode of prior art, exists following shortcoming:
1, efficiency is low, and operating personnel adopt manual mode to assemble, and does repeated work every day, labor-intensive, is not suitable for the demand for development of producing in enormous quantities.
2, strong to operating personnel's dependence, if filament pay no attention to straight or in the process of lower cover of lamp cap being inserted in to power saving fluorescent lamps secondary filament is curved, cause later process cannot realize automatic operation.
Utility model content
The purpose of this utility model is to overcome the deficiency of prior art, provide a kind of for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically, make can realize automation assembling between power saving fluorescent lamps and lower cover of lamp cap, on the one hand, improve efficiency of assembling, on the other hand, also avoided the drawback brought due to manual assembly.
The utility model solves the technical scheme that its technical problem adopts: a kind of for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically, comprising:
One board;
One is installed on board and is used for transmitting the first transmission track of power saving fluorescent lamps;
One is used for transferring the second transmission track of lower cover of lamp cap, and the second transmission track is arranged on board and is in the position suitable with the first transmission track;
One wire-packing mechanism, this wire-packing mechanism has and can extend the reason wire clamp of the first transmission track and fit in the pressing plate of this reason wire clamp below; This wire-packing mechanism is liftably arranged on board, and is in the side of the first transmission track, to realize straight the filament reason of power saving fluorescent lamps; With
One lower cover of lamp cap grasping mechanism, this lower cover of lamp cap grasping mechanism has catching robot, this lower cover of lamp cap grasping mechanism is rotatably installed on board, and be between the first transmission track and the second transmission track, to realize, the lower cover of lamp cap of the second transmission track is grabbed on the first transmission track; This lower cover of lamp cap grasping mechanism also has the filament fairlead that can move up and down with respect to catching robot.
The second described transmission track is chain-type conveyer belt, and the first motor for driving this chain-type conveyer belt to move is also housed on described board; Described chain-type conveyer belt is provided with the locating dowel for clamping described lower cover of lamp cap.
Described locating dowel is two, and one is contained in the first portable plate, and another is contained in the second portable plate, and a fixed head is fixed on chain-type conveyer belt, and described the first portable plate, the second portable plate adjustable ground are arranged on fixed head.
Described wire-packing mechanism comprises the first mount pad; Described reason wire clamp comprises that reason line finger is to, the first folding cylinder, the second folding cylinder, the first portable plate and the second portable plate; The first folding cylinder and the second folding cylinder are contained in respectively on the first mount pad, reason line is pointed right one of them and is fixed on the first portable plate, reason line finger right wherein another is fixed on the second portable plate, described the first portable plate is connected with the push rod of the first folding cylinder, and described the second portable plate is connected with the push rod of the second folding cylinder.
Described wire-packing mechanism also comprises the second mount pad and the first elevating mechanism, and described the first mount pad is arranged on described the second mount pad by the first elevating mechanism, and the first mount pad can be moved up and down with respect to the second mount pad; Described pressing plate is fixed on the second mount pad.
Described wire-packing mechanism also comprises the first horizontal mobile mechanism, and described the second mount pad is arranged on described board by the first horizontal mobile mechanism.
Described lower cover of lamp cap grasping mechanism comprises the first installing rack; Described catching robot comprises that holding finger is to, gripper cylinder; Gripper cylinder is contained on the first installing rack, and holding finger pair is connected with gripper cylinder.
Described lower cover of lamp cap grasping mechanism also comprises the second elevating mechanism, and described filament fairlead is arranged on described the first installing rack by the second elevating mechanism, and filament fairlead can be moved up and down with respect to the first installing rack.
Described lower cover of lamp cap grasping mechanism also comprises the second installing rack and the first rotating mechanism, and described the first installing rack is arranged on the second installing rack by the first rotating mechanism.
Described lower cover of lamp cap grasping mechanism also comprises the 3rd installing rack and the 3rd elevating mechanism, and described the second installing rack is arranged on the 3rd installing rack by the 3rd elevating mechanism, and described the 3rd installing rack is fixed on board.
Of the present utility model a kind of for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically, the first elevating mechanism, the second elevating mechanism, the 3rd elevating mechanism, the first horizontal mobile mechanism and the first rotating mechanism, can adopt the mode of Electric Machine Control to realize, can be also to adopt the mode of cylinder or fluid cylinder to control.
Compared with prior art, the beneficial effects of the utility model are:
1, the utility model adopts electromechanical structure to realize automation control, makes can realize automation assembling between power saving fluorescent lamps and lower cover of lamp cap, with respect to adopting hand assembled, can greatly enhance productivity; Production in enormous quantities can be realized, meanwhile, the cost of product can be effectively reduced;
2, the utility model adopts wire-packing mechanism to manage straight processing to the filament of fluorescent tube, avoid existing hand assembled mode strong to operating personnel's dependence, if filament pay no attention to straight or in the process of lower cover of lamp cap being inserted in to power saving fluorescent lamps secondary filament is curved, cause later process cannot realize the drawback of automatic operation; Thereby guarantee the quality of product.
Below in conjunction with drawings and Examples, the utility model is described in further detail; But the device for power saving fluorescent lamps and the automatic assembling of lower cover of lamp cap of the present utility model is not limited to embodiment.
Accompanying drawing explanation
Fig. 1 is organigram of the present utility model;
Fig. 2 is front view of the present utility model;
Fig. 3 is the organigram of the second transmission track of the present utility model;
Fig. 4 is the local structure schematic diagram of the second transmission track of the present utility model;
Fig. 5 is the organigram of wire-packing mechanism of the present utility model;
Fig. 6 is the side view of wire-packing mechanism of the present utility model;
Fig. 7 is the organigram of lower cover of lamp cap grasping mechanism of the present utility model;
Fig. 8 is the side view of lower cover of lamp cap grasping mechanism of the present utility model;
Fig. 9 is the first installing rack of lower cover of lamp cap grasping mechanism of the present utility model and the organigram of installing component thereof;
Figure 10 be between each parts of the present utility model, match organigram.
The specific embodiment
Embodiment,
Referring to shown in Fig. 1 to Figure 10, of the present utility model a kind of for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically, comprising:
One board 10;
One is installed on board 10 and is used for transmitting the first transmission track 11 of power saving fluorescent lamps 20;
One the second transmission track 2, the second transmission tracks 2 that are used for transferring lower cover of lamp cap 30 are arranged on board 10 and are in the position suitable with the first transmission track 11;
One wire-packing mechanism 3, this wire-packing mechanism 3 has and can extend the reason wire clamp 31 of the first transmission track and fit in the pressing plate 32 of this reason wire clamp below; This wire-packing mechanism 3 is liftably arranged on board 10, and is in the side of the first transmission track 11, to realize, the filament of power saving fluorescent lamps 20 201 is managed directly; With
One lower cover of lamp cap grasping mechanism 4, this lower cover of lamp cap grasping mechanism 4 has catching robot 41, this lower cover of lamp cap grasping mechanism 4 is rotatably installed on board 10, and be between the first transmission track 11 and the second transmission track 2, to realize, the lower cover of lamp cap of the second transmission track 2 20 is grabbed on the first transmission track 11; This lower cover of lamp cap grasping mechanism also has the filament fairlead 42 that can move up and down with respect to catching robot.
The second described transmission track 2 is chain-type conveyer belt, and the first motor 21 for driving this chain-type conveyer belt to move is also housed on described board 10; Described chain-type conveyer belt is provided with the locating dowel 22 for clamping described lower cover of lamp cap.
Described locating dowel 22 is two, and one is contained in the first portable plate 23, and another is contained in the second portable plate 24, and a fixed head 25 is fixed on chain-type conveyer belt, and described the first portable plate 23, the second portable plate 24 adjustable grounds are arranged on fixed head 25.By regulating the distance between the first portable plate 23 and the second portable plate 24, can regulate two distances between locating dowel 22, like this, just can adapt to the lower cover of lamp cap 30 of different size.
Described wire-packing mechanism comprises the first mount pad 33; Described reason wire clamp comprise reason line finger to 311, the first folding cylinder 312, the second folding cylinder 315, the first portable plate 314 and the second portable plate 313; The first folding cylinder 312 and the second folding cylinder 315 are contained in respectively on the first mount pad 33, reason line is pointed right one of them and is fixed on the first portable plate 314, reason line finger right wherein another is fixed on the second portable plate 313, described the first portable plate 314 is connected with the push rod of the first folding cylinder 312, and described the second portable plate 313 is connected with the push rod of the second folding cylinder 315.
Described wire-packing mechanism also comprises the second mount pad 34 and the first elevating mechanism 35, and described the first mount pad 33 is arranged on described the second mount pad 34 by the first elevating mechanism 35, and the first mount pad 33 can be moved up and down with respect to the second mount pad 34; Described pressing plate 32 is fixed on the second mount pad 34.In the present embodiment, the first elevating mechanism 35 adopts motor to realize the first mount pad 33 as power and moves up and down with respect to the second mount pad 34.Certainly, the first elevating mechanism can be also to adopt the mode of cylinder or fluid cylinder to control.
Described wire-packing mechanism also comprises the first horizontal mobile mechanism 36, and described the second mount pad 34 is arranged on described board 10 by the first horizontal mobile mechanism 36.In the present embodiment, the first horizontal mobile mechanism 36 adopts cylinder to realize the second mount pad 34 as power and moves forward and backward with respect to board 10.Certainly, the first horizontal mobile mechanism can be also to adopt the mode of Electric Machine Control to realize to move forward and backward.
Described lower cover of lamp cap grasping mechanism 4 comprises the first installing rack 43; Described catching robot comprise holding finger to 411, gripper cylinder 412; Gripper cylinder 412 is contained on the first installing rack 43, and holding finger is connected with gripper cylinder 412 to 411.
Described lower cover of lamp cap grasping mechanism 4 also comprises the second elevating mechanism 44, and described filament fairlead 42 is arranged on described the first installing rack 43 by the second elevating mechanism 44, and filament fairlead 42 can be moved up and down with respect to the first installing rack 43.In the present embodiment, the second elevating mechanism 44 adopts cylinder to realize filament fairlead 42 as power and moves up and down with respect to the first installing rack 43.Certainly, the second elevating mechanism can be also to adopt the mode of Electric Machine Control to realize to move up and down.
Described lower cover of lamp cap grasping mechanism 4 also comprises the second installing rack 45 and the first rotating mechanism 46, and described the first installing rack 43 is arranged on the second installing rack 45 by the first rotating mechanism 46.In the present embodiment, it is in rotary moving with respect to the second installing rack 45 that the first rotating mechanism 46 adopts cylinder to realize the first installing rack 43 as power.Certainly, the first rotating mechanism can be also to adopt the mode of Electric Machine Control to realize in rotary moving.
Described lower cover of lamp cap grasping mechanism also comprises the 3rd installing rack 47 and the 3rd elevating mechanism 48, and described the second installing rack 45 is arranged on the 3rd installing rack 47 by the 3rd elevating mechanism 48, and described the 3rd installing rack 47 is fixed on board 10.In the present embodiment, the 3rd elevating mechanism 48 adopts motor to realize the second installing rack 45 as power and moves up and down with respect to the 3rd installing rack 47.Certainly, the 3rd elevating mechanism can be also to adopt the mode of cylinder or fluid cylinder to control.
The utility model is in assembling process:
When the fluorescent tube 20 transmitting in the first transmission track enters predetermined rigging position, the first horizontal mobile mechanism 36 moves, make wire-packing mechanism 3 move forward to the position corresponding with fluorescent tube, the pressing plate 32 of wire-packing mechanism forms spacing that fluorescent tube is moved up, and the reason line of wire-packing mechanism finger is to 311 roots that are in the filament of fluorescent tube;
The first folding cylinder 312, the second folding cylinder 315 move, and reason line finger closes up 311; The first elevating mechanism 35 moves, and reason line finger is moved upwards up to the top of the filament of fluorescent tube to the root of 311 filaments by fluorescent tube; Realize the filament of fluorescent tube 201 is managed directly;
The 3rd elevating mechanism 48, gripper cylinder 412, the first rotating mechanism 46 move respectively, and the catching robot 41 of lower cover of lamp cap grasping mechanism captures lower cover of lamp cap 20 and rotates to the top of the fluorescent tube of the described predetermined rigging position of the first transmission track from the second transmission track 2;
The second elevating mechanism 44 moves, and filament fairlead 42 moves to the position suitable with the hole of lower cover of lamp cap; The 3rd elevating mechanism 48 moves, and filament fairlead 42 and holding finger are together moved down into the position suitable with wire-packing mechanism to 411 clamping lower cover of lamp caps 20;
The 3rd elevating mechanism 48, the first elevating mechanism 35 move simultaneously, reason line finger is moved down into the root of the filament of fluorescent tube to the top of 312 filaments by fluorescent tube, filament fairlead 42 is inserted in and is deep into the root of the filament of fluorescent tube from the top of the filament of fluorescent tube, be subject to holding finger to 411 clamping action, the hole of lower cover of lamp cap also moves to the root of the filament of fluorescent tube;
The first folding cylinder 312, the second folding cylinder 315 move, and reason line finger is opened 311; The first elevating mechanism 35 moves, and reason line finger moves down into fluorescent tube head to 311; The first folding cylinder 312, the second folding cylinder 315 move, and reason line finger closes up 311, and reason line finger is held fluorescent tube to 311; The second elevating mechanism 44 moves, and filament fairlead 42 moves up, and leaves the position suitable with the hole of lower cover of lamp cap;
The 3rd elevating mechanism 48 moves, and the catching robot 41 of lower cover of lamp cap grasping mechanism drives lower cover of lamp cap to continue to decline and is inserted in fluorescent tube head and begins; The first folding cylinder 312, the second folding cylinder 315 move, and reason line finger opens 311, and the first horizontal mobile mechanism 36 moves, and wire-packing mechanism 3 moves backward, returns original position;
The 3rd elevating mechanism 48 moves, and the catching robot of lower cover of lamp cap grasping mechanism drives lower cover of lamp cap to continue to drop to lower cover of lamp cap and is inserted in fluorescent tube;
Above-described embodiment is only used for further illustrating of the present utility model for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically; but the utility model is not limited to embodiment; any simple modification, equivalent variations and modification that every foundation technical spirit of the present utility model is done above embodiment, all fall in the protection domain of technical solutions of the utility model.
Claims (10)
1. for power saving fluorescent lamps and a lower cover of lamp cap device for assembling automatically, it is characterized in that: comprising:
One board;
One is installed on board and is used for transmitting the first transmission track of power saving fluorescent lamps;
One is used for transferring the second transmission track of lower cover of lamp cap, and the second transmission track is arranged on board and is in the position suitable with the first transmission track;
One wire-packing mechanism, this wire-packing mechanism has and can extend the reason wire clamp of the first transmission track and fit in the pressing plate of this reason wire clamp below; This wire-packing mechanism is liftably arranged on board, and is in the side of the first transmission track, to realize straight the filament reason of power saving fluorescent lamps;
One lower cover of lamp cap grasping mechanism, this lower cover of lamp cap grasping mechanism has catching robot, this lower cover of lamp cap grasping mechanism is rotatably installed on board, and be between the first transmission track and the second transmission track, to realize, the lower cover of lamp cap of the second transmission track is grabbed on the first transmission track; This lower cover of lamp cap grasping mechanism also has the filament fairlead that can move up and down with respect to catching robot.
2. the device for power saving fluorescent lamps and the automatic assembling of lower cover of lamp cap according to claim 1, is characterized in that: the second described transmission track is chain-type conveyer belt, and the first motor for driving this chain-type conveyer belt to move is also housed on described board; Described chain-type conveyer belt is provided with the locating dowel for clamping described lower cover of lamp cap.
3. according to claim 2 for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically, it is characterized in that: described locating dowel is two, one is contained in the first portable plate, another is contained in the second portable plate, one fixed head is fixed on chain-type conveyer belt, and described the first portable plate, the second portable plate adjustable ground are arranged on fixed head.
4. according to claim 1 for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically, it is characterized in that: described wire-packing mechanism comprises the first mount pad; Described reason wire clamp comprises that reason line finger is to, the first folding cylinder, the second folding cylinder, the first portable plate and the second portable plate; The first folding cylinder and the second folding cylinder are contained in respectively on the first mount pad, reason line is pointed right one of them and is fixed on the first portable plate, reason line finger right wherein another is fixed on the second portable plate, described the first portable plate is connected with the push rod of the first folding cylinder, and described the second portable plate is connected with the push rod of the second folding cylinder.
5. according to claim 4 for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically, it is characterized in that: described wire-packing mechanism also comprises the second mount pad and the first elevating mechanism, described the first mount pad is arranged on described the second mount pad by the first elevating mechanism, and the first mount pad can be moved up and down with respect to the second mount pad; Described pressing plate is fixed on the second mount pad.
6. the device for power saving fluorescent lamps and the automatic assembling of lower cover of lamp cap according to claim 5, is characterized in that: described wire-packing mechanism also comprises the first horizontal mobile mechanism, and described the second mount pad is arranged on described board by the first horizontal mobile mechanism.
7. according to claim 1 for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically, it is characterized in that: described lower cover of lamp cap grasping mechanism comprises the first installing rack; Described catching robot comprises that holding finger is to, gripper cylinder; Gripper cylinder is contained on the first installing rack, and holding finger pair is connected with gripper cylinder.
8. according to claim 7 for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically, it is characterized in that: described lower cover of lamp cap grasping mechanism also comprises the second elevating mechanism, described filament fairlead is arranged on described the first installing rack by the second elevating mechanism, and filament fairlead can be moved up and down with respect to the first installing rack.
9. according to claim 8 for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically, it is characterized in that: described lower cover of lamp cap grasping mechanism also comprises the second installing rack and the first rotating mechanism, described the first installing rack is arranged on the second installing rack by the first rotating mechanism.
10. according to claim 9 for power saving fluorescent lamps and the lower cover of lamp cap device of assembling automatically, it is characterized in that: described lower cover of lamp cap grasping mechanism also comprises the 3rd installing rack and the 3rd elevating mechanism, described the second installing rack is arranged on the 3rd installing rack by the 3rd elevating mechanism, and described the 3rd installing rack is fixed on board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320687510.1U CN203592282U (en) | 2013-11-01 | 2013-11-01 | Device used for automatic assembly of energy-saving lamp tube and lamp cap lower cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320687510.1U CN203592282U (en) | 2013-11-01 | 2013-11-01 | Device used for automatic assembly of energy-saving lamp tube and lamp cap lower cover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203592282U true CN203592282U (en) | 2014-05-14 |
Family
ID=50673229
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320687510.1U Withdrawn - After Issue CN203592282U (en) | 2013-11-01 | 2013-11-01 | Device used for automatic assembly of energy-saving lamp tube and lamp cap lower cover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203592282U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586657A (en) * | 2013-11-01 | 2014-02-19 | 厦门顶科电子有限公司 | Mechanism and method for automatically assembling power-saving lamp tube and lamp holder lower cover |
| CN105834732A (en) * | 2015-01-16 | 2016-08-10 | 致茂电子(苏州)有限公司 | Lamp assembly machine |
| CN114055108A (en) * | 2021-10-26 | 2022-02-18 | 江苏烨明光电有限公司 | Production and assembly equipment and assembly process of bulb lamp |
-
2013
- 2013-11-01 CN CN201320687510.1U patent/CN203592282U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586657A (en) * | 2013-11-01 | 2014-02-19 | 厦门顶科电子有限公司 | Mechanism and method for automatically assembling power-saving lamp tube and lamp holder lower cover |
| CN103586657B (en) * | 2013-11-01 | 2016-04-27 | 厦门顶科电子有限公司 | The mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap and assembly method thereof |
| CN105834732A (en) * | 2015-01-16 | 2016-08-10 | 致茂电子(苏州)有限公司 | Lamp assembly machine |
| CN114055108A (en) * | 2021-10-26 | 2022-02-18 | 江苏烨明光电有限公司 | Production and assembly equipment and assembly process of bulb lamp |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140514 Effective date of abandoning: 20160427 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |