CN203566227U - Lamp cap assembly device of lamp - Google Patents

Lamp cap assembly device of lamp Download PDF

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Publication number
CN203566227U
CN203566227U CN201320765843.1U CN201320765843U CN203566227U CN 203566227 U CN203566227 U CN 203566227U CN 201320765843 U CN201320765843 U CN 201320765843U CN 203566227 U CN203566227 U CN 203566227U
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CN
China
Prior art keywords
burner
cylinder
crown top
light fixture
base plate
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Withdrawn - After Issue
Application number
CN201320765843.1U
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Chinese (zh)
Inventor
吴正好
高长平
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SINOAN HEAVY INDUSTRY AUTOMATION EQUIPMENT Co Ltd
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SINOAN HEAVY INDUSTRY AUTOMATION EQUIPMENT Co Ltd
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Priority to CN201320765843.1U priority Critical patent/CN203566227U/en
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Publication of CN203566227U publication Critical patent/CN203566227U/en
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Abstract

The utility model discloses a lamp cap assembly device of a lamp. The device comprises a feeding mechanism, wherein the bottom end of the feeding mechanism is connected with a bracket, a lamp cap pressing mechanism is arranged above the feeding mechanism, a lamp body tray is arranged under the feeding mechanism, the lamp body tray is connected with a conveying chain which his arranged on the bracket, a jacking mechanism is arranged under the lamp body tray and is connected with the bracket, one side of the bracket is provided with a vibration disc, and the vibration disc is connected with the feeding mechanism through a guide groove. The lamp cap assembly device of the lamp has the advantages that the automatic production of the lamp cap of the lamp is realized, the working efficiency is improved, and the production cost is greatly reduced.

Description

A kind of crown top of burner assembling device of light fixture
Technical field
The utility model relates to light fixture assembling field, relates in particular to a kind of crown top of burner assembling device of LED ball bulb light fixture.
Background technology
Not only energy utilization rate is high with respect to traditional electricity-saving lamp for LED bulb lamp, and the lamp of scrapping be easy to reclaim, environmental pollution is little, so global each large enterprises fall over each other to research and develop the production line of LED bulb lamp; But most production line all belongs to semi-automatic or artificial production line, and production efficiency is low, and cost is high, cause price to compete with traditional energy-saving lamp.
In order to reduce costs, raise the efficiency, by research, find that the bottleneck that affects its efficiency and automatization level height often depends on the indivedual crucial station in whole production line, as the station of the crown top of burner of mounted lamp.The crown top of burner installation diagram of light fixture is shown in Figure 11, manually need to be by the wire on lamp body through the wire guide on the crown top of burner, and because the diameter of wire guide and wire is all smaller, practical set is more difficult.LED bulb lamp production line in the market, installation crown top of burner station all adopts manually realizes installation, and in installation process, not only efficiency is low, and for the beat between balance station, needs a large amount of workmans, so virtually also increased the cost of lamp.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of efficiency of assembling high, the crown top of burner assembling device of the light fixture that can reduce costs.
To achieve these goals, the technical solution adopted in the utility model is:
The crown top of burner assembling device of this light fixture, described light fixture comprises lamp body, on described lamp body, is provided with wire, establishes the wire guide coordinating with described wire on the described crown top of burner; Comprise feeding mechanism, described feeding mechanism bottom is connected with support; Above described feeding mechanism, be provided with crown top of burner hold-down mechanism, below described feeding mechanism, establish lamp body pallet; Described lamp body pallet is connected with set carrier chain on described support, below described lamp body pallet, establishes the lifting body being connected with described support; In described support one side, be provided with vibrating disk, described vibrating disk joins by guide groove and described feeding mechanism.
Described feeding mechanism comprises the base plate being connected with described support, in the above guide groove end one side of described base plate, establish pusher cylinder, in described base plate upper rail end, opposite side is established storing plate, and described storing plate is provided with the stock chest of depositing the crown top of burner that the charging ram that is connected with the piston of pusher cylinder pushes; Described storing plate top connects servounit arm; In the above servounit arm one side of described base plate, be provided with horizontal sliding cylinder, at the above servounit arm opposite side of described base plate, be provided with scraping wings; Described scraping wings is provided with hopper, and the piston rod of described horizontal sliding cylinder is connected with the horizontal sliding bar that the crown top of burner is pushed to hopper from stock chest; Described scraping wings one end is connected with the horizontal cylinder that draws; On described base plate, be provided with feeding plate, on described feeding plate, be provided with the just material-dropping hole to crown top of burner blanking in the feeder channel of described crown top of burner hold-down mechanism bottom.
In material-dropping hole bottom described in described feeding plate bottom, be provided with guide pad, on described guide pad, be provided with the pilot hole communicating with described material-dropping hole; In described guide pad two side ends, be connected with respectively separation cylinder; On described base plate, be provided with and the described pilot hole charging hole penetrating for lamp body that communicates.
Described crown top of burner hold-down mechanism, comprises the bracing frame being connected on described base plate, on support frame as described above top, is connected with compression cylinder, on the piston rod of described compression cylinder, is connected with pressing plate, on described pressing plate, is connected with depression bar; One end outer cover being connected with described pressing plate at described depression bar has spring, the described depression bar other end is provided with the righting sleeve that compresses the crown top of burner, on depression bar end in described righting sleeve, be connected with the guiding needle tubing through crown top of burner upper conductor hole, described pilot hole and described guiding needle tubing connect.
Described pilot hole is bellmouth.
Described lifting body comprises the jacking cylinder that is located at described lamp body pallet bottom, and described jacking cylinder is connected with and is connected the air cylinder fixed plate that can move with described support on support.
Described pusher cylinder, servounit arm, horizontal sliding cylinder, horizontal cylinder, separation cylinder, compression cylinder and the jacking cylinder of drawing are all connected with PLC controller.
Described servounit arm is arranged on described base plate by supporting seat, and the described horizontal cylinder that draws is connected on described base plate; Described horizontal sliding bar is connected with the piston rod of described horizontal sliding cylinder by push pedal.
Described pusher cylinder, servounit arm, horizontal sliding cylinder, horizontal cylinder, separation cylinder, compression cylinder and the jacking cylinder of drawing are equipped with the position sensor being connected with PLC controller.
The utility model has the advantage of: the crown top of burner assembling device of this light fixture, realized the crown top of burner automation assembling of light fixture, not only can enhance productivity, and can reduce cost of labor.
Crown top of burner assembling is divided into several steps, accurately controls actuation time and the sequencing of each step by PLC, makes whole installation process realize unmanned, high efficiency, high reliability, thereby has improved the beat of whole production line, has reduced production cost.
Accompanying drawing explanation
Mark in content and the figure below each width accompanying drawing of the utility model description being expressed is briefly described:
Fig. 1 is the perspective view of the crown top of burner assembling device of the utility model light fixture.
Fig. 2 is the perspective view at another visual angle of the crown top of burner assembling device of the utility model light fixture.
Fig. 3 is the front view of the crown top of burner assembling device of the utility model light fixture.
Fig. 4 is the feed mechanism of crown top of burner assembling device and the structural representation of crown top of burner hold-down mechanism of the utility model light fixture.
Fig. 5 be the utility model light fixture crown top of burner assembling device remove feed mechanism after servounit arm and storing plate and the structural representation of crown top of burner hold-down mechanism.
Fig. 6 is that Fig. 5 removes the structural representation after crown top of burner hold-down mechanism.
Fig. 7 is the work schematic diagram of the crown top of burner hold-down mechanism of the crown top of burner assembling device of the utility model light fixture.
Fig. 8 is the work schematic diagram of the pusher cylinder of the crown top of burner assembling device of the utility model light fixture.
Fig. 9 is the work schematic diagram of the storing plate of the crown top of burner assembling device of the utility model light fixture.
Figure 10 is horizontal sliding cylinder and the horizontal work schematic diagram that draws cylinder of the crown top of burner assembling device of the utility model light fixture.
Figure 11 is the assembly structure schematic diagram of the utility model light fixture.
Mark in above-mentioned figure is:
1, feeding mechanism, 2, support, 3, crown top of burner hold-down mechanism, 4, lamp body pallet, 5, lifting body, 6, carrier chain, 7, vibrating disk, 8, guide groove, 9, lamp body, 10, wire, 11, the crown top of burner.
102, base plate, 103, pusher cylinder, 104, storing plate, 105, stock chest, 106, servounit arm, 107, horizontal sliding cylinder, 108, scraping wings, 109, hopper, 110, horizontal sliding bar, 111, the horizontal cylinder that draws, 112, feeding plate, 113, material-dropping hole, 114, guide pad, 115, pilot hole, 116, separation cylinder, 117, charging hole.
201, bracing frame, 202, compression cylinder, 203, pressing plate, 204, depression bar; 205, spring, 206, righting sleeve, 207, guiding needle tubing.
501, jacking cylinder, 502, air cylinder fixed plate.
1061, supporting seat, 1071, push pedal.
The specific embodiment
Contrast accompanying drawing below, by the description to optimum embodiment, the specific embodiment of the present utility model is described in further detail.
As shown in Figure 1 to 11, the crown top of burner assembling device of this light fixture, light fixture comprises lamp body 9 and the crown top of burner 11, is provided with wire 10 on lamp body 9, establishes the wire guide coordinating with wire 10 on the crown top of burner 11, wire 10 completes assembling through the wire guide on the crown top of burner 11.This assembling device, comprises feeding mechanism 1, and feeding mechanism 1 bottom is connected with support 2; Above feeding mechanism 1, be provided with crown top of burner hold-down mechanism 3, below feeding mechanism 1, establish lamp body pallet 4; Lamp body pallet 4 is connected with set carrier chain 6 on support 2, establishes the lifting body 5 being connected with support 2 below lamp body pallet 4; In support 2 one sides, be provided with vibrating disk 7, vibrating disk 7 joins by guide groove 8 and feeding mechanism 1.
This feeding mechanism 1 comprises the base plate 102 being connected with support 2, in base plate 102 upper rail 8 end one sides, establishes pusher cylinder 103, on the piston of pusher cylinder 103, is connected with charging ram.At base plate 102 upper rail 8 end opposite sides, establish storing plate 104, storing plate 104 is provided with stock chest 105, the visual concrete condition adjustment of number of stock chest 105.Pusher cylinder 103 moves, the stock chest 105 of the crown top of burner 11 that charging ram pushes the crown top of burner 11 one by one.Storing plate 104 tops connect servounit arm 106, and preferably servounit arm 106 is connected on base plate 102 by supporting seat 1061.Servounit arm 106 is standard component, comprises the servomotor of ball-screw and driving ball-screw, on the nut of ball-screw, is connected with slide block, and stock chest 105 is connected with slide block.Servounit arm 106 drives storing plate 104 step motions, when pushing after the crown top of burner 11 in the stock chest 105 in storing plate 104; Servounit arm 106 drives storing plate 104 to move, so that another stock chest 105 on storing plate 104 is just to charging ram, charging ram pushes the crown top of burner 11 in another stock chest 105; And so forth, until the stock chest 105 in storing plate 104 all stores the crown top of burner 11.
On base plate 102, servounit arm 106 1 sides are provided with horizontal sliding cylinder 107, and on base plate 102, servounit arm 106 opposite sides are provided with scraping wings 108.Scraping wings 108 is provided with hopper 109, and the piston rod of horizontal sliding cylinder 107 is connected with horizontal sliding bar 110, and preferably horizontal sliding bar 110 connects by the piston rod of the peaceful push cylinder 107 of push pedal 1071; By the crown top of burner 11, the stock chest 105 from storing plate 104 pushes in the hopper 109 of scraping wings 108 horizontal sliding bar 110.
Scraping wings 108 one end are connected with the horizontal cylinder 111 that draws, and preferably the horizontal cylinder 111 that draws is connected on base plate 102; On base plate 102, be provided with feeding plate 112, on feeding plate 112, be provided with the just material-dropping hole 113 to the interior crown top of burner 11 blankings of crown top of burner hold-down mechanism 3 bottom feeder channel 109.
Stock chest 105 in storing plate 104 all stores after the crown top of burner 11, and horizontal sliding bar 110 is after by the crown top of burner 11, the stock chest 105 from storing plate 104 pushes in the hopper 109 of scraping wings 108; The horizontal cylinder 111 that draws promotes scraping wings 108, and the crown top of burner 11 that scraping wings 108 moves in rear hopper 109 drops in the material-dropping hole 113 of feeding plate 112.Horizontal sliding bar 110, stock chest 105, hopper 109 and material-dropping hole 113 numbers are all corresponding.
In feeding plate 112 bottom material-dropping hole 113 bottoms, be provided with guide pad 114, the crown top of burner 11 falls into rear guide pad 114 apical support of material-dropping hole 113 and lives the crown top of burner 11, is provided with the pilot hole 115 communicating with material-dropping hole 113 on guide pad 114; Guide pad 114 is Split type structure, in guide pad 114 two side ends, is connected with respectively separation cylinder 116; On base plate 102, be provided with and pilot hole 115 charging hole 117 penetrating for lamp body 9 that communicates.Preferably pilot hole 115 is bellmouth.Bellmouth is convenient to wire 10 and is penetrated assembling.
Crown top of burner hold-down mechanism 3, comprises the bracing frame 201 being connected on base plate 102, on bracing frame 201 tops, is connected with compression cylinder 202, is connected with pressing plate 203 on the piston of compression cylinder 202, is connected with depression bar 204 on pressing plate 203; One end outer cover being connected with pressing plate 203 at depression bar 204 has spring 205, depression bar 204 other ends are provided with the righting sleeve 206 that compresses the crown top of burner 11, on depression bar 204 ends in righting sleeve 206, be connected with the guiding needle tubing 207 through the crown top of burner 11 upper conductor holes, pilot hole 115 and guiding needle tubing 207 connect.Compression cylinder 202 presses down, and depression bar 204 moves down, and first righting sleeve 206 compresses the crown top of burner 11, and depression bar 204 further moves down, and spring 205 compresses, and the wire guide and the pilot hole 115 that after guiding needle tubing 207 moves down, penetrate on the crown top of burner 11 connect.
Lifting body 5 comprises the jacking cylinder 501 that is located at lamp body pallet 4 bottoms, and jacking cylinder 501 is connected with and is connected the air cylinder fixed plate 502 that can move with support 2 on support 2, and support 2 is provided with the fixed head guide rail for air cylinder fixed plate 502 mobile guides.On jacking cylinder 501, press, in the process that lamp body pallet 4 moves up, the wire 10 on lamp body 9 penetrates pilot hole 115, further penetrates in guiding needle tubing 207; Lamp body pallet 4 moves to lamp body 9 and penetrates after the charging hole 117 on base plate 102, and guide pad 114 separates to both sides under separation cylinder 116 drives; The crown top of burner 11 glides along guiding needle tubing 207 under righting sleeve 206 pressure-actings, through wire 10, completes the assembling of the crown top of burner 11 smoothly.
Pusher cylinder 103, servounit arm 106, horizontal sliding cylinder 107, horizontal cylinder 111, separation cylinder 116, compression cylinder 202 and the jacking cylinder of drawing are all connected with PLC controller; Pusher cylinder 103, servounit arm 106, horizontal sliding cylinder 107, horizontal drawing on cylinder 111, separation cylinder 116, compression cylinder 202 and jacking cylinder 501 are equipped with the position sensor being connected with PLC controller, to realize the automated production control of this assembling device.As preferred scheme, feeding mechanism 1, crown top of burner hold-down mechanism 3, lamp body pallet 4 and lifting body 5 can be many covers, to realize once the assembling of multiple light fixture crown tops of burner 11, to improve efficiency of assembling.
As preferred version, on base plate 102, be provided with the guide rail for horizontal sliding bar 110 mobile guides; On base plate 102, establish the slide rail of common storing plate 104 mobile guides; On base plate 102, be provided with the directive slide track for scraping wings 108 mobile guides.
Preferably carrier chain 6 is double-speed chain.
The course of work of the crown top of burner assembling device of this light fixture is:
The first step: vibrating disk 7 is by output from guide groove 8 after the discharge neat crown top of burner of putting at random 11;
Second step: PLC controls pusher cylinder 103 and moves, charging ram is shifted the crown top of burner of exporting from guide groove 8 11 onto the stock chest 105 of storing plate 104, PLC controls servounit arm 106 and moves, storing plate 104 runs to next position, PLC controls pusher cylinder 103 and moves, and charging ram is shifted the next crown top of burner 11 onto in another stock chest 105 of storing plate 104;
The 3rd step: when the stock chest 105 of storing plate 104 all has after the crown top of burner 11, PLC controls horizontal sliding cylinder 107 and moves, horizontal sliding bar 110 is shifted the crown top of burner in stock chest 105 11 in hopper 109 corresponding on scraping wings 108 onto;
The 4th step: PLC controls the horizontal cylinder 111 that draws and moves, and scraping wings 108 moves, and the crown top of burner 11 in scraping wings 108 feeding grooves 109 drops in the material-dropping hole 113 on feeding plate 112;
The 5th step: PLC controls compression cylinder 202 and moves, and first righting sleeve 206 moves down and compress the crown top of burner 11, and the needle tubing 207 that then leads moves down through the wire guide of the crown top of burner 11 and the pilot hole 115 of guide pad 114 and docks;
The 6th step: PLC controls jacking cylinder 501 and moves, and jacking cylinder 501 promotes to move on lamp body pallet 4, and in lamp body 9 uphill process, the wire 10 of lamp body 9 enters in pilot hole 115, further penetrates in guiding needle tubing 207;
The 7th step: separation cylinder 116 is moved under the control of PLC, guide pad 114 is opened fast to both sides, and the crown top of burner 11, under the pressure-acting of righting sleeve 206, glides along guiding needle tubing 207, through wire 10, completes the assembling of lamp holder smoothly;
The piston rod that the 8th step: PLC controls jacking cylinder 501 moves down, and lamp body pallet 4 declines, and by carrier chain 6, lamp body pallet 4 is transported to next station.
The crown top of burner assembling device of this light fixture, crown top of burner assembling is divided into several steps, accurately controls actuation time and the sequencing of each step by PLC, makes whole installation process realize unmanned, high efficiency, high reliability, thereby the beat that has improved whole production line, has reduced production cost.This light fixture is LED light fixture, and the crown top of burner of light fixture is the E27 crown top of burner, because the E27 crown top of burner is universal standard, so this complete equipment improves a little, also can be used for other light trades such as electricity-saving lamp, and it has wide application prospect.
Obviously the utility model specific implementation is not subject to the restrictions described above, as long as adopted the improvement of the various unsubstantialities that method design of the present utility model and technical scheme carry out, all within protection domain of the present utility model.

Claims (9)

1. a crown top of burner assembling device for light fixture, described light fixture comprises lamp body, on described lamp body, is provided with wire, establishes the wire guide coordinating with described wire on the described crown top of burner; It is characterized in that: comprise feeding mechanism, described feeding mechanism bottom is connected with support; Above described feeding mechanism, be provided with crown top of burner hold-down mechanism, below described feeding mechanism, establish lamp body pallet; Described lamp body pallet is connected with set carrier chain on described support, below described lamp body pallet, establishes the lifting body being connected with described support; In described support one side, be provided with vibrating disk, described vibrating disk joins by guide groove and described feeding mechanism.
2. the crown top of burner assembling device of light fixture as claimed in claim 1, it is characterized in that: described feeding mechanism comprises the base plate being connected with described support, in the above guide groove end one side of described base plate, establish pusher cylinder, in described base plate upper rail end, opposite side is established storing plate, and described storing plate is provided with the stock chest of depositing the crown top of burner that the charging ram that is connected with the piston of pusher cylinder pushes; Described storing plate top connects servounit arm; In the above servounit arm one side of described base plate, be provided with horizontal sliding cylinder, at the above servounit arm opposite side of described base plate, be provided with scraping wings; Described scraping wings is provided with hopper, and the piston rod of described horizontal sliding cylinder is connected with the horizontal sliding bar that the crown top of burner is pushed to hopper from stock chest; Described scraping wings one end is connected with the horizontal cylinder that draws; On described base plate, be provided with feeding plate, on described feeding plate, be provided with the just material-dropping hole to crown top of burner blanking in the feeder channel of described crown top of burner hold-down mechanism bottom.
3. the crown top of burner assembling device of light fixture as claimed in claim 2, is characterized in that: in material-dropping hole bottom described in described feeding plate bottom, be provided with guide pad, be provided with the pilot hole communicating with described material-dropping hole on described guide pad; In described guide pad two side ends, be connected with respectively separation cylinder; On described base plate, be provided with and the described pilot hole charging hole penetrating for lamp body that communicates.
4. the crown top of burner assembling device of light fixture as claimed in claim 3, it is characterized in that: described crown top of burner hold-down mechanism, comprise the bracing frame being connected on described base plate, on support frame as described above top, be connected with compression cylinder, on the piston rod of described compression cylinder, be connected with pressing plate, on described pressing plate, be connected with depression bar; One end outer cover being connected with described pressing plate at described depression bar has spring, the described depression bar other end is provided with the righting sleeve that compresses the crown top of burner, on depression bar end in described righting sleeve, be connected with the guiding needle tubing through crown top of burner upper conductor hole, described pilot hole and described guiding needle tubing connect.
5. the crown top of burner assembling device of light fixture as claimed in claim 4, is characterized in that: described pilot hole is bellmouth.
6. the crown top of burner assembling device of light fixture as claimed in claim 5, is characterized in that: described lifting body comprises the jacking cylinder that is located at described lamp body pallet bottom, and described jacking cylinder is connected with and is connected the air cylinder fixed plate that can move with described support on support.
7. the crown top of burner assembling device of light fixture as claimed in claim 6, is characterized in that: described pusher cylinder, servounit arm, horizontal sliding cylinder, horizontal cylinder, separation cylinder, compression cylinder and the jacking cylinder of drawing are all connected with PLC controller.
8. the crown top of burner assembling device of light fixture as claimed in claim 7, is characterized in that: described servounit arm is arranged on described base plate by supporting seat, and the described horizontal cylinder that draws is connected on described base plate; Described horizontal sliding bar is connected with the piston rod of described horizontal sliding cylinder by push pedal.
9. the crown top of burner assembling device of light fixture as claimed in claim 8, is characterized in that: described pusher cylinder, servounit arm, horizontal sliding cylinder, horizontal cylinder, separation cylinder, compression cylinder and the jacking cylinder of drawing are equipped with the position sensor being connected with PLC controller.
CN201320765843.1U 2013-11-27 2013-11-27 Lamp cap assembly device of lamp Withdrawn - After Issue CN203566227U (en)

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Application Number Priority Date Filing Date Title
CN201320765843.1U CN203566227U (en) 2013-11-27 2013-11-27 Lamp cap assembly device of lamp

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Application Number Priority Date Filing Date Title
CN201320765843.1U CN203566227U (en) 2013-11-27 2013-11-27 Lamp cap assembly device of lamp

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103639695A (en) * 2013-11-27 2014-03-19 中安重工自动化装备有限公司 Device and method for assembling lamp cap of lamp
CN104493455A (en) * 2014-12-23 2015-04-08 杭州中为光电技术股份有限公司 Automatic lamp holder installing device
CN105328450A (en) * 2015-11-27 2016-02-17 鲁友喜 Automatic skating roller assembling method and device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103639695A (en) * 2013-11-27 2014-03-19 中安重工自动化装备有限公司 Device and method for assembling lamp cap of lamp
CN103639695B (en) * 2013-11-27 2016-01-20 中安重工自动化装备有限公司 A kind of crown top of burner assembling device of light fixture and assembly method thereof
CN104493455A (en) * 2014-12-23 2015-04-08 杭州中为光电技术股份有限公司 Automatic lamp holder installing device
CN105328450A (en) * 2015-11-27 2016-02-17 鲁友喜 Automatic skating roller assembling method and device

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20140430

Effective date of abandoning: 20160120

C25 Abandonment of patent right or utility model to avoid double patenting