CN110961894A - Lamp holder wire feeding and inserting device - Google Patents
Lamp holder wire feeding and inserting device Download PDFInfo
- Publication number
- CN110961894A CN110961894A CN201911209558.XA CN201911209558A CN110961894A CN 110961894 A CN110961894 A CN 110961894A CN 201911209558 A CN201911209558 A CN 201911209558A CN 110961894 A CN110961894 A CN 110961894A
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- Prior art keywords
- clamping
- wiring
- head
- groove
- wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/26—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device
Abstract
The invention relates to a lamp holder lead feeding and splicing device, which comprises a feeding slideway, wherein a sliding groove for a wiring contact pin to pass through is arranged on the feeding slideway, the width of the sliding groove is matched with the diameter of the wiring contact pin, the wiring contact pin splicing device comprises a clamping head arranged at one end of the sliding groove, the wiring contact pin splicing device is arranged at the lower position of a material receiving notch of a rotary receiving tray, the clamping head is used for clamping the wiring contact pin to vertically move and is in splicing fit with a wiring insertion pin in a material receiving clamping groove, two wiring contact pins of a lead are arranged in the feeding slideway side by side so as to realize the feeding operation of a single lead until the single lead is guided to the position of the clamping head, the width size of a feeding channel is matched with the wiring contact pins of the single lead, the discharging operation of the lead contact pins is realized, the clamping of the lead contact pins is further realized, and the splicing of the, thereby completing the wiring operation of the wire.
Description
Technical Field
The invention relates to the technical field of LED lamp assembly, in particular to a LED lamp cap lead feeding and plugging device.
Background
The LED lamp head has the characteristics of low power consumption and is widely applied to the vehicle lamp, when the vehicle lamp is actually applied, the LED lamp is arranged on the heat dissipation lamp holder, the components such as the reflecting cup and the like are arranged on the heat dissipation lamp holder, the mounted LED lamp head semi-mounting structure is arranged in the lamp barrel, and the lens is arranged at the barrel mouth of the lamp barrel to enhance the light condensation capacity of the LED lamp head so as to illuminate an object or a road surface in front; the LED lamp cap structure is mainly installed in a manual mode, the installation efficiency of the manual mode is very low, and the LED lamp cap structure cannot adapt to the requirements of large-batch production.
Disclosure of Invention
The invention aims to provide a wire feeding and inserting device for an LED lamp cap, which can realize automatic installation of the LED lamp cap and improve the installation efficiency.
The technical scheme adopted by the invention is as follows.
Lamp holder wire feed grafting device, including the feed slide, be provided with the slip slot that supplies the wiring contact pin to pass through on the feed slide, the width of slip slot coincide with the diameter that supplies the wiring contact pin, wiring contact pin grafting device is including setting up the holding head in the one end of slip slot, wiring contact pin grafting device sets up the below position at the material receiving notch that rotates the take-up (stock) pan, the holding head is used for the centre gripping to supply the vertical removal of wiring contact pin and constitutes the cooperation of pegging graft with the wiring intubate that connects in the material draw-in groove.
The invention also has the following features:
the clamping head comprises a clamping block, wherein an arc-shaped clamping groove is formed in the clamping block, the arc-shaped clamping groove is arranged on two sides of the clamping block, a clamping rod is arranged beside the arc-shaped clamping groove of the clamping block, and the clamping rod is vertically arranged.
The clamping rod is cylindrical and vertically arranged, the lower end of the rod end of the clamping rod is hinged to the clamping block through a first connecting rod, a hinged shaft of the first connecting rod is vertically arranged, the middle section of the first connecting rod is hinged to one end of a second connecting rod, a sliding block at the other end of the second connecting rod is hinged to the sliding block, the hinged shaft at the two ends of the second connecting rod is vertically arranged, and the power unit drives the sliding block to horizontally slide along the sliding track.
The horizontal extension is provided with the support slide bar on the grip block, the one end that supports the slide bar constitutes sliding fit with the slider, the cover is equipped with supporting spring on the support slide bar, supporting spring's both ends are supported with slider and grip block respectively and are leaned on, power unit is including setting up the power cylinder on the slip track, power cylinder is connected with the slider and length direction is parallel with the slip track.
The utility model discloses a feed slide, including feed slide, centre gripping track area face vertical and two area faces, the below of feed slide is provided with the centre gripping track, the centre gripping track branch is put in the both sides of feed slide, the centre gripping track area face is vertical and constitutes the channel of sending of leading of centre gripping protection spool between the two area faces.
The lower end of the clamping head is connected with a piston rod of the lifting cylinder, and the piston rod of the lifting cylinder is vertically arranged.
The clamping block is provided with an arc-shaped clamping groove arranged at the terminal position of the sliding groove.
The sliding groove is close to the end of the clamping block close to the arc-shaped clamping groove, and the distance between the arc-shaped clamping grooves on the two sides of the clamping block is matched with the distance between the wiring insertion tubes.
The invention has the technical effects that: placing a plurality of wires in a feeding slideway in advance, so that two wiring contact pins of the wires are placed in the feeding slideway side by side, and further realizing feeding operation of a single wire until the single wire is guided to a clamping head position, so as to realize feeding operation of the wires; the width dimension of the feeding channel is matched with the wiring contact pin of a single wire, so that the discharging operation of the wire contact pin is realized, under the dead weight, the wire contact pin is tensioned to the wire contact pin, the clamping of the wire contact pin is realized, the wire contact pin is spliced with the wiring insertion pipe, and the wiring operation of the wire is finished.
Drawings
FIGS. 1 and 2 are schematic views of two viewing angle structures of an LED lamp cap;
fig. 3 and 4 are schematic views of two viewing angle structures of a heat dissipation base in an LED lamp cap;
FIGS. 5 and 6 are schematic views of two kinds of view structures of the wiring body;
FIG. 7 is a schematic structural view of a feeding device of a heat dissipation base, a rotary receiving tray and a heat-conducting silica gel extruding device;
FIGS. 8 and 9 are schematic views of two viewing angle structures of the heat-conducting silica gel extruding device and the rotary receiving tray;
FIG. 10 is a schematic cross-sectional view of a thermally conductive silicone gel extrusion device and a rotating take-up pan;
FIG. 11 is a schematic view of the feeding device of the heat dissipation base and the rotary material receiving tray;
FIGS. 12 and 13 are schematic views of two views of the lead-in mounting device;
fig. 14 is a schematic structural view of the first conveying rail and the second conveying rail of the lead-in mounting device;
FIG. 15 is a schematic plan view of the lead-in mounting device;
FIGS. 16 and 17 are schematic diagrams showing two kinds of view structures of the reflector feeding device;
FIG. 18 is a schematic plan view of the reflector feeding device;
FIG. 19 is a schematic plan view of a reflector mounting apparatus;
FIGS. 20 and 21 are schematic views of the wire feeding device and the connecting pin inserting device from two different perspectives;
fig. 22 is a schematic plan view of the wire feeding device and the terminal pin inserting device.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed. As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include tolerances for machining or human error, legibility and inconsistency;
the lamp holder wire feeding and plugging device of the invention is explained in detail below with reference to the whole automatic assembly system of the LED lamp holder:
the following describes specific features of the automatic assembly system of the LED lamp head in detail:
the utility model provides an automatic equipment system of LED lamp holder, the LED lamp holder contains heat dissipation base A, LED wick B, wiring body C and reflector E, heat dissipation base A's one end is extended and is provided with installation body a1, heat dissipation base A's the other end is provided with the fin, be provided with joint LED wick B's draw-in groove a3 on installation body a 1's a side, the symmetry is provided with two binding clips C1 on the wiring body C, two binding clips C1 constitute the tight cooperation of clamp with the connector lug of LED wick B both ends position department, wiring body C middle section position is provided with insulator C2, one side of heat dissipation base A is provided with opening a2, opening a2 runs through along heat dissipation base A's axial direction and arranges, two binding clips C1 extend along heat dissipation base A's terminal surface horizontal direction respectively has wiring intubate C3, wiring intubate C3 overhangs to opening a2 in, wiring intubate C3 constitutes grafting cooperation with wiring contact pin d1 respectively, the wiring contact pin D1 is connected with one end of a lead wire D2, the lead wire D2 penetrates through the protective wire tube D, the protective wire tube D is clamped in the opening a2, the reflector E is connected with the end face, provided with the clamping groove a3, of one side of the mounting body a1 through a screw, and the LED lamp wick B is exposed in the reflector E;
as shown in fig. 1 to 6, because the LED wick B has a large heat generation amount, the LED lamp head of the present invention includes a heat dissipation base a capable of effectively dissipating heat from the LED wick B, the LED wick is integrally formed in a rectangular structure and is processed by an LED chip mounter, then the LED wick is cut off by a cutting mechanism into LED wicks B having equal length, terminals at both ends of the LED wick B are electrically conducted by a wiring body C, two wiring clips C1 included on the wiring body C are capable of clamping electrical connection points at both ends of the LED wick B, so as to effectively solve the problem of processing inconvenience due to spot welding, the wiring body C is further capable of conveniently replacing the LED wick B, thereby reducing the maintenance cost of the LED lamp head, the wiring clips C1 are insulated by an insulator C2 at the middle section of the wiring body C, so as to conveniently realize the arrangement of the wiring insertion tubes C3, and facilitate the insertion of the wiring insertion pins d1 to be inserted into the wiring insertion tubes C3, in order to realize the electric intercommunication to LED wick B, through the improvement to LED wick B's electric communication mode, can effectively reduce the use cost of whole LED lamp holder, when LED lamp holder module appears damaging, it is also more convenient that single module is changed, and the cost is also cheaper, utilizes heat conduction silica gel can effectively realize fixed to the installation of wiring body C and LED wick B, avoids two above-mentioned wiring bodies C and LED wick B to drop from draw-in groove a 3.
As shown in fig. 7 to fig. 22, when each of the above components are actually installed, the automatic assembly system includes a heat dissipation base feeding device 10, an outlet of the heat dissipation base feeding device 10 is provided with a first material rail 11, a clamping groove a3 of a heat dissipation base a derived from an outlet end of the first material rail 11 is horizontal, an outlet end of the first material rail 11 is provided with a rotary receiving tray 12, a heat-conducting silica gel extruding device 20 is sequentially arranged in a circumferential direction of the rotary receiving tray 12, the heat-conducting silica gel extruding device 20 is used for extruding heat-conducting silica gel into a groove bottom of a clamping groove a3, a leading-in mounting device 30 is further arranged at a side of the heat-conducting silica gel extruding device 20, the leading-in mounting device 30 is used for placing a semi-finished product guiding card after installing a wiring body C and an LED lamp wick B into the clamping groove a3, a light-reflecting bowl feeding device 40 is further arranged at a side of the leading-in, a discharge port of the reflector feeding device 40 is provided with a reflector mounting device 50, the reflector mounting device 50 is used for mounting a reflector E on the end face where the clamping groove a3 is located, a wire feeding device 60 is further arranged beside the reflector mounting device 50, a discharge end of the wire feeding device 60 is provided with a wiring contact pin inserting device 70, and the wiring contact pin inserting device 70 is used for inserting a wiring contact pin d1 into a wiring insertion tube c 3;
referring to fig. 7 and 11, the heat dissipation base a is placed in the heat dissipation base feeding device 10, the heat dissipation base feeding device 10 is a vibration tray, the vibration tray is led out from the first material rail 11, a strip-shaped opening is arranged below the first material rail 11, so that the end surface of the heat dissipation base a is clamped in the strip-shaped opening, the length direction of the installation body a1 is perpendicular to the length direction of the first material rail 11, the installation body a1 is arranged along the length direction of the first material rail 11, so that the notch of the clamping groove a3 on the installation body a1 is upward and parallel to the groove bottom, the heat dissipation base a is guided into the material receiving notch 121 on the rotary material receiving tray 12, the tray surface of the rotary material receiving tray 12 is horizontal, the edge of the tray surface is equidistant, a plurality of material receiving notches 121 are arranged, one end of the material receiving notch 121 is open, the outlet of the first material rail 11 is aligned with one point opening of the material receiving notch 121, and the heat dissipation, so as to realize the material receiving operation of a single heat dissipation base A;
referring to fig. 7 to 10, a single heat dissipation base a rotates along with the rotation of the receiving tray 12 and rotates to the position of the heat-conducting silica gel extruding device 20, so as to perform the operation of extruding the heat-conducting silica gel into the bottom of the slot a3 of the heat dissipation base a, the heat dissipation base a coated with the heat-conducting silica gel rotates along with the rotation of the receiving tray 12 and rotates to the lower side of the guiding and installing device 30, the guiding and installing device 30 is used for guiding and clamping the semi-finished product after the wiring body C and the LED wick B are installed in the slot a3, so as to install the LED wick B and the wiring body C, then rotates along with the rotation of the receiving tray 12, the reflector feeding device 40 is used for feeding the reflector E, the reflector E is guided out by the reflector reflecting and installing device 50 and installed at the position of the slot a3 of the heat dissipation base a, so as to install the reflector E and the heat dissipation base a, the automatic assembling system has the advantages that the wires are fed by the wire feeding device 60, the discharge end of the wire feeding device 60 is connected with the wiring pin inserting device 70, the wiring pin inserting device 70 is used for clamping the wiring pin d1, the wiring pin d1 is inserted into the wiring insertion tube c3, and therefore the inserting operation of the wires is achieved, the installing efficiency of the LED lamp cap can be effectively improved, and the production cost is reduced.
As a preferred embodiment of the present invention, as shown in fig. 10, the heat-conducting silica gel extruding device 20 includes a self-heating silica gel cylinder 21, the self-heating silica gel cylinder 21 is communicated with a glue extruding head 23 through a hose, the glue extruding head 23 is connected with a lifting mechanism, the lifting mechanism drives the glue extruding head 23 to form an inserting fit with a clamping groove a3 of a heat dissipation base a on the rotary receiving tray 12, the glue extruding head 23 guides the heat-conducting silica gel into the clamping groove a3, and the extruding head 23 is arranged on the lifting mechanism in a floating manner;
the single heat dissipation base A rotates along with the rotating material receiving disc 12 and rotates to the position of the heat-conducting silica gel extruding device 20, the lifting mechanism is started, the linkage extruding head 23 and the clamping groove a3 of the heat dissipation base A form an inserting fit, the molten heat-conducting silica gel in the self-heating silica gel cylinder 21 is extruded to the extruding head 23 and covers the clamping groove a3 of the heat dissipation base A, and therefore coating operation of the heat-conducting silica gel is achieved.
Specifically, the self-heating silicone tube 21 hose is communicated with an inlet of an extruding head 23, a floating head 24 is arranged below the extruding head 23, an extruding chamber 241 is arranged on the floating head 24, the extruding chamber 241 abuts against the bottom of a clamping groove a3 of a heat dissipation base a, a silicone guide pin 25 is arranged on the extruding head 23, a needle of the silicone guide pin 25 abuts against the bottom of a clamping groove a3 of the heat dissipation base a, an inclined plane is arranged below the silicone guide pin 25, a spring sheet 242 is arranged on the floating head 24, the spring sheet 242 is connected with the lower end of the extruding head 23, the extruding head 23 is connected with a piston rod of a driving cylinder 26, the piston rod of the driving cylinder 26 is vertical, an extruding spring sheet 231 is arranged beside the extruding head 23, and the extruding spring sheet 231 abuts against one side of the heat dissipation base a and clamps the heat dissipation base a;
the driving cylinder 26 is started, and the floating head 24 is linked to descend, so that the floating head 24 is firstly abutted against the groove bottom of the clamping groove a3 of the heat dissipation base A, the elastic sheet 231 is compressed and extruded, the floating head 24 is avoided, the rigid extrusion problem is avoided, then the lower end of the silica gel guide pin 25 is abutted against the groove bottom of the clamping groove a3 of the heat dissipation base A, a high-pressure air source is started, high-pressure air is led into an air source hose on the extrusion head 23, heat-conducting silica gel is led out of the extrusion chamber 241, and the operation of leading the heat-conducting silica gel into the clamping groove a3 of the heat dissipation base A is realized;
as shown in fig. 10, the lower end of the silicone guide pin 25 is set to be an inclined plane, when the floating head 24 is not smoothly clamped into the heat dissipation base a, the floating head 24 is compressed, and the silicone guide pin 25 can effectively contact with the bottom of the slot a3, so as to ensure that silicone is smoothly squeezed into the slot a3, thereby achieving the purpose of fault tolerance.
Furthermore, the lead-in mounting device 30 includes a first conveying rail 31 and a second conveying rail 32, an inlet of the first conveying rail 31 is connected with an outlet of a vibration disk of the wiring body C, an inlet of the second conveying rail 32 is connected with an outlet of a vibration disk of the LED wick B, a push clamping mechanism is arranged at an outlet of the first conveying rail 31, the push clamping mechanism pushes the wiring body C horizontally and enables two wiring clamps C1 of the wiring body C to form a plugging fit with two sides of the LED wick B;
as shown in fig. 5 and fig. 6, two jointing clamps C1 of the jointing body C are provided with clamping openings, the clamping openings can effectively clamp two side plates of the LED wick B, and one side metal clamping plate of the jointing clamp C1 can effectively electrically contact with the jointing body of the LED wick B, so as to ensure effective electrical connection of the LED wick B, when the two unit parts are assembled, the jointing body C is put in a vibration disc, the jointing body C is LED out to the first conveying track 31 and to the outlet end position of the first conveying track 31, the LED wick B is also put in the vibration disc, and a vibration disc is LED out to the outlet position of the second conveying track 32, the jointing body C is pushed horizontally by a pushing and clamping mechanism, and the two jointing clamps C1 of the jointing body C and the two sides of the LED wick B form a splicing fit, so as to complete the installation of the jointing body C and the LED wick B, completing the clamping installation of the two components.
Specifically, a first opening 311 is formed in the bottom of the first conveying rail 31, the wiring insertion tube C3 is clamped in the first opening 311, a second opening 312 is further formed in the bottom of the first conveying rail 31, a horizontal top plate 313 is arranged in the second opening 312, the horizontal top plate 313 is connected with a vertical driving mechanism, the vertical driving mechanism drives the horizontal top plate 313 to be close to or far away from the second opening 312, the vertical driving mechanism is connected with a push clamping mechanism, and the push clamping mechanism drives the wiring body C to be in inserted fit with two sides of the LED lamp wick B;
as shown in fig. 5 and fig. 6, after the wire connecting body C is guided to the outlet end of the first conveying rail 31, the wire connecting insertion tube C3 of the wire connecting body C slides along the first opening 311 and into the second opening 312, and is connected by the horizontal top plate 313, and is connected by the pushing mechanism, so that the wire connecting body C and the two sides of the LED lamp core B form a plug fit, and thus the plug installation of the two components is completed, after the installation is completed, the wire connecting clamp C1 is pulled into the second opening 312 under the elastic clamping force of the wire connecting clamps C1 on the two sides of the wire connecting body C, and then the horizontal top plate 313 leads the installed wire connecting body C and the LED lamp core B out of the first conveying rail 31 under the restoring force of the vertical driving mechanism, and thus the installation and the leading out of the two components are completed.
Further, as shown in fig. 11 to 15, a third opening 321 is formed in the bottom of the second conveying rail 32, a first sliding plate 322 is disposed in the third opening 321, second sliding plates 323 are disposed on two sides of the first sliding plate 322, the first sliding plate 322 and the second sliding plate 323 cover the third opening 321, the first sliding plate 322 is slidably disposed on a sliding rail 324, the sliding rail 324 is perpendicular to the second conveying rail 32, when the wire connector C is driven by the pushing and clamping mechanism to be plugged into the LED lamp core B, the horizontal top plate 313 abuts against one end of the first sliding plate 322, and one side of a flat plate of the wire connector C abuts against the second sliding plate 323;
in order to perform effective horizontal pushing and installation of the wire connecting body C and the LED wick B, as shown in fig. 12 and 13, during the process of driving the wire connecting body C to move by the pushing and clamping mechanism, the horizontal top plate 313 abuts against one end of the first sliding plate 322, and the first sliding plate 322 is linked to slide horizontally, one side of the flat plate of the wire connecting body C is abutted against the second sliding plate 323, the second sliding plate 323 is linked to slide, thereby effectively avoiding the wiring body C, ensuring that the wiring clamps C1 at the two ends of the wiring body C are in clamping fit with the two sides of the LED lamp wick B so as to effectively install the wiring body C and the LED lamp wick B, under the clamping force of the wire holder c1, the LED lamp wick B is linked to reset and dragged to the outlet position of the first conveying track 31, under the action of the vibrating disk, the combination body of the wiring body C and the LED lamp core B is LED out from the outlet of the first conveying track 31.
More specifically, the second sliding plate 323 is slidably disposed on the supporting plate 325, one end of the second sliding plate 323 is provided with a driving inclined surface 3231, the driving inclined surface 3231 is matched with an inclined surface of a driving wedge 3232, the driving wedge 3232 is connected with a piston rod of an adjusting cylinder 3233, the piston rod of the adjusting cylinder 3233 is vertically arranged, the sliding rail 324 is provided with a sliding rod, the sliding rod is provided with a return spring, the first sliding plate 322 is slidably disposed on the sliding rod, and two ends of the return spring are respectively abutted against the sliding rail 324 and the first sliding plate 322;
when the inserting installation operation of the wire connecting body C and the LED lamp wick B is carried out, the adjusting cylinder 3233 is in a high position, so that the second sliding plate 323 is freely and slidably arranged on the supporting plate 325, when one side of a flat plate of the wire connecting body C abuts against the second sliding plate 323, the second sliding plate 323 is linked to slide to a contracted position, the installation of the wire connecting body C and the LED lamp wick B is completed, and after the pushing and clamping mechanism is reset, the LED lamp wick B is dragged to reset to an outlet position of the second conveying track 32 under the elastic pressing force of the wire connecting clamp C1;
after the LED lamp wick B and the wiring body C are reset, the vertical driving mechanism drives the horizontal top plate 313 to descend, the LED lamp wick B and the wiring body C are stopped at the outlet position of the first conveying track 31, and the semi-installation body is LED out under the action of the vibration force of the vibration disc;
after the semi-mounted body is LED out, the adjusting cylinder 3233 is started, so that the driving wedge block 3232 descends, and the second sliding plate 323 is reset, so that the next mounting operation of the LED lamp wick B and the wiring body C is facilitated.
Specifically, the pushing clamping mechanism comprises a pushing plate connected with a support plate on one side of the horizontal top plate 313, the pushing plate is connected with a piston rod of a horizontal pushing cylinder 314, and the horizontal pushing cylinder 314 is arranged perpendicular to the first conveying track 31.
As shown in fig. 15, in order to implement the installation of the half-installed body of the wiring body C and the LED wick B, a suction cup 33 is disposed at an outlet of the first conveying track 31, the suction cup 33 is connected to a lifting mechanism, the lifting mechanism drives the suction cup 33 to perform an adsorption operation on the wiring body C, the lifting mechanism is connected to a rotating mechanism, the rotating mechanism drives the suction cup 33 to approach or separate from a clamping groove a3 of the heat dissipation base a, and the wiring body C is clamped in a clamping groove a3 of the heat dissipation base a;
after the semi-installation body of the wiring body C and the LED lamp wick B is guided to the outlet position of the first conveying track 31, the lifting mechanism is started to descend the sucking disc 33, the semi-installation body of the wiring body C and the LED lamp wick B is adsorbed, then the rotating mechanism rotates, the sucking disc 33 is close to the clamping groove a3 of the heat dissipation base A, the semi-installation body is clamped in the clamping groove a3, and the installation operation of the wiring body C and the LED lamp wick B is achieved.
As shown in fig. 16 to 18, in order to supply the reflective rice E, the reflective bowl supply device 40 includes a vibration disk, a guide rail 41 is disposed at an outlet of the vibration disk, a baffle plate 42 is hinged below an outlet of the guide rail 41, a hinge shaft of the baffle plate 42 is horizontal and is provided with a torsion spring, a lower plate surface of the baffle plate 42 abuts against a lower plate surface of the guide rail 41 and is used for abutting against the reflective bowl E, an adsorption head 43 is disposed above the outlet of the guide rail 41, the adsorption head 43 is used for adsorbing the reflective bowl E and is connected with a lifting unit, the lifting unit drives the adsorption head 43 to abut against the heat dissipation base a, and the reflective bowl installation device 50 is disposed beside the adsorption head 43 and is used for installing the reflective bowl E and the heat dissipation base a;
deliver to reflector feedway 40 with vibration dish E in, in order to realize the feed operation to vibration dish E, after the heat dissipation base A that rotates on the take-up (stock) pan 12 rotates the lower position to guide rail 41, the striker plate 42 implements the bearing to single reflector E, then adsorption head 43 implements the absorption to guide rail 41's exit position reflector E, the vertical removal of elevating unit drive adsorption head 43 just overcomes the elasticity of torsional spring, support reflector E and the draw-in groove a3 on the heat dissipation base A and lean on, and then make the locating hole on the reflector E constitute the cooperation of pegging graft with the reference column at draw-in groove a3 notch edge, accomplish reflector E and heat dissipation base A's installation location.
In order to adsorb the light reflecting bowl E and prevent the light reflecting bowl E from falling off the adsorption head 43, a groove matched with the outer wall of the light reflecting bowl E is arranged below the adsorption head 43, an adsorption hole 431 is arranged at the bottom of the groove, and the adsorption hole 431 is communicated with a suction pump through a hose;
the suction mouth of suction pump passes through the hose and adsorbs the one end intercommunication of hole 431, and then realize the suction operation in the recess to adsorbing head 43, avoid reflector E to drop from the recess, support to draw-in groove a3 on reflector E and the heat dissipation base A to the realization, and then realize reflector E and heat dissipation base A's installation, when reflector E implements to supporting of heat dissipation base A, can also make supporting of reflector E and wiring body C's both sides binding clip C1 support, and then realize the clamping operation to binding clip C1, and then ensure the reliability of wiring body C and LED wick B's both ends position wiring point node, thereby ensure the reliability of LED lamp holder assembly.
In order to ensure reliable installation of the reflector E and the heat dissipation base a, the whole adsorption head 43 is rectangular, the length direction of the adsorption head is matched with the width direction of the outlet of the material guide rail 41, the upper end of the adsorption head 43 is connected with the lifting cylinder 44, the lifting cylinder 44 is vertically arranged, the lifting cylinder 44 and the adsorption head 43 form vertical sliding fit, and a spring 45 is arranged between the piston rod end of the lifting cylinder 44 and the adsorption head 43;
the lifting cylinder 44 is started to realize the clamping of the light reflecting bowl E, and the torsion springs of the striker plates 42 on the two sides of the adsorption head 43 are used for opening the striker plate 42, pushing the light reflecting bowl E to the clamping groove c3 of the heat dissipation base A to abut against the light reflecting bowl E and the heat dissipation base A, and further realizing the installation of the light reflecting bowl E and the heat dissipation base A.
In order to realize the installation of the reflector E and the heat dissipation base A, the reflector installation device 50 comprises automatic screw installation heads 51, the automatic screw installation heads 51 are vertically arranged and are arranged at two sides of a pressure head 52, a groove matched with the outer wall of the reflector E is formed in the pressure head 52, and the pressure head 52 vertically moves and extrudes the outer wall of the reflector E;
the automatic screw mounting head 51 is a mature automatic screw mounting machine in the prior art, and realizes the feeding of screws in a starting mode, and after the pressure head 52 supports the reflector E, the automatic screw mounting head 51 can be started, so that the reflector E and the heat dissipation base A are mounted, and the mounting automation of the two components is realized.
As shown in fig. 20 to fig. 22, in order to supply a single wire d2, the wire supply device 60 includes a supply slideway 61, a sliding groove 61 for passing the terminal pin d1 is provided on the supply slideway 61, the width of the sliding groove 61 matches the diameter of the terminal pin d1, the terminal pin plugging device 70 includes a holding head 71 provided at one end of the sliding groove 61, the holding head 71 is used for holding the terminal pin d1 for moving vertically and forming a plugging fit with the terminal pin c 3;
the lead d2 is placed in the lead feeding device 60, so that the two wiring pins d1 of the lead d2 are respectively clamped in the feeding slideway 61, thereby realizing the feeding operation of a single lead d2, until the two wiring pins d1 of the lead d2 are guided to the positions of the clamping head 71, the clamping operation of the wiring pin d1 is implemented by using the clamping head 71, and the vertical movement of the clamping head 71 is implemented, so that the wiring pin d1 is inserted into the wiring cannula c3, thereby realizing the wire plugging operation;
manually placing a plurality of wires in the feeding slideway 61 in advance, so that two wiring pins d1 of the wire d2 are placed in the feeding slideway 61 side by side, and then feeding operation of a single wire d2 is realized until the single wire d2 is guided to the position of the clamping head 71, so as to realize feeding operation of the wire d 2; the width of the feeding channel 61 is matched with the wiring inserting needle d1 of a single lead d2, so that the discharging operation of the lead inserting needle d1 is realized, the lead inserting needle d1 is used for tensioning the lead inserting needle d1 under the self weight, the clamping operation of the lead inserting needle d1 is realized, and the insertion operation of the lead inserting needle c3 is realized, so that the wiring operation of the lead is completed.
In order to clamp and fix the wiring pin d1, the clamping head 71 includes a clamping block 711, an arc-shaped slot is formed in the clamping block 711, the arc-shaped slot 711 is disposed at two sides of the clamping block 711, a clamping rod 712 is disposed beside the arc-shaped slot of the clamping block 711, and the clamping rod 712 is vertically disposed;
when the clamping rod 712 is close to the notch of the arc-shaped clamping groove 711, the approach of the connecting pin d1 is realized, and then the fixing of the connecting pin d1 is realized, so that the inserting and matching of the connecting pin d1 and the connecting insertion tube C3 are realized, and further the electric connection of the connecting body C is realized.
Specifically, to clamp and fix the wire insertion pin d1, the clamping rod 712 is disposed vertically and cylindrically, the lower end of the rod end of the clamping rod 712 is hinged to the clamping block 711 via a first link 713, the hinge shaft of the first link 713 is disposed vertically, the middle section of the first link 713 is hinged to one end of a second link 714, the other end slider 715 of the second link 714 is hinged, the hinge shafts at the two ends of the second link 714 are disposed vertically, and the power unit driving slider 715 slides horizontally along the sliding track 716.
More specifically, the clamping block 711 is provided with a supporting slide bar 7111 in a horizontally extending manner, one end of the supporting slide bar 7111 is in sliding fit with the sliding block 715, the supporting slide bar 7111 is sleeved with a supporting spring 7112, two ends of the supporting spring 7112 are respectively abutted against the sliding block 715 and the clamping block 711, the power unit comprises a power cylinder 717 arranged on the sliding track 716, the power cylinder 717 is connected with the sliding block 715, and the length direction of the power cylinder is parallel to the sliding track 716.
In order to realize the guiding and conveying of the protection line pipe D, clamping crawler belts 62 are arranged below the feeding slide way 61, the clamping crawler belts 62 are respectively arranged on two sides of the feeding slide way 61, the belt surfaces of the clamping crawler belts 62 are vertical, and a guiding and conveying channel for clamping the protection line pipe D is formed between the two belt surfaces;
the rotating grip crawler 62 further guides the protection wire D, thereby effectively guiding the protection wire D.
Specifically, the lower end of the clamping head 71 is connected with a piston rod of a lifting cylinder 72, and the piston rod of the lifting cylinder 72 is vertically arranged.
A lamp cap assembling method is introduced below, which comprises the following steps:
firstly, preparing materials, namely placing a radiating base A in a radiating base feeding device 10, and starting a vibrating disc of the radiating base feeding device 10 to lead the radiating base A out of an outlet end of a first rail 11 onto a rotary receiving disc 12;
secondly, placing the LED lamp wicks B in a vibration disc, and starting the vibration disc to lead out the single LED lamp wick B to the position of a second conveying track 32;
thirdly, placing the wiring bodies C in a vibration disc, and starting the vibration disc to lead out the single wiring body C to the outlet position of the first conveying track 31;
fourthly, starting the pushing and clamping mechanism to enable the wiring body C to move horizontally and enable two wiring frames C1 of the wiring body C to form inserting fit with two sides of the LED lamp wick B, so that the wiring body C and the LED lamp wick B are assembled for the first time;
fifthly, placing the light reflecting bowls E in a vibration disc, and starting the vibration disc to lead out the single light reflecting bowl E to the position of the material guide rail 41;
sixthly, starting the rotary receiving tray 12 to enable the heat dissipation base A in the receiving notch 121 on the rotary receiving tray 12 to rotate to a position right below the floating head 24 of the heat-conducting silica gel extruding device 20, starting the heat-conducting silica gel extruding device 20 to enable the floating head 24 to be clamped in the clamping groove a3 of the heat dissipation base A, and extruding the heat-conducting silica gel into the clamping groove a 3;
seventhly, continuing to start the rotary receiving disc 12 to enable the heat dissipation base A coated with the heat-conducting silica gel to rotate to the side of the lead-in mounting device 30, and starting the lead-in mounting device 30 to enable the wiring body C and the semi-mounting body of the LED lamp wick B to form clamping fit with the clamping groove a 3;
eighthly, continuously starting the rotary receiving disc 12 to enable the heat dissipation base A clamped with the wiring body C and the semi-installation body of the LED lamp core B to rotate to a position right below the reflector installation device 50, starting the reflector installation device 50 to enable the single reflector E to be abutted against the heat dissipation base A, and starting the automatic screw installation head 51 to install and fix the reflector E and the heat dissipation base A;
ninth, the lead feeding device 60 is started, the lead feeding device 60 is guided into the wiring pin inserting device 70, the wiring pin inserting device 70 is started, the wiring pin d1 is inserted into the wiring insertion tube a3, and the installation of the lead d2 and the wiring body C is completed;
and step ten, continuously starting to rotate the receiving tray 12, so that the installed heat dissipation base A is led out from the receiving notch 121.
Claims (10)
1. Lamp holder wire feed grafting device, its characterized in that: including feed slide (61), be provided with slip slot (61) that supply wiring contact pin (d 1) to pass through on feed slide (61), the width of slip slot (61) is identical with the diameter that supplies wiring contact pin (d 1), wiring contact pin grafting device (70) is including setting up clamping head (71) in the one end of slip slot (61), wiring contact pin grafting device (70) set up the below position in the material receiving groove mouth (121) of rotation material receiving disc (12), clamping head (71) are used for the centre gripping to supply wiring contact pin (d 1) vertical migration and constitute the cooperation of pegging graft with wiring intubate (c 3) in material receiving groove (121).
2. The lamphead wire supply plugging device of claim 1, wherein: the upper portion of the material receiving groove opening (121) is provided with a pressure head (52), a groove matched with the outer wall of the light reflecting bowl (E) is formed in the pressure head (52), and the pressure head (52) vertically moves and extrudes the outer wall of the light reflecting bowl (E).
3. A lamphead wire feed plugging device according to claim 1 or 2, characterized in that: the clamping head (71) comprises a clamping block (711), an arc-shaped clamping groove is formed in the clamping block (711), the arc-shaped clamping groove (711) is arranged on the two sides of the clamping block (711), a clamping rod (712) is arranged beside the arc-shaped clamping groove of the clamping block (711), and the clamping rod (712) is vertically arranged.
4. A lamphead wire supply plugging device according to claim 3, characterized in that: the clamping rod (712) is cylindrical and vertically arranged, the lower end of the rod end of the clamping rod (712) is hinged with the clamping block (711) through a first connecting rod (713), the hinged shaft of the first connecting rod (713) is vertically arranged, the middle section of the first connecting rod (713) is hinged with one end of a second connecting rod (714), the other end sliding block (715) of the second connecting rod (714) is hinged, the hinged shafts at the two ends of the second connecting rod (714) are vertically arranged, and the power unit driving sliding block (715) horizontally slides along the sliding track (716).
5. A lamphead wire supply plugging device according to claim 4, characterized in that: horizontal extension is provided with support slide bar (7111) on centre gripping piece (711), the one end and slider (715) of support slide bar (7111) constitute sliding fit, the cover is equipped with supporting spring (7112) on support slide bar (7111), the both ends of supporting spring (7122) lean on with slider (715) and centre gripping piece (711) respectively, power unit is including setting up power cylinder (717) on slip track (716), power cylinder (717) are connected and length direction is parallel with slip track (716) with slider (715).
6. A lamphead wire supply plugging device according to claim 5, characterized in that: the below of feed slide (61) is provided with centre gripping track (62), centre gripping track (62) branch is put in the both sides of feed slide (61), centre gripping track (62) area face is vertical and two area faces between constitute the channel of sending of leading of centre gripping protection spool (D).
7. A lamphead wire supply plugging device according to claim 6, characterized in that: the lower end of the clamping head (71) is connected with a piston rod of a lifting cylinder (72), and the piston rod of the lifting cylinder (72) is vertically arranged.
8. The lamphead wire supply plugging device of claim 1, wherein: the clamping block (711) is provided with an arc clamping groove arranged at the terminal position of the sliding groove (61).
9. A lamphead wire supply plugging device according to claim 6, characterized in that: the sliding groove (61) is close to the near end of the arc-shaped clamping groove of the clamping block (711), and the distance between the arc-shaped clamping grooves on the two sides of the clamping block (711) is matched with the distance between the wiring insertion tubes (a 3).
10. The utility model provides a LED lamp holder automatic assembly system which characterized in that: the automatic LED lamp cap assembling system comprises the lamp cap wire supply plugging device as claimed in any one of claims 1 to 8.
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| CN201911209558.XA CN110961894B (en) | 2019-12-01 | 2019-12-01 | Lamp holder wire feeding and inserting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911209558.XA CN110961894B (en) | 2019-12-01 | 2019-12-01 | Lamp holder wire feeding and inserting device |
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| CN110961894A true CN110961894A (en) | 2020-04-07 |
| CN110961894B CN110961894B (en) | 2022-03-25 |
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| CN111786239A (en) * | 2020-07-13 | 2020-10-16 | 安徽蓝锐电子科技有限公司 | Production method of array LED lamp bead wire |
| CN111884010A (en) * | 2020-07-20 | 2020-11-03 | 安徽省亿嘉弘电器股份有限公司 | Electric appliance wire harness and plug mounting device |
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| CN115106741A (en) * | 2022-07-18 | 2022-09-27 | 合肥泛米智能科技有限公司 | Method for installing, aligning and positioning radar shell |
| CN115106741B (en) * | 2022-07-18 | 2023-09-29 | 合肥泛米智能科技有限公司 | Radar shell mounting, aligning and positioning method |
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