CN104493012A - Wire arrangement device and method for automatically producing LED (light emitting diode) lighting lamps - Google Patents
Wire arrangement device and method for automatically producing LED (light emitting diode) lighting lamps Download PDFInfo
- Publication number
- CN104493012A CN104493012A CN201410772944.0A CN201410772944A CN104493012A CN 104493012 A CN104493012 A CN 104493012A CN 201410772944 A CN201410772944 A CN 201410772944A CN 104493012 A CN104493012 A CN 104493012A
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- Prior art keywords
- wire
- cylinder
- pawl
- seat
- reason line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a wire arrangement device and a wire arrangement method for automatically producing LED (light emitting diode) lighting lamps. The wire arrangement device comprises a wire arrangement device body and a wire clamping device, wherein a lifting cylinder of the wire arrangement device body is fixed on a top plate; a piston head of the lifting cylinder on a lifting plate does lifting motion up and down under the pushing of the cylinder; a clamping jaw cylinder on the lifting plate is used for realizing opening and closing of a left wire arrangement jaw and a right wire arrangement jaw; a left wire clamping jaw and a right wire clamping jaw are respectively fixed on a wire clamping jaw seat of the wire clamping device; a bearing with shoulders are connected to the middle of the wire clamping jaw seat; the wire clamping jaw seat rotates around the bearing with shoulders by the power provided by the cylinder; a horizontal pushing plate at the head part of the cylinder pushes a roller seat to move forwards, so that a roller in the roller seat can do tangent motion in an elliptical slot of the wire clamping jaw seat so as to drive the wire clamping jaw seat to rotate around the bearing with the shoulders, and the left wire clamping jaw and the right wire clamping jaw can be opened and closed. After the center line of the LED lamp is straightened, an automatic lamp holder loading device of the next step can realize automatic lamp holder loading, so that the phenomenon that a lamp holder cannot pass through the center line is avoided.
Description
Technical field
The present invention relates to a kind of wire-management device and method thereof, a kind of especially wire-management device for automated production LED illumination lamp and method thereof.
Background technology
At present along with power-saving technology and product popularize and every country to the support of lighting engineering and concern, LED is as the energy-conservation light source product of a kind of novel green, and high, low in energy consumption with its unit brightness, that the life-span is long real advantage becomes the first-selection that user substitutes conventional light source; Every country is proposed the Implementation Strategy substituting incandescent lamp with LEDbulb lamp.
CN 103307487 A discloses a kind of LEDbulb lamp assembling production equipment.Comprise rivet assembled portion, light source board assembled portion, lampshade assembled portion, lampshade buttress feed mechanism, wherein rivet assembled portion has chain connecting gear, center conductor wire-packing mechanism, the mechanism that drives the rivets, rivet vibrating disk, upset conveying robot and terminal successively; Light source board assembled portion and lampshade assembled portion are also made up of some different parts respectively.
Along with the development of LED illumination lamp, in order to adapt to factory's fully-automatic production LED illumination lamp.Need a kind of wire-management device that can be applicable to pipelining.The effect of wire-management device is the straight center line of reason.Next step automatic lamp head installing device is facilitated to realize upper lamp holder automatically.Existing wire-management device clamp part adopts the pneumatic-finger of outsourcing.The pneumatic-finger price of outsourcing is higher, the life-span is short.And reason line effect is undesirable.
Summary of the invention
1. the technical problem that will solve
For the problem that pneumatic-finger price is higher, the life-span is short existed in prior art, the invention provides a kind of wire-management device for automated production LED illumination lamp and method thereof, it can realize center line straighten after next step automatic lamp head installing device just automatically can go up lamp holder by implement device.And lamp holder can not be caused to can't pass the phenomenon of center line.
2. technical scheme
Object of the present invention is achieved through the following technical solutions.
A kind of wire-management device for automated production LED illumination lamp, comprise wire-management device and wire-clamping device, described wire-management device comprises lift cylinder, column, top board, lifter plate and lift cylinder piston head, described lift cylinder is fixed on top board, described lifter plate is fixedly connected with lift cylinder piston head, described lift cylinder piston head realizes oscilaltion campaign under the promotion of lift cylinder, described lifter plate is connected with jaw cylinder, described jaw cylinder connects reasonable line pawl seat, described reason line pawl seat is fixed with left reason line pawl, right reason line pawl, described jaw cylinder is for realizing the folding of left reason line pawl and right reason line pawl, described wire-clamping device comprises clamp pawl seat, described clamp pawl seat is fixed with respectively left clamp pawl and right clamp pawl, be connected with shouldered shaft in the middle of described clamp pawl seat to hold, described clamp pawl seat is by cylinders providing power strip winding shoulder bearing rotary, described cylinder head is connected with horizontal push plate, described horizontal push plate promotes roller seat and travels forward, roller is provided with in described roller seat, described roller does tangential motion in the oval groove of clamp pawl seat, the folding that bearing rotary makes left clamp pawl and right clamp pawl is takeed on to drive clamp pawl seat strip winding.
Described wire-clamping device is fixedly mounted on wire-clamping device base plate, and described wire-clamping device base plate is provided with two holes, and two described holes are passed column and held out against with jackscrew fixing.
Described lift cylinder adopts stroke adjustable cylinder.
One end of described column is arranged on top board, and the other end of described column is arranged on base plate by Upright post base.
Described top board is installed with lifting shaft by linear bearing, and described lifting shaft is through lifter plate.
Described bottom panel side is provided with fixture gate.
For a reason line method for automated production LED illumination lamp, step comprises:
1) fixture gate can be pushed to by the cylinder on line body when lamp body and clamp assembly move to machine station to locate;
2) cylinder located in rear wire-clamping device can promote left clamp pawl, right clamp pawl closed clamp stringing;
3) after clamping, lift cylinder can decline and puts in place, and closed left reason line pawl, the right reason line pawl of driving of the rear clip-claw cylinder that puts in place closes;
4) closed put in place after lift cylinder rise, can line is stretching under the clamping force effect of left reason line pawl, right reason line pawl;
5) the rise rear clip-claw cylinder that puts in place of lift cylinder loosens, and meanwhile cylinder retreats, and drive left clamp pawl, right clamp pawl opens.
3. beneficial effect
Compared to prior art, the invention has the advantages that: the center line through the work LED of this wire-management device has straightened.After center line straightens, next step automatic lamp head installing device just can go up lamp holder by implement device automatically.And lamp holder can not be caused to can't pass the phenomenon of center line.
(1): the wire-clamping device of this device adopts roller to drive clamp pawl seat strip winding shoulder bearing rotary to realize left clamp pawl, the open and close of right clamp pawl in the tangent rolling of elliptical slot.
The advantage of this structure has:
1. it is low that the SMC pneumatic-finger comparing outsourcing compares cost, long working life.
2. the opening and closing angle of this structure jaw is large.Lamp body can be avoided.Whole like this wire-clamping device can be fixed on column.Do not need to its action of about one.So namely, provide cost savings, turn improve left clamp pawl, the repetitive positioning accuracy of right clamp pawl on-off action.
3. the SMC pneumatic-finger that this structure compares outsourcing can provide the clamping force of more than 5 times.Can guarantee that left reason line pawl, right reason line pawl are in the process rising reason line like this, the root of line has enough clamping forces.Clamping force can not be produced and make the phenomenon that lineation is not straight not.
(2) mounting means of wire-clamping device adopts the hole of two of wire-clamping device base plate through column and holds out against fixing mode with jackscrew.This mode has following advantage:
1. because the mode of the insertion being hole and axle is located.There is very high positioning precision effectively to reduce and adjustment work is installed, simplify assembly work.
2. the top fixing mode of jackscrew is adopted can to regulate the upper-lower height of whole wire-clamping device easily.Left clamp pawl, right clamp pawl can clip to the minimum point of line as much as possible.Due to left clamp pawl, the jaw of right clamp pawl is clipped in the minimum point of line, can guarantee that line can being arrived by reason of maximum length as far as possible like this.Ensure that the effect of reason line.
(3) lift cylinder of this device adopts stroke adjustable cylinder.Can finely tune the lowest order of left reason line pawl, right reason line pawl.Make left reason line pawl right reason line pawl can from the minimum point of line starts reason.The resilience of line after reducing reason line.Ensure that the effect of reason line.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of wire-clamping device in Fig. 1.
In figure: 1, lift cylinder 2, jaw cylinder 3, wire-clamping device 4, lifter plate 5, linear bearing 6, lifting shaft 7, base plate 8, Upright post base 9, column 10, top board 11, fixture gate 12, lamp body and clamp assembly 13, reason line pawl seat 14, left reason line pawl 15, right reason line pawl 301, left clamp pawl 302, right clamp pawl 303, clamp pawl seat 304, horizontal push plate 305, cylinder 306, wire-clamping device base plate 307, shouldered shaft holds 308, roller seat 309, roller.
Detailed description of the invention
Below in conjunction with Figure of description and specific embodiment, the present invention is described in detail.
Embodiment 1
As shown in Figure 1, a kind of wire-management device for automated production LED illumination lamp, comprise wire-management device and wire-clamping device 3, described wire-management device comprises lift cylinder 1, column 9, top board 10, lifter plate 4 and lift cylinder 1 piston head, described lift cylinder 1 is fixed on top board 10, described lifter plate 4 is fixedly connected with lift cylinder 1 piston head, described lift cylinder 1 piston head realizes oscilaltion campaign under the promotion of lift cylinder 1, described lifter plate 4 is connected with jaw cylinder 2, described jaw cylinder 2 connects reasonable line pawl seat 13, described reason line pawl seat 13 is fixed with left reason line pawl 14, right reason line pawl 15, described jaw cylinder 2 is for realizing the folding of left reason line pawl 14 and right reason line pawl 15.Described lift cylinder 1 adopts stroke adjustable cylinder.One end of described column 9 is arranged on top board 10, and the other end of described column 9 is arranged on base plate 7 by Upright post base 8.Described top board 10 is installed with lifting shaft 6 by linear bearing 5, and described lifting shaft 6 is through lifter plate 4.Described base plate 7 side is provided with fixture gate 11.
The action managing line can be realized in conjunction with elevating movement above-mentioned.But only the action of reasonable line is inadequate.Because the pulling force that straight for lineation line will will be risen.So need a kind of wire-clamping device 3.Before resonable line line to being fixedly clamped.Wire-clamping device 3 plays this effect.
As shown in Figure 2, described wire-clamping device 3 comprises clamp pawl seat 303, described clamp pawl seat 303 is fixed with respectively left clamp pawl 301 and right clamp pawl 302, be connected with shouldered shaft in the middle of described clamp pawl seat 303 and hold 307, described clamp pawl seat 303 provides power strip winding shoulder bearing 307 to rotate by cylinder 305, described cylinder 305 head is connected with horizontal push plate 304, described horizontal push plate 304 promotes roller seat 308 and travels forward, roller 309 is provided with in described roller seat 308, described roller 309 does tangential motion in the oval groove of clamp pawl seat 303, take on bearing 307 to drive clamp pawl seat 303 strip winding to rotate and make the closed of left clamp pawl 301 and right clamp pawl 302, the line that will manage just can well be fixed once be closed.Otherwise cylinder 305 retreats and the reverse rotation of clamp pawl seat 303 just can be driven to realize left clamp pawl 301, the opening of right clamp pawl 302.
Described wire-clamping device 3 is fixedly mounted on wire-clamping device base plate 306, and described wire-clamping device base plate 306 is provided with two holes, and two described holes are passed column 9 and held out against with jackscrew fixing.
For a reason line method for automated production LED illumination lamp, step comprises:
1) fixture gate 11 can be pushed to by the cylinder 305 on line body when lamp body and clamp assembly 12 move to machine station to locate;
2) cylinder 305 located in rear wire-clamping device 3 can promote left clamp pawl 301, right clamp pawl 302 closed clamp stringing;
3) after clamping, lift cylinder 1 can decline and puts in place, and the rear clip-claw cylinder 2 that puts in place is closed drives left reason line pawl 14, right reason line pawl 15 closes;
4) closed put in place after lift cylinder 1 rise, can line is stretching under the clamping force effect of left reason line pawl 14, right reason line pawl 15;
5) the rise rear clip-claw cylinder 2 that puts in place of lift cylinder 1 loosens, and meanwhile cylinder 305 retreats, and drives left clamp pawl 301, and right clamp pawl 302 opens.
Claims (7)
1. the wire-management device for automated production LED illumination lamp, comprise wire-management device and wire-clamping device, it is characterized in that described wire-management device comprises lift cylinder, column, top board, lifter plate and lift cylinder piston head, described lift cylinder is fixed on top board, described lifter plate is fixedly connected with lift cylinder piston head, described lift cylinder piston head realizes oscilaltion campaign under the promotion of lift cylinder, described lifter plate is connected with jaw cylinder, described jaw cylinder connects reasonable line pawl seat, described reason line pawl seat is fixed with left reason line pawl, right reason line pawl, described jaw cylinder is for realizing the folding of left reason line pawl and right reason line pawl, described wire-clamping device comprises clamp pawl seat, described clamp pawl seat is fixed with respectively left clamp pawl and right clamp pawl, be connected with shouldered shaft in the middle of described clamp pawl seat to hold, described clamp pawl seat is by cylinders providing power strip winding shoulder bearing rotary, described cylinder head is connected with horizontal push plate, described horizontal push plate promotes roller seat and travels forward, roller is provided with in described roller seat, described roller does tangential motion in the oval groove of clamp pawl seat, the folding that bearing rotary makes left clamp pawl and right clamp pawl is takeed on to drive clamp pawl seat strip winding.
2. a kind of wire-management device for automated production LED illumination lamp according to claim 1, it is characterized in that described wire-clamping device is fixedly mounted on wire-clamping device base plate, described wire-clamping device base plate is provided with two holes, and two described holes are passed column and held out against with jackscrew fixing.
3. a kind of wire-management device for automated production LED illumination lamp according to claim 1, is characterized in that described lift cylinder adopts stroke adjustable cylinder.
4. a kind of wire-management device for automated production LED illumination lamp according to claim 1, it is characterized in that one end of described column is arranged on top board, the other end of described column is arranged on base plate by Upright post base.
5. a kind of wire-management device for automated production LED illumination lamp according to claim 1, is characterized in that described top board is installed with lifting shaft by linear bearing, and described lifting shaft is through lifter plate.
6. a kind of wire-management device for automated production LED illumination lamp according to claim 1, is characterized in that described bottom panel side is provided with fixture gate.
7., for a reason line method for automated production LED illumination lamp, it is characterized in that step comprises:
1) fixture gate can be pushed to by the cylinder on line body when lamp body and clamp assembly move to machine station to locate;
2) cylinder located in rear wire-clamping device can promote left clamp pawl, right clamp pawl closed clamp stringing;
3) after clamping, lift cylinder can decline and puts in place, and closed left reason line pawl, the right reason line pawl of driving of the rear clip-claw cylinder that puts in place closes;
4) closed put in place after lift cylinder rise, can line is stretching under the clamping force effect of left reason line pawl, right reason line pawl;
5) the rise rear clip-claw cylinder that puts in place of lift cylinder loosens, and meanwhile cylinder retreats, and drive left clamp pawl, right clamp pawl opens.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410772944.0A CN104493012B (en) | 2014-12-14 | 2014-12-14 | A kind of wire-management device for automated production LED illumination lamp and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410772944.0A CN104493012B (en) | 2014-12-14 | 2014-12-14 | A kind of wire-management device for automated production LED illumination lamp and method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104493012A true CN104493012A (en) | 2015-04-08 |
| CN104493012B CN104493012B (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410772944.0A Expired - Fee Related CN104493012B (en) | 2014-12-14 | 2014-12-14 | A kind of wire-management device for automated production LED illumination lamp and method thereof |
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| CN (1) | CN104493012B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397810A (en) * | 2015-12-07 | 2016-03-16 | 武汉电信器件有限公司 | Automatic pin branching and straightening mechanical arm for coaxial optical device |
| CN105931933A (en) * | 2016-04-20 | 2016-09-07 | 浙江鼎炬电子科技股份有限公司 | Filament straightening mechanism and straightening method |
| CN106216567A (en) * | 2016-07-13 | 2016-12-14 | 深圳市广晟德科技发展有限公司 | Wire system automatically managed by a kind of lamp holder |
| CN107175496A (en) * | 2017-05-24 | 2017-09-19 | 迈杰特科技（厦门）有限公司 | A kind of automatic assembling machine for being used to being placed on screw socket into lamp body |
| CN108506900A (en) * | 2018-03-19 | 2018-09-07 | 南京亚欣照明有限公司 | A kind of heat dissipation Illumiuating lamp socket convenient to overhaul |
| CN111048398A (en) * | 2020-01-06 | 2020-04-21 | 海宁市新宇光能科技有限公司 | Filament lamp guide wire straightening device |
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| CN202779557U (en) * | 2012-08-01 | 2013-03-13 | 杭州中为光电技术股份有限公司 | Lamp wire shaping mechanism |
| CN203565726U (en) * | 2013-11-29 | 2014-04-30 | 东莞市立迪电子科技有限公司 | Automatic wire tidying equipment |
| CN204504069U (en) * | 2014-12-14 | 2015-07-29 | 马鞍山联邦智能装备有限公司 | A kind of wire-management device for automated production LED illumination lamp |
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2014
- 2014-12-14 CN CN201410772944.0A patent/CN104493012B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US3542088A (en) * | 1968-05-15 | 1970-11-24 | Westinghouse Electric Corp | Lead wire preparation for threading fluorescent bases |
| JPS60196236A (en) * | 1984-03-19 | 1985-10-04 | Matsushita Electric Ind Co Ltd | Setting device for lead wire |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397810A (en) * | 2015-12-07 | 2016-03-16 | 武汉电信器件有限公司 | Automatic pin branching and straightening mechanical arm for coaxial optical device |
| CN105931933A (en) * | 2016-04-20 | 2016-09-07 | 浙江鼎炬电子科技股份有限公司 | Filament straightening mechanism and straightening method |
| CN105931933B (en) * | 2016-04-20 | 2018-04-24 | 浙江鼎炬电子科技股份有限公司 | A kind of filament Li Zhi mechanisms and reason Nogata method |
| CN106216567A (en) * | 2016-07-13 | 2016-12-14 | 深圳市广晟德科技发展有限公司 | Wire system automatically managed by a kind of lamp holder |
| CN106216567B (en) * | 2016-07-13 | 2018-07-06 | 深圳市广晟德科技发展有限公司 | A kind of full-automatic lineation system of lamp cap |
| CN107175496A (en) * | 2017-05-24 | 2017-09-19 | 迈杰特科技（厦门）有限公司 | A kind of automatic assembling machine for being used to being placed on screw socket into lamp body |
| CN108506900A (en) * | 2018-03-19 | 2018-09-07 | 南京亚欣照明有限公司 | A kind of heat dissipation Illumiuating lamp socket convenient to overhaul |
| CN111048398A (en) * | 2020-01-06 | 2020-04-21 | 海宁市新宇光能科技有限公司 | Filament lamp guide wire straightening device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104493012B (en) | 2016-08-24 |
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Granted publication date: 20160824 Termination date: 20171214 |