CN107461625B - Filament smearing, plug threading and loading device for flexible automatic production line of LED lamp tube - Google Patents
Filament smearing, plug threading and loading device for flexible automatic production line of LED lamp tube Download PDFInfo
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- CN107461625B CN107461625B CN201610892381.8A CN201610892381A CN107461625B CN 107461625 B CN107461625 B CN 107461625B CN 201610892381 A CN201610892381 A CN 201610892381A CN 107461625 B CN107461625 B CN 107461625B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims description 23
- 238000005520 cutting process Methods 0.000 claims description 20
- 230000002950 deficient Effects 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 9
- 229920002457 flexible plastic Polymers 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000009347 mechanical transmission Effects 0.000 abstract description 2
- 230000008030 elimination Effects 0.000 abstract 1
- 238000003379 elimination reaction Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 30
- 238000003825 pressing Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
- Manipulator (AREA)
Abstract
The invention relates to a device for smearing wires, threading plugs and loading on a flexible automatic production line of an LED lamp tube. The automatic wire feeding device comprises a mechanical transmission mechanism, a pneumatic control mechanism, a transmission device, an automatic wire smearing device, an automatic wire and plug lamp needle threading device, an automatic plug loading device and a lamp tube automatic detection and elimination device.
Description
Technical Field
The invention relates to a device for smearing wires, threading plugs and loading on a flexible automatic production line of an LED lamp tube.
Background
At present, domestic T8/T5 type LED lamp tubes are assembled manually, welded, glued and pressed and installed in a production line, an operator is required to assemble materials or semi-finished products produced in each procedure on a single machine manually, and the operation is required to be carried out manually in the process of tube feeding and discharging and in the process of handling and moving among each procedure, so that the processing method has the defects that: 1. the number of workers is high, and the wage cost is high. Secondly, because of frequent carrying operation, the lamp tube has fragile bad characteristics, the loss in the guiding and processing process is large, and the production cost is increased. Thirdly, the semi-finished products and the finished products processed by each procedure need a certain stacking place, so that the occupied production space is large.
Disclosure of Invention
The invention provides a device for automatically threading and loading plug filaments into a flexible automatic production line of an LED lamp tube for automatically loading the plug filaments into the LED lamp tube.
The technical scheme of the invention is as follows: the device comprises a frame, an opening track bearing, an opening track, a frame fixing plate, a transmission chain, a lamp tube mounting clamp, a lamp tube guide plate, a guide plate mounting bracket, a lamp tube compressing device, a compressing spring fixing plate, a compressing device control cylinder, a compressing device fixing bracket, an automatic wire-smearing mechanical arm control cylinder, a wire-smearing fixing bracket, an automatic wire-smearing control cylinder, an automatic wire-smearing track bearing, a wire clamping mechanical arm fixing bracket, a plug clamping control cylinder, a track bearing I, a track I, a left moving tension spring, a wire-passing control cylinder, a wire-passing track bearing fixing plate, a wire-passing track bearing, a wire-passing track fixing plate, a track fixing plate bracket, a plug clamping mechanical arm control cylinder, a plug wire-passing mechanical arm, an eccentric bearing rotation control cylinder the device comprises an eccentric bearing rotary control cylinder fixing plate, an eccentric track plate, a rotary device, an eccentric bearing, a rotary device central shaft, a mechanical arm control cylinder, a mechanical arm, a plug, a track II, a rotary device fixing plate, an upward-downward track bearing, a forward-backward track fixing plate, a wire clamping manipulator, a wire clamping mechanical arm control cylinder, a wire passing upward-downward control cylinder, a forward-backward control cylinder, a track III, a wire clamping control cylinder, a lamp needle, a lamp tube, a plug loading control cylinder connecting plate, a plug loading control cylinder, a defective product storage frame fixing support, a defective product storage frame, a defective product removing installation support, a defective product removing control cylinder, a defective product removing clamp, a defective product removing baffle plate tension spring, the device comprises a guide plate, a lower cutting edge for cutting, a fixed bracket of a cutting device, a cutting control cylinder and an upper cutting edge for cutting;
the left side frame of the frame and the frame fixing plate are fixed on the frame bottom plate through an opening rail and an opening rail bearing, the right side frame of the frame is directly fixed on the frame bottom plate, and the frame fixing plate moves leftwards and rightwards through the opening rail bearing for adjustment;
a lamp tube clamp is arranged on a transmission chain, and a synchronous motor controls a gap divider on a rack to perform station gap transmission in a chain transmission mode;
the lamp tube guide plate is fixed on the rack through the guide plate mounting bracket, and the lamp tube is conveyed and positioned left and right through the lamp tube guide plate in the conveying process;
the lamp tube compressing device, the compressing spring fixing plate and the compressing device control cylinder are arranged on the frame through the compressing device fixing bracket, and the compressing spring and the lamp tube compressing device flexibly compress the lamp tube when the lamp tube is smeared;
the automatic wire-smearing mechanical arm control cylinder, the wire-smearing fixing frame, the automatic wire-smearing track bearing and the track are arranged on the frame through the automatic wire-smearing fixing bracket, the automatic wire-smearing mechanical arm for the lamp tube is a flexible plastic rod, the flexible clamping of the wire guide on the lamp tube driver board is performed under the control of the automatic wire-smearing mechanical arm control cylinder, the wire of the lamp tube driver board is troweled in the horizontal direction and the vertical direction by outwards moving under the control of the automatic wire-smearing mechanical arm control cylinder, and the troweling in the horizontal direction and the vertical direction are divided into two groups, so that troweling in the horizontal direction and the vertical direction is performed twice;
the eccentric bearing rotation control cylinder is arranged on the frame through an eccentric bearing rotation control cylinder fixing plate, and under the control of the eccentric bearing rotation control cylinder, a rotating device fixing plate arranged on a central shaft of the rotating device and a manipulator control cylinder arranged on a track bearing II move upwards on the eccentric bearing along an eccentric track plate and the track II and rotate by 90 degrees, and the manipulator control cylinder controls the manipulator to clamp the plug and send the plug to the manipulator;
the plug clamping control cylinder controls the clamping manipulator control cylinder to move leftwards through the first rail, the second rail bearing and the leftwards moving tension spring, when the plug is sent to the plug threading manipulator under the control of the plug clamping control cylinder, the threading control cylinder moves rightwards under the control of the plug clamping control cylinder, and the plug threading manipulator clamps the plug under the control of the threading control cylinder;
the wire clamping manipulator, the wire clamping manipulator control cylinder, the front and back guide rail fixing plate, the front and back guide rail, the front and back control cylinder, the upward and downward track bearing, the upward and downward track bearing fixing plate and the upward and downward control cylinder are arranged on the frame through the wire clamping manipulator fixing frame; under the control of a wire threading up-down control cylinder and a forward-backward control cylinder, a wire clamping manipulator controls the wire clamping manipulator to clamp a guide wire downwards for wire threading;
the threading control cylinder, the threading track bearing fixing plate, the threading track bearing and the threading track are arranged on the frame through the track fixing plate and the track fixing plate bracket, and the clamped plug lamp pinholes are threaded under the control of the threading control cylinder;
under the control of a control cylinder of the plug clamping manipulator, the plug threading manipulator clamps the lamp needle of the plug to prepare threading;
the wire threading control cylinder is connected with the wire threading rail bearing and the wire threading rail through the rail bearing fixing plate, and under the control of the wire threading control cylinder, the plug clamping manipulator control cylinder and the plug wire threading manipulator clamp the lamp needle of the plug to move rightwards to the position of the wire clamping manipulator;
the wire clamping control cylinder is connected with the wire threading control cylinder and the wire threading upward and downward control cylinder through the forward and backward guide rail and the track III, and under the common control of the wire threading control cylinder and the wire threading upward and downward control cylinder, the wire clamping control cylinder controls the wire clamping manipulator to clamp the lamp tube driving plate guide wire downwards and move leftwards to thread the plug lamp needle;
the plug clamping manipulator controls the cylinder to control the wire clamping manipulator to open, the plug is moved rightwards under the control of the forward and backward control cylinder to withdraw from the plug, the wire passing plug is moved upwards under the control of the upward and downward control cylinder, and the wire passing plug is ready to be installed into a lamp tube;
the plug loading control cylinder is connected with the wire threading track bearing and the wire threading track through the plug loading control cylinder connecting plate, and under the control of the plug loading control cylinder, the plug threading manipulator clamps the lamp needle of the plug to move rightwards, and the plug is sleeved into the LED lamp tube.
The detection device is arranged on the frame and connected with the exposed wire after the lamp pin of the lamp tube plug penetrates the wire.
The machine frame is provided with a reject removing device, which consists of a reject removing device and a reject storage rack, wherein a reject removing clamp and a reject removing control cylinder are arranged on the machine frame through a reject removing mounting bracket; the unqualified product storage rack is arranged on the rack through a fixing bracket of the unqualified product storage rack; the detected unqualified products are upwards operated by an unqualified product removing control cylinder, enter the unqualified product removing storage rack through an unqualified product removing baffle, and the unqualified product removing baffle is controlled by a tension spring of the unqualified product removing baffle to block the lamp tubes entering the unqualified product removing storage rack.
The machine frame is provided with a shredding device, the lamp tube is arranged on the machine frame through a plug, the exposed guide wire of the lamp needle penetrating through the wire needs to be cut, a lower shredding blade is arranged on the machine frame through a fixing support of the shredding device, a shredding control cylinder and an upper shredding blade are also arranged on the machine frame through the fixing support, the lamp tube enters the upper shredding blade and the lower shredding blade through a guide plate, and the excessive exposed guide wire of the lamp needle is cut under the control of the shredding control cylinder.
The invention has the advantages that:
1. the assembly worker manually assembles, one worker can assemble 300T 8LED lamp tubes in 8 hours of working time, the flexible automatic production line of the lamp tubes using the equipment smears wires, plugs wire, and installs the device, the productivity reaches 1200T 8LED lamp tubes/hour, the working time of 8 hours per day is 9600T 8LED lamp tubes, and the efficiency is improved by 32 times;
2. the production line frame and the transmission device are all fixed on the ground base plate by adopting the open track and the open bearing, so that the widths of the production line frame and the transmission device can be quickly adjusted to be suitable for automatic assembly of the lamp tubes with different specifications and lengths of 600-1200 mm;
3. the transmission line clamping device of the production line adopts a flexible automatic adjustable clamping device, and the automatic clamps are made of flexible materials, so that the automatic clamping device can adapt to the automatic clamping transmission of T8 and T5 (16-26 mm) lamp tubes, and realize the flexible automatic production of the lamp tubes with different tube diameters.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic diagram of the structure of the plugging feeding according to the present invention.
Fig. 3 is a schematic view of the structure of the present invention ready for threading.
Fig. 4 is a schematic view of the structure of the invention threading.
Fig. 5 is a schematic diagram of the structure into which the plug of the present invention is incorporated.
In the drawing, a frame 1, an open track bearing 2, an open track 3, a frame fixing plate 4, a transmission chain 5, a lamp tube fixture 6, a lamp tube guide plate 7, a guide plate mounting bracket 8, a lamp tube compressing device 9, a compressing spring 10, a compressing spring 11, a compressing spring fixing plate 12, a compressing device control cylinder 13, a compressing device fixing bracket 13, an automatic wire smearing mechanical arm 14, an automatic wire smearing mechanical arm control cylinder 15, a wire smearing fixing bracket 16, an automatic wire smearing control cylinder 17, an automatic wire smearing fixing bracket 18, an automatic wire smearing track 19, an automatic wire smearing track bearing 20, a wire clamping mechanical arm fixing bracket 21, a plug clamping control cylinder 22, a track bearing one 23, a track bearing one 24, a left moving tension spring 25, a wire threading control cylinder 26, a wire threading track bearing fixing plate 27, a wire threading track bearing 28 29 is a threading track, 30 is a threading track fixed plate, 31 is a track fixed plate bracket, 32 is a plug clamping manipulator control cylinder, 33 is a plug threading manipulator, 34 is an eccentric bearing rotation control cylinder, 35 is an eccentric bearing rotation control cylinder fixed plate, 36 is an eccentric track plate, 37 is a rotating device, 38 is an eccentric bearing, 39 is a rotating device central shaft, 40 is a manipulator control cylinder, 41 is a manipulator, 42 is a plug, 43 is a track two, 44 is a track bearing two, 45 is a rotating device fixed plate, 46 is an upward and downward track bearing fixed plate, 47 is an upward and downward track bearing, 48 is a forward and backward track, 49 is an upward and downward track, 50 is a forward and backward track fixed plate, 51 is a wire clamping manipulator, 52 is a wire clamping manipulator control cylinder, 53 is a threading upward and downward control cylinder, 54 is a forward and backward control cylinder, the third rail is a rail, the fourth rail is a wire clamping control cylinder, the fourth rail is a lamp needle, the fourth rail is a lamp tube, the fourth rail is a plug loading control cylinder connecting plate, the fourth rail is a plug loading control cylinder 60, the fourth rail is a non-conforming article storage rack fixing rack 61, the fourth rail is a non-conforming article storage rack 62, the fourth rail is a non-conforming article removing mounting rack 63, the fourth rail is a non-conforming article removing control cylinder 64, the fourth rail is a non-conforming article removing clamp 65, the fourth rail is a non-conforming article removing baffle plate 66, the fourth rail is a non-conforming article removing baffle plate tension spring 67, the fourth rail is a guide plate 68, the fourth rail is a lower cutting edge 69, the fourth rail is a cutting device fixing rack 70, the fourth rail is a cutting control cylinder 71, and the fourth rail is an upper cutting edge 72.
Description of the embodiments
The LED lamp tube flexible automatic production line filament smearing, plug threading and loading device comprises a mechanical transmission mechanism, a pneumatic control mechanism, a transmission device, an automatic filament smearing device, a wire and plug lamp needle automatic threading device, a plug automatic loading device and a lamp tube automatic detection and rejecting device, comprises a frame 1, an opening track bearing 2, an opening track 3, a frame fixing plate 4, a transmission chain 5, a lamp tube clamp 6, a lamp tube guide 7, a guide plate mounting bracket 8, a lamp tube pressing device 9, a pressing spring 10, a pressing spring fixing plate 11, a pressing device control cylinder 12, a pressing device fixing bracket 13, an automatic wire-smearing mechanical arm 14, an automatic wire-smearing mechanical arm control cylinder 15, a wire-smearing fixing frame 16, an automatic wire-smearing control cylinder 17, an automatic wire-smearing fixing bracket 18, an automatic wire-smearing track 19, an automatic wire-smearing track bearing 20, a wire-clamping mechanical arm fixing frame 21, a plug clamping control cylinder 22, a track bearing one 23, a track one 24, a left-hand tension spring 25, a wire-passing control cylinder 26, a wire-passing track bearing fixing plate 27, a wire-passing track bearing 28, a wire-passing track 29, a wire-passing track fixing plate 30, a track fixing plate 31, a plug clamping mechanical arm control cylinder 32, a plug wire-passing mechanical arm 33, an eccentric bearing rotation control cylinder 34, an eccentric bearing rotation control cylinder fixing plate 35, an eccentric track plate 36, a rotation device 37, an eccentric bearing 38, a rotation device center shaft 39, a mechanical arm control cylinder 40, a track one 40, a two-way bearing 43, a two-way bearing 45, a forward-45, a two-way bearing 44, a forward-and a fixed plate 44, a forward-shaped bearing 44, a forward-holding plate 46, a forward-moving plate 45, a forward-holding plate and a forward-moving plate 44, a forward-guiding plate 46, a forward-moving plate and a forward-moving plate, the wire clamping manipulator control cylinder 52, the wire threading up and down control cylinder 53, the forward and backward control cylinder 54, the track three 55, the wire clamping control cylinder 56, the lamp pin 57, the lamp tube 58, the plug loading control cylinder connecting plate 59, the plug loading control cylinder 60, the unqualified product storage rack fixing bracket 61, the unqualified product storage rack 62, the unqualified product removing mounting bracket 63, the unqualified product removing control cylinder 64, the unqualified product removing clamp 65, the unqualified product removing baffle 66, the unqualified product removing baffle tension spring 67, the guide plate 68, the wire cutting lower knife edge 69, the wire cutting device fixing bracket 70, the wire cutting control cylinder 71 and the wire cutting upper knife edge 72;
the left side frame of the frame 1 and the frame fixing plate 4 are fixed on the frame bottom plate 4 through the opening rail 3 and the opening rail bearing 2, the right side frame of the frame 1 is directly fixed on the frame bottom plate 4, and the frame fixing plate 4 is moved and adjusted leftwards and rightwards through the opening rail bearing 2;
a lamp tube clamp 6 is arranged on a transmission chain 5, and a synchronous motor controls a gap divider on a rack to perform station gap transmission in a chain type transmission mode;
the lamp tube guide plate 7 is fixed on the frame 1 through a guide plate mounting bracket 8, and the lamp tube is transported and positioned left and right through the lamp tube guide plate 7 in the transportation process;
the lamp tube pressing device 9, the pressing spring 10, the pressing spring fixing plate 11 and the pressing device control cylinder 12 are arranged on the frame 1 through the pressing device fixing bracket 13, and the lamp tube is flexibly pressed by the pressing spring 10 and the lamp tube pressing device 9 when the lamp tube is smeared;
the automatic wire smearing mechanical arm control cylinder 15, the wire smearing fixing frame 16, the automatic wire smearing track bearing 20 and the track 19 are arranged on the frame 1 through the automatic wire smearing fixing frame 18, the automatic wire smearing mechanical arm 14 for the lamp tube is a flexible plastic rod, the wire on the lamp tube driver board is flexibly clamped under the control of the automatic wire smearing mechanical arm control cylinder 15, the wires on the lamp tube driver board are smeared in the horizontal direction and the vertical direction by outwards moving under the control of the automatic wire smearing control cylinder 17, and the horizontal wire smearing and the vertical wire smearing are carried out in two groups, so that the horizontal wire smearing and the vertical wire smearing are carried out twice;
the eccentric bearing rotation control cylinder 34 is arranged on the frame 1 through an eccentric bearing rotation control cylinder fixing plate 35, a rotating device fixing plate 45 arranged on a central shaft 39 of a rotating device and a manipulator control cylinder 40 arranged on a second track bearing 44 move upwards on the eccentric bearing 38 along an eccentric track plate 36 and a second track 43 and rotate by 90 degrees under the control of the eccentric bearing rotation control cylinder 34, the manipulator control cylinder 40 controls a manipulator 41 to clamp a plug 42, and the plug 42 is sent to the manipulator 41;
the plug clamping control cylinder 22 controls the clamping manipulator control cylinder 32 to move leftwards through the first rail 24, the second rail bearing 23 and the leftwards moving tension spring 25, when the plug 42 is sent to the plug threading manipulator 33 under the control of the plug clamping control cylinder 22, the threading control cylinder 26 moves rightwards under the control of the plug clamping control cylinder 22, and the plug threading manipulator 33 clamps the plug 42 under the control of the threading control cylinder 26;
the wire clamping manipulator 51, the wire clamping manipulator control cylinder 52, the front and back guide rail fixing plate 50, the front and back guide rail 48, the front and back control cylinder 54, the upward and downward rail bearings 47, the upward and downward rail 49, the upward and downward rail bearing fixing plate 46 and the upward and downward control cylinder 53 are arranged on the frame 1 through the wire clamping manipulator fixing frame 21. Under the control of an upward and downward control cylinder 53 and a forward and backward control cylinder 54, the wire clamping manipulator control cylinder 52 controls the wire clamping manipulator 51 to clamp the guide wire downwards for wire threading;
the threading control cylinder 26, the threading track bearing fixing plate 27, the threading track bearing 28 and the threading track 29 are arranged on the frame 1 through the track fixing plate 30 and the track fixing plate bracket 31, and the clamped plug lamp pinholes are threaded under the control of the threading control cylinder 26;
under the control of the plug clamping manipulator control cylinder 32, the plug threading manipulator 33 clamps the lamp needle 57 of the plug 42 to prepare threading;
the threading control cylinder 26 is connected with the threading track bearing 28 and the threading track 29 through the track bearing fixing plate 27, and under the control of the threading control cylinder 26, the plug clamping manipulator control cylinder 32 and the plug threading manipulator 33 clamp the lamp needle 57 of the plug 42 to move rightwards to the position of the wire clamping manipulator 51;
the wire clamping control cylinder 56 is connected with the wire threading control cylinder 26 and the wire threading up-down control cylinder 53 through the forward and backward guide rail 48 and the track III 55, and under the common control of the wire threading control cylinder 26 and the wire threading up-down control cylinder 53, the wire clamping control cylinder 56 controls the wire clamping manipulator 51 to clamp the lamp tube 58 downwards to drive the plate guide wire, and the wire threading is carried out on the lamp needle 57 of the plug 42 by moving leftwards;
the plug clamping manipulator control cylinder 32 controls the wire clamping manipulator 51 to be opened, the plug 42 is moved rightward and retreated under the control of the forward and backward control cylinder 54, the plug 42 with finished wire is moved upward under the control of the wire passing upward and downward control cylinder 53, and the lamp tube 58 is ready to be filled with the plug 42 with finished wire passing;
the plug loading control cylinder 60 is connected with the wire threading rail bearing 28 and the wire threading rail 29 through the plug loading control cylinder connecting plate 59, and the plug threading manipulator 33 clamps the lamp needle 57 of the plug 42 to move rightwards under the control of the plug loading control cylinder 60, so that the plug 42 is sleeved into the LED lamp tube 58.
The detection device is arranged on the frame 1 and is connected with an exposed wire after the lamp pin of the lamp tube plug penetrates through the wire.
The machine frame 1 is provided with a reject removing device, which consists of a reject removing device and a reject storage rack, and a reject removing clamp 65 and a reject removing control cylinder 64 are arranged on the machine frame 1 through a reject removing mounting bracket 63; the reject storage rack 62 is mounted on the frame 1 by a reject storage rack fixing bracket 61; the detected defective products are upwards operated by a defective product removing control cylinder 64, enter the defective product removing storage rack 62 through a defective product removing baffle 66, and the defective product removing baffle 66 is controlled by a defective product removing baffle tension spring 67 to block the lamp tubes entering the defective product removing storage rack.
The machine frame 1 is provided with a shredding device, a lamp tube 58 is arranged through a plug 42, a lamp needle threading exposed guide wire is required to be cut, a shredding lower knife edge 69 is arranged on the machine frame 1 through a shredding device fixing support 70, a shredding control cylinder 71 and a shredding upper knife edge 72 are also arranged on the machine frame 1 through the fixing support 70, the lamp tube enters the shredding upper knife edge 72 and the shredding lower knife edge 69 through a guide plate 68, and the excessive exposed guide wire outside the lamp needle is cut under the control of the shredding control cylinder 71.
Claims (2)
1, a device for smearing wires and threading wires and loading plugs on a flexible automatic production line of an LED lamp tube, which is characterized in that: the device comprises a frame, an opening track bearing, an opening track, a frame fixing plate, a transmission chain, a lamp tube mounting clamp, a lamp tube guide plate, a guide plate mounting bracket, a lamp tube compressing device, a compressing spring fixing plate, a compressing device control cylinder, a compressing device fixing bracket, an automatic wire-smearing mechanical arm control cylinder, a wire-smearing fixing bracket, an automatic wire-smearing control cylinder, an automatic wire-smearing track bearing, a wire clamping mechanical arm fixing bracket, a plug clamping control cylinder, a track bearing I, a track I, a left moving tension spring, a wire-passing control cylinder, a wire-passing track bearing fixing plate, a wire-passing track bearing, a wire-passing track fixing plate, a track fixing plate bracket, a plug clamping mechanical arm control cylinder, a plug wire-passing mechanical arm, an eccentric bearing rotation control cylinder the device comprises an eccentric bearing rotary control cylinder fixing plate, an eccentric track plate, a rotary device, an eccentric bearing, a rotary device central shaft, a mechanical arm control cylinder, a mechanical arm, a plug, a track II, a rotary device fixing plate, an upward-downward track bearing, a forward-backward track fixing plate, a wire clamping manipulator, a wire clamping mechanical arm control cylinder, a wire passing upward-downward control cylinder, a forward-backward control cylinder, a track III, a wire clamping control cylinder, a lamp needle, a lamp tube, a plug loading control cylinder connecting plate, a plug loading control cylinder, a defective product storage frame fixing support, a defective product storage frame, a defective product removing installation support, a defective product removing control cylinder, a defective product removing clamp, a defective product removing baffle plate tension spring, the device comprises a guide plate, a lower cutting edge for cutting, a fixed bracket of a cutting device, a cutting control cylinder and an upper cutting edge for cutting;
the left side frame of the frame and the frame fixing plate are fixed on the frame bottom plate through an opening rail and an opening rail bearing, the right side frame of the frame is directly fixed on the frame bottom plate, and the frame fixing plate moves leftwards and rightwards through the opening rail bearing for adjustment;
a lamp tube clamp is arranged on a transmission chain, and a synchronous motor controls a gap divider on a rack to perform station gap transmission in a chain transmission mode;
the lamp tube guide plate is fixed on the rack through the guide plate mounting bracket, and the lamp tube is conveyed and positioned left and right through the lamp tube guide plate in the conveying process;
the lamp tube compressing device, the compressing spring fixing plate and the compressing device control cylinder are arranged on the frame through the compressing device fixing bracket, and the compressing spring and the lamp tube compressing device flexibly compress the lamp tube when the lamp tube is smeared;
the automatic wire-smearing mechanical arm control cylinder, the wire-smearing fixing frame, the automatic wire-smearing track bearing and the track are arranged on the frame through the automatic wire-smearing fixing bracket, the automatic wire-smearing mechanical arm for the lamp tube is a flexible plastic rod, the flexible clamping of the wire guide on the lamp tube driver board is performed under the control of the automatic wire-smearing mechanical arm control cylinder, the wire of the lamp tube driver board is troweled in the horizontal direction and the vertical direction by outwards moving under the control of the automatic wire-smearing mechanical arm control cylinder, and the troweling in the horizontal direction and the vertical direction are divided into two groups, so that troweling in the horizontal direction and the vertical direction is performed twice;
the eccentric bearing rotation control cylinder is arranged on the frame through an eccentric bearing rotation control cylinder fixing plate, and under the control of the eccentric bearing rotation control cylinder, a rotating device fixing plate arranged on a central shaft of the rotating device and a manipulator control cylinder arranged on a track bearing II move upwards on the eccentric bearing along an eccentric track plate and the track II and rotate by 90 degrees, and the manipulator control cylinder controls the manipulator to clamp the plug and send the plug to the manipulator;
the plug clamping control cylinder controls the clamping manipulator control cylinder to move leftwards through the first rail, the second rail bearing and the leftwards moving tension spring, when the plug is sent to the plug threading manipulator under the control of the plug clamping control cylinder, the threading control cylinder moves rightwards under the control of the plug clamping control cylinder, and the plug threading manipulator clamps the plug under the control of the threading control cylinder;
the wire clamping manipulator, the wire clamping manipulator control cylinder, the front and back guide rail fixing plate, the front and back guide rail, the front and back control cylinder, the upward and downward track bearing, the upward and downward track bearing fixing plate and the upward and downward control cylinder are arranged on the frame through the wire clamping manipulator fixing frame; under the control of a wire threading up-down control cylinder and a forward-backward control cylinder, a wire clamping manipulator controls the wire clamping manipulator to clamp a guide wire downwards for wire threading;
the threading control cylinder, the threading track bearing fixing plate, the threading track bearing and the threading track are arranged on the frame through the track fixing plate and the track fixing plate bracket, and the clamped plug lamp pinholes are threaded under the control of the threading control cylinder;
under the control of a control cylinder of the plug clamping manipulator, the plug threading manipulator clamps the lamp needle of the plug to prepare threading;
the wire threading control cylinder is connected with the wire threading rail bearing and the wire threading rail through the rail bearing fixing plate, and under the control of the wire threading control cylinder, the plug clamping manipulator control cylinder and the plug wire threading manipulator clamp the lamp needle of the plug to move rightwards to the position of the wire clamping manipulator;
the wire clamping control cylinder is connected with the wire threading control cylinder and the wire threading upward and downward control cylinder through the forward and backward guide rail and the track III, and under the common control of the wire threading control cylinder and the wire threading upward and downward control cylinder, the wire clamping control cylinder controls the wire clamping manipulator to clamp the lamp tube driving plate guide wire downwards and move leftwards to thread the plug lamp needle;
the plug clamping manipulator controls the cylinder to control the wire clamping manipulator to open, the plug is moved rightwards under the control of the forward and backward control cylinder to withdraw from the plug, the wire passing plug is moved upwards under the control of the upward and downward control cylinder, and the wire passing plug is ready to be installed into a lamp tube;
the plug loading control cylinder is connected with the wire threading rail bearing and the wire threading rail through a plug loading control cylinder connecting plate, and under the control of the plug loading control cylinder, the plug threading manipulator clamps the lamp needle of the plug to move rightwards, and the plug is sleeved into the LED lamp tube;
the detection device is arranged on the rack and is connected with an exposed wire after the lamp pin of the lamp tube plug penetrates through the wire;
the machine frame is provided with a reject removing device, which consists of a reject removing device and a reject storage rack, wherein a reject removing clamp and a reject removing control cylinder are arranged on the machine frame through a reject removing mounting bracket; the unqualified product storage rack is arranged on the rack through a fixing bracket of the unqualified product storage rack; the detected unqualified products are upwards operated by an unqualified product removing control cylinder, enter the unqualified product removing storage rack through an unqualified product removing baffle, and the unqualified product removing baffle is controlled by a tension spring of the unqualified product removing baffle to block the lamp tubes entering the unqualified product removing storage rack.
2. The device for smearing, threading and loading the plugs on the flexible automatic production line of the LED lamp tube according to claim 1, wherein the device is characterized in that: the machine frame is provided with a shredding device, the lamp tube is arranged on the machine frame through a plug, the exposed guide wire of the lamp needle penetrating through the wire needs to be cut, a lower shredding blade is arranged on the machine frame through a fixing support of the shredding device, a shredding control cylinder and an upper shredding blade are also arranged on the machine frame through the fixing support, the lamp tube enters the upper shredding blade and the lower shredding blade through a guide plate, and the excessive exposed guide wire of the lamp needle is cut under the control of the shredding control cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN108189414A (en) * | 2018-01-02 | 2018-06-22 | 佛山电器照明股份有限公司 | A kind of reliable plug production system |
| CN109538984B (en) * | 2018-10-15 | 2020-05-29 | 浙江凯耀照明股份有限公司 | Device and method for quickly installing power supply and plug of LED lamp strip |
| CN109990212A (en) * | 2019-03-19 | 2019-07-09 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded welding mechanism silk device |
| CN110067951A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine blister automatic filament-arranging device |
| CN110195828B (en) * | 2019-04-26 | 2023-12-22 | 江苏浩明光电科技股份有限公司 | T5LED integrated bracket lamp gluing and strip pasting machine |
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