CN102208314A - Multistation automatic assembling line for disc type energy-saving lamp - Google Patents
Multistation automatic assembling line for disc type energy-saving lamp Download PDFInfo
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- CN102208314A CN102208314A CN2011101204996A CN201110120499A CN102208314A CN 102208314 A CN102208314 A CN 102208314A CN 2011101204996 A CN2011101204996 A CN 2011101204996A CN 201110120499 A CN201110120499 A CN 201110120499A CN 102208314 A CN102208314 A CN 102208314A
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Abstract
The invention provides a multistation automatic assembling line for a disc type energy-saving lamp, belongs to the mechanical technical field, and solves the problems that the conventional line occupies large space and has trouble in operation. The multistation automatic assembling line for the disc type energy-saving lamp comprises a base frame; the upper end of the base frame is fixedly connected with a disc frame; a rotating mechanism is inserted in the middle part of the disc frame; a rotating disc is arranged on the rotating mechanism; the rotating disc is positioned over the disc frame; the diameter of the rotating disc is smaller than that of the disc frame; the rotating disc is lifted manually; a driving mechanism is arranged on the base frame; a plurality of clamping mechanisms for fixing the energy-saving lamp are arranged at the peripheral edge of the rotating disc; and an automatic feeding device, an automatic lamp filament arrangement device, an automatic lamp holder installation device, an automatic lamp holder rotation device, an automatic lamp filament cutting device, an automatic riveting device, an automatic rivet pressing device, an automatic detection control system, an automatic nailing device and an automatic lamp taking device are arranged at the peripheral edge of the upper surface of the disc frame. The line has the advantages of small occupation space and convenience of operation.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of streamline, particularly a kind of disc type electricity-saving lamp multistation automatic assembly line.
Background technology
Compare with incandescent lamp, electricity-saving lamp has energy-saving effect significantly, and per 1 watt of light that electricity-saving lamp sent is equivalent to 5 to 6 watts of light that incandescent lamp sent, electricity-saving lamp since its significantly energy-saving effect obtain more and more widely application.
Electricity-saving lamp comprises lamp holder, lamp body, fluorescent tube and filament.Traditional electricity-saving lamp production process is screwed, is cut master operations such as filament, last rivet, the nail that presses, qualified detection, lamp holder nailing and forms by compression moulding part, last lamp holder, lamp holder.Existing electricity-saving lamp production process still can not reach full-automatic production operation, and some operations are still finished by manual, such as last, the arrangement filament, go up lamp holder, go up rivet, get operation such as lamp.
Existing its each operation station of energy-saving lamp automatic assembly line is close to arrangement before and after all being, be a rectangular linear pattern streamline, there is some problems: it is bigger to be that mainly this streamline takies the place, workshop, simultaneously, because frock is many, speed governing is cumbersome when changing kind, is unfavorable for production management.
Summary of the invention
The objective of the invention is to have the problems referred to above at existing technology, proposed a kind of take up an area of the space little, make things convenient for bookkeeping and the high disc type electricity-saving lamp multistation automatic assembly line of production efficiency.
Purpose of the present invention can realize by following technical proposal: a kind of disc type electricity-saving lamp multistation automatic assembly line, it is characterized in that: this streamline comprises underframe, the underframe upper end is fixed with the disk frame, the middle part of disk frame is equipped with rotating mechanism, rotating mechanism is provided with rolling disc, rolling disc be positioned at the disk frame directly over and its diameter little than disk frame, rolling disc adopts hand-operated lifting, also be provided with driving mechanism on the described underframe, thereby described driving mechanism can drive rotating mechanism work and drive turn disc, described rolling disc edge is provided with the fixture that several are used for fixing electricity-saving lamp, and the edge of described disk frame upper surface is provided with to be used for electricity-saving lamp is transported to automatically goes up the part device on the fixture, in order to filament is made in order stretching automatic arrangement filament device, can respectively lamp holder be transported to electricity-saving lamp and rotation and tighten going up lamp cap device automatically and revolving lamp cap device automatically of installation, the automatic filament cutting device that the filament that the energy-saving lamp holder place is extra is sheared automatically, in order to rivet is installed to the automatic riveting device on the energy-saving lamp holder and the spike devices that presses automatically, be connected whether firm automatic detection and control system with lamp body with detecting lamp holder, the automatic nailing device that lamp holder and lamp body are connected and the electricity-saving lamp that assembles got the lamp device automatically from what this streamline took out.
In above-mentioned a kind of disc type electricity-saving lamp multistation automatic assembly line, described driving mechanism comprises drive motors.
In above-mentioned a kind of disc type electricity-saving lamp multistation automatic assembly line, the described part device of going up automatically comprises a frame one, described frame one is provided with one can be for the current feed channel of electricity-saving lamp, the outlet of described feed channel is near fixture and can being in over against the position with fixture, be provided with the elastic positioning machine structure of the electricity-saving lamp location that can will march to this feed channel exit between described feed channel and the frame one, also be provided with the Material moving device one that the above-mentioned electricity-saving lamp that is in positioning states can be transferred on the described fixture on the described frame one.
The operation principle of this device is as follows: electricity-saving lamp is in hopper enters into feed channel, under the vibratory drive of hopper, move to the exit of feed channel, under the effect of elastic positioning machine structure, make electricity-saving lamp and feed channel be in relative standstill state then, by Material moving device one the top electricity-saving lamp that is positioned is transferred to fixture then and gets on.
In above-mentioned a kind of disc type electricity-saving lamp multistation automatic assembly line, the fixed head one that described automatic arrangement filament device comprises frame two and is located at frame two tops, on described fixed head one, be provided with the governor motion that travel(l)ing rest one and control travel(l)ing rest one move up and down, be provided with left fixture and the right fixture that is used to put in order filament in the bottom of described travel(l)ing rest one, described right fixture is positioned at the top of described left fixture, also be provided with the cylinder one that the left fixture of control moves up and down on the described travel(l)ing rest one, also be provided with the cylinder two that the right fixture of control moves up and down on the described travel(l)ing rest one.
When filament was put in order, fixture was fixed on the below of left fixture and right fixture with electricity-saving lamp, regulated governor motion, and travel(l)ing rest one is moved down.Travel(l)ing rest one is driving left fixture and right fixture moves down together in the process that moves down, when moving to certain position, stop governor motion.Because left fixture and right fixture also do not touch filament, so also need it is finely tuned.The piston rod of cylinder one elongation during fine setting makes left fixture arrive the filament place, and left fixture clamps filament.The piston rod of cylinder two elongation then makes right fixture that filament is clamped.After the clamping, the elongation of cylinder one piston rod drives left fixture and moves down, and the piston rod of cylinder two shortens, and drives right fixture and moves up, in moving process, clamp filament all the time, so can be filament is stretching by the acting in conjunction of left fixture and right fixture.After stretching, unclamp filament, left fixture and right fixture reset, and enter the filament housekeeping of next round.
In above-mentioned a kind of disc type electricity-saving lamp multistation automatic assembly line, the described lamp cap device of going up automatically comprises frame three, be located at the fixed head two on the frame three and be located at portable plate on the fixed head two by guide post, on described portable plate, be provided with travel(l)ing rest two and can drive the elevating mechanism one that travel(l)ing rest two vertically moves, on described travel(l)ing rest two, also be provided with elevating mechanism two, described elevating mechanism two be provided with can under the effect of elevating mechanism two, vertically move revolve lamp holder mechanism one, on described fixed head two, also be provided with and promote the actuating unit that portable plate laterally moves, be provided with feed mechanism at the described lamp holder mechanism place of revolving.
This electricity-saving lamp is gone up lamp cap device automatically when lamp holder is operated, and feed mechanism is delivered to lamp holder and revolves lamp holder mechanism place, revolves lamp holder mechanism lamp holder is clamped, and actuating unit promotes portable plate to be made and revolve lamp holder mechanism and move to the fixedly position of electricity-saving lamp.Elevating mechanism one drive travel(l)ing rest two moves down then, and behind certain position, elevating mechanism two drives are revolved lamp holder mechanism and moved down, and behind the mobile assigned address, revolve lamp holder mechanism lamp holder is screwed onto on the electricity-saving lamp.Whenever spin behind the lamp holder, revolve lamp holder mechanism and reset under the effect of actuating unit, feed mechanism is delivered to next lamp holder and revolves the lamp holder place.This electricity-saving lamp is gone up lamp cap device automatically and be provided with linear bearing between guide post and portable plate.
In above-mentioned a kind of disc type electricity-saving lamp multistation automatic assembly line, the described lamp cap device that revolves automatically comprises frame four and the fixed head of being located on the frame four three, on described fixed head three, be provided with travel(l)ing rest three, on described fixed head three, also be provided with elevating mechanism three, above-mentioned travel(l)ing rest three is connected on the described fixed head three by this elevating mechanism three, and described travel(l)ing rest three can vertically move up and down along described fixed head three under the effect of this elevating mechanism three, on described travel(l)ing rest three, also be provided with elevating mechanism four, described elevating mechanism four be provided with can be in the effect lower edge of elevating mechanism four above-mentioned fixed head three vertically moves up and down revolves lamp holder mechanism two.
When this revolves the device busy of energy-saving lamp holder automatically, at first electricity-saving lamp is fixed on the fixture, lamp holder is fixed on revolves in the lamp holder mechanism two simultaneously, travel(l)ing rest three moves down under the effect of elevating mechanism three then, after moving to certain position, elevating mechanism three stops; Elevating mechanism four work this moment, drive is revolved lamp holder mechanism two and is continued to move down, and when moving to the electricity-saving lamp place, revolves lamp holder mechanism two and starts working, and lamp holder is screwed onto on the electricity-saving lamp.The reasonable in design that this revolves the device of energy-saving lamp holder automatically, good stability, and production efficiency height, automaticity height.
In above-mentioned a kind of disc type electricity-saving lamp multistation automatic assembly line, described automatic filament cutting device comprises frame five, movable platform, first cylinder and be installed in the pneumatic clipper that is used to shear filament on the movable platform, described first cylinder is fixed on the frame five and can promotes movable platform pneumatic clipper is moved back and forth between the clipped position directly over initial position and the fixture, described pneumatic clipper top is fixed with the cutting head of the shower nozzle of a gas blow pipe and described gas blow pipe over against pneumatic clipper, also be fixed with on the described frame five on the piston rod of second cylinder and described second cylinder and be fixed with magazine, described magazine is positioned at directly over the electricity-saving lamp.
Be placed on electricity-saving lamp on the lamp socket and when putting before movable platform, first cylinder is started working and is promoted movable platform and move forward, thereby pneumatic clipper on the movable platform is moved to be positioned at place, energy-saving lamp holder end directly over the fixture and the extra filament in energy-saving lamp holder place is sheared automatically, meanwhile, second cylinder is also started working and is promoted magazine and descends and to make magazine drop to the electricity-saving lamp place and electricity-saving lamp is covered, pneumatic clipper is when shearing the filament on the electricity-saving lamp, gas blow pipe is started working and the filament that cuts off is blowed to the magazine place and makes filament can drop in the magazine, after shearing finishes, movable platform and magazine return the origin-location under cylinder drive separately, so just can the filament after shearing be reclaimed, avoid filament to be scattered on the frame five, do not needed the workman to clean arrangement.
In above-mentioned a kind of disc type electricity-saving lamp multistation automatic assembly line, the described lamp device of getting automatically comprises frame six, described frame six is provided with one can be for the current blanking road of electricity-saving lamp, the outlet in described blanking road also is provided with the Material moving device two that the electricity-saving lamp on the above-mentioned fixture can be grasped and is transferred on the described blanking road near fixture on the described frame six.
The operation principle of this device is as follows: be transported to the fixture place after the assembling of electricity-saving lamp assembly is finished under the effect of conveying device, Material moving device two by this device grasps electricity-saving lamp from fixture, horizontal transfer is to the top in blanking road, electricity-saving lamp is placed on the blanking road, electricity-saving lamp moves to the blanking zone on the blanking road then again.This apparatus structure is simple, can realize automation, thereby improve production efficiency with respect to manual operations.
Compared with prior art, this disc type electricity-saving lamp multistation automatic assembly line designs for disc type, and it is little to take the place, workshop, and makes things convenient for the staff to operate and manage simultaneously.This streamline has all been realized automation to all assembly works of whole electricity-saving lamp, the efficiency of assembling height, and reached standard assemblied, its assembly quality is good.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a plan structure schematic diagram of the present invention;
Fig. 3 is its structural representation of facing of going up the part device automatically among the present invention;
Fig. 4 is its plan structure schematic diagram of going up the part device automatically among the present invention;
Fig. 5 is its structural representation of putting the filament device automatically in order among the present invention;
Fig. 6 is its structural representation of going up lamp cap device automatically among the present invention;
Fig. 7 is its structural representation that revolves lamp cap device automatically among the present invention;
Fig. 8 is the structural representation of its automatic filament cutting device among the present invention;
Fig. 9 is its structural representation of getting the lamp device automatically among the present invention.
Among the figure, 1, underframe; 2, disk frame; 3, rolling disc; 4, go up the part device automatically; 41, frame one; 42, feed channel; 43, level is moved the material cylinder; 44, vertically move the material cylinder; 5, put the filament device automatically in order; 51, frame two; 52, fixed head one; 53, travel(l)ing rest one; 54, left fixture; 55, cylinder one; 56, cylinder two; 6, go up lamp cap device automatically; 61, fixed head two; 62, portable plate; 63, travel(l)ing rest two; 64, elevating mechanism one; 65, elevating mechanism two; 66, revolve lamp holder mechanism one; 67, actuating unit; 68, feed mechanism; 7, revolve lamp cap device automatically; 71, frame four; 72, fixed head three; 73, travel(l)ing rest three; 74, elevating mechanism three; 75, elevating mechanism four; 76, revolve lamp holder mechanism two; 8, automatic filament cutting device; 81, frame five; 82, movable platform; 83, first cylinder; 84, pneumatic clipper; 85, gas blow pipe; 86, cutting head; 87, second cylinder; 88, magazine; 9, get the lamp device automatically; 91, frame six; 92, blanking road; 93, Material moving device two; 10, rotating mechanism; 11, drive motors; 12, fixture; 13, electricity-saving lamp; 14, reserve station; 15, automatic compression molding spare device; 16, try bright device; 17, automatic riveting device; 18, the spike devices that presses automatically; 19, examination lamp device; 20, automatic detection and control system; 21, automatic nailing device.
Embodiment
Below be specific embodiments of the invention and in conjunction with the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
As illustrated in fig. 1 and 2, this disc type electricity-saving lamp multistation automatic assembly line comprises underframe 1, underframe 1 upper end is fixed with disk frame 2, the middle part of disk frame 2 is equipped with rotating mechanism 10, rotating mechanism 10 is provided with rolling disc 3, rolling disc 3 be positioned at disk frame 2 directly over and its diameter little than disk frame 2, also be provided with driving mechanism on the underframe 1, driving mechanism comprises drive motors 11, thereby drive motors 11 can drive rotating mechanism 10 work and drive rolling disc 3 rotations, rolling disc 3 edges are provided with 16 fixtures 12 that are used for fixing electricity-saving lamp 13, and the edge of disk frame 2 upper surfaces is provided with to be used for electricity-saving lamp 13 is transported to automatically goes up part device 4 on the fixture 12, in order to filament is made in order stretching automatic arrangement filament device 5, can respectively lamp holder be transported to electricity-saving lamp 13 and rotation and tighten going up lamp cap device 6 automatically and revolving lamp cap device 7 automatically of installation, the automatic filament cutting device 8 that the extra filament in electricity-saving lamp 13 lamp holder places is sheared automatically, in order to rivet is installed to the automatic riveting device 17 on electricity-saving lamp 13 lamp holders and the spike devices 18 that presses automatically, be connected whether firm automatic detection and control system 20 with lamp body with detecting lamp holder, the automatic nailing device 21 that lamp holder and lamp body are connected and the electricity-saving lamp 13 that assembles got lamp device 9 automatically from what this streamline took out.
The edge of disk frame 2 upper surfaces in the present embodiment also is provided with the bright device 16 of examination that automatic compression molding spare device 15, test electricity-saving lamp 13 whether can normal power-up light and in order to test electricity-saving lamp 13 voltages and the isoparametric examination lamp of electric current device 19, except that above-mentioned these device stations, also be reserved with 3 and reserve station 14, always have 16 stations.In 16 stations altogether, can increase and decrease the station quantity that actual needs is used according to the actual requirements.Disk frame 2 rotates in a counter-clockwise direction, and intactly assembly process is in order successively: go up automatically part device 4, automatic compression molding spare device 15, automatically put in order filament device 5, automatically go up lamp cap device 6, revolve lamp cap device 7, the bright device 16 of examination, automatic filament cutting device 8, automatic riveting device 17, press spike devices 18, examination lamp device 19, automatic detection and control system 20, nailing device 21 and get lamp device 9 automatically automatically automatically automatically.
Shown in Fig. 3 and 4, automatically go up part device 4 and comprise a frame 1, frame 1 is provided with a feed channel 42 that can supply electricity-saving lamp 13 to pass through, the outlet of feed channel 42 is near fixture 12 and can being in over against the position with fixture 12, be provided with between feed channel 42 and the frame 1 can will march to the elastic positioning machine structure of electricity-saving lamp 13 location in these feed channel 42 exits, also be provided with the electricity-saving lamp 13 that can will be in positioning states on the frame 1 and be transferred to Material moving device one on the described fixture 12.
Material moving device one comprises that a level moves material cylinder 43 and vertically move and expect cylinder 44, vertically moving material cylinder 44 is fixed on the frame 1, level is moved material cylinder 43 and is linked to each other with an end that vertically moves material cylinder 44, the end that level is moved material cylinder 43 is fixed with a push pedal, and push pedal can be pushed to the electricity-saving lamp 13 that is positioned on the fixture 12 under the effect of above-mentioned two cylinders.The elastic positioning machine structure comprises and is arranged on the frame 1 and two holders that be positioned at feed channel 42 both sides, and holder is provided with and can be provided with spring between dop and the holder along the dop that moves in vertical direction with feed channel 42.The centre of holder has a slideway, and dop is arranged in the slideway and can partly extends to the slideway outside, and the rear end of dop has retaining along one, the port of export of slideway have can be with retaining along a retaining that is interlocked along two.Holder is provided with hold-down screw, and an end of spring leans on dop, and the other end leans on this hold-down screw.Feed channel 42 comprises two feedboards that be in parallel and that all be connected with frame 1, and having between two feedboards can be for the current gap of electricity-saving lamp 13.Frame 1 is four vertical guide pillars, and the upper end of guide pillar has the fixed head of level, vertically moves material cylinder 44 and is fixed on this fixed head, and the lower end of vertically moving material cylinder 44 is fixed with the supporting bracket of level, and level is moved material cylinder 43 and is fixed on the supporting bracket.
As shown in Figure 5, automatically put the fixed head 1 that filament device 5 comprises frame 2 51 and is located at frame 2 51 tops in order, fixed head 1 is provided with travel(l)ing rest 1 and controls the governor motion that travel(l)ing rest 1 moves up and down, the bottom of travel(l)ing rest 1 is provided with left fixture 1254 and the right fixture 12 that is used to put in order filament, right fixture 12 is positioned at the top of described left fixture 1254, also be provided with the cylinder 1 that the left fixture 1254 of control moves up and down on the travel(l)ing rest 1, also be provided with the cylinder 2 56 that the right fixture 12 of control moves up and down on the travel(l)ing rest 1.
Travel(l)ing rest 1 comprises and somely is located in guide rod on the fixed head 1, is located at lower end of the guide rod and the upper cylinder plate that be arranged in parallel with fixed head 1 and upper end are fixed on some guide posts on the described upper cylinder plate that the lower end of guide post is a free end.Cylinder 1 is inverted the bottom that is arranged on above-mentioned upper cylinder plate, and the upper junction plate that the piston rod of cylinder 1 and is set on the above-mentioned guide post is connected, and is fixed with a fixed lever that is connected with above-mentioned left fixture 1254 on the upper junction plate.Also be provided with the connecting rod of some downward extensions on the upper cylinder plate, the lower end of connecting rod is fixed with air cylinder board, lower cylinder plate and above-mentioned upper cylinder plate be arranged in parallel, cylinder 2 56 is inverted the bottom that is arranged on the lower cylinder plate, the lower connecting plate that the piston rod of cylinder 2 56 and is set on the guide post is connected, be fixed with on the lower connecting plate one be connected with right fixture 12 be connected cushion block, fixed lever is located on the described lower connecting plate.Left side fixture 1254 comprises left jaw, the gas pawl of driving left side jaw opening and closing and the jaw fixed head 1 that is connected with fixed lever, and the gas pawl is fixed on the described jaw fixed head 1.Right fixture 12 comprises right jaw and drives the gas pawl of right jaw opening and closing, the gas pawl be connected cushion block and be connected.Governor motion comprises screw mandrel, nut and wing nut, and wing nut is arranged on the fixed head 1, and screw mandrel is located on the described wing nut, and the lower end of screw mandrel is fixedly connected on the upper cylinder plate by this nut.Be provided with linear bearing between guide rod and the fixed head 1.Be provided with linear bearing between guide post and the upper junction plate, be provided with linear bearing between guide post and the lower connecting plate.Be provided with linear bearing between fixed lever and the lower connecting plate.
As shown in Figure 6, automatically go up lamp cap device 6 and comprise frame three, be located at the fixed head 2 61 on the frame three and be located at portable plate 62 on the fixed head 2 61 by guide post, portable plate 62 is provided with travel(l)ing rest 2 63 and can drives the elevating mechanism 1 that travel(l)ing rest 2 63 vertically moves, also be provided with elevating mechanism 2 65 on the travel(l)ing rest 2 63, elevating mechanism 2 65 be provided with can under the effect of elevating mechanism 2 65, vertically move revolve lamp holder mechanism 1, also be provided with on the fixed head 2 61 and promote the actuating unit 67 that portable plate 62 laterally moves, revolve lamp holder mechanism 66 places and be provided with feed mechanism 68.
As shown in Figure 7, automatically revolve lamp cap device 7 and comprise frame 4 71 and the fixed head of being located on the frame 4 71 3 72, fixed head 3 72 is provided with travel(l)ing rest 3 73, also be provided with elevating mechanism 3 74 on the fixed head 3 72, travel(l)ing rest 3 73 is connected on the described fixed head 3 72 by this elevating mechanism 3 74, travel(l)ing rest 3 73 can vertically move up and down along described fixed head 3 72 under the effect of this elevating mechanism 3 74, also be provided with elevating mechanism 4 75 on the travel(l)ing rest 3 73, elevating mechanism 4 75 be provided with can be in the effect lower edge of elevating mechanism 4 75 above-mentioned fixed head 3 72 vertically moves up and down revolves lamp holder mechanism 2 76.
As shown in Figure 8, automatic filament cutting device 8 comprises frame 5 81, movable platform 82, first cylinder 83 and be installed in the pneumatic clipper 84 that is used to shear filament on the movable platform 82, first cylinder 83 is fixed on the frame 5 81 and can promotes movable platform 82 pneumatic clipper 84 is moved back and forth between the clipped position directly over initial position and the fixture 12, pneumatic clipper 84 tops are fixed with the cutting head 86 of the shower nozzle of a gas blow pipe 85 and described gas blow pipe 85 over against pneumatic clipper 84, also be fixed with on the frame 5 81 on the piston rod of second cylinder 87 and described second cylinder 87 and be fixed with magazine 88, magazine 88 is positioned at directly over the electricity-saving lamp 13.
As shown in Figure 9, automatically get lamp device 9 and comprise frame 6 91, frame 6 91 is provided with a blanking road 92 that can supply electricity-saving lamp 13 to pass through, the outlet in blanking road 92 also is provided with the Material moving device 2 93 that the electricity-saving lamp on the above-mentioned fixture 12 13 can be grasped and is transferred on the described blanking road 92 near fixture 12 on the frame 6 91.
The course of work of this streamline is as follows:
Knocked-down electricity-saving lamp 13 is transported on the fixture 12 by going up part device 4 automatically, then by rolling disc 3 drive fixtures 12 and on electricity-saving lamp 13 below that turns to each station in order compress plastic respectively successively, the arrangement filament, last lamp holder, screw lamp holder, whether test is switched on and is normally lighted, prune filament, last rivet, nail presses, whether the parameters such as electric current and voltage of test electricity-saving lamp 13 are qualified, detect electricity-saving lamp 13 (defective rejecting), nailing, at last electricity-saving lamp 13 is taken out from this streamline, all work realizes full-automatic operation, the efficient height, convenient operation and management, can carry out standardized production, improve ex factory pass rate, rolling disc is adjustable about in the of 3 simultaneously, can adapt to the production of different size electricity-saving lamp, adjust simple and convenient.
Specific embodiment described herein only is that the present invention's spirit is illustrated.The technical staff of the technical field of the invention can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (8)
1. disc type electricity-saving lamp multistation automatic assembly line, it is characterized in that: this streamline comprises underframe (1), underframe (1) upper end is fixed with disk frame (2), the middle part of disk frame (2) is equipped with rotating mechanism (10), rotating mechanism (10) is provided with rolling disc (3), rolling disc (3) be positioned at disk frame (2) directly over and its diameter little than disk frame (2), rolling disc (3) adopts hand-operated lifting, described underframe also is provided with driving mechanism on (1), described driving mechanism can drive rotating mechanism (10) thereby work drives rolling disc (3) rotates, described rolling disc (3) edge is provided with several fixtures that is used for fixing electricity-saving lamp (13) (12), and the edge of described disk frame (2) upper surface is provided with to be used for electricity-saving lamp (13) is transported to automatically goes up part device (4) on the fixture (12), in order to filament is made in order stretching automatic arrangement filament device (5), can respectively lamp holder be transported to electricity-saving lamp (13) and rotation and tighten going up lamp cap device (6) automatically and revolving lamp cap device (7) automatically of installation, the automatic filament cutting device (8) that the extra filament in electricity-saving lamp (13) lamp holder place is sheared automatically, in order to rivet is installed to the automatic riveting device (17) on electricity-saving lamp (13) lamp holder and the spike devices (18) that presses automatically, be connected whether firm automatic detection and control system (20) with lamp body with detecting lamp holder, the automatic nailing device (21) that lamp holder and lamp body are connected and the electricity-saving lamp (13) that assembles got lamp device (9) automatically from what this streamline took out.
2. a kind of disc type electricity-saving lamp multistation automatic assembly line according to claim 1 is characterized in that described driving mechanism comprises drive motors (11).
3. a kind of disc type electricity-saving lamp multistation automatic assembly line according to claim 2, it is characterized in that, the described part device (4) of going up automatically comprises a frame one (41), described frame one (41) is provided with one can supply the current feed channel (42) of electricity-saving lamp (13), the outlet of described feed channel (42) near fixture (12) and can and fixture (12) be in over against the position, be provided with the elastic positioning machine structure of electricity-saving lamp (13) location that can will march to this feed channel (42) exit between described feed channel (42) and the frame one (41), also be provided with the Material moving device one that the above-mentioned electricity-saving lamp (13) that is in positioning states can be transferred on the described fixture (12) on the described frame one (41).
4. a kind of disc type electricity-saving lamp multistation automatic assembly line according to claim 3, it is characterized in that, the fixed head one (52) that described automatic arrangement filament device (5) comprises frame two (51) and is located at frame two (51) tops, on described fixed head one (52), be provided with the governor motion that travel(l)ing rest one (53) and control travel(l)ing rest one (53) move up and down, be provided with left fixture (54) and the right fixture that is used to put in order filament in the bottom of described travel(l)ing rest one (53), described right fixture is positioned at the top of described left fixture (54), also be provided with the cylinder one (55) that the left fixture of control (54) moves up and down on the described travel(l)ing rest one (53), also be provided with the cylinder two (56) that the right fixture of control moves up and down on the described travel(l)ing rest one (53).
5. according to claim 1 or 2 or 3 or 4 described a kind of disc type electricity-saving lamp multistation automatic assembly lines, it is characterized in that, the described lamp cap device (6) of going up automatically comprises frame three, be located at the fixed head two (61) on the frame three and be located at portable plate (62) on the fixed head two (61) by guide post, on described portable plate (62), be provided with travel(l)ing rest two (63) and can drive the elevating mechanism one (64) that travel(l)ing rest two (63) vertically moves, on described travel(l)ing rest two (63), also be provided with elevating mechanism two (65), described elevating mechanism two (65) be provided with can under the effect of elevating mechanism two (65), vertically move revolve lamp holder mechanism one (66), on described fixed head two (61), also be provided with and promote the actuating unit (67) that portable plate (62) laterally moves, be provided with feed mechanism (68) at the described lamp holder mechanism place of revolving.
6. a kind of disc type electricity-saving lamp multistation automatic assembly line according to claim 5, it is characterized in that, the described lamp cap device (7) that revolves automatically comprises frame four (71) and is located at fixed head three (72) on the frame four (71), on described fixed head three (72), be provided with travel(l)ing rest three (73), on described fixed head three (72), also be provided with elevating mechanism three (74), above-mentioned travel(l)ing rest three (73) is connected on the described fixed head three (72) by this elevating mechanism three (74), and described travel(l)ing rest three (73) can vertically move up and down along described fixed head three (72) under the effect of this elevating mechanism three (74), on described travel(l)ing rest three (73), also be provided with elevating mechanism four (75), described elevating mechanism four (75) be provided with can be in the effect lower edge of elevating mechanism four (75) above-mentioned fixed head three (72) vertically moves up and down revolves lamp holder mechanism two (76).
7. a kind of disc type electricity-saving lamp multistation automatic assembly line according to claim 5, it is characterized in that, described automatic filament cutting device (8) comprises frame five (81), movable platform (82), first cylinder (83) and be installed in the pneumatic clipper (84) that is used to shear filament on the movable platform (82), described first cylinder (83) is fixed on the frame five (81) and can promotes movable platform (82) pneumatic clipper (84) is moved back and forth between the clipped position directly over initial position and the fixture (12), described pneumatic clipper (84) top is fixed with the cutting head (86) of the shower nozzle of a gas blow pipe (85) and described gas blow pipe (85) over against pneumatic clipper (84), also be fixed with on the described frame five (81) on the piston rod of second cylinder (87) and described second cylinder (87) and be fixed with magazine (88), described magazine (88) is positioned at directly over the electricity-saving lamp (13).
8. a kind of disc type electricity-saving lamp multistation automatic assembly line according to claim 1, it is characterized in that, the described lamp device (9) of getting automatically comprises frame six (91), described frame six (91) is provided with one can supply the current blanking road (92) of electricity-saving lamp (13), the outlet in described blanking road (92) also is provided with the Material moving device two (93) that the electricity-saving lamp (13) on the above-mentioned fixture (12) can be grasped and is transferred on the described blanking road (92) near fixture (12) on the described frame six (91).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101204996A CN102208314A (en) | 2011-05-11 | 2011-05-11 | Multistation automatic assembling line for disc type energy-saving lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101204996A CN102208314A (en) | 2011-05-11 | 2011-05-11 | Multistation automatic assembling line for disc type energy-saving lamp |
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| Publication Number | Publication Date |
|---|---|
| CN102208314A true CN102208314A (en) | 2011-10-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101204996A Pending CN102208314A (en) | 2011-05-11 | 2011-05-11 | Multistation automatic assembling line for disc type energy-saving lamp |
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| CN102832086A (en) * | 2012-09-04 | 2012-12-19 | 宿州市晨晖电气照明有限公司 | Production process of electric energy saving lamp |
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| CN105529233A (en) * | 2014-10-21 | 2016-04-27 | 厦门凯格工贸有限公司 | Automatic assembly line for LED energy-saving lamp |
| CN106195696A (en) * | 2016-07-06 | 2016-12-07 | 张帆 | Lamp holder assemble method |
| CN107461625A (en) * | 2016-10-13 | 2017-12-12 | 江苏浩明光电科技股份有限公司 | LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus |
| CN107461625B (en) * | 2016-10-13 | 2023-12-15 | 江苏浩明光电科技股份有限公司 | Filament smearing, plug threading and loading device for flexible automatic production line of LED lamp tube |
| CN107143766A (en) * | 2017-05-24 | 2017-09-08 | 迈杰特科技（厦门）有限公司 | A kind of automatic assembling machine for being used to being installed on lamp holder drawing pin into lamp holder |
| CN107166195A (en) * | 2017-05-24 | 2017-09-15 | 迈杰特科技（厦门）有限公司 | A kind of LED bulb automatic assembly line applied widely |
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Application publication date: 20111005 |