CN106735698B - Automatic wire feeding, welding and cutting device for horizontal driving plate of automatic LED lamp tube production line - Google Patents
Automatic wire feeding, welding and cutting device for horizontal driving plate of automatic LED lamp tube production line Download PDFInfo
- Publication number
- CN106735698B CN106735698B CN201611181679.4A CN201611181679A CN106735698B CN 106735698 B CN106735698 B CN 106735698B CN 201611181679 A CN201611181679 A CN 201611181679A CN 106735698 B CN106735698 B CN 106735698B
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- wire
- wire feeding
- fixed plate
- welding
- ball bearing
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- 238000003466 welding Methods 0.000 title claims abstract description 77
- 238000005520 cutting process Methods 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims description 12
- 229910000604 Ferrochrome Inorganic materials 0.000 claims description 9
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 6
- 238000000034 method Methods 0.000 description 6
- 239000011265 semifinished product Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Slot Machines And Peripheral Devices (AREA)
- Wire Processing (AREA)
Abstract
Automatic wire feeding, welding and wire cutting device of horizontal driving plate of LED fluorescent tube automatic production line is fixed with wire feeding fixed plate (2) on frame (1), is equipped with wire feeding roller mount (3) on wire feeding fixed plate (2) wire feeding roller mount (3) on be equipped with wire feeding roller (4), be equipped with perpendicular ball bearing fixed plate (5) by wire feeding roller (4), be equipped with wire feeding perpendicular ball bearing (6) on perpendicular ball bearing fixed plate (5), be provided with plane ball bearing fixed plate (8) at the next interval of perpendicular ball bearing fixed plate (5), wire clamping manipulator centre gripping wire silk is welded to driving plate and wire, cuts off the wire through wire cutting device after the welding, can shorten wire feeding device's wire feeding time, wire feeding efficiency in the production of fluorescent tube promotes.
Description
Technical Field
The invention relates to a lamp tube welding and wire cutting device, in particular to an automatic wire feeding, welding and wire cutting device for a horizontal driving plate of an automatic LED lamp tube production line.
Background
At present, domestic T8/T5 type LED lamp tubes are assembled manually, welded, glued and pressed and installed in a production line, an operator is required to assemble materials or semi-finished products produced in each procedure on a single machine manually, and the operation is required to be carried out manually in the process of tube feeding and discharging and in the process of handling and moving among each procedure, so that the processing method has the defects that: 1. the number of workers is high, and the wage cost is high. Secondly, because of frequent carrying operation, the lamp tube has fragile bad characteristics, the loss in the guiding and processing process is large, and the production cost is increased. Thirdly, the semi-finished products and the finished products processed by each procedure need a certain stacking place, so that the occupied production space is large. The welding device is used for welding the driving plate and the wires, and the wires are cut off through the wire cutting device after welding.
Disclosure of Invention
The invention aims to provide the automatic wire feeding, welding and cutting device for the horizontal driving plate of the automatic LED lamp tube production line, which is high in automation degree and convenient to operate.
The technical scheme of the invention is as follows: the automatic wire feeding, welding and cutting device for the horizontal driving plate of the LED lamp tube automatic production line is characterized in that a wire feeding fixing plate (2) is fixed on a frame (1), a wire feeding roller fixing frame (3) is arranged on the wire feeding fixing plate (2), a wire feeding roller (4) is arranged on the wire feeding roller fixing frame (3), a vertical ball bearing fixing plate (5) is arranged beside the wire feeding roller (4), a wire feeding vertical ball bearing (6) is arranged on the vertical ball bearing fixing plate (5), a plane ball bearing fixing plate (8) is arranged beside the vertical ball bearing fixing plate (5), a wire feeding plane ball bearing (7) is arranged on the plane ball bearing fixing plate (8), a wire feeding control cylinder (9) is arranged beside the wire feeding plane ball bearing (7), the wire feeding control cylinder (9) is fixed on the wire feeding cylinder fixing plate (10), a wire feeder fixing plate (11) is arranged on the wire feeder fixing plate (10), a wire feeder (12) is fixed on the wire feeder fixing plate (11), a wire feeder (14) is fixed on the wire feeder fixing plate (13) and a track (17) is arranged on the wire feeder fixing plate (16), a track (17) is welded on the wire feeding fixing plate (17) and a track (17) is arranged beside the track fixing device, a welding device control cylinder (19) is fixed on the wire feeding pipe fixing frame (13), a connecting bracket (20) is arranged beside the welding device control cylinder (19), a wire clamping downward movement control cylinder (26) is arranged on the connecting bracket (20), a welding electric ferrochrome (21) is arranged beside the connecting bracket (20), a horizontal driver clamp (23) is fixed on a driver plate (22), a wire clamping manipulator (24) is connected on the wire clamping manipulator control cylinder (25), a wire clamping downward movement control cylinder (26) is fixed on a wire clamping downward movement control cylinder fixing plate (27), a welding control box (28) is arranged on the wire feeding fixing plate (2), and a wire cutter control cylinder (30) is connected on a wire cutter (29);
the horizontal driver clamp (23) is arranged on the frame (1) and connected with a main transmission mechanism below the frame (1) through a chain transmission system, the transmission mode is a two-station mode for transmission, a guide wire to be welded with a driver is welded, and the welding control box (28) automatically controls the welding tin output amount, the tin return amount, the welding wire speed and the welding temperature.
Wire feeding device is installed on wire feeding fixed plate (2) trailing flank through wire feeding roller mount (3) by wire feeding roller (4), wire feeding perpendicular ball bearing (6) are installed on wire feeding fixed plate through perpendicular ball bearing fixed plate (5), wire feeding plane ball bearing (7) are installed on wire feeding fixed plate (2) face through plane ball bearing fixed plate (8), wire feeding control cylinder (9) are installed on wire feeding fixed plate through wire feeding control cylinder fixed plate (10), wire feeder (12) are installed on wire feeding fixed plate through wire feeder fixed plate (11), wire feeding pipe (14) are installed in front of wire feeding fixed plate through wire feeding pipe fixed frame (13). The wire enters a wire feeding vertical ball bearing and a wire feeding plane ball bearing through rollers, and under the control of a wire feeding control cylinder, the wire enters a wire feeder (12) until reaching a wire feeding pipe (14) after being transmitted and straightened through the vertical ball bearing and the wire feeding plane ball bearing;
the welding device is arranged on the frame through a welding device fixing plate (16) and a welding device fixing bracket (15), and a welding electric ferrochrome (21) is arranged on the welding device fixing plate through a connecting bracket (20), a track bearing (17) and a track (18).
The wire feeding pipe (14) is used for conveying the wire, the wire clamping manipulator (24) is controlled by the wire clamping manipulator control cylinder (25) to clamp the wire, and the wire clamping manipulator is controlled by the wire clamping downward movement control cylinder (26) to move downward to a welding point of a driving plate in the driver clamp;
a welding device control cylinder (19) controls a welding electric ferrochrome (21) to move downwards to a welding point of a driving plate in a driver clamp through a track bearing (17) and a track (18) to be connected with the driver plate through a welding wire;
the wire cutting device is characterized in that a wire cutting device (29) is arranged on a frame through a wire cutting device control cylinder (30) and a wire cutting device control cylinder bracket, the wire cutting device control cylinder controls the wire cutting device to move upwards, the wire cutting device cuts off a wire which is welded with a driver board, a wire clamping manipulator control cylinder controls to open a wire clamping manipulator, and the wire clamping manipulator movement control cylinder moves upwards to finish wire clamping welding and wire cutting actions.
The invention has the advantages that: wire feeding device sends single wire to the driver anchor clamps driver board welding point department, and by wire clamping manipulator centre gripping wire, welding set welds drive plate and wire, cuts off the wire through cutting the silk device after the welding, can shorten wire feeding device's wire feeding time, lets the wire feeding efficiency in the fluorescent tube production promote, can increase the production efficiency of production fluorescent tube, and the efficiency at production fluorescent tube obtains promoting, can shorten the time of production fluorescent tube.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the invention in the a-direction.
In the figure: the wire feeder comprises a frame 1, a wire feeding fixed plate 2, a wire feeding roller fixed frame 3, a wire feeding roller 4, a vertical ball bearing fixed plate 5, a wire feeding vertical ball bearing 6, a wire feeding plane ball bearing 7, a plane ball bearing fixed plate 8, a wire feeding control cylinder 9, a wire feeding control cylinder fixed plate 10, a wire feeder fixed plate 11, a wire feeder 12, a wire feeding pipe fixed frame 13, a wire feeding pipe 14, a welding device fixed bracket 15, a welding device fixed plate 16, a track bearing 17, a track 18, a welding device control cylinder 19, a connecting bracket 20, a welding electro-chrome 21, a driver plate 22, a horizontal driver clamp 23, a wire clamping manipulator 24, a wire clamping manipulator control cylinder 25, a wire clamping downward movement control cylinder 26, a wire clamping downward movement control cylinder fixed plate 27, a welding control box 28, a wire cutter 29 and a wire cutter control cylinder 30.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
The automatic wire feeding, welding and cutting device for the horizontal driving plate of the LED lamp tube automatic production line is characterized in that a wire feeding fixing plate (2) is fixed on a frame (1), a wire feeding roller fixing frame (3) is arranged on the wire feeding fixing plate (2), a wire feeding roller (4) is arranged on the wire feeding roller fixing frame (3), a vertical ball bearing fixing plate (5) is arranged beside the wire feeding roller (4), a wire feeding vertical ball bearing (6) is arranged on the vertical ball bearing fixing plate (5), a plane ball bearing fixing plate (8) is arranged beside the vertical ball bearing fixing plate (5), a wire feeding plane ball bearing (7) is arranged on the plane ball bearing fixing plate (8), a wire feeding control cylinder (9) is arranged beside the wire feeding plane ball bearing (7), the wire feeding control cylinder (9) is fixed on the wire feeding cylinder fixing plate (10), a wire feeder fixing plate (11) is arranged on the wire feeder fixing plate (10), a wire feeder (12) is fixed on the wire feeder fixing plate (11), a wire feeder (14) is fixed on the wire feeder fixing plate (13) and a track (17) is arranged on the wire feeder fixing plate (16), a track (17) is welded on the wire feeding fixing plate (17) and a track (17) is arranged beside the track fixing device, a welding device control cylinder (19) is fixed on the wire feeding pipe fixing frame (13), a connecting bracket (20) is arranged beside the welding device control cylinder (19), a wire clamping downward movement control cylinder (26) is arranged on the connecting bracket (20), a welding electric ferrochrome (21) is arranged beside the connecting bracket (20), a horizontal driver clamp (23) is fixed on a driver plate (22), a wire clamping manipulator (24) is connected on the wire clamping manipulator control cylinder (25), a wire clamping downward movement control cylinder (26) is fixed on a wire clamping downward movement control cylinder fixing plate (27), a welding control box (28) is arranged on the wire feeding fixing plate (2), and a wire cutter control cylinder (30) is connected on a wire cutter (29);
the horizontal driver clamp (23) is arranged on the frame (1) and connected with a main transmission mechanism below the frame (1) through a chain transmission system, the transmission mode is a two-station mode for transmission, a guide wire to be welded with a driver is welded, and the welding control box (28) automatically controls the welding tin output amount, the tin return amount, the welding wire speed and the welding temperature.
Wire feeding device is installed on wire feeding fixed plate (2) trailing flank through wire feeding roller mount (3) by wire feeding roller (4), wire feeding perpendicular ball bearing (6) are installed on wire feeding fixed plate through perpendicular ball bearing fixed plate (5), wire feeding plane ball bearing (7) are installed on wire feeding fixed plate (2) face through plane ball bearing fixed plate (8), wire feeding control cylinder (9) are installed on wire feeding fixed plate through wire feeding control cylinder fixed plate (10), wire feeder (12) are installed on wire feeding fixed plate through wire feeder fixed plate (11), wire feeding pipe (14) are installed in front of wire feeding fixed plate through wire feeding pipe fixed frame (13). The wire enters a wire feeding vertical ball bearing and a wire feeding plane ball bearing through rollers, and under the control of a wire feeding control cylinder, the wire enters a wire feeder (12) until reaching a wire feeding pipe (14) after being transmitted and straightened through the vertical ball bearing and the wire feeding plane ball bearing;
the welding device is arranged on the frame through a welding device fixing plate (16) and a welding device fixing bracket (15), and a welding electric ferrochrome (21) is arranged on the welding device fixing plate through a connecting bracket (20), a track bearing (17) and a track (18).
The wire feeding pipe (14) is used for conveying the wire, the wire clamping manipulator (24) is controlled by the wire clamping manipulator control cylinder (25) to clamp the wire, and the wire clamping manipulator is controlled by the wire clamping downward movement control cylinder (26) to move downward to a welding point of a driving plate in the driver clamp;
a welding device control cylinder (19) controls a welding electric ferrochrome (21) to move downwards to a welding point of a driving plate in a driver clamp through a track bearing (17) and a track (18) to be connected with the driver plate through a welding wire;
the wire cutting device is characterized in that a wire cutting device (29) is arranged on a frame through a wire cutting device control cylinder (30) and a wire cutting device control cylinder bracket, the wire cutting device control cylinder controls the wire cutting device to move upwards, the wire cutting device cuts off a wire which is welded with a driver board, a wire clamping manipulator control cylinder controls to open a wire clamping manipulator, and the wire clamping manipulator movement control cylinder moves upwards to finish wire clamping welding and wire cutting actions.
Claims (1)
1, automatic wire feeding, welding and wire cutting device for horizontal driving plate of automatic LED lamp tube production line is characterized in that: a wire feeding fixed plate (2) is fixed on the frame (1), a wire feeding roller fixed frame (3) is arranged on the wire feeding fixed plate (2), a wire feeding roller (4) is arranged on the wire feeding roller fixed frame (3), a vertical ball bearing fixed plate (5) is arranged beside the wire feeding roller (4), a wire feeding vertical ball bearing (6) is arranged on the vertical ball bearing fixed plate (5), a plane ball bearing fixed plate (8) is arranged beside the vertical ball bearing fixed plate (5), a wire feeding plane ball bearing (7) is arranged on the plane ball bearing fixed plate (8), a wire feeding control cylinder (9) is arranged beside the wire feeding plane ball bearing (7), the wire feeding control cylinder (9) is fixed on the wire feeding cylinder fixed plate (10), a wire feeder fixed plate (11) is arranged on the wire feeder fixed plate (10), a wire feeder (12) is fixed on the wire feeder fixed plate (11), a wire feeder tube (14) is fixed on the wire feeder fixed plate (13) and is mutually communicated with the wire feeder fixed plate (12), a track (17) is arranged beside the track (17), a track (17) is arranged on the track (17), a track (17) is welded on the track (17), a welding device control cylinder (19) is fixed on the wire feeding pipe fixing frame (13), a connecting bracket (20) is arranged beside the welding device control cylinder (19), a wire clamping downward movement control cylinder (26) is arranged on the connecting bracket (20), a welding electric ferrochrome (21) is arranged beside the connecting bracket (20), a horizontal driver clamp (23) is fixed on a driver plate (22), a wire clamping manipulator (24) is connected on the wire clamping manipulator control cylinder (25), a wire clamping downward movement control cylinder (26) is fixed on a wire clamping downward movement control cylinder fixing plate (27), a welding control box (28) is arranged on the wire feeding fixing plate (2), and a wire cutter control cylinder (30) is connected on a wire cutter (29);
a horizontal driver clamp (23) is arranged on the frame (1), the horizontal driver clamp (23) is connected with a main transmission mechanism below the frame (1) through a chain transmission system, the transmission mode is a two-station mode for transmission, a guide wire to be welded with a driver is welded, and a welding control box (28) automatically controls the welding tin output amount, the tin return amount, the welding wire speed and the welding temperature;
the wire feeding device is characterized in that a wire feeding roller (4) is arranged on the rear side surface of a wire feeding fixed plate (2) through a wire feeding roller fixing frame (3), a wire feeding vertical ball bearing (6) is arranged on the wire feeding fixed plate through a vertical ball bearing fixed plate (5), a wire feeding plane ball bearing (7) is arranged on the wire feeding fixed plate (2) through a plane ball bearing fixed plate (8), a wire feeding control cylinder (9) is arranged on the wire feeding fixed plate through a wire feeding cylinder fixed plate (10), a wire feeding device (12) is arranged on the wire feeding fixed plate through a wire feeding device fixed plate (11), and a wire feeding pipe (14) is arranged in front of the wire feeding fixed plate through a wire feeding pipe fixing frame (13);
the wire enters a wire feeding vertical ball bearing and a wire feeding plane ball bearing through rollers, and under the control of a wire feeding control cylinder, the wire enters a wire feeder (12) until reaching a wire feeding pipe (14) after being transmitted and straightened through the vertical ball bearing and the wire feeding plane ball bearing;
the welding device is arranged on the frame through a welding device fixing bracket (15) by a welding device fixing plate (16), and a welding electric ferrochrome (21) is arranged on the welding device fixing plate through a connecting bracket (20), a track bearing (17) and a track (18);
the wire feeding pipe (14) is used for conveying the wire, the wire clamping manipulator (24) is controlled by the wire clamping manipulator control cylinder (25) to clamp the wire, and the wire clamping manipulator is controlled by the wire clamping downward movement control cylinder (26) to move downward to a welding point of a driving plate in the driver clamp;
a welding device control cylinder (19) controls a welding electric ferrochrome (21) to move downwards to a welding point of a driving plate in a driver clamp through a track bearing (17) and a track (18) to weld a wire and the driving plate;
the wire cutting device is characterized in that a wire cutting device (29) is arranged on a frame through a wire cutting device control cylinder (30) and a wire cutting device control cylinder bracket, the wire cutting device control cylinder controls the wire cutting device to move upwards, the wire cutting device cuts off a wire which is welded with a driving plate, a wire clamping manipulator control cylinder controls to open a wire clamping manipulator, and a wire clamping downward movement control cylinder moves upwards, so that wire clamping welding and wire cutting actions are completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611181679.4A CN106735698B (en) | 2016-12-20 | 2016-12-20 | Automatic wire feeding, welding and cutting device for horizontal driving plate of automatic LED lamp tube production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611181679.4A CN106735698B (en) | 2016-12-20 | 2016-12-20 | Automatic wire feeding, welding and cutting device for horizontal driving plate of automatic LED lamp tube production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106735698A CN106735698A (en) | 2017-05-31 |
| CN106735698B true CN106735698B (en) | 2023-12-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611181679.4A Active CN106735698B (en) | 2016-12-20 | 2016-12-20 | Automatic wire feeding, welding and cutting device for horizontal driving plate of automatic LED lamp tube production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN106735698B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107775192B (en) * | 2017-10-16 | 2019-09-03 | 无锡明炜电子设备有限公司 | A kind of welding method based on conducting wire welding equipment |
| CN110065025A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine blister silk positioning device |
| CN116275757B (en) * | 2023-05-17 | 2023-08-01 | 四川蜀华照明科技有限公司 | Welding device for LED lamp |
| CN117139769B (en) * | 2023-10-30 | 2024-04-05 | 广州市虹烨光电有限公司 | Automatic LED lamp assembling equipment and use method thereof |
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| CN106090677A (en) * | 2016-07-01 | 2016-11-09 | 佛山电器照明股份有限公司 | The automatic manufacturing method of LED lamp tube |
| CN106112338A (en) * | 2016-07-01 | 2016-11-16 | 佛山电器照明股份有限公司 | A kind of fluorescent tube seal wire and the welding system of power panel |
| CN206898538U (en) * | 2016-12-20 | 2018-01-19 | 江苏浩明光电科技股份有限公司 | Silk device is cut in the horizontal driving plate automatic feeding welding of LED lamp tube automatic assembly line |
-
2016
- 2016-12-20 CN CN201611181679.4A patent/CN106735698B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1775450A (en) * | 2005-12-16 | 2006-05-24 | 北京工业大学 | Aluminium alloy laser welding wire-feeding mechanism |
| CN102699490A (en) * | 2012-01-31 | 2012-10-03 | 昆山华恒焊接股份有限公司 | Welding equipment for narrow gaps |
| CN203356868U (en) * | 2013-06-07 | 2013-12-25 | 宝山钢铁股份有限公司 | Welding wire conveying device for band steel welding |
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| Publication number | Publication date |
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| CN106735698A (en) | 2017-05-31 |
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