CN204639615U - The one-body molded machining center of tubing based on Internet of Things Intelligent Manufacturing Technology - Google Patents

The one-body molded machining center of tubing based on Internet of Things Intelligent Manufacturing Technology Download PDF

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Publication number
CN204639615U
CN204639615U CN201520324603.7U CN201520324603U CN204639615U CN 204639615 U CN204639615 U CN 204639615U CN 201520324603 U CN201520324603 U CN 201520324603U CN 204639615 U CN204639615 U CN 204639615U
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China
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internet
tubing
automatic
technology
machining center
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CN201520324603.7U
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Chinese (zh)
Inventor
葛红旗
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佛山市泓实机械制造有限公司
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Publication of CN204639615U publication Critical patent/CN204639615U/en

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Abstract

The utility model provides the one-body molded machining center of tubing based on Internet of Things Intelligent Manufacturing Technology, relate to a kind of tubing five metals machine-shaping machinery technical field, comprise automatic charging machine and chipless cutting machine, it is characterized in that, the one-body molded machining center of the described tubing based on Internet of Things Intelligent Manufacturing Technology is also provided with automatic double-head beveler, automatic expanding machine and Internet of Things control device; Automatic charging machine, chipless cutting machine, automatic double-head beveler and automatic expanding machine respectively with Internet of Things control device electrically, hydraulic pressure and air pressure is connected.The utility model provides and a kind ofly collects automatic charging, chipless sawing sheet, Dual-head chamfering and new equipment that automatically enlarging time processing is shaping, and adopts Internet of Things control device, can realize Long-distance Control, have the advantages that automatization level is high.

Description

The one-body molded machining center of tubing based on Internet of Things Intelligent Manufacturing Technology

Technical field

The present invention relates to a kind of tubing five metals machine-shaping machinery technical field, particularly a kind ofly always expect the one-body molded machining center of the shaping tubing based on Internet of Things Intelligent Manufacturing Technology.

Background technology

The tubing such as copper pipe, iron pipe, stainless steel tube being carried out to the processing and forming such as bend pipe, enlarging, reducing is one important procedure required during air-conditioning, water heater, refrigerator and automobile and other industries are produced,---semi-automatic/automatic sawing, cutting---material frame transfer---vibrating disk material loading---single head chamfering---material frame transfer---vibrating disk material loading---single head chamfering---shake dish material loading---enlarging automatically---operations such as follow-up cleaning that existing processing method is generally adopt different formers to different operations, and technological process is as follows: artificial loading.Above processing mode has larger drawback, first traditional processing mode is that the problem not solving supplied materials namely can not Automatic continuous material loading, workman is needed to guard operation from cutting to chamfering, rehandling material, charging, increase working time and labour, automatization level is low, production efficiency is lower, meanwhile, lathe tool or saw blade is adopted to cut off waste material, and inefficiency.

Along with the rising of labor cost, get rid of the drawback of above working method, adopt integrated full automatic pipelining, settle at one go from material loading, blank, chamfering and detection, can office's Long-distance Control, continuously running in 24 hours can be realized, the equipment of the function such as end product quality detects automatically, on-the-spot unmanned operation, equipment automatic charging, finished product are packed automatically becomes the demand in market.

Summary of the invention

The object of the invention is to overcome the deficiencies in the prior art, design the one-body molded machining center of tubing based on Internet of Things Intelligent Manufacturing Technology, realize the automatic charging of the tubing such as copper pipe, iron pipe, stainless steel tube, chipless sawing sheet, Dual-head chamfering and automatic enlarging time processing shaping, have the advantages that automatization level is high.

Technical scheme of the present invention is as follows:

The one-body molded machining center of tubing based on Internet of Things Intelligent Manufacturing Technology, comprise automatic charging machine and chipless cutting machine, it is characterized in that, the one-body molded machining center of the described tubing based on Internet of Things Intelligent Manufacturing Technology is also provided with automatic double-head beveler, automatic expanding machine and Internet of Things control device; Automatic charging machine, chipless cutting machine, automatic double-head beveler and automatic expanding machine respectively with Internet of Things control device electrically, hydraulic pressure and air pressure is connected.

Described automatic charging machine comprises feeding platform and feeding manipulator; Feeding platform is provided with ladder cradle; Feeding manipulator comprises push rod assembly, pivoted arm, telescopic cylinder connecting plate, telescopic cylinder, gripper cylinder and clip, telescopic cylinder connecting plate drives the flexible of clip by gripper cylinder, push rod assembly drives the rotation of telescopic cylinder by pivoted arm, and then the rotation rotarily driving telescopic cylinder connecting plate, gripper cylinder and clip of telescopic cylinder.

Feeding platform one side be inclined-plane staged, utilize the rolling characteristic of circular product, product from downstairs by jack-up, then roll along low bevel direction, cylinder is return original position and is repeated jack-up action, thus is up transmitted gradually from ladder bottom by product, realizes unmanned self-feeding.

The one-body molded machining center of tubing based on Internet of Things Intelligent Manufacturing Technology arranges the automatic charging machine of two groups of cooperative modes, realizes long tube i.e. 6 meters and raw-material automatic charging.

Described feeding manipulator bottom is provided with some feeding servo control mechanisms.Feeding manipulator adopts pneumatic clamps 3 and the rear jacking automatically of gripper cylinder clamping, then adopts feeding servo control mechanism to promote product advance feeding.

Described chipless cutting machine comprises servo slide table and is positioned at the servo fixed length feeding mechanism on servo slide table, and sawing sheet mechanism, discharging opening chuck, sawing sheet mechanism is provided with several hobboing cutters and drives the push-and-pull slide block of hobboing cutter movement.

Described servo slide table is provided with ball screw and servo control mechanism, and ball screw is positioned at servo slide table inside, and servo control mechanism drives servo slide table along ball screw accurately movement.

The linear movement of servo control mechanism, ball screw and servo slide table, realize servo fixed length feeding mechanism have feeding stablize, the features such as length is consistent.

Described automatic double-head beveler comprises reason material feed mechanism automatically, Dual-head chamfering chuck, X are to slide unit and chamfer mechanism, chamfer mechanism is positioned at Dual-head chamfering chuck both sides, and Dual-head chamfering chuck is arranged on X on slide unit and can along with X is to slide unit rectilinear motion by the base plate be positioned at bottom it; Automatic reason material feed mechanism is provided with deflector chute.

Described Dual-head chamfering chuck top is provided with the motor driving it to rotate, and Dual-head chamfering chuck is provided with fixture for blocking material and fixture forward block.

Described automatic expanding machine comprises pipe-expanding machine and automatically manages material feed mechanism, and pipe-expanding machine is provided with supporting seat, positioning cylinder, material loading cylinder and oil cylinder, material loading cylinder and oil cylinder lay respectively at supporting seat both sides; Product is fed to supporting seat by material loading air cylinder driven charging & discharging thimble, and hydraulic oil cylinder driving product thimble is to the product shaping be positioned on supporting seat; Positioning cylinder drives supporting seat 45 to move and adjusts with position.

Described Internet of Things control device comprises touch-screen and Hydraulic Station.

The invention has the beneficial effects as follows: the present invention collects automatic charging, chipless sawing sheet, Dual-head chamfering, enlarging time processing is shaping automatically, and automatization level is high; Chipless stock-cutter adopts hobboing cutter and promotes the mode of slipper push hobboing cutter feed, and have feed and stablize, otch is smooth, the feature of chipless; Utilize the chuck of driven by motor Dual-head chamfering chuck to rotate, be positioned at the cutter feed simultaneously on the chamfer mechanism of both sides simultaneously, realize product double end chamfering simultaneously; Automatic expanding machine adopts hydraulic pressure enlarging, and shake dish material loading, automatic discharging, efficiency is high, stable.

Accompanying drawing explanation

Fig. 1 is frame for movement schematic perspective view of the present invention.

Fig. 2 is general structure schematic diagram of the present invention.

Fig. 3 is automatic charging machine perspective view.

Fig. 4 is feeding manipulator stereoscopic mechanism schematic diagram.

Fig. 5 is feeding manipulator front view.

Fig. 6 is chipless cutting machine perspective view.

One of Tu7Shi sawing sheet mechanism perspective view.

Tu8Shi sawing sheet mechanism perspective view two.

Tu9Shi sawing sheet mechanism cross-sectional view.

Figure 10 is automatic double-head beveler and Internet of Things control device perspective view.

Figure 11 is Dual-head chamfering chuck perspective view.

Figure 12 is Dual-head chamfering chuck cross-sectional view.

Figure 13 is pipe-expanding machine perspective view.

Wherein: 1 automatic charging machine, 11 feeding platforms, 111 ladder cradles, 12 feeding manipulators, 13 clips, 14 gripper cylinders, 15 telescopic cylinders, 16 telescopic cylinder connecting plates, 17 pivoted arms, 18 push rod assemblies, 19 feeding servo control mechanisms, 2 chipless cutting machines, 21 servo slide tables, 22 servo fixed length feeding mechanisms, 23 sawing sheet mechanisms, 24 discharging opening chucks, 25 push-and-pull slide blocks, 26 hobboing cutters, 27 ball screws, 28 servo control mechanisms, 3 automatic double-head bevelers, 31 manage material feed mechanism automatically, 311 deflector chutes, 32 Dual-head chamfering chucks, 33X is to slide unit, 34 chamfer mechanisms, 35 base plates, 36 motors, 37 fixtures, 38 fixture forward blocks, 4 automatic expanding machines, 41 pipe-expanding machines, 42 manage material feed mechanism automatically, 43 material loading cylinders, 44 charging & discharging thimbles, 45 supporting seats, 46 product thimbles, 47 oil cylinders, 48 positioning cylinders, 5 Internet of Things control device, 51 touch-screens, 52 Hydraulic Stations.

Detailed description of the invention

For being illustrated more clearly in content of the present invention, be further described below in conjunction with the drawings and specific embodiments:

As shown in Figure 1 and Figure 2, the one-body molded machining center of tubing based on Internet of Things Intelligent Manufacturing Technology, comprise automatic charging machine 1 and chipless cutting machine 2, the one-body molded machining center of the tubing based on Internet of Things Intelligent Manufacturing Technology is also provided with automatic double-head beveler 3, automatic expanding machine 4 and Internet of Things control device 5; Automatic charging machine 1, chipless cutting machine 2, automatic double-head beveler 3 and automatic expanding machine 4 respectively with Internet of Things control device 5 electrically, hydraulic pressure and air pressure is connected.Collect automatic charging, chipless sawing sheet, Dual-head chamfering, enlarging time processing is shaping automatically, automatization level is high.

As shown in Fig. 3 ~ Fig. 5, automatic charging machine 1 comprises feeding platform 11 and feeding manipulator 12; Feeding platform 11 is provided with ladder cradle 111; Feeding manipulator 12 comprises push rod assembly 18, pivoted arm 17, telescopic cylinder connecting plate 16, telescopic cylinder 15, gripper cylinder 14 and clip 13, telescopic cylinder connecting plate 16 drives the flexible of clip 13 by gripper cylinder 14, push rod assembly 18 drives the rotation of telescopic cylinder 15 by pivoted arm 17, and then the rotation rotarily driving telescopic cylinder connecting plate 16, gripper cylinder 14 and clip 13 of telescopic cylinder 15.

Feeding platform 11 one side be inclined-plane staged, utilize the rolling characteristic of circular product, product from downstairs by jack-up, then roll along low bevel direction, cylinder is return original position and is repeated jack-up action, thus is up transmitted gradually from ladder bottom by product, realizes unmanned self-feeding.

The automatic charging machine 1 of two groups of cooperative modes is set, realizes long tube i.e. 6 meters and raw-material automatic charging.

Feeding manipulator 12 bottom is provided with some feeding servo control mechanisms 19.Feeding manipulator 12 adopts pneumatic clamps 13 and gripper cylinder 14 to clamp rear automatic jacking, then adopts feeding servo control mechanism 19 to promote product advance feeding.

As shown in figs. 6-9, chipless cutting machine 2 comprises servo slide table 21 and is positioned at the servo fixed length feeding mechanism 22 on servo slide table 21, and sawing sheet mechanism 23, discharging opening chuck 24, sawing sheet mechanism 23 is provided with several hobboing cutters 26 and drives the push-and-pull slide block 25 of hobboing cutter 26 movement.Chipless stock-cutter 23 adopts hobboing cutter 26 and promotes the mode that slide block 25 promotes hobboing cutter 26 feed, and have feed and stablize, otch is smooth, the feature of chipless.

Servo slide table 21 is provided with ball screw 27 and servo control mechanism 28, and it is inner that ball screw 27 is positioned at servo slide table 21, and servo control mechanism 28 drives servo slide table 21 along ball screw 27 accurately movement.

The linear movement of servo control mechanism 28, ball screw 27 and servo slide table 21, realize servo fixed length feeding mechanism 22 have feeding stablize, the features such as length is consistent.

As shown in Figure 10 ~ Figure 12, automatic double-head beveler 3 comprises reason automatically and expects that feed mechanism 31, Dual-head chamfering chuck 32, X are to slide unit 33 and chamfer mechanism 34, chamfer mechanism 34 is positioned at Dual-head chamfering chuck 32 both sides, and Dual-head chamfering chuck 32 is arranged on X on slide unit 33 and can along with X is to slide unit 33 rectilinear motion by the base plate 35 be positioned at bottom it; Automatic reason material feed mechanism 31 is provided with deflector chute 311.Dual-head chamfering chuck 32 top is provided with the motor 36 driving it to rotate, and Dual-head chamfering chuck 32 is provided with fixture 37 for blocking material and fixture forward block 38, can adopt two cylinder double inclined plane jacking mechanism, can fast accurate block material.Utilize motor 36 to drive the chuck of Dual-head chamfering chuck 32 to rotate, be positioned at the cutter feed simultaneously on both sides chamfer mechanism 34 simultaneously, realize product double end chamfering simultaneously.

As shown in Fig. 1, Figure 13, described automatic expanding machine 4 comprises pipe-expanding machine 41 and automatically manages material feed mechanism 42, pipe-expanding machine 41 is provided with supporting seat 45, positioning cylinder 48, material loading cylinder 43 and oil cylinder 47, material loading cylinder 43 and oil cylinder 47 lay respectively at supporting seat 45 both sides; Material loading cylinder 43 drives charging & discharging thimble 44 that product is fed to supporting seat 45, and oil cylinder 47 drives product thimble 46 to the product shaping be positioned on supporting seat 45; Positioning cylinder 48 drives supporting seat 45 to move and adjusts with position.

As shown in Figure 1, Figure 2 with shown in Figure 10, Internet of Things control device 5 comprises touch-screen 51 and Hydraulic Station 52.

During actual use, under the control of Internet of Things control device 5, tubing is fed to chipless cutting machine 2 by autoloader 1, and the tubing after cutting is automatically sent to automatic double-head beveler chamfering and is shaped, and then enters automatic expanding machine enlarging and is shaped.

Actual when using, automatic charging machine can adopt independent PLC can control operation separately, and SOS, using Mitsubishi FX3UPLC as controller; Chipless cutting machine can adopt independent PLC can control operation separately, and SOS, using Omron CP1HPLC as controller; Automatic double-head beveler can adopt independent PLC can control operation separately, and SOS, using Schneider M258PLC as controller.

During actual use, Internet of Things control device can adopt comprehensive high performance parametric controller, overall control adopts remote ethernet control model, as adopted Omron NJ series parametric controller as master control, by controller collection site sensor information and components and parts feedback signal, can be controlled the different system of each equipment separately by long-range, then CPU calculation process screening useful information is sent to, automatically the collection of data can be carried out, the execution of process and order, the operation conditions of monitoring whole system, processing situation, fault alarm, quality testing, quantity etc., also can production report, fault message, ruuning situation, remote activation stopping etc. automatically, simultaneously can control between supporting platform and platform with controlled, nearly all product of industry control industry can be connected: sensor, frequency converter, upper configuration software, imaging camera, infrared detection, servo motor, hydraulic system etc., finally client need convert information become form and intuitively diagrammatic form be presented in computer end or mobile phone terminal.

Above-described embodiment can not think limiting the scope of the invention, the change that those skilled in the art make based on technical scheme of the present invention or means or improvement, within the protection domain that all should fall into the claims in the present invention.

Claims (9)

1. based on the one-body molded machining center of tubing of Internet of Things Intelligent Manufacturing Technology, comprise automatic charging machine (1) and chipless cutting machine (2), it is characterized in that, the one-body molded machining center of the described tubing based on Internet of Things Intelligent Manufacturing Technology is also provided with automatic double-head beveler (3), automatic expanding machine (4) and Internet of Things control device (5); Automatic charging machine (1), chipless cutting machine (2), automatic double-head beveler (3) and automatic expanding machine (4) respectively with Internet of Things control device (5) electrically, hydraulic pressure and air pressure is connected.
2. the one-body molded machining center of the tubing based on Internet of Things Intelligent Manufacturing Technology according to claim 1, is characterized in that: described automatic charging machine (1) comprises feeding platform (11) and feeding manipulator (12); Feeding platform (11) is provided with ladder cradle (111); Feeding manipulator (12) comprises push rod assembly (18), pivoted arm (17), telescopic cylinder connecting plate (16), telescopic cylinder (15), gripper cylinder (14) and clip (13), telescopic cylinder connecting plate (16) drives the flexible of clip (13) by gripper cylinder (14), push rod assembly (18) drives the rotation of telescopic cylinder (15) by pivoted arm (17), and then the rotation rotarily driving telescopic cylinder connecting plate (16), gripper cylinder (14) and clip (13) of telescopic cylinder (15).
3. the one-body molded machining center of the tubing based on Internet of Things Intelligent Manufacturing Technology according to claim 2, is characterized in that: described feeding manipulator (12) bottom is provided with some feeding servo control mechanisms (19).
4. the one-body molded machining center of the tubing based on Internet of Things Intelligent Manufacturing Technology according to claim 1, it is characterized in that: described chipless cutting machine (2) comprises servo slide table (21) and is positioned at the servo fixed length feeding mechanism (22) on servo slide table (21), and sawing sheet mechanism (23), discharging opening chuck (24), sawing sheet mechanism (23) be provided with several hobboing cutters (26) and drive the push-and-pull slide block (25) of hobboing cutter (26) movement.
5. the one-body molded machining center of the tubing based on Internet of Things Intelligent Manufacturing Technology according to claim 4, it is characterized in that: described servo slide table (21) is provided with ball screw (27) and servo control mechanism (28), it is inner that ball screw (27) is positioned at servo slide table (21), and servo control mechanism (28) drives servo slide table (21) along ball screw (27) accurately movement.
6. the one-body molded machining center of the tubing based on Internet of Things Intelligent Manufacturing Technology according to claim 1, it is characterized in that: described automatic double-head beveler (3) comprises reason automatically and expects that feed mechanism (31), Dual-head chamfering chuck (32), X are to slide unit (33) and chamfer mechanism (34), chamfer mechanism (34) is positioned at Dual-head chamfering chuck (32) both sides, and it is upper and can along with X is to slide unit (33) rectilinear motion to slide unit (33) that Dual-head chamfering chuck (32) is arranged on X by the base plate (35) be positioned at bottom it; Automatic reason material feed mechanism (31) is provided with deflector chute (311).
7. the one-body molded machining center of the tubing based on Internet of Things Intelligent Manufacturing Technology according to claim 6, it is characterized in that: described Dual-head chamfering chuck (32) top is provided with the motor (36) driving it to rotate, Dual-head chamfering chuck (32) is provided with fixture (37) for blocking material and fixture forward block (38).
8. the one-body molded machining center of the tubing based on Internet of Things Intelligent Manufacturing Technology according to claim 1, it is characterized in that: described automatic expanding machine (4) comprises pipe-expanding machine (41) and automatically manages material feed mechanism (42), pipe-expanding machine (41) is provided with supporting seat (45), positioning cylinder (48), material loading cylinder (43) and oil cylinder (47), material loading cylinder (43) and oil cylinder (47) lay respectively at supporting seat (45) both sides; Material loading cylinder (43) drives charging & discharging thimble (44) product to be fed to supporting seat (45), and oil cylinder (47) drives product thimble (46) to the product shaping be positioned on supporting seat (45); Positioning cylinder (48) drives supporting seat (45) to move and adjusts with position.
9. the one-body molded machining center of the tubing based on Internet of Things Intelligent Manufacturing Technology according to claim 1, is characterized in that: described Internet of Things control device (5) comprises touch-screen (51) and Hydraulic Station (52).
CN201520324603.7U 2015-05-18 2015-05-18 The one-body molded machining center of tubing based on Internet of Things Intelligent Manufacturing Technology CN204639615U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537955A (en) * 2016-02-02 2016-05-04 苏州市威迪特工业设备有限公司 Pipe end cutting integrated machine
CN106238750A (en) * 2016-08-30 2016-12-21 佛山市顺德区然华精密金属制品有限公司 Automatic material arranging axle sleeve chamfering turning machine
CN106799759A (en) * 2017-01-21 2017-06-06 宁波新松机器人科技有限公司 Plastic tube processing detection device and its detection method
CN107331230A (en) * 2016-10-28 2017-11-07 湖南机电职业技术学院 A kind of intelligence manufacture production, teaching & research platform processed towards Metal Flake handicraft
TWI685396B (en) * 2019-04-10 2020-02-21 喬陞機器股份有限公司 A pipe processing machine capable of reducing tailings

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537955A (en) * 2016-02-02 2016-05-04 苏州市威迪特工业设备有限公司 Pipe end cutting integrated machine
CN106238750A (en) * 2016-08-30 2016-12-21 佛山市顺德区然华精密金属制品有限公司 Automatic material arranging axle sleeve chamfering turning machine
CN106238750B (en) * 2016-08-30 2019-02-26 佛山市顺德区然华精密金属制品有限公司 Automatic material arranging axle sleeve chamfering turning machine
CN107331230A (en) * 2016-10-28 2017-11-07 湖南机电职业技术学院 A kind of intelligence manufacture production, teaching & research platform processed towards Metal Flake handicraft
CN106799759A (en) * 2017-01-21 2017-06-06 宁波新松机器人科技有限公司 Plastic tube processing detection device and its detection method
TWI685396B (en) * 2019-04-10 2020-02-21 喬陞機器股份有限公司 A pipe processing machine capable of reducing tailings

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