CN101447382A - Energy-saving lamp automatic assembly line - Google Patents
Energy-saving lamp automatic assembly line Download PDFInfo
- Publication number
- CN101447382A CN101447382A CNA200810163582XA CN200810163582A CN101447382A CN 101447382 A CN101447382 A CN 101447382A CN A200810163582X A CNA200810163582X A CN A200810163582XA CN 200810163582 A CN200810163582 A CN 200810163582A CN 101447382 A CN101447382 A CN 101447382A
- Authority
- CN
- China
- Prior art keywords
- saving lamp
- energy
- electricity
- automatic
- assembly line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention provides an energy-saving lamp automatic assembly line which belongs to the technical field of machine. The energy-saving lamp automatic assembly line solves the problem that the existing energy-saving lamp automatic assembly line adopts manual assembly and has low production efficiency. The energy-saving lamp automatic assembly line is provided with an energy-saving lamp assembly transmission system on a frame. The energy-saving lamp assembly transmission system comprises a middle transmission track and branch transmission tracks. Joint parts of one end of the middle transmission track with two branch transmission tracks are provided with distributing mechanisms which can distribute energy-saving lamps at the middle transmission track to two branch transmission tracks. Each branch transmission track is respectively provided with an automatic rotating energy-saving lamp cap device, an energy-saving lamp automatic filament-cutting device, an energy-saving lamp automatic tin soldering device, an energy-saving lamp automatic detecting and controlling system and an energy-saving lamp automatic nailing device. The energy-saving lamp automatic assembly line is equipped with two sets of assembly devices and realizes the advantages of automatic transmission and assembly, etc.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of assembling line, particularly a kind of energy-saving lamp automatic assembly line.
Background technology
Compare with incandescent lamp, electricity-saving lamp has obvious energy-saving effect, and per 1 watt of light that electricity-saving lamp sent is equivalent to 5 to 6 watts of light that incandescent lamp sent, and electricity-saving lamp is because its obvious energy-saving effect obtains application more and more widely.
Electricity-saving lamp comprises lamp holder, lamp body, fluorescent tube and filament.Traditional electricity-saving lamp production process is screwed, is cut key steps such as filament, lamp holder scolding tin, qualified detection, lamp holder nailing and forms by lamp holder.
It is manual finishing all that lamp holder screws, therefore to operative employee's requirement than higher, as it is not enough to occur screwing degree, the lamp holder that causes defective such as drop easily, and this inadequately mass defect of the degree that screws often can not in time find, causes that easily consumer's quality is complained.
Filament on the energy-saving lamp tube is understood some and is stretched out lamp holder and be exposed, this just need cut off the unnecessary filament that comes up in place, energy-saving lamp holder end, conventional method is exactly to shear filament with pure manual operations, so artificial shearing filament not only inefficiency, the energy-saving lamp filament after shearing is different in size, causes mass defect easily.
Lamp holder scolding tin operation is based on craft, people design a kind of automatic tin soldering device of energy-saving lamp, as Chinese patent application number be: 200720110367.4, notification number is: the energy-conservation automatic blowtorch head unit of CN201051483Y, in this device, the transmittance process of power is too much, and the lifting stability of electric iron is had certain influence.Electric iron is to be vertically set on the workpiece top simultaneously, and its hard solder horn causes damage to lamp holder easily in electric iron decline process, and vertical welding effect neither be fine.
Electric current, voltage and the power of electricity-saving lamp are tested screening with difference qualified product and defective products.Existing test is generally tested electricity-saving lamp with craft or semi-hand; in test process, be subjected to artificial factor so easily; ubiquity time percent defective height; the qualification rate that detects is too poor; quality stability is poor; cause product to be done over again easily; cause production efficiency low; and owing to can produce certain radiation in the process of test; the operative employee is for a long time in this production environment; its body and mind is all had certain injury, so also also contained the development that the electricity-saving lamp scale is produced automatically to a certain extent.
Lamp holder nailing operation is based on craft, Chinese patent literature China Patent No.: ZL200720110417.9; Granted publication CN201043721Y once disclosed the automatic nailing device of electricity-saving lamp; but the cam rotation in this technical scheme is not easy to control the drive link path increment that moves up and down; thereby occur through regular meeting that does not depart from the nailing position or nailing device damages lamp holder by pressure; the substandard products that occur this moment can not make defect rate raise greatly again by the renewal part maintenance.
Summary of the invention
The objective of the invention is to have above-mentioned problem at existing energy-saving lamp automatic assembly line, provide that a kind of installation two assemblings are equipped puts, realizes that automatic transport, lamp holder screw, cut filament, lamp holder scolding tin, qualified detection, lamp holder nailing, and production efficiency height, energy-saving lamp automatic assembly line that cost is low.
Purpose of the present invention can realize by following technical proposal: a kind of energy-saving lamp automatic assembly line, comprise frame, it is characterized in that, on frame, be provided with the electricity-saving lamp assembling transmission system of carrying electricity-saving lamp, this electricity-saving lamp assembling transmission system comprises an intermediate conveyor rail, be provided with branch's transmission rail of symmetrical configuration in the both sides of intermediate conveyor rail, and the two ends of branch transmission rail link with the two ends of intermediate conveyor rail respectively, the connection place of intermediate conveyor rail one end and two branches transmission rails is provided with and the electricity-saving lamp on the intermediate conveyor rail can be assigned to two distributor gears on branches' transmission rail, is respectively equipped with to revolve the energy-saving lamp holder device automatically with what lamp holder was connected with lamp body on described every branch transmission rail, the automatic filament cutting device of energy-saving lamp that the filament that the energy-saving lamp holder place is extra is sheared automatically, filament is welded to automatic tin soldering device of energy-saving lamp on the lamp holder automatically, be connected whether firm electricity-saving lamp automatic detection and control system with lamp body with detecting lamp holder, the automatic nailing device of electricity-saving lamp that lamp holder and lamp body are connected.
The electricity-saving lamp accessory that energy-saving lamp automatic assembly line will be assembled by electricity-saving lamp assembling transmission system is transported to lamp holder and screws, cuts filament, lamp holder scolding tin, qualified detection, lamp holder nailing and assemble.
In above-mentioned energy-saving lamp automatic assembly line, described intermediate conveyor rail and branch transmission rail is provided with that several can slide holds the thing seat; Another connection place of the intermediate conveyor rail other end and two branch's transmission rails is provided with can be with the merging mechanism that the thing seat merges to the intermediate conveyor rail of holding on two branch's transmission rails.
All hold the thing seat on intermediate conveyor rail and two branch's transmission rails, the adjacent thing that holds rests against together.The intermediate conveyor rail is charging place of electricity-saving lamp accessory, electricity-saving lamp is put into the intermediate conveyor rail hold on the thing seat after, under the effect of distributor gear, the thing seat that holds of intermediate conveyor rail is assigned on one of them branch's transmission rail, thereby what this held the thing seat move to promote that the adjacent thing seat that holds moves forward on branch's transmission rail, and the like, holding the thing seat up to last of branch transmission rail is pulled to and merges the mechanism place, under the effect that merges mechanism, this last hold the thing seat and be pulled to the intermediate conveyor rail, and the adjacent thing seat that holds that promotes on the intermediate conveyor rail moves forward, and makes on the intermediate conveyor rail one hold the thing seat and promotes the distributor gear place.Again under the distributor gear effect, the thing seat that holds of intermediate conveyor rail is assigned on the another one branch transmission rail, and the process above repeating.In this way, with being assigned on two branches' transmission rails that the thing seat replaces of holding on the intermediate conveyor rail, and holding the thing seat and can arrive on the intermediate conveyor rail on branch's transmission rail, electricity-saving lamp being put into holding the conveying that electricity-saving lamp just can be realized in back on the thing seat.
In above-mentioned energy-saving lamp automatic assembly line, described revolve automatically the energy-saving lamp holder device comprise be arranged on frame bottom hold the thing seat, describedly be provided with travel(l)ing rest one directly over holding the thing seat, travel(l)ing rest one is connected on the frame by elevating mechanism one, on travel(l)ing rest one, be provided with elevating mechanism two, described elevating mechanism two be provided with can under elevating mechanism two effect, vertically move up and down revolve lamp holder mechanism.
The electricity-saving lamp workpiece of waiting to screw lamp holder is placed on holds on the thing seat, elevating mechanism one pushes away travel(l)ing rest one downwards, travel(l)ing rest one is further fixed workpiece, simultaneously with elevating mechanism two with revolve lamp holder mechanism and be pushed into the precalculated position, then elevating mechanism two will revolve lamp holder mechanism and push away downwards, make and revolve lamp holder to be screwed on lamp holder mechanism and the workpiece and cooperate, revolve lamp holder mechanism then and drive lamp holder and rotate and screwed until lamp holder, last elevating mechanism one and elevating mechanism two move upward and revolve lamp holder mechanism simultaneously and stop to forward to.
In above-mentioned energy-saving lamp automatic assembly line, described automatic filament cutting device of energy-saving lamp be included in described frame sidepiece be provided be used to lay electricity-saving lamp hold the thing seat, this device also comprises movable platform one, driving mechanism one and is installed at least one cutting member that is used to shear energy-saving lamp filament on the movable platform one, and described driving mechanism one is fixed on the frame and can promotes movable platform one and makes cutting member at initial position and hold between the clipped position directly over the thing seat and move back and forth.
Electricity-saving lamp is placed on holds on the thing seat and when putting before movable platform one, driving mechanism is worked at the beginning and is promoted movable platform one and move forward, thereby cutting member on the movable platform one being moved to hold is positioned at place, energy-saving lamp holder end directly over the thing seat and the extra filament in energy-saving lamp holder place is sheared automatically, after shearing finished, movable platform one was returned the origin-location.
In above-mentioned energy-saving lamp automatic assembly line, described automatic tin soldering device of energy-saving lamp comprises movable platform two, be located at electric iron and the welding wire conveying mechanism of being located on the frame on the movable platform two, described frame sidepiece be provided be used to lay electricity-saving lamp hold the thing seat, be provided with a driving mechanism two between described frame and the movable platform two, described movable platform two moves back and forth under the effect of this driving mechanism, thereby make the leading section that is in the electric iron on the movable platform two initial position and hold the thing seat directly between move back and forth, be provided with a buffer gear that when electric iron touches the lamp holder of electricity-saving lamp, plays cushioning effect between described electric iron and the movable platform two.
Electricity-saving lamp is contained in holds on the thing seat and when being placed on movable platform two belows, driving mechanism two is started working and is promoted movable platform two and move down, thereby the leading section that makes the electric iron on the movable platform two moves to place, energy-saving lamp holder end, when the leading section of electric iron contacts with energy-saving lamp holder, make the leading section of electric iron contact by buffer gear with energy-saving lamp holder is soft, when electric iron contacts with energy-saving lamp holder, play cushioning effect, so just avoided the hard leading section on the electric iron hard this situation that causes damage that contacts of energy-saving lamp holder.In electric iron decline process, the welding wire conveying mechanism is also started working, and by the welding wire conveying mechanism welding wire is delivered to the energy-saving lamp holder place, thereby by electric iron energy-saving lamp holder is carried out scolding tin.After scolding tin was finished, the welding wire conveying mechanism stopped to carry welding wire, and electric iron returns initial position under the control of driving mechanism two simultaneously.
In above-mentioned energy-saving lamp automatic assembly line, described electricity-saving lamp automatic detection and control system comprises a PLC controller and is connected with the PLC controller and is used for testing apparatus that electricity-saving lamp is detected automatically, testing apparatus detects the back input feedback signal in the PLC controller automatically to electricity-saving lamp, also is connected with the device for eliminating that is used to carry out feedback signal and then bad electricity-saving lamp is taken out on the PLC controller.
In above-mentioned energy-saving lamp automatic assembly line, the automatic nailing device of described electricity-saving lamp comprise be arranged on be used for fixing workpiece on the frame hold the thing seat, describedly be provided with travel(l)ing rest three directly over holding the thing seat, travel(l)ing rest three is connected on the frame by elevating mechanism three, and travel(l)ing rest three is provided with nailing mechanism and can drives the driving mechanism two of nailing mechanism work.
Electricity-saving lamp is arranged on and holds on the thing seat, and elevating mechanism three promotes travel(l)ing rest three makes nailing mechanism be set in the lamp holder place of electricity-saving lamp, and this moment, driving mechanism three driving nailing mechanisms worked, and lamp holder is along the circumferential direction stamped hole for nailing uniformly.Stamped hole for nailing rear drive mechanism three and elevating mechanism three contractions, nailing mechanism will break away from lamp holder, and just can take out electricity-saving lamp this moment from holding the thing seat.
In above-mentioned energy-saving lamp automatic assembly line, described branch transmission rail is provided with cooling device, and this cooling device is arranged between automatic tin soldering device of energy-saving lamp and the testing apparatus, and this cooling device is a fan.
In above-mentioned energy-saving lamp automatic assembly line, described branch transmission rail is provided with the drawing mechanism of the electricity-saving lamp that assembles being taken out electricity-saving lamp assembling transmission system, and this drawing mechanism comprises manipulator and the transfer device that is connected with manipulator.
Compared with prior art, this energy-saving lamp automatic assembly line has following advantage:
1, the realization automation is controlled, thereby has saved a large amount of labour costs, has both reduced production and management cost, has improved operating efficiency, good practical effect again.
2, install two assemblings equippedly put, reasonable in design, improved production efficiency height, low cost of manufacture.
3, by man-machine interface operation control PLC controller, by program control the dress electricity-saving lamp is carried out online automatic detection, numeration, sorting qualified product and defective products enter next step automatically for qualified product automatically, defective products is rejected, and shows by man-machine interface.
4, adopt Pneumatic screw driver to drive pivoted housing and rotate, pivoted housing drives the lamp holder rotation and tightens, and the lamp holder that Pneumatic screw driver is tightened has that the dynamics of tightening is even, efficient is high.
5, electric iron tilts to be installed on the movable platform, and the leading section that makes electric iron like this is bigger with the contact area that the energy-saving lamp holder end is located, and makes welding effect also better simultaneously.Can improve the qualification rate of product like this.
Description of drawings
Fig. 1 is the structural representation of this energy-saving lamp automatic assembly line.
Fig. 2 is the structural representation of the electricity-saving lamp assembling transmission system in this energy-saving lamp automatic assembly line.
Fig. 3 is the structural representation that revolves the energy-saving lamp holder device automatically in this energy-saving lamp automatic assembly line.
Fig. 4 is the structural representation of the automatic filament cutting device of energy-saving lamp in this energy-saving lamp automatic assembly line.
Fig. 5 is the structural representation of the automatic tin soldering device of energy-saving lamp in this energy-saving lamp automatic assembly line.
Fig. 6 is the structural representation of the electricity-saving lamp automatic detection and control system in this energy-saving lamp automatic assembly line.
Fig. 7 is the structural representation of the automatic nailing device of electricity-saving lamp in this energy-saving lamp automatic assembly line.
Among the figure, frame 1; Electricity-saving lamp assembling transmission system 2; Intermediate conveyor rail 21; Branch's transmission rail 22; Hold thing seat 23; Distribute cylinder 24; Push pedal 25; Merge cylinder 26; Pushing block 27; Revolve energy-saving lamp holder device 3; Travel(l)ing rest 1; Travel(l)ing rest 2 32; Pneumatic screw driver 33; Pivoted housing 34; Cylinder 1; Cylinder 2 36; Top board 37; Automatic filament cutting device 4; Driving mechanism 1; Cutting member 42; Base plate 43; Push pedal 44; Automatic tin soldering device 5; Movable platform 2 51; Electric iron 52; Driving mechanism 2 53; Travelling gear 57; Guide pipe 58; Directive wheel 59; Cooling body 6; Detect control system 7; PLC controller 71; Detect hand 72; Detector 75; Photoelectric sensor 77; Nailing device 8; Travel(l)ing rest 3 81; Elevating mechanism 3 82; Driving mechanism 3 83; Overcoat 84; Inner core 85; Through hole 86; Nail 87.
Embodiment
Below be specific embodiments of the invention and in conjunction with the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
As shown in Figure 1, this energy-saving lamp automatic assembly line, the electricity-saving lamp of the conveying electricity-saving lamp on comprising frame 1 and being arranged on frame 1 assembling transmission system 2, with revolving automatically of being connected with lamp body of the lamp holder automatic filament cutting device of energy-saving lamp 4 that energy-saving lamp holder device 3, the filament that the energy-saving lamp holder place is extra shear automatically, filament is welded to automatic tin soldering device of energy-saving lamp 5, cooling body 6 on the lamp holder automatically, will detects whether firm lamp holder be connected electricity-saving lamp automatic detection and control system 7, lamp holder and lamp body are connected with lamp body the automatic nailing device 8 of electricity-saving lamp.
Specifically, as shown in Figure 2, this electricity-saving lamp assembling transmission system 2 comprises an intermediate conveyor rail 21, be provided with branch's transmission rail 22 of symmetrical configuration in the both sides of intermediate conveyor rail 21, and the two ends of branch transmission rail 22 link with the two ends of intermediate conveyor rail 21 respectively, the connection place of intermediate conveyor rail 21 1 ends and two branches transmission rails 22 is provided with and the electricity-saving lamp on the intermediate conveyor rail 21 can be assigned to two distributor gears 23 on branches' transmission rail 22, be respectively equipped with on every branch's transmission rail 22 be provided with on intermediate conveyor rail 21 and the branch's transmission rail 22 that several can slide hold thing seat 23; Another connection place of intermediate conveyor rail 21 other ends and two branch's transmission rails 22 is provided with can be with the merging mechanism that thing seat 23 merges to intermediate conveyor rail 21 of holding on two branch's transmission rails 22.
Distributor gear comprises the distribution cylinder that is arranged on the frame 1 24 and is located at the push pedal 25 that distributes on the cylinder 24, and push pedal 25 has two and be inverted L type and be fixed on symmetrically on the piston rod that distributes cylinder 24.Under the promotion that distributes cylinder 24, two push pedals 25 can be moved back and forth.
Merge mechanism and comprise the merging cylinder 26 that is arranged on the frame 1, described merging cylinder 26 is fixed on the end extended line of intermediate conveyor rail 21, is provided with pushing block 27 on the piston rod that merges cylinder 26.
As shown in Figure 3, automatically revolve energy-saving lamp holder device 3 comprise be arranged on frame 1 bottom hold thing seat 23, be provided with travel(l)ing rest 1 directly over holding thing seat 23, travel(l)ing rest 1 is connected on the frame 1 by elevating mechanism one, on travel(l)ing rest 1, be provided with elevating mechanism two, elevating mechanism two be provided with can under elevating mechanism two effect, vertically move up and down revolve lamp holder mechanism.
Revolve lamp holder mechanism and comprise the travel(l)ing rest 2 32 that links to each other with elevating mechanism two, on travel(l)ing rest 2 32, be fixed with Pneumatic screw driver 33, be connected with the pivoted housing 34 that is complementary with the workpiece external form on the Pneumatic screw driver 33.Elevating mechanism two can drive travel(l)ing rest 2 32, Pneumatic screw driver 33, pivoted housing 343 and move up and down, and Pneumatic screw driver 33 can be with pivoted housing 343 motions.Elevating mechanism one is a cylinder 1, and the cylinder body of cylinder 1 is fixed on the frame 1, and the piston rod of cylinder 1 is connected mutually with travel(l)ing rest 1.Elevating mechanism two is a cylinder 2 36, and the cylinder body of cylinder 2 36 is fixed on the top board 37 of travel(l)ing rest 1, and the piston rod of cylinder 2 36 is connected mutually with travel(l)ing rest 2 32.
As shown in Figure 4, automatic filament cutting device of energy-saving lamp 4 be included in frame 1 sidepiece be provided be used to lay electricity-saving lamp hold thing seat 23, this device also comprises movable platform one, driving mechanism 1 and is installed in a cutting member 42 that is used to shear energy-saving lamp filament on the movable platform one, and driving mechanism 1 is fixed on the frame 1 and can promotes movable platform one and makes cutting member 42 at initial position and hold between the clipped position directly over the thing seat 23 and move back and forth.
Movable platform one comprises hinged base plate 43 and push pedal 44, and cutting member is fixed on the base plate 43, and movable hinge one end is fixed in the push pedal 44, and the other end is fixed on the base plate 43, and driving mechanism 1 links to each other with push pedal 44.
As shown in Figure 5, automatic tin soldering device of energy-saving lamp 5 comprises movable platform 2 51, be located at electric iron 52 and the welding wire conveying mechanism of being located on the frame 1 on the movable platform 2 51, frame 1 sidepiece be provided be used to lay electricity-saving lamp hold thing seat 23, be provided with driving mechanism 2 53 between frame 1 and the movable platform 2 51, movable platform 2 51 moves back and forth under the effect of this driving mechanism 2 53, thereby the leading section that makes the electric iron 52 that is on the movable platform 2 51 initial position and hold thing seat 23 directly between move back and forth, be provided with a buffer gear that when electric iron 52 touches the lamp holder of electricity-saving lamp, plays cushioning effect between electric iron 52 and the movable platform 2 51.
Buffer gear comprises locating piece, compact heap and the spring one that is fixed on the movable platform 2 51, electric iron 52 tilts to be installed on the movable platform 2 51 and between locating piece and compact heap, locating piece contacts with electric iron 52, spring is held one by one and is acted on the electric iron 52, and the other end acts on the compact heap.
The welding wire conveying mechanism comprises travelling gear 57, guide pipe 58, directive wheel 59 and the motor that is connected with travelling gear 57, motor, guide pipe 58 and directive wheel 59 all are fixed on the frame 1 and guide pipe 58 mouths of pipe face and hold thing seat 23, and the welding wire folder is inserted between travelling gear 57 and the directive wheel 59 and passes guide pipe 58.
Branch's transmission rail 22 is provided with cooling device, and this cooling device is arranged between automatic tin soldering device of energy-saving lamp 5 and the testing apparatus 6, and this cooling device is a fan.
As shown in Figure 6, electricity-saving lamp automatic detection and control system 7 comprises a PLC controller 71 and is connected with PLC controller 71 and is used for testing apparatus that electricity-saving lamp is detected automatically, testing apparatus detects the back input feedback signal in PLC controller 71 automatically to electricity-saving lamp, also is connected with the device for eliminating that is used to carry out feedback signal and then bad electricity-saving lamp is taken out on PLC controller 71.
Testing apparatus comprises the detection hand 72 that is arranged on the workbench, detects hand 72 1 ends and detects the cylinder four that hand 72 moves up and down and be connected with can driving, and has electric contact point in detection hand 72, and this electric contact point is electrically connected with a detector 75.
Device for eliminating comprises and being used for the Pneumatic manipulator of defective products electricity-saving lamp taking-up and the photoelectric sensor 77 that defective products electricity-saving lamp quantity is counted that Pneumatic manipulator all links to each other with PLC controller 71 with photoelectric sensor 77.
As shown in Figure 7, the automatic nailing device 8 of electricity-saving lamp comprise be arranged on be used for fixing workpiece on the frame 1 hold thing seat 23, be provided with travel(l)ing rest 3 81 directly over holding thing seat 23, travel(l)ing rest 3 81 is connected on the frame 1 by elevating mechanism 3 82, and travel(l)ing rest 3 81 is provided with nailing mechanism and can drives the driving mechanism 3 83 of nailing mechanism work.
Nailing mechanism comprises overcoat 84 that is connected with driving mechanism 3 83 and the inner core 85 that is connected mutually with travel(l)ing rest 3 81, inner core 85 outer walls have the slope, overcoat 84 inwalls have the inclined-plane that matches with inner core 85 outer wall slopes, the place has several along the circumferential direction equally distributed through holes 86 on the slope, in through hole 86, be provided with nail 87, follow closely 87 1 ends and pass the slope and be resisted against on the inclined-plane.
Branch's transmission rail 22 is provided with the drawing mechanism of the electricity-saving lamp that assembles being taken out electricity-saving lamp assembling transmission system 2, and this drawing mechanism comprises manipulator and the transfer device that is connected with manipulator.Transfer device and manipulator are by buying on the market.
The electricity-saving lamp workpiece that this energy-saving lamp automatic assembly line will wait to screw lamp holder by electricity-saving lamp assembling transmission system 2 is placed on and holds on the thing seat 23, is transported to the gland place, will wait that the electricity-saving lamp that screws lamp holder compresses.After finishing, be transported to and revolve energy-saving lamp holder device 3 automatically, elevating mechanism one pushes away travel(l)ing rest 1 downwards, travel(l)ing rest 1 is further fixed workpiece, simultaneously with elevating mechanism two with revolve lamp holder mechanism and be pushed into the precalculated position, then elevating mechanism two will revolve lamp holder mechanism and push away downwards, make and revolve lamp holder to be screwed on lamp holder mechanism and the workpiece and cooperate, revolve lamp holder mechanism then and drive lamp holder and rotate and screwed until lamp holder, last elevating mechanism one and elevating mechanism two move upward and revolve lamp holder mechanism simultaneously and stop to forward to.After finishing, when being transported to electricity-saving lamp before the movable platform one by electricity-saving lamp assembling transmission system 2, driving mechanism is started working and is promoted movable platform one and move forward, thereby cutting member 42 on the movable platform one being moved to hold is positioned at place, energy-saving lamp holder end directly over the thing seat 23 and the extra filament in energy-saving lamp holder place is sheared automatically, after shearing finished, movable platform one was returned the origin-location.After finishing, when electricity-saving lamp being transported to movable platform 2 51 belows by electricity-saving lamp assembling transmission system 2, driving mechanism 2 53 is started working and is promoted movable platform 2 51 and move down, thereby the leading section that makes the electric iron 52 on the movable platform 2 51 moves to place, energy-saving lamp holder end, when the leading section of electric iron 52 contacts with energy-saving lamp holder, make the leading section of electric iron 52 contact by buffer gear with energy-saving lamp holder is soft, when electric iron 52 contacts with energy-saving lamp holder, play cushioning effect, so just avoided hard leading section on the electric iron 52 to energy-saving lamp holder hard contact this situation that causes damage.In electric iron 52 decline processes, the welding wire conveying mechanism is also started working, and by the welding wire conveying mechanism welding wire is delivered to the energy-saving lamp holder place, thereby carries out scolding tin by 52 pairs of energy-saving lamp holders of electric iron.After scolding tin was finished, the welding wire conveying mechanism stopped to carry welding wire, and electric iron 52 returns initial position under the control of driving mechanism 2 53 simultaneously.Behind apparatus for supercooling, by electricity-saving lamp assembling transmission system 2 electricity-saving lamp is transported to the checkout gear place, elevating mechanism promotes travel(l)ing rest makes nailing mechanism be set in the lamp holder place of electricity-saving lamp, and this moment, drive mechanism nailing mechanism worked, and lamp holder is along the circumferential direction stamped hole for nailing uniformly.Stamped hole for nailing rear drive mechanism and elevating mechanism and shrink, nailing mechanism will break away from lamp holder, and just can take out electricity-saving lamp this moment from holding thing seat 23.Detect and electricity-saving lamp is delivered to automatic nailing device 8 places after qualified, elevating mechanism 3 82 promotes travel(l)ing rest 3 81 makes nailing mechanism be set in the lamp holder place of electricity-saving lamp, driving mechanism 3 83 driving nailing mechanisms work this moment, lamp holder is along the circumferential direction stamped hole for nailing uniformly.Stamped hole for nailing rear drive mechanism 3 83 and elevating mechanism 3 82 contractions, nailing mechanism will break away from lamp holder, and just can from hold thing seat 23 take out electricity-saving lamp by discharging mechanism this moment.
Claims (9)
1, a kind of energy-saving lamp automatic assembly line, comprise frame (1), it is characterized in that, on frame (1), be provided with the electricity-saving lamp assembling transmission system (2) of carrying electricity-saving lamp, this electricity-saving lamp assembling transmission system (2) comprises an intermediate conveyor rail (21), be provided with branch's transmission rail (22) of symmetrical configuration in the both sides of intermediate conveyor rail (21), and the two ends of branch transmission rail (22) link with the two ends of intermediate conveyor rail (21) respectively, the connection place of intermediate conveyor rail (21) one ends and two branches transmission rails (22) is provided with the distributor gear that the electricity-saving lamp on the intermediate conveyor rail (21) can be assigned on two branches' transmission rails (22), is respectively equipped with to revolve energy-saving lamp holder device (3) automatically with what lamp holder was connected with lamp body on described every branch transmission rail (22), the automatic filament cutting device of energy-saving lamp (4) that the filament that the energy-saving lamp holder place is extra is sheared automatically, filament is welded to automatic tin soldering device of energy-saving lamp (5) on the lamp holder automatically, be connected whether firm electricity-saving lamp automatic detection and control system (7) with lamp body with detecting lamp holder, the automatic nailing device of electricity-saving lamp (8) that lamp holder and lamp body are connected.
2, energy-saving lamp automatic assembly line according to claim 1 is characterized in that, described intermediate conveyor rail (21) and branch transmission rail (22) is provided with that several can slide holds thing seat (23); Another connection place of intermediate conveyor rail (21) other end and two branch's transmission rails (22) is provided with can be with the merging mechanism that thing seat (23) merges to intermediate conveyor rail (21) of holding on two branch's transmission rails (22).
3, energy-saving lamp automatic assembly line according to claim 1 and 2, it is characterized in that, described revolve automatically energy-saving lamp holder device (3) comprise be arranged on frame (1) bottom hold thing seat (23), describedly be provided with travel(l)ing rest one (31) directly over holding thing seat (23), travel(l)ing rest one (31) is connected on the frame (1) by elevating mechanism one, on travel(l)ing rest one (31), be provided with elevating mechanism two, described elevating mechanism two be provided with can under elevating mechanism two effect, vertically move up and down revolve lamp holder mechanism.
4, energy-saving lamp automatic assembly line according to claim 1, it is characterized in that, described automatic filament cutting device of energy-saving lamp (4) be included in described frame (1) sidepiece be provided be used to lay electricity-saving lamp hold thing seat (23), this device also comprises movable platform one, the frame (1) that is fixed on driving mechanism one (41) and be installed at least one cutting member (42) that is used to shear energy-saving lamp filament on the movable platform one, described driving mechanism one (41) goes up and can promote movable platform one makes cutting member (42) at initial position and hold between the clipped position directly over the thing seat (23) and move back and forth.
5, energy-saving lamp automatic assembly line according to claim 1, it is characterized in that, described automatic tin soldering device of energy-saving lamp (5) comprises movable platform two (51), be located at the electric iron (52) on the movable platform two (51) and be located at welding wire conveying mechanism on the frame (1), described frame (1) sidepiece be provided be used to lay electricity-saving lamp hold thing seat (23), be provided with a driving mechanism two (53) between described frame (1) and the movable platform two (51), described movable platform two (51) moves back and forth under the effect of this driving mechanism, thereby the leading section that makes the electric iron (52) that is on the movable platform two (51) initial position and hold thing seat (23) directly between move back and forth, be provided with a buffer gear that when electric iron (52) touches the lamp holder of electricity-saving lamp, plays cushioning effect between described electric iron (52) and the movable platform two (51).
6, energy-saving lamp automatic assembly line according to claim 5, it is characterized in that, described electricity-saving lamp automatic detection and control system (7) comprises a PLC controller (71) and is connected with PLC controller (71) and is used for testing apparatus that electricity-saving lamp is detected automatically, testing apparatus detects the back input feedback signal to PLC controller (71) in automatically to electricity-saving lamp, also is connected with to be used to carry out feedback signal and then with the device for eliminating of bad electricity-saving lamp taking-up on PLC controller (71).
7, energy-saving lamp automatic assembly line according to claim 6, it is characterized in that, the automatic nailing device of described electricity-saving lamp (8) comprise be arranged on be used for fixing workpiece on the frame (1) hold thing seat (23), describedly be provided with travel(l)ing rest three (81) directly over holding thing seat (23), travel(l)ing rest three (81) is connected on the frame (1) by elevating mechanism three (82), and travel(l)ing rest three (81) is provided with nailing mechanism and can drives the driving mechanism three (83) of nailing mechanism work.
8, according to claim 5 or 6 or 7 described energy-saving lamp automatic assembly lines, it is characterized in that, described branch's transmission rail (22) is provided with cooling device, and this cooling device is arranged between automatic tin soldering device of energy-saving lamp (5) and the testing apparatus, and this cooling device is a fan.
9, energy-saving lamp automatic assembly line according to claim 7, it is characterized in that, described branch's transmission rail (22) is provided with the drawing mechanism of the electricity-saving lamp that assembles being taken out electricity-saving lamp assembling transmission system (2), and this drawing mechanism comprises manipulator and the transfer device that is connected with manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810163582XA CN101447382B (en) | 2008-12-25 | 2008-12-25 | Energy-saving lamp automatic assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810163582XA CN101447382B (en) | 2008-12-25 | 2008-12-25 | Energy-saving lamp automatic assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101447382A true CN101447382A (en) | 2009-06-03 |
| CN101447382B CN101447382B (en) | 2010-10-13 |
Family
ID=40742977
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810163582XA Expired - Fee Related CN101447382B (en) | 2008-12-25 | 2008-12-25 | Energy-saving lamp automatic assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101447382B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102157317A (en) * | 2010-02-11 | 2011-08-17 | 上海晗韧实业有限公司 | Device for guiding central power wire of energy saving lamp |
| CN102867463A (en) * | 2012-05-03 | 2013-01-09 | 赵大玉 | LED (light emitting diode) screen plug-in mounting method |
| CN103151241A (en) * | 2013-02-25 | 2013-06-12 | 李家凌 | Improved structure of continuous production device of bulbs |
| CN103586657A (en) * | 2013-11-01 | 2014-02-19 | 厦门顶科电子有限公司 | Mechanism and method for automatically assembling power-saving lamp tube and lamp holder lower cover |
| CN103594303A (en) * | 2013-07-29 | 2014-02-19 | 海宁市万里照明电器有限公司 | Drying and grinding all-in-one machine of fluorescent lamp tube |
| CN103681168A (en) * | 2013-12-16 | 2014-03-26 | 江西奥其斯科技有限公司 | Spherical bulb production line |
| CN106328465A (en) * | 2016-10-19 | 2017-01-11 | 浙江力胜电子科技有限公司 | Automatic assembly line for energy-saving lamp |
| CN107143766A (en) * | 2017-05-24 | 2017-09-08 | 迈杰特科技（厦门）有限公司 | A kind of automatic assembling machine for being used to being installed on lamp holder drawing pin into lamp holder |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200944393Y (en) * | 2006-06-16 | 2007-09-05 | 扬州市明浩电光源厂 | Automatic production system of energy-saving tube |
-
2008
- 2008-12-25 CN CN200810163582XA patent/CN101447382B/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102157317B (en) * | 2010-02-11 | 2013-03-27 | 上海晗韧实业有限公司 | Device for guiding central power wire of energy saving lamp |
| CN102157317A (en) * | 2010-02-11 | 2011-08-17 | 上海晗韧实业有限公司 | Device for guiding central power wire of energy saving lamp |
| CN102867463A (en) * | 2012-05-03 | 2013-01-09 | 赵大玉 | LED (light emitting diode) screen plug-in mounting method |
| CN103151241A (en) * | 2013-02-25 | 2013-06-12 | 李家凌 | Improved structure of continuous production device of bulbs |
| CN103151241B (en) * | 2013-02-25 | 2015-07-01 | 李家凌 | Improved structure of continuous production device of bulbs |
| CN103594303A (en) * | 2013-07-29 | 2014-02-19 | 海宁市万里照明电器有限公司 | Drying and grinding all-in-one machine of fluorescent lamp tube |
| CN103594303B (en) * | 2013-07-29 | 2016-01-20 | 海宁市万里照明电器有限公司 | A kind of oven dry polishing all-in-one of fluorescent tube |
| CN103586657B (en) * | 2013-11-01 | 2016-04-27 | 厦门顶科电子有限公司 | The mechanism of automatically assembling for power saving fluorescent lamps and lower cover of lamp cap and assembly method thereof |
| CN103586657A (en) * | 2013-11-01 | 2014-02-19 | 厦门顶科电子有限公司 | Mechanism and method for automatically assembling power-saving lamp tube and lamp holder lower cover |
| CN103681168A (en) * | 2013-12-16 | 2014-03-26 | 江西奥其斯科技有限公司 | Spherical bulb production line |
| CN103681168B (en) * | 2013-12-16 | 2016-04-20 | 奥其斯科技股份有限公司 | Spherical bulb production equipment |
| CN106328465A (en) * | 2016-10-19 | 2017-01-11 | 浙江力胜电子科技有限公司 | Automatic assembly line for energy-saving lamp |
| CN106328465B (en) * | 2016-10-19 | 2018-01-02 | 浙江力胜电子科技有限公司 | A kind of energy-saving lamp automatic assembly line |
| CN107143766A (en) * | 2017-05-24 | 2017-09-08 | 迈杰特科技（厦门）有限公司 | A kind of automatic assembling machine for being used to being installed on lamp holder drawing pin into lamp holder |
| CN107143766B (en) * | 2017-05-24 | 2023-09-26 | 迈杰特科技（厦门）有限公司 | Automatic assembly machine for installing lamp cap thumbtack on lamp cap |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101447382B (en) | 2010-10-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101447382B (en) | Energy-saving lamp automatic assembly line | |
| CN103692209B (en) | Multi-purpose power socket automatic assembling | |
| CN201336279Y (en) | Automatic assembly line of energy-saving light | |
| CN108672876B (en) | Full-automatic welding system for frame circuit breaker contact | |
| CN209259930U (en) | A kind of glass optimizing incision device | |
| CN108356541A (en) | A kind of steel grating production system and method | |
| CN105720453A (en) | Second assembling mechanism of power strip assembling machine | |
| CN204974507U (en) | Detecting system of electronic ceramic pipe for burner | |
| CN202894517U (en) | Automatic internal thread tapping machine for miniature nuts | |
| CN202952042U (en) | Intelligent electron automatic assembling machine | |
| CN106735698B (en) | Automatic wire feeding, welding and cutting device for horizontal driving plate of automatic LED lamp tube production line | |
| CN108907745A (en) | A kind of copper bus-bar process units with Combined production line | |
| CN102901480B (en) | A kind of welding pick-up unit and automatic welding machine | |
| CN106628357A (en) | Automatic stacking packaging system for hollow containers | |
| CN203679722U (en) | Automatic assembling machine for spring pointer of disc casing | |
| CN109702283A (en) | A kind of pressure-sensitive machine of full automatic welding | |
| CN106141837B (en) | Intelligent milling drum for being ground carbon brush front end face | |
| CN102132946A (en) | Tobacco leaf sorting platform | |
| CN201907098U (en) | Automata for pressing rubber stopper | |
| CN204076326U (en) | A kind of V-CUT machine of LED lamp panel | |
| CN203911685U (en) | Miniature motor rotor automatic assembling equipment | |
| CN107984192A (en) | Machine shaft top gear press-in device and its pressing method | |
| CN207510854U (en) | Full-automatic LED filament detects packing machine | |
| CN206343734U (en) | A kind of solar battery sheet string welding machine tin band transmission and upset gripping body | |
| CN201632830U (en) | Automatic screwing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101013 Termination date: 20131225 |