CN108356541A - A kind of steel grating production system and method - Google Patents
A kind of steel grating production system and method Download PDFInfo
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- CN108356541A CN108356541A CN201810207765.0A CN201810207765A CN108356541A CN 108356541 A CN108356541 A CN 108356541A CN 201810207765 A CN201810207765 A CN 201810207765A CN 108356541 A CN108356541 A CN 108356541A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Abstract
The present invention relates to steel grating manufacturing technology fields, specifically disclose a kind of steel grating production system, including rack, conveyer belt is installed in the rack, material frame frame is put in installation successively in the rack, welding mechanism, stacking machine, positioning fixture is installed on the conveyer belt, it further include automatic material blanking mechanism, production operation mechanism and adjustment frame, adjusting tensioning apparatus is installed in the adjustment frame, the conveyer belt drives lower movement by feeder motor, the production operation mechanism includes input system and controller, the input system is electrically connected with the controller, the controller is used to control the work of welding mechanism and feeder motor.The present invention forms the steel grating production system of an intelligent integral, and automatic material blanking mechanism can ensure the glacing flatness and dimensional parameters of parts to be processed；Welding mechanism carries out welding processing for part, and efficient, power consumption is small, and welding quality is high；Stacking mechanism transports finished product, is not required to hand haulage, effectively reduces labour cost, improves production efficiency.
Description
Technical field
The present invention relates to steel grating manufacturing technology fields, more particularly to a kind of steel grating production system and method.
Background technology
Steel grating is carried out intersecting row and is welded into intermediate with square grid according to certain spacing and cross bar with band steel
A kind of steel product of son, is mainly used to do ditch cover board, steel structure platform plate, the step plate etc. of steel ladder；Cross bar generally uses
Twisting square steel.Steel grating generally uses carbon steel to make, appearance galvanizing, can play the role of preventing oxidation.It also can be used
Stainless steel, which makes steel gratings, has ventilation, daylighting, heat dissipation, anti-skidding, the performances such as explosion-proof.It is anti-to increase that steel grating surface can rush tooth
Slip energy, the band steel that I types can also be used in band steel make.
With the progress and development of human society, the input sharp increase that the people's livelihood reinforces national defence, steel lattice are improved in countries in the world
Plate is by sturdy and durable, transport installation is convenient, maintenance cost is cheap, service life is long, recyclable reusing and product
The impayable advantage such as cost performance height, in the municipal works of countries in the world, road traffic, water conservancy projects, petrochemical industry, mine
It is used widely in the every field such as construction, aerial work platform, underground engineering, harbour sea wall, offshore platform, ship, especially
Its developed country is per the up to ten million tons of annual consumption.According to incompletely statistics, YB/T4001.1-2007 is promulgated from July, 2007 China
Since the new professional standard of steel grating, only Jiangsu-zhejiang Shanghai Area has reached tons up to a million once the output with steel grating manufactory.
The prior art of steel grating manufacturing enterprise belongs to that energy consumption is high, noise is big, labor intensity is big, works more in the world at present
Intensive conventional industries.The mode that China or even in the world steel grating produce still relatively falls behind, and belongs to highly energy-consuming, and noise is huge,
Labour-intensive, production cost height, production line put into big industry.Two kinds of modes of production are broadly divided at present, one is productions
Line produces, and plant capacity 800 to 1200KVA produces 5000 tons per year, and more than 20 meters of equipment overall length, a standard production line equipment is always thrown
Enter (including the ancillary equipments such as transformer power distribution room cable and cooling tower) and reaches ten thousand yuan of 500-600；Another kind is that full armrest works
Traditional small enterprise of the single-station production of industry, operation production capacity are low.
Starting within 2005 Chinese steel grating yield, just position is at the forefront in the world, the steel grating of China's export in 2008 to the U.S.
Product is just 90,000,000 dollars.After the antidumping tax for being imposed 145.18% by the U.S., European Union etc., national production line is by 500
A plurality of, atrophy to 200 a plurality of production lines normally produces.
Steel grating production method has machine pressure welding and two kinds hand-made.
Machine pressure welding uses high-tension resistive press welder, manipulator to be disposed across cross bar on evenly distributed band steel automatically, leads to
It crosses powerful electric welding power and hydraulic coupling enters cross bar pressure welding in band steel, stability and intensity firm so as to obtain solder joint
High high-quality steel grating.
The welding procedure is influenced by equipment and Current Voltage are matched, and the welding of general double rod is higher than the intensity of single pole, should
Welding procedure also has relationship with the height of raw material band steel, and band steel width error is big may to influence weld strength, keep intensity inconsistent；
The technique has a defect that dry joint and rosin joint, dry joint and rosin joint are easy that cross bar is made to strip off.
Because of the rated capacity of equipment equipment, the larger heavy steel grating in section can not produce welding procedure.The welding procedure
Equipment rated capacity can only generally do 4mm thickness band steel steel grating below less than 800KVA, 1250KVA's can generally do
The band steel steel grating of 5~6mm thickness.Therefore the technique power consumption is big, production cost is high.
Hand-made steel grating has pressure lock, welding, interlocking to exempt from weldering etc..The steel grating of hand-made welding is first in band steel
Upper punching or notch, are then put into spot welding in hole by cross bar, and cross bar can have gap, cross bar and each contact point of band steel with band steel
All welded, cross bar it is close can also dot interlace weldering.Although the production technology relatively flexibly, product diversification, substantially can be with
Production complete series steel grating, it is advantageous in heavy type, but because of welding all artificial manual weldings, easy not prison welding is solid, leaks
Weldering, dry joint, generating dry joint and solder skip reduces intensity.
Invention content
The technical problem to be solved in the present invention is to overcome the shortcomings of the prior art, provides a kind of steel grating production system
And method.
In order to solve the above-mentioned technical problem, the present invention uses following technical scheme：
A kind of steel grating production system, including rack, install conveyer belt in the rack, installation pendulum successively in the rack
Material frame frame, welding mechanism, stacking machine are equipped with positioning fixture on the conveyer belt, further include automatic material blanking mechanism, production operation
Mechanism, the conveyer belt drive lower movement by feeder motor, and the production operation mechanism includes input system and controller, described
Input system is electrically connected with the controller, and the controller is used to control the work of welding mechanism and feeder motor.
Preferably, the automatic material blanking mechanism includes the charging tray, automatic correction machine, self-feeding for placing raw material
Machine, punching machine and material frame for Incise the raw material, the material frame with punching machine setting for receiving to being disposed
Raw material.
Preferably, the charging tray includes charging tray holder, disk is rotatably mounted on the charging tray holder, the circle
Disk includes bottom disk and the cylindrical projection for placing raw material, and the disk half lateral edges are extended with limit edge to axis side
Side.
Preferably, the bottom disk periodically offers fan-shaped circular hole.
Preferably, the automatic correction machine includes correction engine base, the correction engine base upper end support laterally alignment rolling
Wheel and longitudinal alignment rolling wheel, the transverse direction alignment rolling wheel and longitudinal alignment rolling wheel are driven by correcting motor, the correcting motor
It is installed in the correction engine base.
Preferably, it is two that the pendulum material frame, which is set up, respectively material frame frame and use are put for putting the cross bar of cross bar
Material frame frame is put in the band steel for putting band steel.
Preferably, the welding mechanism by edge sealing bonding machine, cross bar intermediate frequency bonding machine, cross bar gas shielded bonding machine successively
Connection composition.
Preferably, the welding mechanism is sequentially connected and is formed by edge sealing bonding machine, cross bar gas shielded bonding machine.
Preferably, the welding mechanism is sequentially connected and is formed by edge sealing bonding machine, cross bar intermediate frequency bonding machine.
Preferably, the edge sealing bonding machine and including edge sealing welding rack, Y-axis guide plate, Z axis guide plate, welding gun, welding gun seat with
And multiple slide rail pairs, the slide rail pair include X-axis slide rail, Y-axis sliding rail, Z axis slide rail, the edge sealing welding rack is equipped with and is mutually parallel
Weld job face and product placed side, the Y-axis guide plate connect with the edge sealing welding rack by X-axis slide rail, the Z axis is led
Plate is connect by Y-axis sliding rail with the Y-axis guide plate, and the welding gun seat is connect by Z axis slide rail with the Z axis guide plate, the weldering
Rifle is installed on the welding gun seat；The quantity of the Y-axis guide plate is 2 pieces；The quantity of the Z axis guide plate is the Y-axis guide plate
2 times of quantity；The weld job face is parallel with horizontal plane；The Y-axis guide plate is perpendicular to the product placed side；The edge sealing
Bonding machine further includes multigroup ball screw assembly, and multiple motors, and ball screw assembly, is connected group by lead screw and multiple feed screw nuts
At the both ends of lead screw are fixedly installed in by bearing block respectively on the weld job face, Y-axis guide plate and Z axis guide plate, motor point
It is not fixedly installed on weld job face, Y-axis guide plate and Z axis guide plate, and lead screw at least one end and motor are defeated
Shaft is fixedly connected.
Preferably, the cross bar gas shielded bonding machine includes a cross bar gas shielded welding machine frame, cross bar gas shielded welding machine frame
It is equipped with the cross bar welding job face being mutually parallel, a pair of of mounting plate, a cross bar X-axis are fixed on the cross bar gas shielded welding machine frame
Guide plate beam by a pair of of cross bar X-axis slide rail pair be slidably mounted on it is described install, it is horizontal that multiple cross bar Z axis guide plate beams pass through one
Bar Z axis slide rail pair is slidably mounted on the cross bar X-axis guide plate beam, and cross bar welding gun seat can be installed on described up or down
On cross bar Z axis guide plate beam, cross bar gas shielded weldering welding gun is installed on the cross bar gas shielded weldering welding gun seat；The cross bar X-axis is led
The quantity of plate-girder is at least 1 piece；The quantity of the cross bar Z axis guide plate amount is 4 times of the quantity of the cross bar X-axis guide plate beam；Institute
It includes cross bar X-axis motor and cross bar X-axis ball screw pair, output shaft and the cross of the cross bar X-axis motor to state cross bar X-axis slide rail pair
Bar X-axis ball screw pair is coaxially connected, and the cross bar X-axis ball screw pair is connected with cross bar X-axis guide plate beam, the cross bar X
Spindle motor is fixedly installed in rack, and the cross bar Z axis ball wire bar pair is connected with multiple cross bar Z axis guide plates；The cross bar Z
Axis slide rail pair includes cross bar Z axis motor and cross bar Z axis ball wire bar pair, and output shaft and the cross bar Z axis of the cross bar Z axis motor roll
Ballscrew pair is coaxially connected, and the cross bar Z axis ball wire bar pair is connected with multiple cross bar Z axis guide plate beams；The cross bar Z axis
A cross bar motor cabinet is fixed on guide plate beam, the cross bar motor cabinet fixes a cross bar gas shielded welding motor, cross bar gas shielded weldering electricity
Machine connects cross bar ball screw, and cross bar ball screw connects cross bar welding gun seat by driving member.
Preferably, the intermediate frequency bonding machine includes frame, the frame supports a working face, Y-axis beam to be installed on described
On frame, workbench is slidably mounted on by Y-axis guide rail on Y-axis beam, and a power is fixedly mounted on the workbench
Source, the power source connection are at least one welding electrode；The power source includes transformer and cylinder, the transformer and cylinder
It is fixedly installed on the workbench, welding electrode is connected on cylinder, and welding electrode is connect with weldering frequency electrode, and the weldering frequency electrode is logical
Cross transformer connection power supply；The working face is parallel with horizontal plane；The Y-axis beam is set as two and about the working face
Geometric center is symmetrical, and it is two that the Y-axis guide rail, which is correspondingly arranged, and workbench is slidably mounted by two Y-axis guide rails
In on Y-axis beam；The both ends of the workbench are separately connected ball screw, the output shaft of the ball screw and intermediate frequency welding motor
It is connected, the intermediate frequency welding motor is fixedly mounted on the Y-axis beam；, the quantity of the welding electrode and steel grating cross bar number to be welded
Amount is adapted.
Preferably, the stacking machine includes stacking rack and carries preceding station, the stacking rack support code pile Y-axis is led
Rail, stacking X-axis beam are slidably mounted in the stacking Y-axis guide rail, and stacking Z axis beam is slidably mounted on the stacking X
On bloster, stacking Z axis motor is fixedly mounted on the stacking Z axis beam, the stacking Z axis motor drives object by stacking driving member
Expect that sucker moves up and down, the stacking Y-axis guide rail is two and is supported by the stacking rack parallel with horizontal plane；The code
Stacking X-axis motor, one end of the stacking X-axis motor connection stacking X-axis ball screw, stacking X are fixedly mounted in pile Y-axis guide rail
The other end of shaft ball screw is connected with stacking X-axis beam；The stacking X-axis motor is set as two, is separately mounted to a stacking Y
On axis rail, two stacking X-axis motors are separately connected a stacking X-axis ball screw, one of stacking X-axis ball screw connection
One end of stacking X-axis beam, another stacking X-axis ball screw connect the other end of stacking X-axis beam；It is installed in the stacking rack
Stacking y-axis motor, the stacking Y spindle motors drive stacking Z axis beam on the stacking X-axis beam by stacking Y-axis ball screw
It is mobile；The stacking driving member is telescopic arm；Station includes mounting base and is put down by the to be palletized of installation seat supports before the carrying
Plate；The stacking Z axis motor, stacking X-axis motor, stacking y-axis motor are servo motor and are all controlled by a control mechanism.
The present invention also provides a kind of steel grating production methods, include the following steps：
Step 1：Parts to be processed prepares：Raw material are placed on after being processed into parts to be processed by automatic material blanking mechanism
It puts for use at material frame frame station；
Step 2：Artificial pendulum material：Manually by the ready placing part of step 1 in fixture corresponding position, the fixture is fixed
On the conveyor belt；
Step 3：First welding：Fixture with part travel forward under the drive of conveyer belt a station to edge sealing weld
It connects station and stops, edge sealing welding is carried out by edge sealing bonding machine；
Step 4：Secondary welding：Move to cross bar intermediate frequency Welder successively under the drive of conveyer belt after edge sealing welds
Position and cross bar gas shielded welding post complete welding or move to cross bar successively under the drive of conveyer belt after edge sealing welds
Intermediate frequency welding post completes welding or moves to the welding of cross bar gas shielded successively under the drive of conveyer belt after edge sealing welds
Station completes welding；
Step 5：Finished product transports：Finished product is carried to through stacking machine put area by the soldered finished product of step 4.
Further, include the following steps in the step 1：
Step 101：Select raw material for the biscuit of 28~35mm of width, 2.8~3.2mm of thickness, 300~700m of length,
Step 102：Raw material are placed into charging tray and draw material head into correction machine；
Step 103：Driving motor built in automatic correction machine is fixed material head and to front haulage；
Step 104：Horizontal and vertical two sets of alignment rolling wheels on automatic correction machine are by the flatness and straightness of raw material
It is corrected to part necessary requirement respectively；
Step 105：Driving motor built in autoloader draws the material head after correction into punching machine；
Step 106：Raw material are cut out shape needed for part and cut by punching machine and autoloader linkage.
Further, it is two material frame to be put described in step 2 and is set up, and is respectively used to put cross bar part and band steel part.
Further, the welding of cross bar intermediate frequency includes the following steps in the step 4：
Step 401：The intermediate frequency bonding machine for steel grating manufacture is adjusted, determines that it is in initial position；
Step 402：To-be-welded pieces enter working face by conveyer belt；
Step 403：To-be-welded pieces stop at correct position on working face by limit switch；First weldering of medium frequency welding
Pole upright projection is the position that X-axis is determined in the position of first cross bar, and Y-axis start bit is determined by step 401, so that it is determined that
Pre-installed parts stop at the position on working face；
Step 404：Welding electrode passes sequentially through cylinder and is depressed on pre-installed parts and is energized to welding completion；
Step 405：After complete welding in a row, Y-axis is advanced to next row pad circulation step 404；
Step 406：The intermediate frequency bonding machine manufactured for steel grating is moved to start bit after being fully completed.
Further, finished product transport includes the following steps in the step 5：
Step 501：Stacking machine detects the finished product that stacking machine is entered by step 4, material sucker fortune by sensor
Move the surface of finished product；
Step 502：Material sucker stacking Z axis motor drive under move downward finished product is sucked after and move up；
Step 503：Material sucker is moved to products storage area with the movement of stacking Z axis beam and stacking Y-axis beam, then will
Finished product is positioned over material storage area and completes finished product transport.
Advantageous effect is：The present invention forms the steel grating production system of an intelligent integral, automatic material blanking mechanism energy
Enough ensure the glacing flatness and dimensional parameters of parts to be processed；Welding mechanism carries out welding processing, efficient, power consumption for part
Small, welding quality is high；Stacking mechanism transports finished product, is not required to hand haulage, effectively reduces labour cost, improves production effect
Rate.
Description of the drawings
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art are briefly described.In all the appended drawings, similar element
Or part is generally identified by similar reference numeral.In attached drawing, each element or part might not be drawn according to actual ratio.
Fig. 1 is a kind of front view of steel grating production system of the present invention；
Fig. 2 is a kind of shaft side figure of the automatic material blanking mechanism of steel grating production system of the present invention；
Fig. 3 is a kind of shaft side figure of the edge sealing bonding machine of steel grating production system of the present invention；
Fig. 4 is a kind of left view of the edge sealing bonding machine of steel grating production system of the present invention；
Fig. 5 is a kind of front view of the edge sealing bonding machine of steel grating production system of the present invention；
Fig. 6 is a kind of vertical view of the edge sealing bonding machine of steel grating production system of the present invention；
Fig. 7 is a kind of left sectional view of the edge sealing bonding machine of steel grating production system of the present invention；
Fig. 8 is a kind of partial enlarged view of the edge sealing bonding machine of steel grating production system of the present invention；
Fig. 9 is a kind of shaft side figure of the intermediate frequency bonding machine of steel grating production system of the present invention；
Figure 10 is a kind of left view of the intermediate frequency bonding machine of steel grating production system of the present invention；
Figure 11 is a kind of front view of the intermediate frequency bonding machine for steel grating manufacture；
Figure 12 is a kind of shaft side figure of steel grating finished product palletizing system of the present invention；
Figure 13 is a kind of close-up schematic view of steel grating finished product palletizing system of the present invention；
Figure 14 is a kind of close-up schematic view of steel grating finished product palletizing system of the present invention；
Figure 15 is a kind of close-up schematic view of steel grating finished product palletizing system of the present invention；
In figure, 1 is rack, and 2 be conveyer belt, and 3 be pendulum material frame frame, and 4 be stacking machine, and 6 be automatic material blanking mechanism, and 7 be production
Operating mechanism, 9 be feeder motor, and 10 be edge sealing bonding machine, and 10-1 is edge sealing welding rack, and 10-2 is Y-axis guide plate, and 10-3 is Z axis
Guide plate, 10-4 are welding gun, and 10-5 is welding gun seat, and 10-6 is slide rail pair, and 10-61 is X-axis slide rail, and 10-62 is Y-axis sliding rail, 10-
63 be Z axis slide rail, and 10-7 is ball screw assembly, and 10-8 is motor, and 10-11 is weld job face, and 10-12 is product placed side,
11 be cross bar gas shielded bonding machine, and 11-1 is cross bar welding stand, and 11-2 is cross bar welding job face, and 11-3 is mounting plate, 11-
4 be cross bar X-axis guide plate, and 11-5 is cross bar X-axis slide rail pair, and 11-5-1 is cross bar X-axis motor, and 11-5-2 is cross bar X-axis ball wire
Bar pair, 11-6 are cross bar Z axis guide plate, and 11-7 is cross bar Z axis slide rail pair, and 11-7-1 is cross bar Z axis motor, and 11-7-2 is cross bar Z
Shaft ball screw pair, 11-8 are cross bar welding gun seat, and 11-9 is cross bar welding gun, and 11-10 is cross bar motor cabinet, and 11-11 is cross bar electricity
Machine, 11-12 are cross bar ball screw, and 11-13 is driving member, and 12 be intermediate-frequency welding machine, and 12-1 is frame, and 12-2 is working face, 12-
3 be Y-axis beam, and 12-4 is workbench, and 12-5 is welding electrode, and 12-6 is transformer, and 12-7 is cylinder, and 12-8 is weldering frequency electrode,
12-9 is ball screw, and 12-10 is motor, and 12-11 is Y-axis guide rail.
Specific implementation mode
Presently in connection with Figure of description, the present invention is described further.
Embodiment 1：
A kind of steel grating production system installs conveyer belt 2, the machine as shown in Figure 1, including rack 1 in the rack 1
Material frame frame 3, welding mechanism, stacking machine 4 are put in installation successively on frame 1, and positioning fixture is equipped on the conveyer belt 2, further include certainly
Cutting agency 6, production operation mechanism 7 and adjustment frame are moved, adjusting tensioning apparatus, the conveying are installed in the adjustment frame
Band 2 drives lower movement by feeder motor 9, and the production operation mechanism 7 includes input system and controller, the input system with
The controller is electrically connected, and the controller is used to control the work of welding mechanism and feeder motor 9.
In the present invention, as shown in Fig. 2, the automatic material blanking mechanism 6 include for place the charging tray 6-1 of raw material 6-5, from
Dynamic correction machine 6-2, autoloader 6-3, punching machine 6-4 and material frame for Incise the raw material, the material frame is to described
Punching machine setting is for receiving the raw material being disposed.
Preferably, as shown in Fig. 2, the charging tray 6-1 includes charging tray holder 6-1-1, disk 6-1-2 is rotatably mounted
In on the charging tray holder 6-1-1, the disk 6-1-2 includes bottom disk 6-1-21 and the cylinder 6-1- for placing raw material
22 protrusions, the bottom disk 6-1-21 half lateral edges are extended with limit along side 6-1-23 to axis side.
Preferably, as shown in Fig. 2, the bottom disk 6-1-2 periodically offers fan-shaped circular hole 6-1-3.
Preferably, as shown in Fig. 2, the automatic correction machine 6-2 includes correction engine base 6-2-1, on the correction engine base
End supports transverse direction alignment rolling wheel 6-2-2 and longitudinal direction alignment rolling wheel 6-2-3, the transverse direction alignment rolling wheel 6-2-2 and longitudinal alignment
Idler wheel 6-2-3 is driven by correcting motor, and the correcting motor is installed in the correction engine base 6-2-1.
Preferably, as shown in Figure 1, the pendulum material frame frame 3 is set as two, respectively the cross bar pendulum material for putting cross bar
Frame 3-1 and band steel for putting band steel put material frame frame 3-2.
Preferably, the welding mechanism is by edge sealing bonding machine 10, cross bar intermediate frequency bonding machine 12, cross bar gas shielded bonding machine
11 are sequentially connected composition.
Preferably, the welding mechanism is sequentially connected and is formed by edge sealing bonding machine 10, cross bar gas shielded bonding machine 11.
Preferably, the welding mechanism is sequentially connected and is formed by edge sealing bonding machine 10, cross bar intermediate frequency bonding machine 12.
Preferably, as shown in Fig. 3~Fig. 5, the edge sealing bonding machine 10 and including edge sealing welding rack 10-1, Y-axis guide plate
10-2, Z axis guide plate 10-3, welding gun 10-4, welding gun seat 10-5 and multiple slide rail pair 10-6, the slide rail pair 10-6 includes X-axis
Sliding rail 10-61, Y-axis sliding rail 10-62, Z axis slide rail 10-63, the edge sealing welding rack 10-1 are equipped with the weld job being mutually parallel
Face 10-11 and product placed side 10-12, the Y-axis guide plate 10-2 pass through X-axis slide rail 10-61 and the edge sealing welding rack 10-1
Connection, the Z axis guide plate 10-3 are connect by Y-axis sliding rail 10-62 with the Y-axis guide plate 10-2, and the welding gun seat 10-5 passes through Z
Axis sliding rail 10-63 is connect with the Z axis guide plate 10-3, and the welding gun 10-4 is installed on the welding gun seat 10-5；The Y-axis is led
The quantity of plate 10-2 is 2 pieces；The quantity of the Z axis guide plate 10-3 is 2 times of the quantity of the Y-axis guide plate 10-2；The welding
Work surface 10-11 is parallel with horizontal plane；The Y spindle guides plate 10-2 is perpendicular to the product placed side 10-12；The edge sealing weldering
It 10 further includes multigroup ball screw assembly, 10-7 and multiple motor 10-8 to pick, and ball screw assembly, 10-7 is by lead screw and multiple lead screw spiral shells
Mother, which is connected, to be formed, and the both ends of lead screw are fixedly installed in the weld job face, Y-axis guide plate and Z axis by bearing block respectively
On guide plate, motor is fixedly installed in respectively on weld job face, Y-axis guide plate and Z axis guide plate, and lead screw is at least
One end is fixedly connected with motor output shaft.
Edge sealing bonding machine using the present invention, by the way that the raw material for manufacturing steel grating are positioned over the folder with fixed form
On tool, then by the pre-installed parts of fixture and raw material uniformly by conveyer belt transport on the product placed side of equipment, make original
Material obtains good positioning before manufacture, then, then welding by the welding gun in equipment while to raw material, a side
Facestock material accurate positioning improves Product jointing quality, meanwhile, it is more that welding gun is worked at the same time, so that each welding point mass is protected
It holds unanimously, improves the quality of steel grating finished product, on the other hand, welding gun can be in space three-dimensional in the region of equipment welding job face
Direction is adjusted, and the mobile of welding gun drives ball-screw auxiliary driving using servo motor, ensure that the precision of welding gun movement, carries
High welding quality, improves production efficiency, reduces operator's labor intensity.
In terms of one of which, the quantity of Y-axis guide plate 10-2 is 2 pieces.The quantity of Z axis guide plate 10-3 is Y-axis guide plate 10-
2 times of 2 quantity.Using the technical solution, for use it is more welding gun be carried out at the same time welding lay a good foundation, improve steel grating
The welding efficiency of welding procedure, reduces working time.
In terms of one of which, weld job face 10-12 is parallel with horizontal plane.Y-axis guide plate 10-2 is put perpendicular to product
Set face 10-12.Using the technical solution, when using it is more welding gun is worked at the same time when, prevent terminating in product with ensure that product horizontal
On placed side, ensures that the finished product after welding remains straight, improve Product jointing quality.
In terms of one of which, edge sealing bonding machine includes multigroup ball screw assembly, 10-7 and multiple motor 10-8, lead screw
The both ends of 10-7 are fixedly installed in weld job face 10-11, Y-axis guide plate 10-2 and Z spindle guide plate 10-3 by bearing block respectively
On, motor 10-8 is fixedly installed in respectively on weld job face 10-11, Y-axis guide plate 10-2 and Z axis guide plate 10-3, and lead screw
At least one end 10-7 is fixedly connected with motor 10-8 output shafts.The nominal diameter of lead screw 10-7 is 16mm.Lead screw 10-7's leads
Journey is 5mm.Every group of ball screw assembly, 10-7 is respectively flat with weld job face 10-11, Y-axis guide plate 10-2 and Z axis guide plate 10-3
Row arrangement.Rack 1 is made using the welding of rectangle shape steel tube.As shown in figure 3, motor 10-8 includes mainly X-axis motor 10-81, Y-axis
Motor 10-82, Z axis motor 10-83, lead screw 10-7 include mainly X-axis lead screw 10-71, Y-axis lead screw 10-72, Z axis lead screw 10-
73, wherein X-axis motor 10-81, y-axis motor 10-82, Z axis motor 10-83 pass through X-axis lead screw 10-71, Y axial filament bar respectively
10-72, Z axis lead screw 10-73 drive X-axis slide rail, Y-axis sliding rail, Z axis slide rail movement.
Edge sealing bonding machine used in the present invention, by using the welding gun feed mechanism of ball screw assembly, and motor form,
The feed accuracy that ensure that three-dimensional space direction of the welding gun in welding job face, due to ball screw assembly, transmission accuracy very
Height can meet the needs of precision welding, ensure that Product jointing quality, and make movement of the welding gun in space it is more convenient and
Automation, compared with prior art in using human weld method, welding temperature, weld interval when ensure that each solder joint,
The items welding parameter such as angle of welding gun is consistent, ensure that Product jointing quality.
In the present invention, a kind of cross bar bonding machine for steel grating manufacture as shown in FIG. 6, including a cross bar welding stand
11-1, cross bar welding stand 11-1 are equipped with the welding job face 11-2 being mutually parallel, and consolidate on the cross bar welding stand 11-1
Fixed a pair of mounting plate 11-3, a cross bar X-axis guide plate 11-4 are slidably mounted on institute by a pair of of cross bar X-axis slide rail secondary 11-5
It states on mounting plate 11-3, multiple cross bar Z axis guide plate 11-6 are slidably mounted on described by a cross bar Z axis slide rail secondary 11-7
On cross bar X-axis guide plate 11-5, cross bar welding gun seat 11-8 can be installed on up or down on the cross bar Z axis guide plate 11-6, described
Cross bar welding gun 11-9 is installed on cross bar welding gun seat 11-8.In the present invention, cross bar welding gun 11-9 is work package, passes through cross bar
Welding gun seat 11-8 is installed on cross bar Z axis guide plate 11-6, and cross bar Z axis guide plate 11-6 can be horizontal on cross bar X-axis guide plate 11-4
Mobile, cross bar X-axis guide plate 11-4 can be moved forward and backward, and cross bar welding gun seat 11-8 can be to move down on opposing rail Z axis guide plate 11-6
It is dynamic, to realize welding gun being welded to steel grating node comprehensively.The quantity of the cross bar X-axis guide plate is at least 1 piece.The cross
The quantity of bar Z axis guide plate is 4 times of the quantity of the cross bar X spindle guide plates.
In the present embodiment, a kind of concrete structure of the cross bar X-axis slide rail pair 5 of cross bar bonding machine is provided, as shown in fig. 7, institute
It includes cross bar X-axis motor 11-5-1 and cross bar X-axis ball screw secondary 11-5-2, the cross bar X-axis to state cross bar X-axis slide rail secondary 11-5
The output shaft of motor 11-5-1 and cross bar X-axis ball screw secondary 11-5-2 are coaxially connected, pass torque to cross bar X-axis ball
Screw pair 11-5-2, the cross bar X-axis ball screw secondary 11-5-2 are connected with cross bar X-axis guide plate 11-4, cross bar X-axis ball wire
Bar secondary 11-5-2 is by the rotary motion of cross bar X spindle motors 11-5-1, so that cross bar X-axis guide plate 11-4 is moved forward and backward, conversion
It is fixedly installed on cross bar welding stand 11-1 for cross bar X-axis motor 11-5-1 described in horizontal movement, the cross bar X axis balls
Screw pair 11-5-2 is fixedly installed on mounting plate 11-3.
In the present embodiment, a kind of concrete structure of the Z axis slide rail pair 5 of cross bar bonding machine is provided, as shown in figure 8, the cross
Bar Z axis slide rail secondary 11-7 includes cross bar Z axis motor 11-7-1 and cross bar Z axis ball wire bar pair 11-7-2, the cross bar Z axis motor
The output shaft of 7-1 and cross bar Z axis ball wire bar pair 11-7-2 are coaxially connected, the cross bar Z axis ball wire bar pair 11-7-2 with it is more
A cross bar Z axis guide plate 11-6 is connected.Cross bar Z axis ball wire bar pair 11-7-2 is by the rotary motion of cross bar Z axis motor 11-7-1
It is transformed to move along a straight line, so that cross bar Z axis guide plate 11-6 side-to-side movements.
Further, as shown in Fig. 5~Fig. 8, a cross bar motor cabinet 11-10, institute are fixed on the cross bar Z axis guide plate 11-6
It states cross bar motor cabinet 11-10 and fixes a cross bar motor 11-11, motor 11-11 connection cross bar ball screw 11-12, cross bar ball
Lead screw 11-12 passes through driving member 11-13 connection cross bar welding gun seats 11-8.Cross bar motor 11-11 passes through cross bar ball screw 11-12
Cross bar welding gun seat 11-8 is driven to move up and down, so that cross bar welding gun 11-9 is moved up and down.So a section has been welded in welding gun
It after point, can move upwards, and then moving and navigate to another node with cross bar Z axis guide plate and cross bar X-axis guide plate, and
The continuation of rear transverse rod welding gun moves downward contact node to be welded by the drive of cross bar motor and is welded, and has welded and has continued up fortune
Dynamic, so cycle is until all node welds are completed.
In the present embodiment, a kind of concrete structure of intermediate frequency bonding machine is provided, as shown in Fig. 9~Figure 11, the intermediate frequency welding
Machine, including frame 12-1, the frame 12-1 support a working face 12-2, Y-axis beam 12-3 to be installed on the frame 12-1,
Workbench 12-4 is slidably mounted on by Y-axis guide rail 12-11 on Y-axis beam 12-3, fixed on the workbench 12-4
One power source is installed, the power source connection is at least one welding electrode 12-5.
Further, a kind of type of drive that welding electrode moves up and down is provided, the power source includes transformer 12-6 and cylinder
12-7, the transformer 12-6 and cylinder 12-7 are fixedly installed on the workbench 12-4, and welding electrode 12-5 is connected to gas
On cylinder 12-7, welding electrode 12-5 is connect with weldering frequency electrode 12-8, and the weldering frequency electrode 12-8 passes through transformer 12-6 connection power supplys.Become
Depressor 12-6 adjusts voltage parameter for changing the voltage from power grid, and welds frequency electrode 12-8 and be installed on transformer 12-6,
Close from welding electrode 12-5, current loss is small, has saved electric energy.For the ease of processing, the working face 12-2 is parallel with horizontal plane.
Further, the mode that a kind of workbench prolongs Y-axis guide rail movement is provided, the Y-axis beam 12-3 be set as two and
Geometric center about the working face 12-2 is symmetrical, and it is two that the Y-axis guide rail 12-11, which is correspondingly arranged, workbench 12-
4 are slidably mounted on by two Y-axis guide rail 12-11 on Y-axis beam 12-3.The both ends of the workbench 12-4 connect respectively
Ball screw 12-9 is met, the ball screw 12-9 is connected with the output shaft of motor 12-10, and the motor 12-10 is fixedly mounted
On the Y-axis beam 12-3.Specifically move mode is：Motor 12-10 drives workbench 12-4 in Y-axis by ball screw
It is moved on guide rail 12-11, motor 12-10 is preferably servo motor and is controlled by controller, exists for controlling workbench 12-4
Displacement distance parameter on Y-axis guide rail 12-11, the quantity of the welding electrode 12-5 are adapted with steel grating cross bar quantity to be welded.
Parts to be processed can be placed on product placed side by intermediate frequency bonding machine using the present invention by using conveying equipment
On, labor intensity is further mitigated, and multiple welding electrodes is made to work at the same time, instead of traditional human weld's mode, mitigated
Labor intensity, improves efficiency, avoids due to the sweating heat generated in welding process and make product quality significantly
The case where decline, ensure that welding precision.
In the present embodiment, a kind of concrete structure of stacking machine 4, a kind of stacking machine as shown in figure 12, including stacking are provided
Rack 4-1 and carrying preceding station 4-2, the stacking rack 4-1 support stacking Y-axis guide rail 4-3, and stacking X-axis beam 4-4 is movably
It is installed on the stacking Y-axis guide rail 4-3, stacking Z axis beam 4-5 is slidably mounted on the stacking X-axis beam 4-4, described
Stacking Z spindle motor 4-6 are fixedly mounted on stacking Z axis beam 4-5, as shown in figure 4, the stacking Z axis motor 4-6 passes through driving member
Material sucker 4-7 is driven to move up and down.13 are expressed as steel grating finished product in figure, pass through mobile stacking Z axis beam 4-5 and stacking X-axis
Beam 4-4, the steel grating finished product 4-13 before the 4-7 alignments of material sucker are carried on station 4-2, stacking Z axis motor 4-6 band animals
Material sucker 4-7 is moved downward, and is moved upwards after steel grating finished product is sucked, and then moves stacking X-axis beam and stacking Z axis beam by steel lattice
Board finished product code is to corresponding position, such as steel grating finished product position shown in Figure 12.
In one of which embodiment, the stacking Y-axis guide rail 4-3 is two and is supported by the stacking rack 4-1
It is parallel with horizontal plane.
In one of which embodiment, as shown in figure 12, before the carrying station 4-2 include mounting base 4-2-1 and by
The tablet 4-2-2 to be palletized of seat supports is installed.Tablet 4-2-2 to be palletized is used to receive the steel grating processed from preceding station,
Mounting base 4-2-1 is for installing the tablet 4-2-2 to be palletized.
In one of which embodiment, as shown in Figure 12 and Figure 15, the driving member is telescopic arm 4-12.
The present embodiment provides a kind of modes of X-axis beam movement, as shown in Figure 13 and Figure 14, the stacking Y axis rails 4-3
Upper fixed installation stacking X-axis motor 4-8, one end of the stacking X-axis motor 4-8 connections stacking X shaft ball screws 4-9, stacking
The other end of X-axis ball screw 4-9 is connected with stacking X-axis beam 4-3.
Further, as shown in Figure 12~Figure 14, the stacking X-axis motor 4-8 is set as two, is separately mounted to a code
On pile Y-axis guide rail 4-3, two stacking X-axis motor 4-8 are separately connected a stacking X-axis ball screw 4-9, one of stacking X-axis
One end of ball screw 4-9 connection stacking X-axis beams 4-3, another stacking X-axis ball screw connect the another of stacking X-axis beam 4-3
End.The stacking X-axis beam 4-3 of the present embodiment is driven by a pair of of stacking X-axis motor 4-8 respectively, and type of drive is using stacking X-axis
The curvilinear motion of motor is converted to stacking X-axis beam 4-3 and is transported along the horizontal linear in stacking Y-axis guide rail direction by ball screw 4-9
It is dynamic.
Further, a kind of motion mode of Z axis beam is also provided, as shown in figures 12 and 14, is installed in the stacking rack 1
Stacking y-axis motor 4-10, the stacking y-axis motor 4-10 drive stacking Z axis beam 4-5 to exist by stacking Y-axis ball screw 4-11
It is moved on the stacking X-axis beam 4-4.Specifically, stacking Y spindle motors 4-10 is transported curve by stacking Y-axis ball screw 4-11
Turn is changed to linear motion and stacking Z axis beam 4-5 is driven to be moved on stacking X-axis beam 4-4, direction as shown in figure 12, stacking Z
Bloster 4-5 can the side-to-side movement on stacking X-axis beam 4-4.
Finally, the stacking Z axis motor 4-6, stacking X-axis motor 4-8, stacking y-axis motor 4-10 be servo motor and
All controlled by a control mechanism.Microcontroller or PLC controls may be used in control mechanism, and energization XYZ axis returns to original for the first time daily
Point (home), home can be removed with the upper left corner above holder shown in Figure 12 for home in the present embodiment with sets itself
Station is equipped with trigger switch before fortune, will trigger this switch when there is finished product to be moved to this station, putting finished product according to customer demand can
To be fixed using program and (use microcontroller) or be not fixed and (use PLC), due to Z axis motor 4-6, X-axis motor 4-8, y-axis motor
4-10 is controllable servo motor, it can be ensured that each piece of finished product is all placed on accurate position.
To sum up, the stacking machine in the present invention can not be limited workpiece transport to the place needed using combined sliding rail by distance
System, reduces labor intensity, improves handling efficiency, and integral device is at low cost, and installation is simple, easy to use, especially suitable for
Material in commercial process is carried.
Finally, steel grating production system of the invention, multiple operating mechanisms are effectively combined, can be efficiently integrated complete
At the processing of steel grating, reduce artificial input, reduce production cost, while being not necessarily to human weld, efficiently avoids artificial
Welding body and mind caused by worker injures.
Embodiment 2:
The present embodiment provides a kind of steel grating production methods, include the following steps：
Step 1：Parts to be processed prepares：Raw material are placed on after being processed into parts to be processed by automatic material blanking mechanism
It puts for use at material frame frame station；
Step 2：Artificial pendulum material：Manually by the ready placing part of step 1 in fixture corresponding position, the fixture is fixed
On the conveyor belt；
Step 3：First welding：Fixture with part travel forward under the drive of conveyer belt a station to edge sealing weld
It connects station and stops, edge sealing welding is carried out by edge sealing bonding machine；
Step 4：Secondary welding：Move to cross bar intermediate frequency Welder successively under the drive of conveyer belt after edge sealing welds
Position and cross bar gas shielded welding post complete welding or move to cross bar successively under the drive of conveyer belt after edge sealing welds
Intermediate frequency welding post completes welding or moves to the welding of cross bar gas shielded successively under the drive of conveyer belt after edge sealing welds
Station completes welding；
Step 5：Finished product transports：Finished product is carried to through stacking machine put area by the soldered finished product of step 4.
Further, include the following steps in the step 1：
Step 101：Select raw material for the biscuit of 28~35mm of width, 2.8~3.2mm of thickness, 300~700m of length,
Step 102：Raw material are placed into charging tray and draw material head into correction machine；
Step 103：Driving motor built in automatic correction machine is fixed material head and to front haulage；
Step 104：Horizontal and vertical two sets of alignment rolling wheels on automatic correction machine are by the flatness and straightness of raw material
It is corrected to part necessary requirement respectively；
Step 105：Driving motor built in autoloader draws the material head after correction into punching machine；
Step 106：Raw material are cut out shape needed for part and cut by punching machine and autoloader linkage.
Further, it is two material frame to be put described in step 2 and is set up, and is respectively used to put cross bar part and band steel part.
Further, the welding of cross bar intermediate frequency includes the following steps in the step 4：
Step 401：The intermediate frequency bonding machine for steel grating manufacture is adjusted, determines that it is in initial position；
Step 402：To-be-welded pieces enter working face by conveyer belt；
Step 403：To-be-welded pieces stop at correct position on working face by limit switch；First weldering of medium frequency welding
Pole upright projection is the position that X-axis is determined in the position of first cross bar, and Y-axis start bit is determined by step 401, so that it is determined that
Pre-installed parts stop at the position on working face；
Step 404：Welding electrode passes sequentially through cylinder and is depressed on pre-installed parts and is energized to welding completion；
Step 405：After complete welding in a row, Y-axis is advanced to next row pad circulation step 404；
Step 406：The intermediate frequency bonding machine manufactured for steel grating is moved to start bit after being fully completed.
Further, finished product transport includes the following steps in above-mentioned steps 5：
Step 501：Stacking machine detects the finished product that stacking machine is entered by step 4, material sucker fortune by sensor
Move the surface of finished product；
Step 502：Material sucker stacking Z axis motor drive under move downward finished product is sucked after and move up；
Step 503：Material sucker is moved to products storage area with the movement of stacking Z axis beam and stacking Y-axis beam, then will
Finished product is positioned over material storage area and completes finished product transport.
This method realizes the production of one line automation of steel grating, efficiently completes steel grating processing work, instead of
Old production line, relatively old production line are effectively improved working efficiency, reduce cost of labor, improve the market competitiveness.
The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；Although with reference to aforementioned each reality
Applying example, invention is explained in detail, it will be understood by those of ordinary skill in the art that：It still can be to aforementioned each
Technical solution recorded in embodiment is modified, and either carries out equivalent replacement to which part or all technical features；And
These modifications or replacements, the range for various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution,
It should all cover in the claim of the present invention and the range of specification.
Claims (18)
1. a kind of steel grating production system, including rack, conveyer belt is installed in the rack, it is characterised in that：In the rack
Material frame frame, welding mechanism, stacking machine are put in installation successively, are equipped with positioning fixture on the conveyer belt, are further included automatic blanking machine
Structure, production operation mechanism, the conveyer belt drive lower movement by feeder motor, the production operation mechanism include input system and
Controller, the input system are electrically connected with the controller, and the controller is used to control the work of welding mechanism and feeder motor
Make.
2. a kind of steel grating production system according to claim 1, it is characterised in that：The automatic material blanking mechanism includes using
In place the charging trays of raw material, automatic correction machine, autoloader, for the punching machine and material frame of Incise the raw material, the object
Material frame with punching machine setting to being used to receive the raw material being disposed.
3. a kind of steel grating production system according to claim 2, it is characterised in that：The charging tray includes charging tray holder,
Disk is rotatably mounted on the charging tray holder, and the disk includes that bottom disk and cylinder for placing raw material are convex
It rises, the disk half lateral edges are extended with limit along side to axis side.
4. a kind of steel grating production system according to claim 3, it is characterised in that：The bottom disk periodically opens up
There is fan-shaped circular hole.
5. a kind of steel grating production system according to claim 2, it is characterised in that：The automatic correction machine includes correction
Engine base, the lateral alignment rolling wheel of correction engine base upper end support and longitudinal alignment rolling wheel, the transverse direction alignment rolling wheel and longitudinal direction
Alignment rolling wheel is driven by correcting motor, and the correcting motor is installed in the correction engine base.
6. a kind of steel grating production system according to claim 1, it is characterised in that：It is two that the pendulum material frame, which is set up,
The respectively cross bar pendulum material frame frame for putting cross bar and the band steel for putting band steel puts material frame frame.
7. a kind of steel grating production system according to claim 1, it is characterised in that：The welding mechanism is welded by edge sealing
Machine, cross bar intermediate frequency bonding machine, cross bar gas shielded bonding machine are sequentially connected composition.
8. a kind of steel grating production system according to claim 1, it is characterised in that：The welding mechanism is welded by edge sealing
Machine, cross bar gas shielded bonding machine are sequentially connected composition.
9. a kind of steel grating production system according to claim 1, it is characterised in that：The welding mechanism is welded by edge sealing
Machine, cross bar intermediate frequency bonding machine are sequentially connected composition.
10. according to a kind of any steel grating production system of claim 7~9, it is characterised in that：The edge sealing bonding machine
And including edge sealing welding rack, Y-axis guide plate, Z axis guide plate, welding gun, welding gun seat and multiple slide rail pairs, the slide rail pair includes X-axis
Sliding rail, Y-axis sliding rail, Z axis slide rail, the edge sealing welding rack are equipped with the weld job face being mutually parallel and product placed side, the Y
Spindle guide plate is connect by X-axis slide rail with the edge sealing welding rack, and the Z axis guide plate is connected by Y-axis sliding rail and the Y-axis guide plate
It connects, the welding gun seat is connect by Z axis slide rail with the Z axis guide plate, and the welding gun is installed on the welding gun seat；The Y-axis
The quantity of guide plate is 2 pieces；The quantity of the Z axis guide plate is 2 times of the quantity of the Y-axis guide plate；The weld job face and water
Plane is parallel；The Y-axis guide plate is perpendicular to the product placed side；The edge sealing bonding machine further include multigroup ball screw assembly, and
Multiple motors, ball screw assembly, are connected by lead screw and multiple feed screw nuts and are formed, and the both ends of lead screw are distinguished by bearing block
It is fixedly installed on the weld job face, Y-axis guide plate and Z axis guide plate, motor is fixedly installed in the welding and makees respectively
On industry face, Y-axis guide plate and Z axis guide plate, and lead screw at least one end is fixedly connected with motor output shaft.
11. according to a kind of any steel grating production system of claim 7~8, it is characterised in that：The cross bar gas shielded
Bonding machine includes a cross bar gas shielded welding machine frame, and cross bar gas shielded welding machine frame is equipped with the cross bar welding job face being mutually parallel,
Fixed a pair of mounting plate, a cross bar X-axis guide plate beam are removable by a pair of of cross bar X-axis slide rail pair on the cross bar gas shielded welding machine frame
It is installed described in being installed on dynamicly, multiple cross bar Z axis guide plate beams are slidably mounted on the cross by a cross bar Z axis slide rail pair
On bar X-axis guide plate beam, cross bar welding gun seat can be installed on up or down on the cross bar Z axis guide plate beam, the cross bar gas shielded
Cross bar gas shielded weldering welding gun is installed on weldering welding gun seat；The quantity of the cross bar X-axis guide plate beam is at least 1 piece；The cross bar Z axis
The quantity of guide plate amount is 4 times of the quantity of the cross bar X-axis guide plate beam；The cross bar X-axis slide rail pair include cross bar X-axis motor and
Cross bar X-axis ball screw pair, the output shaft and cross bar X-axis ball screw pair of the cross bar X-axis motor are coaxially connected, the cross bar
X-axis ball screw pair is connected with cross bar X-axis guide plate beam, and the cross bar X-axis motor is fixedly installed in rack, the cross bar Z
Shaft ball screw pair is connected with multiple cross bar Z axis guide plates；The cross bar Z axis slide rail pair includes cross bar Z axis motor and cross bar Z axis
Ball wire bar pair, the output shaft and cross bar Z axis ball wire bar pair of the cross bar Z axis motor are coaxially connected, the cross bar Z axis ball
Screw pair is connected with multiple cross bar Z axis guide plate beams；A cross bar motor cabinet, the cross bar are fixed on the cross bar Z axis guide plate beam
Motor cabinet fixes a cross bar gas shielded welding motor, and cross bar gas shielded welding motor connects cross bar ball screw, and cross bar ball screw is logical
Cross driving member connection cross bar welding gun seat.
12. according to a kind of any steel grating production system of claim 7 or 9, it is characterised in that：The intermediate frequency bonding machine
Including frame, the frame supports a working face, Y-axis beam to be installed on the frame, workbench by Y-axis guide rail slidably
Ground is installed on Y-axis beam, and a power source is fixedly mounted on the workbench, and the power source connection is at least one weldering
Pole；The power source includes transformer and cylinder, and the transformer and cylinder are fixedly installed on the workbench, welding electrode
It is connected on cylinder, welding electrode is connect with weldering frequency electrode, and the weldering frequency electrode connects medium frequency welding controller by transformer；The work
It is parallel with horizontal plane to make face；The Y-axis beam is set as two and geometric center about the working face is symmetrical, the Y-axis
It is two that guide rail, which is correspondingly arranged, and workbench is slidably mounted on by two Y-axis guide rails on Y-axis beam；The workbench
Both ends be separately connected ball screw, the ball screw is connected with the output shaft of intermediate frequency welding motor, and the intermediate frequency welding motor is solid
Dingan County is on the Y-axis beam；, the quantity of the welding electrode and steel grating cross bar quantity to be welded are adapted.
13. a kind of steel grating production system according to claim 1, it is characterised in that：The stacking machine includes stacking machine
Station before frame and carrying, the stacking rack support code pile Y-axis guide rail, stacking X-axis beam are slidably mounted on the stacking Y-axis
On guide rail, stacking Z axis beam is slidably mounted on the stacking X-axis beam, and stacking Z axis is fixedly mounted on the stacking Z axis beam
Motor, the stacking Z axis motor drive material sucker to move up and down by stacking driving member, and the stacking Y-axis guide rail is two
And it is supported by the stacking rack parallel with horizontal plane；Stacking X-axis motor is fixedly mounted in the stacking Y-axis guide rail, it is described
Stacking X-axis motor connects one end of stacking X-axis ball screw, and the other end of stacking X-axis ball screw is connected with stacking X-axis beam；
The stacking X-axis motor is set as two, is separately mounted in a stacking Y-axis guide rail, and two stacking X-axis motors are separately connected one
Stacking X-axis ball screw, one end of one of stacking X-axis ball screw connection stacking X-axis beam, another stacking X-axis ball
Lead screw connects the other end of stacking X-axis beam；Stacking y-axis motor is installed, the stacking y-axis motor passes through code in the stacking rack
Pile Y-axis ball screw driving stacking Z axis beam moves on the stacking X-axis beam；The stacking driving member is telescopic arm；It is described to remove
Station includes mounting base and the tablet to be palletized by installation seat supports before fortune；The stacking Z axis motor, stacking X-axis motor, stacking
Y-axis motor is servo motor and is all controlled by a control mechanism.
14. a kind of steel grating production method, it is characterised in that：Include the following steps：
Step 1：Parts to be processed prepares：Raw material, which are processed by automatic material blanking mechanism after parts to be processed, is placed on pendulum material
It is for use at frame station；
Step 2：Artificial pendulum material：Manually by the ready placing part of step 1 in fixture corresponding position, the fixture is fixed on defeated
It send and takes；
Step 3：First welding：Fixture with part travels forward a station to edge sealing Welder under the drive of conveyer belt
Position simultaneously stops, and edge sealing welding is carried out by edge sealing bonding machine；
Step 4：Secondary welding：Moved to successively under the drive of conveyer belt after edge sealing welds cross bar intermediate frequency welding post and
Cross bar gas shielded welding post completes welding or moves to cross bar intermediate frequency successively under the drive of conveyer belt after edge sealing welds
Welding post completes welding or moves to cross bar gas shielded welding post successively under the drive of conveyer belt after edge sealing welds
Complete welding；
Step 5：Finished product transports：Finished product is carried to through stacking machine put area by the soldered finished product of step 4.
15. a kind of steel grating production method according to claim 14, it is characterised in that：The step 1 includes following
Step：
Step 101：Select raw material for the biscuit of 28~35mm of width, 2.8~3.2mm of thickness, 300~700m of length,
Step 102：Raw material are placed into charging tray and draw material head into correction machine；
Step 103：Driving motor built in automatic correction machine is fixed material head and to front haulage；
Step 104：Horizontal and vertical two sets of alignment rolling wheels on automatic correction machine distinguish the flatness of raw material and straightness
It is corrected to part necessary requirement；
Step 105：Driving motor built in autoloader draws the material head after correction into punching machine；
Step 106：Raw material are cut out shape needed for part and cut by punching machine and autoloader linkage.
16. a kind of steel grating production method according to claim 14, it is characterised in that：Material frame frame is put described in step 2
Two are set as, is respectively used to put cross bar part and band steel part.
17. a kind of steel grating production method according to claim 14, it is characterised in that：Cross bar intermediate frequency in the step 4
Welding includes the following steps：
Step 401：The intermediate frequency bonding machine for steel grating manufacture is adjusted, determines that it is in initial position；
Step 402：To-be-welded pieces enter working face by conveyer belt；
Step 403：To-be-welded pieces stop at correct position on working face by limit switch；First welding electrode of medium frequency welding hangs down
The straight position for being projected in first cross bar determines that the position of X-axis, Y-axis start bit are determined by step 401, so that it is determined that pre- peace
Piece installing stops at the position on working face；
Step 404：Welding electrode passes sequentially through cylinder and is depressed on pre-installed parts and is energized to welding completion；
Step 405：After complete welding in a row, Y-axis is advanced to next row pad circulation step 404；
Step 406：The intermediate frequency bonding machine manufactured for steel grating is moved to start bit after being fully completed.
18. a kind of steel grating production method according to claim 14, it is characterised in that：Finished product transports in the step 5
Include the following steps：
Step 501：Stacking machine detects that the finished product that stacking machine is entered by step 4, material sucker are moved to by sensor
The surface of finished product；
Step 502：Material sucker stacking Z axis motor drive under move downward finished product is sucked after and move up；
Step 503：Material sucker is moved to products storage area with the movement of stacking Z axis beam and stacking Y-axis beam, then by finished product
It is positioned over material storage area and completes finished product transport.
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| CN108714795A (en) * | 2018-08-06 | 2018-10-30 | 任丘市康速机电设备有限公司 | Rod iron automatic machining line |
| CN108714795B (en) * | 2018-08-06 | 2023-12-22 | 任丘市康速机电设备有限公司 | Automatic steel bar processing line |
| CN109277718A (en) * | 2018-12-14 | 2019-01-29 | 重庆中和智能装备有限公司 | A kind of steel grating automatic welding production line |
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| CN109822358A (en) * | 2019-04-15 | 2019-05-31 | 唐方方 | The process equipment and preparation method thereof of steel construction wall linked network connector |
| CN109940402B (en) * | 2019-04-28 | 2023-10-20 | 太仓金硕智控设备有限公司 | Steel grating shearing mechanism, steel grating production bus and steel grating automatic production method |
| CN109940402A (en) * | 2019-04-28 | 2019-06-28 | 重庆中和智能装备有限公司 | A kind of shear for steel grating structure, steel grating production bus and steel grating automatic production method |
| CN110814776A (en) * | 2019-12-06 | 2020-02-21 | 金华凯力特自动化科技有限公司 | Intelligent production line for guide plates |
| CN112008432A (en) * | 2020-07-21 | 2020-12-01 | 重庆工程职业技术学院 | Conveying module and fire-fighting air duct production line thereof |
| CN114193055A (en) * | 2021-12-17 | 2022-03-18 | 北京石油化工学院 | Multi-gun automatic welding device and welding system for prefabricated cement reinforcing steel bars |
| CN114193055B (en) * | 2021-12-17 | 2023-05-05 | 北京石油化工学院 | Multi-gun automatic welding device for precast concrete reinforced bars and welding system thereof |
| CN114473533A (en) * | 2022-02-16 | 2022-05-13 | 无锡市通合机械有限公司 | A few word roof beam shaping production line of subsidiary straightness accuracy detection |
| CN116175028A (en) * | 2023-05-04 | 2023-05-30 | 常州市鹏瑞自动化设备有限公司 | Welding bus and welding method for steel grating edge wrapping |
| CN116175028B (en) * | 2023-05-04 | 2023-07-21 | 常州市鹏瑞自动化设备有限公司 | Welding bus and welding method for steel grating edge wrapping |
| CN117686340A (en) * | 2024-02-04 | 2024-03-12 | 菲普新材料科技(深圳)有限公司 | Intensity detection system of ditch cover |
| CN117686340B (en) * | 2024-02-04 | 2024-04-16 | 菲普新材料科技(深圳)有限公司 | Intensity detection system of ditch cover |
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