CN107498163A - A kind of production technology and production equipment of steel plate wall member - Google Patents

Abstract

The application is related to a kind of production technology and production equipment of steel plate wall member, and steel plate wall member production technology includes：Coil of strip feeding, feeding and leveling；Brace rod welds；Fixed length cutting；Side pipe assembling and spot welding；Steel plate wall main member is overturn；Side pipe continuously welds；Smallclothes erection welding.Technical scheme also includes a kind of steel plate wall member production equipment used by the application solves above-mentioned technical problem, it is characterized in that including the upper dereeler, plate-levelling machine, brace rod welding equipment, plasma fixed-length cutting machine, side pipe assembling and spot welding equipment, steel plate wall main member tipper, the continuous bonding machine of side pipe, the smallclothes erection welding machine that are arranged in order.The advantages of the application and have the technical effect that：Production efficiency and automaticity are improved, ensures product quality, reduces cost of goods manufactured.

Description

A kind of production technology and production equipment of steel plate wall member

Technical field

The application is related to the production technology and production equipment of a kind of steel building, is primarily adapted for use in building trade.

Background technology

Since in recent years, since China's development and production, its advantage was shown assembling type steel structure house in work progress Now and approve, illustrate that assembling type steel structure Residential Buildings have broad application prospects.But current steel house product is in life Produce in manufacturing process, some weak links that must be accorded to pay much attention to also occur.The assembly process of steel construction product be present And welding sequence is complicated, the defects of welding job amount is big, and unit construction area steel using amount is excessive, and be using manual or automatic The not high Automatic manual transmission of change degree and welding method, cause low production efficiency, overall cost height, unstable product quality etc. bad Influence.

The content of the invention

The technical problem that the application solves is to overcome above shortcomings in the prior art, and provides a kind of structure letter Clean, easy to use, cost is low, the production technology and production equipment of the good steel plate wall member of effect, using new steel plate wall member System architecture and numerically controlled automatic production line make new steel structure Residential Buildings, to replace original steel house form and people Work or the automanual mode of production, production efficiency is improved as far as possible, ensure product quality and reduces production cost.

Technical scheme includes used by the application solves above-mentioned technical problem：The production technology of steel plate wall member, it is special Sign is to comprise the following steps：Coil of strip feeding, feeding and leveling；Brace rod welds；Fixed length cutting；Side pipe assembling and spot welding；Steel plate wall Main member is overturn；Side pipe continuously welds；Smallclothes erection welding；The coil of strip feeding, feeding and leveling step are defeated by two coil of strips The upper and lower two continuous steel plates of tender Heisei are opened in putting on display；Brace rod welding step is by the brace rod that row's fore-and-aft direction aligns from side It is put into correspondence position among upper and lower two continuous steel plates and is welded and fixed；Fixed length cutting step will assemble the upper and lower of brace rod Continuous steel plate fixed length cutting is into steel plate wall main member；Two side pipes are delivered to the main structure of steel plate wall by side pipe assembling and spot welding step respectively Part both sides correspondence position is compressed and spot welding is fixed；Steel plate wall is turned into and put vertically by steel plate wall main member overturning step in product Put；Side pipe of the steel plate wall on product is continuously welded and fixed by the continuous welding step of side pipe；Smallclothes erection welding step is by smallclothes Steel plate wall is assembled in product correspondence position and is welded and fixed.

Brace rod welding step includes：Continuous steel plate is fed forward a step pitch up and down；One row's brace rod delivers to brace rod Corresponding to a row of the welder on the outside of upper and lower continuous steel plate on target；Brace rod welder supports a row Muscle passes through two-direction moving plug to correspondence position between upper and lower continuous steel plate；Welding electrode under welding electrode, brace rod on brace rod Relative motion is close with the upper and lower ends head of brace rod respectively to upper and lower continuous steel plate under the effect of upper and lower electrode cylinder respectively Contact；Upper and lower electrode cylinder continues to apply pressure respectively, while welding electrode, centre under welding electrode, brace rod on brace rod Electrode is powered, and to upper and lower continuous steel plate and brace rod welding, forms local steel plate wall main member；Target unclamps clamping Brace rod, upper and lower drive cylinder returns to initial position, and upper and lower continuous steel plate moves ahead a step pitch again, in this interprocedual, branch Support muscle welding electrode returns to initial position, waits next circulation.

Side pipe assembling and spot welding step comprises the following steps：Steel plate wall main member moves forward to side pipe assembling and spot welding workbench Correspondence position；One lateral canal is pushed in corresponding side pipe conveying roller group by two side pipe feed conveying systems respectively；Side pipe is defeated Send roller group that two lateral canals are fed forward into steel plate wall in product flush position；Positioning clamps edger roll group in movable reference support system Unite, the side pipe of reference side is filled in into steel plate wall in product reference side fixed position under the support of movable clamping support system；Will folder The side pipe of tight side fills in steel plate wall and clamps side and laterally-clamped in product, and at the same time spot welding gun system is also synchronously moved laterally to Position；Pressing roll system carries out vertical compression to steel plate wall in product and two side pipes respectively on two groups；Spot welding gun system passes through welding machine system Vertical micro-adjusting device on system slide carriage moves up and down steel plate wall in product position to be welded, side pipe spot welding main member conveying roller Group at the uniform velocity reach drives steel plate wall to be moved forward in product, the spot welding successively of spot welding gun system offside pipe fore-and-aft direction；Movable reference support System, movable clamping support system, upper pressing roll system, spot welding gun system return to initial position.

Steel plate wall main member overturning step comprises the following steps：Steel plate wall is moved to upset correspondence position in product；Main structure Part flip-arm group, positioning fixed arm group are moved to steel plate wall main member correspondence position by tipping arrangement pedestal dolly；Main member Flip-arm group cooperates under hydraulic system driving with positioning fixed arm group, drives steel plate wall main member to be overturn by horizontal level To vertical position；Tipping arrangement pedestal dolly carries out right position and suitably adjusted；Main member upset conveying roller group exists steel plate wall Product delivers to subsequent processing；Main member flip-arm group returns to original horizontal position；Tipping arrangement pedestal dolly returns to initial position.

The continuous welding step of side pipe comprises the following steps：The steel plate wall of vertical state connects pair in product into side pipe sequential welding Answer position；Top compresses and laterally-clamped device, the lateral clamping device in bottom press from both sides from above-below direction by steel plate wall in product respectively Tightly；Top welding gun and lateral hold-down mechanism, bottom welding gun mechanism are moved to steel plate wall in product correspondence position and steel plate wall exist Product laterally compresses；Upper and lower each twice weld seam is synchronously continuously welded in front-rear direction from middle；Top compress and it is laterally-clamped Device, the lateral clamping device in bottom, top welding gun and lateral hold-down mechanism, bottom welding gun mechanism return to initial position.

Smallclothes erection welding step includes：Steel plate wall is delivered to smallclothes erection welding position in product；Smallclothes turning device Steel plate wall is kept flat in product；Assembly manipulator picks up endplate to steel plate wall end correspondence position and by welding gun manipulator Welding；H steel nodes part, form bracing part are picked up to correspondence position and welded by welding gun manipulator by assembly manipulator respectively； When steel plate wall another side needs erection welding smallclothes, smallclothes turning device overturns steel plate wall to the face in product；Assembly machine The face form bracing part is picked up to correspondence position and welded by welding gun manipulator by tool hand.

Technical scheme also includes used by the application solves above-mentioned technical problem：

A kind of steel plate wall member production equipment, including the upper dereeler, plate-levelling machine, the brace rod that are arranged in order are welded and set Standby, plasma fixed-length cutting machine, side pipe assembling and spot welding equipment, steel plate wall main member tipper, the continuous bonding machine of side pipe, smallclothes dress With bonding machine, two coil of strips are deployed and are divided into upper and lower two continuous steel plates and convey by upper dereeler；Plate-levelling machine will Upper and lower two continuous steel plates are tender flat；It is right among upper and lower two continuous steel plates that brace rod is put into by brace rod welding equipment from side Answer position and be welded and fixed；Plasma fixed-length cutting machine will assemble and the upper and lower continuous steel plate fixed length cutting of brace rod be welded Into steel plate wall main member；Two side pipes are delivered to steel plate wall main member both sides correspondence position pressure by side pipe assembling and spot welding equipment respectively Tight and spot welding is fixed；Steel plate wall is turned into vertical placement by steel plate wall main member tipper in product；The continuous bonding machine of side pipe will Side pipe of the steel plate wall on product is continuously welded and fixed；Smallclothes are assembled to steel plate wall and correspond to position in product by smallclothes erection welding machine Put and be welded and fixed.

Brace rod welding equipment includes：Upper and lower continuous steel plate positioning conveying roller group, drive upper and lower continuous steel plate position to Preceding conveying, including installed in upper steel plate adjustment frame on upper steel plate pressure roller, upper steel plate carrying roller and installed in brace rod weld Lower steel plate pressure roller, lower steel plate carrying roller in frame；Lateral register roller, the centering positioning for upper and lower continuous steel plate width direction； Upper steel plate adjusts frame, on brace rod welding stand, by moving up and down space between the upper and lower continuous steel plate of adjustment； Top electrode cylinder, on brace rod welding stand, welding electrode on brace rod is driven to move up and down；Brace rod welding electricity Pole：Including welding electrode, the brace rod target on transfer arm, peace on the brace rod on Top electrode cylinder The welding electrode under the brace rod on bottom electrode cylinder, brace rod target clamping brace muscle；Bottom electrode cylinder, is arranged on On brace rod welding stand, welding electrode under brace rod is driven to move up and down；Transfer arm, it is connected with target, in two-way shifting The lower drive brace rod target of motivation structure driving and its several row's brace rods every time of clamping move back and forth in upper and lower continuous Between steel plate；Brace rod welder frame, brace rod welding machine and Top electrode cylinder, the load bearing component of bottom electrode cylinder；Brace rod welds Pick frame, is mainly used to support upper steel plate adjustment frame.

Side pipe assembling and spot welding equipment includes：Side pipe spot welding main member conveys roller group, including installed in side pipe assembling and spot welding work Make the reference side side pipe spot welding main member conveying roller group on platform and the clamping side side pipe point in movable clamping support system Main member conveying roller group is welded, is fed forward and supports in product for steel plate wall；Side pipe conveys roller group, including installed in movable base Reference side side pipe conveying roller group in quasi- support system and the clamping side side pipe conveying roller in movable clamping support system Group, conveying and support for side pipe；Positioning clamps edger roll group, including the positioning edger roll in movable reference support system Group and the clamping edger roll group in movable clamping support system, push side pipe close enter steel plate wall among product and laterally pressed from both sides Tightly；Side pipe conveys roller group vertical-adjustment device, the alignment adjustment for side pipe conveying roller group short transverse；Movable reference support system System, including one group of reference support support with lateral motion capability, reference support support are located at reference side；Movable clamping supports System, including one group of clamping brace support with lateral motion capability, clamping brace support is positioned at clamping side；Side pipe feeding is defeated System is sent, respectively has a side pipe feed conveying system in side pipe assembling and spot welding workbench both sides, every time send a lateral canal per side Onto the side pipe conveying roller group of the side, this two lateral canal is transported to side pipe installation site by side pipe conveying roller group；Side pipe spot welding Welder system frame, on side pipe assembling and spot welding workbench, including front and rear two sets, the branch for side pipe spot welding welder system Support；Welder system slide carriage, covered installed in often in side pipe spot welding welder system frame, for installing spot welding gun system, upper pressure roller System, have and move left and right ability, the locating and tracking of the weld seam formed for welding gun to side pipe and upper steel plate metope；Upper spot-welding gun System, on the vertical micro-adjusting device of welder system slide carriage, moved left and right in place with welder system slide carriage, with vertical micro- Adjusting apparatus is moved up and down in place, and spot welding is carried out to gap between side pipe and upper steel plate metope；Upper pressing roll system, installed in welding machine On the vertical adjusting apparatus of system slide carriage, upper pressing roll system carries out vertical compression in product to steel plate wall and side pipe upper-lower position is adjusted It is whole；Lower spot welding gun system, in movable reference support system, movable clamping support system, pass through movable reference support system System, movable clamping support system are moved left and right in place, and spot welding is carried out to gap between side pipe and lower steel plate metope；Point welding machine, The energy is provided to spot welding gun system.

Steel plate wall main member tipper includes：Main member upset conveying roller group, receive the steel plate wall main member of horizontality And it is delivered to correspondence position；Main member flip-arm group, installed in can be along the pedestal dolly of side-to-side movement, in fluid pressure drive device Effect is lower to cooperate with positioning fixed arm group, drives steel plate wall main member to be turned to vertical position by horizontal level；Positioning is solid Fixed arm group, for lateral register of the steel plate wall in product and support；Tipping arrangement pedestal dolly, for installing main member flip-arm Group, positioning fixed arm group and fluid pressure drive device, realize that steel plate wall is moved with being accurately positioned in the transverse horizontal of product.

The continuous bonding machine of side pipe includes：Side pipe planer-type welding gun frame, there is the gantry type frame of movable ability；Top Portion compresses and laterally-clamped device, in planer-type welding gun frame, can move up and down and steel plate wall is compressed downwards in product It is and laterally-clamped；Top welding gun and lateral hold-down mechanism, in top compression and laterally-clamped device, complete steel plate wall master Component overturns the welding for the top weld seam that rear tube is formed with steel plate；The continuous welding bench of side pipe, it is continuous for installing side pipe Welding conveying roller group, side pipe planer-type welding gun frame, side pipe spot welding main member end detent mechanism；The lateral clamping device in bottom, In side pipe planer-type welding gun frame, it can move up and down or be moved along horizontal guide rail left and right directions, to steel plate wall in product Both sides carry out positioning clamping；Bottom welding gun mechanism, on the lateral clamping device in bottom, complete to overturn steel plate wall main member The welding for the bottom weld seam that rear tube is formed with steel plate；Side pipe continuously welds conveying roller group, and steel plate wall is supported in product With conveying；Side pipe continuously welds main member end detent mechanism, for steel plate wall being accurately positioned in product fore-and-aft direction.

Smallclothes erection welding machine includes assembly manipulator slide carriage, gantry stand, welding gun manipulator, assembly manipulator, smallclothes Turning device, smallclothes lateral register and clamping device, smallclothes assembling conveying roller group, the positioning of smallclothes end and clamping device, gantry Frame is arranged on horizontal linear guide rail and can moved along steel plate wall in product fore-and-aft direction, and smallclothes turning device is arranged on interval Overturn between the smallclothes erection welding workbench of configuration and for steel plate wall in product, welding gun manipulator is arranged on gantry stand And the welding for carrying out smallclothes horizontal can be moved left and right, assembly manipulator is arranged on gantry stand simultaneously by assembly manipulator slide carriage For the assembling of smallclothes, assembly manipulator slide carriage is by left and right horizontal movement and moves up and down the movable of cooperation gantry stand To assemble smallclothes, smallclothes lateral register is arranged on smallclothes erection welding workbench with clamping device and for steel plate wall in product Lateral register, smallclothes assembling conveying roller group is arranged on smallclothes erection welding workbench and is used for conveying of the steel plate wall in product, small Part end positions is arranged on smallclothes erection welding workbench rear and front end with clamping device, for steel plate wall in product length direction Positioning and clamping.

The application brace rod welding equipment, plasma fixed-length cutting machine, side pipe assembling and spot welding equipment, steel plate wall main member turn over The settable end detent mechanism such as favourable turn（Locating piece, position sensor etc.）It is accurately fixed to carry out steel plate wall product fore-and-aft direction Position.Also settable control system, control system are set with brace rod welding equipment, plasma fixed-length cutting machine, side pipe assembling and spot welding Standby, steel plate wall main member tipper, the continuous bonding machine of side pipe, smallclothes erection welding machine, dynamical system are all connected with and control its behaviour Make.

The application improves production efficiency and automaticity, ensures product quality, reduces cost of goods manufactured.

Brief description of the drawings

Fig. 1 is the structural representation of the embodiment of the present application steel plate wall residential housing.

Fig. 2 is the structural representation of the steel plate wall member in Fig. 1.

Fig. 3 is Fig. 2 schematic top plan view.

Fig. 4 is Fig. 2 left view schematic diagram.

Fig. 5 is the schematic perspective view of the embodiment of the present application steel plate wall member.

Fig. 6 is the principle schematic of the embodiment of the present application steel plate wall residential housing.

Fig. 7 is several form schematic diagrames of the embodiment of the present application steel plate wall member.

Fig. 8 is the application coil of strip feeding, feeding and leveling process configurations schematic diagram.

Fig. 9 is the application brace rod welding sequence configuration schematic diagram.

Figure 10 is Fig. 9 schematic top plan view.

Figure 11 is the application plasma fixed length cutting principle schematic.

Figure 12 is the application side pipe assembling and spot welding principle schematic.

Figure 13 is Figure 12 schematic top plan view.

Figure 14 is Figure 12 left view schematic diagram.

Figure 15 is that the application side pipe continuously welds principle schematic.

Figure 16 is Figure 15 schematic top plan view.

Figure 17 is Figure 15 left view schematic diagram.

Figure 18 is the application node smallclothes erection welding principle schematic.

Figure 19 is Fig. 8 A-A schematic cross-sectional views.

Figure 20 is Fig. 8 B-B schematic cross-sectional views.

Figure 21 is Fig. 8 schematic top plan view.

Figure 22 is the application brace rod welding bench, brace rod welding equipment, the configuration signal of plasma fixed-length cutting machine Figure.

Figure 23 is Figure 22 schematic top plan view.

Figure 24 is Figure 22 C-C schematic cross-sectional views.

Figure 25 is Figure 22 D-D schematic cross-sectional views.

Figure 26 is the application side pipe assembling and spot welding process configurations schematic diagram.

Figure 27 is Figure 26 E-E sectional views.

Figure 28 is Figure 26 schematic top plan view.

Figure 29 is the configuration schematic diagram of the application steel plate wall main member tipper.

Figure 30 is Figure 29 schematic top plan view.

Figure 31 is Figure 29 F-F sectional views.

Figure 32 is the configuration schematic diagram of the continuous bonding machine of the application side pipe.

Figure 33 is Figure 32 schematic top plan view.

Figure 34 is Figure 32 G-G sectional views.

Figure 35 is the configuration schematic diagram of the application smallclothes erection welding machine.

Figure 36 is Figure 35 schematic top plan view.

Figure 37 is Figure 35 H-H sectional views.

In figure：Length（It is front and rear）Direction size：L1- is most preceding or last brace rod to steel plate wall adjacent end distance；L2- Distance between steel plate wall length direction adjacent supports muscle；L3- steel building slab thicknesses；L5- steel construction story heights, Generally 3m or so；L4、L6:Sum of the two is a story height, i.e. L4+L6=L5；L- represents the length of a segmented column component, is Three story heights；The thickness of T- endplates.

Thickness（Highly）Direction size：The thickness of H- steel plate walls, generally 100-180mm or so；The steel of t- steel plate metopes Plate thickness, generally 4-8mm；The external height of H1- endplate frames, generally steel plate wall thickness+20mm；H2- endplate frames Inside casing height；The height of b- side pipes.

Width（Left and right）Direction size：The width of B1- steel plate metopes；The width of B2- steel plate walls；B3- steel plate walls width side To the spacing of adjacent supports muscle；The interior width of frame of B4- endplate frames；The external width of B5- endplate frames, generally steel plate wall are wide Degree+20mm；The width of B6- floor support plate support members；B7:Distance of the edge brace rod to steel plate metope edge.

Embodiment

Refer to the front and rear of product to be processed moving direction before and after herein described, left and right directions refers to the left side seen from back to front It is right.

Referring to Fig. 1~Figure 37, steel plate wall residential housing is a kind of form of new steel structure building, and it is with certain The steel plate wall member 100 of length is elementary cell, and adjacent steel plate wall component 100 is coupled using H girder steels 101, and with dress It is the novel residence that floor builds template and skeleton with formula steel bar truss floor support plate 102（Predominantly multi-rise building）System, steel The concrete structure of board wall residential housing is shown in Fig. 1, wherein each building structure part function is as follows：

1）Steel plate wall member（Abbreviation steel plate wall）100：Wall body construction as buildings such as houses, have outside certain resistance The ability of load, form the main member of building；The concrete structure of steel plate wall member is shown in Fig. 2 ~ Fig. 4, and steel plate metope 2 is by with rule Measured length（Generally 3 floors are high）Two rectangular sheets composition both sides metope, among the two, installation arrange in the matrix form The brace rod 4 of row, and it is integral with welding manner connection both sides metope.The both sides of steel plate metope 2, which are adjacent at edge brace rod 4, respectively fills in Enter a lateral canal 6, make this two lateral canal 6 between upper and lower steel plate metope 2, and by welding method by side pipe 6 and upper and lower steel Board wall face 2 is linked together, and forms I shaped steel board wall main members.Again by each smallclothes such as endplate 1, form bracing part 3 and H steel sections Point part 5 is fixed on steel plate wall main member relevant position by erection welding, that is, constitutes complete I shape steel plates wall member.Steel Board wall component stereochemical structure is shown in Fig. 5.Other various deformed steel flats wall members, it is made up of I shape steel plate wall member Combination Weldings 's（As shown in Figure 7）.

2）H girder steels 101：Connecting elements as steel structure frame, in work progress, by two neighboring steel plate wall member Linked up by bolt and welding manner, it is collectively constituted the frame structure of steel building.H girder steels are usually located at each building The floor location of layer, during connection, the H steel nodes part 5 with being fixed on relevant position on each steel plate wall carries out bolt and the water of welding Flushconnection.H girder steels are made up of upper and lower wing plate and middle pectoral plate, and three blocks of battens are fixed together using welding manner, that is, formed H girder steels.

3）Floor 102：In steel building, floor generally use steel bar truss floor support plate as template and skeleton, One segmented column（Three floors are high）After main frame installs, steel bar truss floor support plate order is arranged on to the corresponding floor branch of each floor In support member, then after carrying out two-way reinforcing bar colligation, it is possible to poured in place concrete floor.

4）Blockwork 103：For the non-load bearing wall of construction of buildings, lightweight concrete material can also be used to make.

5）Door opening 104, window opening 105：It is the main part of leaving blank of steel building, for installing the door and window in each room Family.

Fig. 6 is shown in steel plate wall building structure, and the assembly connection of upper and lower steel plate wall member 100 uses welding manner, sees weld 110.Other products for building, such as wall heat insulation material, the inside and outside ornament materials of building etc. can utilize existing product and material Material.

According to the requirement of the construction style of steel plate wall Housing Structure System, it is necessary to which the steel plate of various different structure forms is made Wall member, meet the actual demand of building structure.Fig. 7 is the various primary structure forms of steel plate wall member：

1）I shape steel plates wall member 106：For basic structure form, it is by two pieces of steel plate metopes 2, side pipe 6, brace rod 4 and H steel Node part 5 forms complete monolithic steel design by welding procedure.

2）L-type steel board wall component 107：Belong to heterotype steel plate wall member, using two I shape steel plate wall members, in respective end L-type component is formed by welding manner, is mainly used in the corner structure load bearing wall of steel construction.

3）T-steel board wall component 108：Belong to heterotype steel plate wall member, using two I shape steel plate wall members, make an I shaped steel Board wall component ends are mainly used as steel building with being formed by welding T-steel board wall component in the middle part of another I shape steel plates wall member Exterior wall compartment at load bearing wall.

4）Z-shape steel board wall component 109：Belong to heterotype steel plate wall member, connected by three I shape steel plate wall members by welding manner Connect and be made, be mainly used in steel building and carry nook load bearing wall.

The production technology of steel plate wall component product has that production process is more, work for traditional steel structure member work The features such as sequence quality requirement is high, steel plate wall member overall manufacturing technique can be divided into following master operation：

1）Coil of strip feeding, feeding and plate leveling（See Fig. 8）：Two will be arranged on for the coil of strip for making upper and lower steel plate metope On upper dereeler 7, upper dereeler 7 drives coil of strip rotation under power drive, to subsequent work stations feeding；After uncoiling The leveling roller of special double-layer plate level(l)ing machine 8 under power drive, receives the plate of uncoiling, and carry out leveling to it.

2）Brace rod 4 welds：The upper and lower sheet material of steel plate wall of Rack（Upper and lower continuous steel plate）It is defeated forward after leveling The welding sequence of steel plate wall brace rod 4 is fed into, reaches brace rod welding equipment 9（Configured including number set along Figure 10 widths Brace rod welding electrode group in a row is arranged, is welded on the brace rod that each brace rod welding electrode group is configured successively by short transverse Receiving electrode 91,94 groups of welding electrode under 93, brace rod under welding electrode among 92, brace rod on welding electrode among brace rod Into）During correspondence position, stop feeding.Ready-made both ends are in several contour brace rods 4 of tip, through brace rod welding equipment Transfer arm 95（It is arranged on by the translating device of both direction all around on brace rod welding equipment）Splicing successively（Splicing Point is positioned at the one or both sides of production line）, automatically form the equidistant brace rod 4 of a row and arrange, be clamped in several width sides respectively Among to the brace rod that equidistantly distributes on welding electrode 92 with 93 under welding electrode among brace rod among, by transfer arm 95 1 Rise and be transported between steel plate metope 2 up and down, and be accurately located at welding electrode 91 on several brace rods（Abbreviation Top electrode）, support Welding electrode 94 under muscle（Abbreviation bottom electrode）Application point at, welding electrode under welding electrode 91, brace rod on several brace rods About 94 relative movements, extrude upper and lower steel plate metope 2, force it to be in contact under stress with brace rod 4, realize resistance welding, Make up and down steel plate metope 2 with it is several（One row, counting here covers, several, several quantity are identical）Brace rod 4 is integrally formed, once Resistance spot welding welding after the completion of, the automatic backing of transfer arm 95 and from upper and lower steel plate metope 2 to splicing point backhaul.Upper and lower steel plate wall Face 2 drives welded brace rod 4, distance as defined in forward movement（L2）, feeding next time and resistance welding are carried out, so It is similarly reciprocal, you can to complete steel plate wall brace rod welding job.

3）Plasma fixed length cutting：For completing the steel plate wall after steel plate wall brace rod welds in product（In manufacturing process Component, similarly hereinafter）, it is necessary to length on request（A generally segmented column）, upper and lower steel plate wall covering is cut, to obtain The steel plate wall main member framework of fixed length, because upper and lower steel plate metope is made of sheet metal, plate face can be caused using gas flame cuttiug Excessive thermal deformation, so replace flame cutting method using method for plasma cutting, during cutting, steel plate wall material numerical control positioning In plasma fixed length（Scale）The burning torch position of cutting machine 10, upper and lower two burning torches are cut into opposite side from steel plate wall covering side Untill, after return it is in situ.

4）Side pipe（Rectangular steel pipe）6 assemblings and the weldering of top and the bottom site：By brace rod welding and the steel plate wall of fixed length cutting In product, it is transported to follow-up side pipe 6 via rollgang and assembles position, it is necessary to respectively be fitted between steel plate metope above and below both sides A piece side pipe 6 isometric with steel plate wall, and make side pipe be close to two side portions brace rod 4 be accurately positioned after, using side pipe spot welding Rifle arc welding mode is spot-welded together by upper and lower steel plate metope and side pipe, forms steel plate wall main member entirety, 6 groups of steel plate wall side pipe Load onto lower portion point welding process schematic diagram and see Figure 12 ~ 14.

5）Steel plate wall main member is integrally overturn：After the completion of the steel plate wall main member assembling and spot welding being horizontal, it is necessary to This process realizes upset, i.e., steel plate wall main member is carried out by flip horizontal to vertical laying state, the upset of steel plate wall member Purpose, it is to simplify to follow-up continuous welding equipment, to reduce equipment cost, convenient operation, and is easily achieved more Frame is more to carry out welding job simultaneously welding gun, and is transported to subsequent processing on request.

6）Side pipe about 6 position sequential welding connect：The steel plate wall main member to come is conveyed by previous procedure, on request offside The weld seam that pipe 6 and upper and lower steel plate metope are formed implements continuous welding, and during welding, the weld seam that upper and lower side pipe 6 is formed is carried out simultaneously Welding, and require four groups of side pipe continuous welding torch since the middle part of main member to after in face of steel plate wall（Referring to Figure 16）Promote Welding, so as to reduce comprehensively because welding heat believe in caused by deformation.

7）Node smallclothes erection welding：For completing the steel plate wall that continuously welds of side pipe in product, it is necessary to install on request And all kinds of node smallclothes are welded, including endplate 1, form bracing part 3, H steel nodes part 5, particular location is shown in Figure 18 or Fig. 2 ~ 4, After the completion of welding, you can obtain complete steel plate wall member.

The above-mentioned main production process of seven steel plates wall member, the automated production formed by the numerical control device specially researched and developed Line is completed, and these equipment can improve production efficiency, ensure product quality, reduce cost of labor.

Steel plate wall member production equipment（Automatic production line）：

Required according to the making of each procedure of steel plate wall member main production, design the automatic metaplasia of steel plate wall component product Producing line, general assembly schematic diagram by Fig. 8, Figure 22, Figure 26, Figure 29, Figure 32, Figure 35 to it is right configuration form, general assembly top view by Figure 21, Figure 23, Figure 28, Figure 30, Figure 33, Figure 36 are formed to right configuration.Conveying roller group is complete a set of, under control system control By dynamical system by regulation process conveying steel plate wall in product, the conveying roller group of each process is a part for total conveying roller group, The process transportation work conveys roller group by this process and a upper process conveys roller group（Not completely into when）It is common to complete.

Steel plate wall component product automatic production line is mainly made up of following several kind equipments：

First, upper dereeler 7：For coil of strip feeding and deploy, upper and lower steel plate metope is continuously provided for the production of steel plate wall member.

A, the functional requirement to upper dereeler 7 is：

1）Dereeler 7 synchronously can provide plate for following process on two platforms；

2）It is simple to operate, easy to control when upper dereeler main shaft 72 installs coil of strip；

3）When upper dereeler continues station feeding backward, the speed of production requirement of following process disclosure satisfy that.

B, to the structural requirement of upper dereeler：Shown in the primary structure of upper dereeler as Figure 19,21.

1）With the upper dereeler main shaft 72 that can carry constant weight coil of strip；

2）Meet the continuous drive system that plate is provided with that can stablize（Dereeler main shaft 72 in driving）；

3）Upper dereeler casing 71 with sufficient intensity and rigidity；

4）With the upper dereeler support 73 that rational in infrastructure, intensity and rigidity are enough.

2nd, level(l)ing machine 8：Distinguish continuous leveling and to follow-up work for the upper and lower steel plate plate sent to upper dereeler 7 Sequence feeding.Including level(l)ing machine frame 81, upper plate leveling roller group 82, lower plate leveling roller group 83.

1）With the level(l)ing machine frame 81 that can carry each function part normal work.

2）With the upper plate leveling roller group 82 for meeting plate rolling intensity and rigidity.

3）With the lower plate leveling roller group 83 for meeting plate rolling intensity and rigidity.

Upper and lower plate leveling roller group receives plate that upper dereeler is sent simultaneously leveling respectively, then to later process feeding.

3rd, brace rod welding equipment 9：For brace rod and upper and lower steel plate to be welded, steel plate wall main body structure is formed Part.Brace rod welding stand 99 is mainly used to support upper steel plate adjustment frame 915.

A, to the functional requirement of brace rod welding equipment：

1）Can be by technical matters requirement, the steel plate plate to being transported to this process, realize vertically and horizontally automatic positioning function；

2）Target can also serve as the clamping conveying device of row's brace rod, have make each brace rod in a row with it is upper and lower Steel plate plate accurate positioning function, and there is the level perpendicular with steel plate conveying direction（Laterally）Function is moved back and forth, so that Brace rod welding job arranged in arrays is carried out continuously successively；3）Upper and lower steel plate plate welds conveying roller group in brace rod（Bag Include upper steel plate carrying roller 911, upper steel plate pressure roller 910, upper steel plate carrying roller 913 and lower steel plate pressure roller 912）Positioning support and conveying Under, the requirement that can be welded successively by row by brace rod is carried out continuously that batch (-type) is equidistant to be fed forward, and ensures carrying out When one row root brace rod welds with upper and lower steel plate, upper and lower steel plate is in interim inactive state, treats that row's brace rod welds After, target unclamps the row root brace rod being welded, and is translated out from upper and lower steel plate reclaimed water, returns on brace rod Material position, upper and lower steel plate move forward to the position of next row brace rod welding again；4）Be target by regulation requirement A row root in vertical state brace rod feeding function；5）Target cooperates with upper and lower electrode group, upper and lower The move toward one another of electrode is with pressure effect, realizing that a row root brace rod is connected with the spot welding of upper and lower steel plate.

B, the structural requirement of brace rod welding equipment 9（See Figure 22 ~ Figure 24）：

1）Upper steel plate pressure roller 910：It is vertically arranged in groups with upper steel plate carrying roller 911, for compressing upper steel plate, it is driven in power Under be stably fed forward plate.

2）Upper steel plate carrying roller 911：For supporting and under dynamic action, upper steel plate continuously or intermittently equidistant descriscent is driven Preceding operation, is welding accurate feeding and the positioning of equidistant brace rod, and plays the positioning action in level height direction.

3）Lower steel plate pressure roller 912：It is vertically arranged in groups with lower steel plate carrying roller 913, for compressing lower steel plate, makes it in power Under drive, plate is stably fed forward.

4）Lower steel plate carrying roller 913：For supporting and under dynamic action, lower steel plate continuously or intermittently equidistant descriscent is driven Preceding operation, is welding accurate feeding and the positioning of equidistant brace rod, and plays the positioning action in level height direction.

5）Lateral register roller 914：Several groups of lateral register rollers are installed in the both sides of brace rod welding bench, for upper and lower For steel plate in width to middle positioning, the lateral register roller installed in groups relatively has manually or electrically alignment function, with suitable Upper and lower steel plate lateral register for different in width.

6）Upper steel plate adjusts frame 915：In order that brace rod welder 9 can pick up brace rod and drive brace rod Move into together between upper and lower steel plate, a row root brace rod is accurately positioned with upper and lower steel plate, and complete spot-welded Work, it is necessary to make the spacing of upper and lower steel plate be more than the vertical height of brace rod 4, make to leave slightly larger than brace rod between upper and lower steel plate The gap of 4 height, the effect for adjusting frame are exactly to be used for keeping this spacing, make 92, support on the welding electrode of brace rod centre 93 neatly can back and forth run between upper and lower steel plate under the welding electrode of muscle centre.

7）Brace rod welder frame 96：Brace rod welding machine and Top electrode cylinder 97, the load bearing component of bottom electrode cylinder 98, use In other each parts of installation brace rod welder, the common welding job for completing brace rod and upper and lower steel plate.

8）Top electrode cylinder 97：Several cylinders are separately mounted at the top of several Top electrodes, are welded for brace rod and upper steel plate When connecing, promote Top electrode to move down vertically by cylinder, contact upper steel plate lower surface, apply downward pressure in galvanization, Upper steel plate lower surface and brace rod upper end is set to be in close contact and spot-welded together.

9）Brace rod welding electrode：Welding electrode 91 is separately mounted on one under several Top electrode cylinders 97 on brace rod Row copper Top electrode, for resistance spot welding upper steel plate and the upper end of brace rod 4, them is welded into one, form steel Board wall main member.Brace rod target is included on brace rod target（Termination）92nd, under brace rod target（Termination） 93, it is copper electrode, as the clamping transfer device of vertical brace rod 4, a row target fastens with transfer arm 95 Connection, for clamping, transferring the vertical brace rod of a row root between upper and lower steel plate, and after being accurately positioned, among brace rod On electrode 92 coordinate with upper welding electrode 91 brace rod upper end and upper steel plate is spot-welded together；93 under brace rod target Coordinate with lower welding electrode 94 brace rod is spot-welded together with lower steel plate, upper and lower steel plate and brace rod is collectively constituted steel plate Wall main member.Welding electrode 94 under brace rod：It is separately mounted under a row copper on several tops of bottom electrode cylinder 98 electric Pole, for resistance spot welding lower steel plate and brace rod lower end, them is welded as a whole, form steel plate wall main member.

10）Bottom electrode cylinder 98：Several cylinders are separately mounted to the bottom of welding electrode 94 under several brace rods, for supporting When muscle welds with lower steel plate, promote bottom electrode to move up vertically by cylinder, contact lower steel plate upper surface, apply in galvanization Upward pressure, lower steel plate upper surface is in close contact with brace rod lower end.

11）Transfer arm 95：It is connected with target, brace rod target and branch is driven under the driving of way moving mechanism Support muscle is horizontal front and rear or laterally moves back and forth between upper and lower steel plate, completes the predetermined bits that brace rod is transferred in upper and lower steel plate Put.

Steel plate wall brace rod welding job order is as follows：

1）Brace rod welding conveying roller group under power drive, drives upper and lower steel plate to be continuously intermittently fed forward a step pitch （The spacing L2 of forward and backward adjacent two rows brace rod 4）After stop；

2）Transfer arm 95 and the row target to link together, positioned at the outside of upper and lower steel plate, by bidirectional feeding system System（With being prior art as way moving mechanism, there is fore-and-aft direction and left and right directions both direction translation feeding ability）To Each target of same row conveys a vertical brace rod, and each brace rod is clamped by corresponding target；

3）Two-direction moving system drive transfer arm 95 on brace rod welder frame 96 is with a row target Pass through two-direction moving together with a row root brace rod of clamping（First move left and right to production line middle part to move forward and backward again to corresponding and weld Connect position）Exact position between upper and lower steel plate is filled in, transfer arm 95 is out of service.

4）On brace rod under welding electrode 91, brace rod welding electrode 94 the Top electrode cylinder 97 that is connected respectively with it with Under bottom electrode cylinder 98 drives, difference relative motion is in close contact up to upper and lower ends head of the upper and lower steel plate respectively with brace rod, Upper and lower air cylinders continue to apply pressure respectively, while each electrode is powered, and to upper and lower steel plate and brace rod welding, three is linked as one Body.

5）After the completion of welding, Top electrode cylinder 97, bottom electrode cylinder 98 return to initial position, a row target The several brace rods clamped to original all press from both sides by pine, and upper and lower steel plate is in the case where brace rod welds and conveys roller group driving, then moves ahead one and walk Away from, while transfer arm 95 drives target to make drawback movement, stops after being exited from upper and lower steel plate to discharge position on brace rod, Wait bidirectional feeding system to convey a vertical brace rod to each target, standard is carried out for next circulation work It is standby.Thus it is reciprocal to carry out, you can to complete each steel plate wall main member.

4th, plasma fixed-length cutting machine 10：For by upper and lower steel plate complete with brace rod welding after, by defined length Degree carries out online Length-fixing cutting, forms the steel plate wall main body of requirement.

A, the functional requirement of article on plasma fixed-length cutting machine：

1）The band brace rod steel plate wall material of cutting work station is transported to from preceding working procedure, length side can be completed through automatically controlling To being accurately positioned；

2）Upper and lower plasma cutting gun can make the horizontal resection motion perpendicular to steel plate wall material movement direction simultaneously, and it cuts Speed meets production requirement；

3）Manufacturing technique requirent by their entirety, upper and lower plasma cutting gun, can be along steel plate wall material feeding sides under the drive of frame Short-distance movement before and after to work, to adjust the Cutting Length for determining steel plate wall main member.

B, the structural requirement of plasma fixed-length cutting machine：

Shown in the primary structure of plasma fixed-length cutting machine 10 as Figure 22,25.

1）Cutting frame 10-1：The gate-type frame being welded by steel plate, it is seated on steel plate wall main member transfer guide roller Side, the other each parts of CUT are supported for installing, the common cutting work for completing steel plate wall main member.

2）Upper burning torch slide carriage 10-2：It is connected by the horizontal guide rail vertically installed with cutting frame, drives top burning torch edge Horizontal guide rail makees the horizontal movement of left and right directions, completes positioning function.

3）Top burning torch 10-3：It is fixedly mounted on burning torch slide carriage, under power drive, makees left and right with upper burning torch slide carriage The horizontal resection motion in direction, realize the Length-fixing cutting of steel plate wall main member upper steel plate metope.

4）Pressure roller adjustment support 10-4：For installing the cutting pressure roller of steel plate wall main member, and can enter in vertical direction Row position adjustment, to make cutting pressure roller meet that the steel plate wall main member of different-thickness compresses needs.

5）Cut pressure roller 10-5：It is made up of several rotating rollers, on pressure roller adjustment support, in burning torch cutting of steel Compressed during board wall main member, prevent excessive deformation, influence cut quality.

6）Bottom burning torch 10-6：It is fixedly mounted on lower burning torch slide carriage, under power drive, makees with lower burning torch slide carriage vertical Moved in the horizontal resection of the steel plate wall direction of motion, realize the Length-fixing cutting of single-piece steel plate wall main member lower steel plate metope.

7）Lower burning torch slide carriage 10-7：It is connected by the horizontal guide rail vertically installed with cutting frame, drives bottom burning torch edge Horizontal guide rail makees the horizontal movement of left and right directions, completes positioning function.

The process sequence of steel plate wall main member plasma Length-fixing cutting is as follows：

1）Steel plate wall brace rod weld after, under power drive, brace rod welding conveying roller group drive steel plate wall material to It is out of service after the length of preceding mobile unitary piece of steel board wall component；

2）Top burning torch 10-3 and bottom burning torch 10-6 in the case where the slide carriage being each connected drives, make the horizontal cutting of left and right directions respectively Motion is cut, from steel plate wall in product（The intermediate products of steel plate wall member production process, formed after the completion of plasma fixed length cutting The agent structure of steel plate wall member, it is referred to as steel plate wall main member, the steel plate wall main member base formed containing two blocks of steel plates and brace rod Formed after this structure, side pipe assembling and spot welding after steel plate wall main member overall structure, side pipe continuously weld and form steel plate wall main member Steel plate wall member is formed after complete structure, smallclothes erection welding）Edge is cut and cuts off upper and lower steel plate；

3）After the completion of upper and lower steel plate metope cutting, top burning torch 10-3 and bottom burning torch 10-6 is returned under the drive of upper and lower slide carriage Cheng Yundong, exit to after preparing cutting position and stop from upper and lower steel plate, be ready, cut for next cutting circulation work The single-piece steel plate wall finished moves forward in the steel plate wall that product and the welding of follow-up brace rod finish in product, synchronization, works as movement During to another single-piece member length, steel plate wall stops again in product, carries out next single-piece steel plate wall and is cut in product.By This is back and forth carried out, you can is sequentially completed the cutting work of each single-piece steel plate wall main member.

5th, side pipe assembling and spot welding equipment 11：

For supporting steel board wall in product and its two sides side pipe, and three is assembled automatically and clamped, it is right respectively by both sides welding machine Side pipe carries out spot welding with upper and lower steel plate, forms steel plate wall main member.

A, to the functional requirement of side pipe assembling and spot welding equipment：

1）While steel plate wall main member is fed forward operation, both sides side pipe easily can be run forward, and in predetermined bits Putting can be in the presence of the clamping force of both sides, and side pipe and steel plate wall main member are by will accurately be assembled；

2）After treating steel plate wall main member and the assembling of both sides side pipes, two frame side pipe point welding machines can automatically to side pipe with it is upper, The weld seam that lower steel plate metope is formed carries out correct spot welding.

3）The side pipe assembling that this equipment can be applicable the steel plate wall main member of different in width works with spot welding.

B, side pipe assembling and spot welding device structure is as shown in Figure 26, Figure 27, including：

1）Side pipe spot welding main member conveys roller group 111：Roller group is conveyed by two row to form, a row reference side side pipe spot welding main member is defeated Roller group is sent to be directly installed on side pipe assembling and spot welding workbench, positioned at equipment benchmark（Positioning）Side, another row clamp side side pipe point Weldering main member conveying roller group is fixedly mounted in movable clamping support system 116, under power drive, movable clamping support system 116 can move in left-right direction, to adapt to the supporting of the steel plate wall member of different in width, side pipe spot welding main member conveying roller group 111 are made up of conveying roller and support, are mainly used in the power conveying and supporting role of the forward movement of steel plate wall main member.

2）Side pipe conveys roller group 112：It is made up of two row side pipes conveying roller group, wherein row reference side side pipe conveying roller group is consolidated Dingan County is in movable reference support system 115, positioned at equipment reference side, under power drive, the side pipe of steel plate wall reference side Move forward conveying and supporting role；Another row clamp side side pipe conveying roller group and are fixedly mounted on movable clamping support system 116 On, the side pipe conveying and supporting role of side are clamped for steel plate wall；Under power drive, movable clamping support system 116 can be with Right position is adjusted, to adapt to the supporting of the steel plate wall side pipe of different in width, side pipe conveying roller group is made up of conveying roller and support, It is mainly used in power conveying and supporting role that the side pipe of steel plate wall both sides moves to its installation site.It is defeated in two groups of side pipes in addition Each conveying roller lower end of roller group is sent, is provided with and can be used with the power set 114 of micro adjustment side pipe conveying roller group upright position The thickness of different steel plate shingle nail material is adapted in regulation.

3）Positioning clamps edger roll group 113：It is made up of two row edger roll groups, one of which edger roll is fixedly mounted on movable reference support system On system 115, as positioning edger roll group, under power drive, with movable reference support system 115 to steel plate wall before product Rear while push side pipe close enters between upper and lower steel plate metope, also functions to center line movement and determines steel plate wall main member The effect of lateral benchmark；Another group of edger roll is fixedly mounted in movable clamping support system 116, as edger roll group is clamped, is used for Under power drive, moved with movable clamping support system 116 to steel plate wall in product fore-and-aft direction center line, push side pipe close While entering between upper and lower steel plate metope, the laterally-clamped effect of the steel plate wall main member to different in width, locating clip are also functioned to Tight edger roll group is made up of conveying edger roll and support, is mainly used in the transfer of side pipe lateral dynamics and positioning of steel plate wall main member both sides Clamping action.

4）Side pipe conveying roller group vertical-adjustment device 114：Because the thickness of steel plate wall wall board is different, it is generally 4-6mm, in order to ensure side pipe bottom surface and the accurate location of the vertical direction of steel plate wall bottom surface, set up side pipe conveying roller group and vertically adjust Engagement positions 114, for conveying roller group to side pipe point welding process（Roller group 111 and side pipe conveying are conveyed including side pipe spot welding main member Roller group 112）Micro adjustment, make up deviation caused by the two thickness change in vertical direction.

5）Movable reference support system 115：It is made up of one group of identical transverse movement system device, each transverse shifting system Bulk cargo is put mainly by power-driven system（It is made up of servomotor, ball-screw, line slideway auxiliary）With base mounted thereto Quasi- supporting support forms, and side pipe conveying roller group 112, positioning clamping edger roll group 113 is installed on reference support support, in power drive System drive under, side pipe conveying roller group with positioning clamp edger roll group with reference support support to steel plate wall in product fore-and-aft direction Heart line moves, and while promoting the side pipe of reference side to fill between upper and lower steel plate metope, plays and determines that steel plate wall main member is lateral The effect of origin reference location；

6）Movable clamping support system 116：It is made up of one group of identical transverse movement system device, each transverse movement system dress Put mainly by power-driven system（It is made up of servomotor, ball-screw, line slideway auxiliary）With clamping branch mounted thereto Support composition is supportted, side pipe spot welding main member conveying roller group 111, side pipe conveying roller group 112, locating clip are installed on clamping brace support Tight edger roll group 113, under power-driven system drive, side pipe spot welding main member conveying roller group 111, side pipe conveying roller group 112, determine Position clamps edger roll group 113 and clamps the side of side in product fore-and-aft direction center line movement, promotion to steel plate wall with clamping brace support Pipe close enters between upper and lower steel plate metope and plays the laterally-clamped effect of steel plate wall main member to different in width；

7）Side pipe feed conveying system 117：Respectively there is a side pipe feed conveying system in side pipe assembling and spot welding workbench both sides 117, mainly it is made up of power drive unit, frame, carrier chain and sprocket wheel, power transmission shaft etc., side pipe assembling will be placed on request The side pipe of point welding work table both sides, it is pushed to every time per each ground in side in the side pipe conveying roller group 112 of both sides, then by side pipe Roller group 112 is conveyed, this two lateral canal is transported to regulation installation site, is that the assembling of steel plate wall main member is fed.

8）Side pipe assembling and spot welding workbench 118：Side pipe assembling and spot welding workbench is arranged on side pipe assembling and spot welding device bottom, For installing each workpiece and device, as side pipe assembling and spot welding equipment workbench.

9）Side pipe spot welding welder system frame 119：The portal frame made of steel plate assembly welding, is fixedly mounted on side pipe On assembling and spot welding workbench, it is mainly used in installation and the parts of support composition side pipe spot welding welder system, in order to improve production Efficiency, it is front and rear on side pipe assembling and spot welding workbench to be mounted with two sets of side pipe spot welding welder system frames altogether, often cover in frame Four sets of side pipe spot welding welder systems are installed.

10）Welder system slide carriage 1110：The box part made of steel plate welds, each side pipe spot welding welder system frame There is left and right two on 119, be connected by horizontal guide rail pair with welder system frame 119, for installing spot welding gun system 1111 with upper pressing roll system 1112, and under power drive, left and right welder system slide carriage 1110 respectively drives one to put spot-welding gun 1111 and upper pressing roll system 1112, moved along horizontal guide rail pair to steel plate wall in product fore-and-aft direction adjusting of centerline, ensure weldering The precise positioning for the weld seam that rifle is formed to side pipe and upper steel plate metope tracks.

11）Upper spot welding gun system 1111：There is left and right two to put spot welding gun system, be arranged in the two of steel plate wall main member Side, mainly it is made up of welding gun and seam tracking system, under the drive of welder system slide carriage 1110, it is possible to achieve to weld seam just Really tracking and spot welding, upper spot welding gun system 1111 can be in the drives of the vertical micro-adjusting device on welder system slide carriage 1110 Under, a small amount of vertical motion is done, ensures the normal spot welding distance of welding gun and weld seam.

12）Upper pressing roll system 1112：Mainly it is made up of steel plate wall main member pressure roller and side pipe pressure roller, in welder system slide carriage 1110 and vertical micro-adjusting device drive under, upper pressing roll system 1112 is after side pipe promotes upper and lower steel plate metope, respectively to steel Board wall face and side pipe carry out vertical compression, ensure in welding gun pinpoint welding procedure, the commissure formed by upper steel plate metope and side pipe In compaction state, the normal spot welding of welding gun is realized, side pipe pressure roller carries elastic micro-adjusting device in addition, for making up steel plate metope The different deviation of thickness.

13）Lower spot welding gun system 1113：There is the lower spot welding gun system in two sets of left and right, be arranged in the two of steel plate wall main member Side, mainly it is made up of welding gun and seam tracking system, respectively in movable reference support system 115 and movable clamping support system Under 116 drive, it is possible to achieve correct tracking and spot welding to gap between side pipe and upper and lower steel plate metope.

14）Point welding machine 1114：It is general to use carbon dioxide gas shielded welding machine, connect simultaneously control point welding gun system.

The process sequence of steel plate wall side pipe assembling and spot welding equipment is as follows：

1）After steel plate wall main member brace rod is welded with plasma cut, under power drive, side pipe spot welding main member is defeated Send roller group 111 to drive steel plate wall main member to move forward on side pipe assembling and spot welding workbench, and determine touching fore-and-aft direction It is out of service after the standard apparatus of position；

2）The side pipe feed conveying system of workbench both sides will be placed in the side pipe of workbench both sides, be pushed away every time per each ground in side Move to both sides side pipe conveying roller group 112 on, then by side pipe convey roller group 112 by this two lateral canal be fed forward to head with The concordant position of steel plate wall main member, it is the side pipe assembling feed of steel plate wall main member.

3）Two row positioning clamp the positioning edger roll group being arranged in edger roll group 113 in movable reference support system 115, Under power drive, with movable reference support system 115（To steel plate wall in product fore-and-aft direction center line movement, side pipe is being promoted While filling between upper and lower steel plate metope, play a part of determining the lateral benchmark of steel plate wall main member；Another group is arranged on work Clamping edger roll group in dynamic clamping brace system 116, is making with movable clamping support system 116 to steel plate wall under power drive Part fore-and-aft direction center line movement, while push side pipe close enters between upper and lower steel plate metope, play the steel to different in width The laterally-clamped effect of board wall main member.

4）Upper and lower steel plate metope is promoted in two side pipes and locating clip is next, and pressing roll system 1112 is in welder system on two groups Under the drive of slide carriage 1110 and vertical micro-adjusting device, vertical compression is carried out to steel plate metope and two side pipes respectively, ensures welding In rifle pinpoint welding procedure, the weld seam formed by upper steel plate metope and side pipe is in compaction state, realizes the normal spot welding of welding gun, in addition Side pipe pressure roller carries elastic micro-adjusting device, the deviation different for making up steel plate wall face thickness.

5）Spot-welding gun system（Upper spot welding gun system 1111, lower spot welding gun system 1113）：Upper and lower spot welding gun system each two Set, be arranged in the left and right sides of steel plate wall main member, welder system slide carriage 1110 and movable reference support system 115 with Under the drive of movable clamping support system 116, realize and spot welding is correctly tracked to the right position of weld seam, pass through welder system slide carriage On vertical micro-adjusting device, upper spot welding gun system moves up and down, it is ensured that welding gun is located at the position to the weldering of weld seam normal point, side pipe Uniform motion drives steel plate wall to be moved forward in product to spot welding main member conveying roller group 111 forward, and welding gun system is to one integral piece steel plate wall side Pipe weld seam carries out continuous spot welding, and after spot welding, spot welding Major Systems return to initial position, and steel plate wall advances in product Next process correspondence position.

6th, steel plate wall main member tipper 12：For horizontal positioned steel plate wall main member automatic turning to be turn 90 degrees, in perpendicular Straight laying state, in order to follow-up steel plate wall main member welding processing.

After the completion of steel plate wall main member side pipe point welding process, into steel plate wall main member automatic turning feeding.The mesh of upset , it is to realize to turn over horizontal positioned steel plate wall main member to turn 90 degrees, places form in vertical, welded for follow-up steel plate wall side pipe Seam integral solder is prepared.

A, to the functional requirement of steel plate wall main member tipper：

1）It can realize that by horizontal positioned upset be perpendicular by technical matters requirement, the steel plate wall main member to being transported to this process To the automatic vertical transport of later process after straight formula, and with laterally vertical automatic positioning function；

2）Mobile Complete Synchronization, upset and positioning function are realized in several groups of tipping arrangement requirements.

B, the structural requirement of steel plate wall main member tipper：

The primary structure of steel plate wall main member tipper is shown in Figure 29 ~ 31, including：

1）Main member upset conveying roller group 121：Equidistantly rearranged by several conveying rollers, for finishing receiving side pipe assembling point The steel plate wall main member being horizontal of welder's sequence processing is simultaneously sent to steel plate wall main member upset correspondence position, then stops fortune OK.

2）Main member flip-arm group 122：By array, mechanism forms, and the main member flip-arm group with rotary shaft is arranged on can Along along the pedestal dolly 124 of side-to-side movement, after steel plate wall main member runs to correspondence position, main member flip-arm group 122 exists Under hydraulic system driving, cooperated with positioning fixed arm group 123, drive steel plate wall main member, be turned to by horizontal level perpendicular Straight position, realize 90 degree of upsets of main member.

3）Position fixed arm group 123：By array, mechanism forms, and is supported the use with main member flip-arm, positions fixed arm group 123 are rotatably installed in pedestal dolly 124, to the lateral support of main member under the driving of its hydraulic mechanism, pass through in switching process Pedestal dolly 124 is run, the position of adjustment positioning fixed arm group 123, to adapt to determine the steel plate wall main member of different in width Position, realizes the correct upset of main member, after upset, pedestal dolly 124 is suitably adjusted again, makes vertical steel plate wall main member Center it is identical with the center of follow-up equipment.

4）Tipping arrangement pedestal dolly 124：The moveable carriage made of steel plate welds, for supporting installation main member to turn over Pivoted arm group 122 can realize the horizontal water of steel plate wall main member to positioning the drive device such as fixed arm group 123 and related hydraulic pressure Translation is dynamic with being accurately positioned.

7th, the continuous bonding machine 13 of side pipe：The upper and lower side pipe of the steel plate wall placed vertically and both sides steel plate are welded on one completely Rise.

After the completion of 90 degree of upset processes of steel plate wall main member, conveying roller group drives enters steel plate in the main member of vertical position The continuous welding sequence of wall main member side pipe.The upper and lower steel plate metope of steel plate wall main member forms altogether with two lateral canals therebetween Four with the isometric weld seam of main member, when the steel plate wall main member of a postwelding is turned over turn 90 degrees in vertical state when, four weld seams Just it is divided into upper and lower each twice, positioned at the both sides of vertical main member.The continuous welding sequence of side pipe utilizes several welding machines, while from steel Among board wall main member both sides, welding is carried out in front-rear direction from centre to upper and lower each twice weld seam automatically, is ensureing component heat Distribution equilibrium and component are basically unchanged the situation of shape, complete the continuous welding job of side pipe.

A, to the functional requirement of the continuous bonding machine of steel plate wall main member side pipe：

1）From steel plate wall main member tipper conveying come the steel plate wall main member in vertical state, can through automatically controlling, Being accurately positioned for main member length direction is completed on the continuous bonding machine of side pipe；

2）Welding gun frame uses gantry walking structure, ensures that the welding gun walking of main member both sides is synchronous, and with accompanying top pressure Tight mechanism, and two sides clamp system.In order to improve production efficiency, four sets of planer-type welding gun machines are used on a bonding machine Frame, the side pipe weld seam of steel plate wall main member be segmented while weld.

3）Side pipe continuously welds to be placed using steel plate wall main member vertical, in every planer-type welding gun frame, in main structure Part both sides respectively simultaneously work welding gun using four, i.e. two welding guns of top weld seam, two welding guns of bottom weld seam, to steel plate wall side pipe Weld seam carries out equal segments and welded simultaneously, and each welding gun weld length keeps identical, reduces the deformation of member to greatest extent, ensures structure Part quality.

B, the structural requirement of the continuous bonding machine of steel plate wall main member side pipe：

The continuous bonding machine of side pipe mainly connects welding work table, planer-type welding gun frame, side pipe by side pipe and continuously welds main member end Even weldering rollgang, the lateral hold-down mechanism of welding gun and various drive systems and device form for detent mechanism, side pipe, see Figure 32 ~ 34.

1）Side pipe planer-type welding gun frame 131：There are four sets, under motor driven, can realize and vertically move along lower guide, And can be uniformly distributed by component length automatic cut-to-length, realize the purpose being respectively welded in the middle part of steel plate wall main member to both ends. Device is front and rear thereon and left and right positioning and clamping mechanism.

2）Top compresses and laterally-clamped device 132：, can be along erecting in gantry upright post in planer-type welding gun frame Direction guiding rail moves up and down, and realizes and compresses steel plate wall main member function downwards.Laterally-clamped device is also equipped with, is driven by air pressure or hydraulic pressure It is dynamic, while steel plate wall main member lateral register is clamped.

3）Top welding gun and lateral hold-down mechanism 133：It is connected on top compression and laterally-clamped device 132, and jointly On gantry stand, can be moved along horizontal guide rail, realize the following function to steel plate wall main member side pipe weld seam, welding gun with Gantry stand and realize moving along component length direction, complete to weld steel plate wall main member side pipe weld seam.

4）The continuous welding bench 134 of side pipe：As Equipment Foundations, for supporting conveying roller group, gantry stand, side pipe to connect Continuous welding main member end detent mechanism.

5）The lateral clamping device 135 in bottom：, can be real along the vertical guide in gantry upright post on gantry welding gunlock frame Now move up and down, and can be run along horizontal guide rail, by air pressure or hydraulic-driven, locating clip is carried out to steel plate wall main member both sides Tightly.

6）Bottom welding gun mechanism 136：It is connected on the lateral clamping device 135 in bottom, and is commonly mounted on gantry stand, It can be moved along horizontal guide rail, realize the following function to steel plate wall main member bottom side pipe weld seam, welding gun is with gantry stand reality Now moving along component length direction, complete to weld steel plate wall main member side pipe weld seam.

7）Side pipe continuously welds conveying roller group 137：It is made up of, and is installed on the table array conveying roller, is driven in motor Under dynamic, automatic transport is carried out to entering weld zone or completing the steel plate wall main member of welding job.

8）Side pipe continuously welds main member end detent mechanism 138：For the steel plate wall main member to being transported to this process Carry out being accurately positioned for component length direction.

8th, smallclothes erection welding machine 14：For the node smallclothes needed for the automatic assembling welding on steel plate wall main component.

Continuously after the completion of welding, the drive of conveying roller group enters next steel plate wall main member side pipe in the main member of vertical position Procedure, i.e. steel plate wall main member smallclothes automatic assembling welding sequence.Turn over and turn 90 degrees again in this process steel plate wall main member, return Backwater keeps flat configuration state, and under the cooperation of automatic control manipulator and robot welding system, steel plate wall main member is carried out each The assembling and welding job of smallclothes needed for kind.These smallclothes include endplate, form bracing part, H steel node parts etc..

A, to the functional requirement of smallclothes erection welding machine：

1）The steel plate wall main member come from the conveying of side pipe continuous bonding machine, it can overturn as horizontality through automatically controlling, and Being accurately positioned for main member length and width is completed on smallclothes erection welding machine；

2）Welding gun frame uses gantry walking structure, and welding gun manipulator is arranged in welding gun frame, can carried out by horizontal guide rail It is mobile, while manipulator itself can carry out the motion of multidimensional, and with accompanying top compression and tracks of device.In welding gun machine The rear portion of frame, smallclothes automatic assembly machine hand is installed, for picking up smallclothes and carrying out positioning assembling in specified location.

B, the structural requirement of smallclothes erection welding machine：

Smallclothes erection welding owner will be by smallclothes erection welding workbench, gantry stand, the positioning of smallclothes end and clamping device, defeated Send roller-way, turning device, welding gun manipulator, assembly manipulator and various drive systems and device to form, see Figure 35 ~ 37.

1）Assembly manipulator slide carriage 141：Comprising moving horizontally and two slide carriages of vertical shift, the horizontal slide carriage of assembly manipulator It is connected with gantry stand 142 by the way that horizontal guide rail is secondary, the vertical slide carriage of assembly manipulator is by upright guide rail and assembly manipulator water What flat slide carriage linked together, the effect of two slide carriages is that horizontal and vertical shift cooperates, and drives assembly manipulator, pickup And all kinds of smallclothes are assembled in positioning on main member, and when welding system carries out spot welding to smallclothes in the connection on main member, folder Tight smallclothes.

2）Gantry stand 142：Gantry type frame, horizontal linear guide rail is installed under two columns, under motor driven, smallclothes Gantry stand can realize vertically moving along main member length direction along lower guide.Respectively pacify in the front and rear sides of housiung separator Equipped with horizontal linear guide rail, it is connected respectively with assembly manipulator slide carriage 141 and welding gun manipulator 143, supports each part.

3）Welding gun manipulator 143：Be connected with horizontal guide rail with smallclothes gantry stand 142, and along housiung separator make perpendicular to The numerical control campaign of steel plate wall main member length direction, welding gun manipulator 143 itself can complete multidimensional under the control of digital control system Automatic motion, and under the cooperation of assembly manipulator 144, complete spot welding and the Welder installed to each smallclothes on main member Make.

4）Assembly manipulator 144：It is arranged on by horizontal guide rail on the crossbeam of gantry stand, positioned at welding gun manipulator 143 Opposite side, manipulator can realize that the pickup to each smallclothes positions with the accurate installation on main member, and coordinate welding gun mechanical Hand completes each smallclothes installation and welding.

5）Smallclothes erection welding workbench 145：It is made up of steel plate erection welding, a point several countertop units collectively form work Make platform entirety, countertop unit arrangement separated by a distance, Integral operating platform adapts to the main member assembling of different appearance and sizes, For supporting smallclothes assembling conveying roller group, smallclothes lateral register and clamping device, the positioning of smallclothes end and clamping device.

6）Smallclothes turning device 146：For the automatic turning to steel plate wall main member, pedestal dolly 124, main structure can be used The fluid pressure drive device of part flip-arm group 122, positioning fixed arm group 123 and two-arm group is realized.When the upper and lower steel plate metope of main member When having smallclothes to need erection welding, then after a side wall completes each smallclothes erection welding, main member needs to overturn 180 degree, By another side wall upward, prepared for assembling of each smallclothes on this metope with welding.

7）Smallclothes lateral register and clamping device 147：For main member in the assembling and welding of each smallclothes, main member is first in itself First need respectively to being accurately positioned on smallclothes erection welding workbench 145, lateral register and clamping device are exactly to be used for main member Laterally being laterally accurately positioned and clamping on smallclothes erection welding workbench 145.

8）Smallclothes assembling conveying roller group 148：It is made up of array conveying roller, on smallclothes erection welding workbench 145, For receiving and supporting the main member turned over by preceding working procedure, with smallclothes lateral register and clamping device 147 and smallclothes end Positioning coordinates with clamping device 149, and positioning comprehensively is carried out to steel plate wall main member and is clamped, realizes each smallclothes on main member Assembling and welding job.

9）Smallclothes end positions and clamping device 149：On the length direction of main member, be provided with smallclothes end positioning with Clamping device 149, positioned at the rear and front end of smallclothes erection welding workbench 145, for main member length direction positioning with Clamp.

Front and rear clamping, laterally-clamped be respectively adopted set locating piece in front or certain side, and rear or opposite side are set relatively The gripping block answered, by the Hydraulic Cylinder of gripping block, Mobile steel board wall is close to locating piece in product, is clamped so as to realize.

Steel plate wall series of products, production technology and automatic production line are new Steel Structure Residential Building System and manufacture Equipment, the control of above-mentioned technique productions and equipment can be realized by control system, is realized to existing steel building product Improve and develop, have significant raising in production efficiency, product quality, production cost etc., be steel house industry The development of change provides more strong support.

Claims (10)

1. A kind of 1. production technology of steel plate wall member, it is characterized in that comprising the following steps：Coil of strip feeding, feeding and leveling；Support Muscle welds；Fixed length cutting；Side pipe assembling and spot welding；Steel plate wall main member is overturn；Side pipe continuously welds；Smallclothes erection welding；It is described Two coil of strip conveyings are deployed the upper and lower two continuous steel plates of tender Heisei by coil of strip feeding, feeding and leveling step；Brace rod welding step Suddenly the brace rod of row's fore-and-aft direction alignment is put into correspondence position among upper and lower two continuous steel plates from side and welded solid It is fixed；Fixed length cutting step will assemble the upper and lower continuous steel plate fixed length cutting of brace rod into steel plate wall main member；Side pipe assembles point Two side pipes are delivered to weldering step into steel plate wall main member both sides correspondence position compression respectively and spot welding is fixed；Steel plate wall main member Steel plate wall is turned into vertical placement by overturning step in product；The continuous welding step of side pipe connects side pipe of the steel plate wall on product It is continuous to be welded and fixed；Smallclothes are assembled to steel plate wall in product correspondence position and are welded and fixed by smallclothes erection welding step.
2. 2. the production technology of steel plate wall member according to claim 1, it is characterized in that：The brace rod welding step includes： Continuous steel plate is fed forward a step pitch up and down；One row's brace rod delivers to brace rod welder outside upper and lower continuous steel plate Corresponding to one row of side on target；Brace rod welder is by row's brace rod by two-direction moving plug to upper and lower continuous Correspondence position between steel plate；On brace rod under welding electrode, brace rod welding electrode respectively upper and lower electrode cylinder effect under phase It is in close contact to moving to upper and lower ends head of the upper and lower continuous steel plate respectively with brace rod；Upper and lower electrode cylinder continues to apply respectively Plus-pressure, while welding electrode, target are powered under welding electrode, brace rod on brace rod, to upper and lower continuous steel plate with Brace rod welding, form local steel plate wall main member；Target unclamps the brace rod of clamping, and upper and lower drive cylinder returns to just Beginning position, upper and lower continuous steel plate moves ahead a step pitch again, and brace rod welding electrode returns to initial position.
3. 3. the production technology of steel plate wall member according to claim 1, it is characterized in that：The side pipe assembling and spot welding step includes Following steps：Steel plate wall main member moves forward to side pipe assembling and spot welding workbench correspondence position；Two side pipe feeding delivery systems One lateral canal is pushed in corresponding side pipe conveying roller group by system respectively；Two lateral canals are fed forward to steel by side pipe conveying roller group Board wall is in product flush position；Positioning clamp edger roll group movable reference support system, movable clamping support system support under The side pipe of reference side is filled in into steel plate wall in product reference side fixed position；The side pipe for clamping side is filled in into steel plate wall to press from both sides in product Tight side is simultaneously laterally-clamped, and spot-welding gun system synchronization is displaced sideways in place；On two groups pressing roll system respectively to steel plate wall in product and Two side pipes carry out vertical compression；Spot welding gun system moves up and down steel plate by the vertical micro-adjusting device on welder system slide carriage For wall in product position to be welded, side pipe spot welding main member conveying roller group, which at the uniform velocity moves forward, drives steel plate wall in product reach, spot-welding gun System is to side pipe fore-and-aft direction successively spot welding；Movable reference support system, movable clamping support system, upper pressing roll system, spot welding Gun system returns to initial position.
4. 4. the production technology of steel plate wall member according to claim 1, it is characterized in that：The continuous welding step of side pipe includes Following steps：The steel plate wall of vertical state connects correspondence position in product into side pipe sequential welding；Top compresses and laterally-clamped dress Put, the lateral clamping device in bottom clamps from above-below direction by steel plate wall in product respectively；Top welding gun and lateral hold-down mechanism, under Welding gun mechanism of portion is moved to steel plate wall and laterally compressed in product in product correspondence position and by steel plate wall；Upper and lower each twice are welded Seam synchronously continuously welds in front-rear direction from middle；Top compresses and laterally-clamped device, the lateral clamping device in bottom, top weldering Rifle and lateral hold-down mechanism, bottom welding gun mechanism return to initial position.
5. 5. the production technology of steel plate wall member according to claim 1, it is characterized in that：The smallclothes erection welding step bag Include：Steel plate wall is delivered to the positioning of smallclothes end and clamping device position location and fixation in product；Assembly manipulator is by endplate Pickup is welded to correspondence position and by welding gun manipulator；Assembly manipulator by H steel nodes part, form bracing part pick up respectively to Correspondence position is simultaneously welded by welding gun manipulator；When steel plate wall another side needs erection welding smallclothes, smallclothes turning device will Steel plate wall is overturn to the face in product；The face form bracing part is picked up to correspondence position and by welding gun machinery by assembly manipulator Hand welds.
6. 6. a kind of production equipment of steel plate wall member, it is characterized in that：Including be arranged in order upper dereeler, plate-levelling machine, Brace rod welding equipment, plasma fixed-length cutting machine, side pipe assembling and spot welding equipment, steel plate wall main member tipper, side pipe are continuous Two coil of strips are deployed and are divided into upper and lower two continuous steel plates and defeated by bonding machine, smallclothes erection welding machine, the upper dereeler Send；The plate-levelling machine is tender flat by upper and lower two continuous steel plates；Brace rod is put into by the brace rod welding equipment from side Upper and lower two continuous steel plates centre correspondence positions are simultaneously welded and fixed；Plasma fixed-length cutting machine will assemble and brace rod be welded Upper and lower continuous steel plate fixed length cutting into steel plate wall main member；Two side pipes are delivered to steel by side pipe assembling and spot welding equipment respectively Board wall main member both sides correspondence position is compressed and spot welding is fixed；Steel plate wall is turned into perpendicular by steel plate wall main member tipper in product It is straight to place；Side pipe of the steel plate wall on product is continuously welded and fixed by the continuous bonding machine of side pipe；Smallclothes erection welding machine is by smallclothes Steel plate wall is assembled in product correspondence position and is welded and fixed.
7. 7. the production equipment of steel plate wall member according to claim 6, it is characterized in that：The brace rod welding equipment includes： Upper and lower continuous steel plate positioning conveying roller group, drives upper and lower continuous steel plate positioning to be fed forward, including adjusted installed in upper steel plate Upper steel plate pressure roller, upper steel plate carrying roller in frame and the lower steel plate pressure roller on brace rod welding stand, lower steel plate support Roller；Lateral register roller, the centering positioning for upper and lower continuous steel plate width direction；Upper steel plate adjusts frame, installed in brace rod On welding stand, by moving up and down space between the upper and lower continuous steel plate of adjustment；Top electrode cylinder, welded installed in brace rod In frame, welding electrode on brace rod is driven to move up and down；Brace rod welding electrode：Including the branch on Top electrode cylinder Support welding electrode, the brace rod target on transfer arm on muscle, welded under the brace rod on bottom electrode cylinder Receiving electrode, brace rod target clamping brace muscle；Bottom electrode cylinder, on brace rod welding stand, drive brace rod Lower welding electrode moves up and down；Transfer arm, it is connected with target, electricity among brace rod is driven under the driving of way moving mechanism Several row's brace rods every time of pole and its clamping are moved back and forth between upper and lower continuous steel plate；Brace rod welder frame, support Muscle welding machine and Top electrode cylinder, the load bearing component of bottom electrode cylinder；Brace rod welding stand, it is mainly used to support upper steel plate adjustment Frame.
8. 8. the production equipment of steel plate wall member according to claim 6, it is characterized in that：The side pipe assembling and spot welding equipment bag Include：Side pipe spot welding main member conveys roller group, including the main structure of reference side side pipe spot welding on side pipe assembling and spot welding workbench Part conveys roller group and the clamping side side pipe spot welding main member conveying roller group in movable clamping support system, for steel plate wall It is fed forward and supports in product；Side pipe conveying roller group, including the reference side side pipe in movable reference support system are defeated Send roller group and the clamping side side pipe conveying roller group in movable clamping support system, conveying and support for side pipe；It is fixed Position clamps edger roll group, including positioning edger roll group in movable reference support system and installed in movable clamping support system On clamping edger roll group, it is among product and laterally-clamped to enter steel plate wall for push side pipe close；Side pipe conveying roller group is vertically adjusted Engagement positions, the alignment adjustment for side pipe conveying roller group short transverse；Movable reference support system, including one group have laterally move The reference support support of kinetic force, reference support support are located at reference side；Movable clamping support system, including one group have laterally The clamping brace support of locomotivity, clamping brace support is positioned at clamping side；Side pipe feed conveying system, in side pipe assembling and spot welding Respectively there is a side pipe feed conveying system workbench both sides, and the side pipe that a lateral canal is sent to the side per side every time conveys roller group On, this two lateral canal is transported to side pipe installation site by side pipe conveying roller group；Side pipe spot welding welder system frame, installed in side On pipe assembling and spot welding workbench, including front and rear two sets, the support for side pipe spot welding welder system；Welder system slide carriage, installation In every set side pipe spot welding welder system frame, for installing spot welding gun system, upper pressing roll system, have and move left and right energy Power, the locating and tracking of the weld seam formed for welding gun to side pipe and upper steel plate metope；Upper spot welding gun system, installed in welder system On the vertical micro-adjusting device of slide carriage, move left and right in place with welder system slide carriage, moved up and down with vertical micro-adjusting device Position, spot welding is carried out to gap between side pipe and upper steel plate metope；Upper pressing roll system, installed in the vertical adjustment of welder system slide carriage On device, upper pressing roll system carries out vertical compression in product to steel plate wall and side pipe upper-lower position adjusts；Lower spot welding gun system, peace In movable reference support system, movable clamping support system, pass through movable reference support system, movable clamping support system Move left and right in place, spot welding is carried out to gap between side pipe and lower steel plate metope；Point welding machine, energy is provided to spot welding gun system Source.
9. 9. the production equipment of steel plate wall member according to claim 6, it is characterized in that：The continuous bonding machine of side pipe includes：Side pipe Planer-type welding gun frame, there is the gantry type frame of movable ability；Top compresses and laterally-clamped device, installed in gantry In formula welding gun frame, move up and down and steel plate wall is compressed downwards and laterally-clamped in product；Top welding gun and lateral hold-down mechanism, In top compression and laterally-clamped device, the top weld seam that steel plate wall main member upset rear tube is formed with steel plate is completed Welding；The continuous welding bench of side pipe, conveying roller group, side pipe planer-type welding gun frame are connect for installing side pipe sequential welding；Under The laterally-clamped device in portion, in side pipe planer-type welding gun frame, move up and down or moved along horizontal guide rail left and right directions, it is right Steel plate wall carries out positioning clamping in product both sides；Bottom welding gun mechanism, on the lateral clamping device in bottom, complete to steel plate Wall main member overturns the welding for the bottom weld seam that rear tube is formed with steel plate；Side pipe continuously welds conveying roller group, and steel plate wall is existed Product is supported and conveyed；Side pipe continuously welds main member end detent mechanism, for steel plate wall in product fore-and-aft direction It is accurately positioned.
10. 10. the production equipment of steel plate wall member according to claim 6, it is characterized in that：Smallclothes erection welding machine includes assembling Manipulator slide carriage, gantry stand, welding gun manipulator, assembly manipulator, smallclothes turning device, smallclothes lateral register fill with clamping Put, smallclothes assembling conveying roller group, the positioning of smallclothes end and clamping device, gantry stand are arranged on horizontal linear guide rail and along steel Board wall is moved in product fore-and-aft direction, and smallclothes turning device is used in combination between being arranged on the smallclothes erection welding workbench of interval configuration In steel plate wall product upset, welding gun manipulator be arranged on gantry stand and it is horizontal moves left and right the welding for carrying out smallclothes, Assembly manipulator is arranged on gantry stand by assembly manipulator slide carriage and led to for the assembling of smallclothes, assembly manipulator slide carriage It is mobile and move up and down and coordinate the movable of gantry stand to assemble smallclothes to cross left and right horizontal, smallclothes lateral register fills with clamping Put on smallclothes erection welding workbench and be arranged on for steel plate wall in product lateral register, smallclothes assembling conveying roller group Smallclothes erection welding workbench is simultaneously used for conveying of the steel plate wall in product, and the positioning of smallclothes end fills with clamping device installed in smallclothes With welding bench rear and front end, for steel plate wall product length direction positioning and clamping.