CN102867463A - LED (light emitting diode) screen plug-in mounting method - Google Patents
LED (light emitting diode) screen plug-in mounting method Download PDFInfo
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- CN102867463A CN102867463A CN2012101367305A CN201210136730A CN102867463A CN 102867463 A CN102867463 A CN 102867463A CN 2012101367305 A CN2012101367305 A CN 2012101367305A CN 201210136730 A CN201210136730 A CN 201210136730A CN 102867463 A CN102867463 A CN 102867463A
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- led lamp
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Abstract
The invention discloses an LED (light emitting diode) screen plug-in mounting method. Two operating platforms are arranged at the left side and the right side in plug-in mounting process, lamp plugging can be conducted after the two operating platforms finish the board delivery and are well fixed, lamp plugging can be simultaneously conducted on two circuit boards, and normal work of the two operating platforms can be ensured; an LED lamp bead pushed out is photographed and positioned so as to ensure the lamp plugging accuracy; the LED lamp bead is absorbed by an absorption block of an absorption mechanism, so as to be capable of ensuring that the positions of the LED beads are consistent, the distances are equal, thus being capable of well meeting the production demand; and pins of the plugged LED lamp beads are bent by a bending mechanism, thus realizing the bending effect of the LED lamp pins. According to the plug-in mounting method, three steps of delivering the boards, plugging in the lamp and pushing out the circuit boards on which the lamps are plugged well are contained, the procedures are simple, the automatic lamp plugging is realized, manpower cost is lowered and the working efficiency is improved.
Description
Technical field
The present invention relates to the plug-in mounting field of LED screen, relate in particular to a kind of insertion method of LED screen.
Background technology
Present development along with society, people more and more pay attention to the energy-conserving and environment-protective cause, for energy savings, people have worked out LED lamp and LED screen, the LED lamp is compared with conventional incandescent and the LED screen is compared with traditional display screen, can save a large amount of electric energy, along with the development of technology, also scale of the production of LED lamp and LED screen; But existing LED screen process units is divided into adsorption mechanism, LED lamp base bending machine structure, feed mechanism, stock stop and feeding distribution mechanism.The LED screen mainly is to take human assistance to finish the plug-in mounting of LED screen in the plug-in mounting process.Disclose the soft core inserting apparatus of a kind of LED lamp in the patent No. (CN201628165), its inserting apparatus has been improved, although improved production efficiency, also need not manually to keep an eye on, realized the automated procedure of the soft core plug-in mounting of LED lamp string.But after the plug-in mounting action was finished, the both positive and negative polarity that soft core clip unclamps the LED lamp carried out shaping, and can't realize automatically differentiating the LED both positive and negative polarity, thereby the both positive and negative polarity of realizing LED is pressed unified direction discharging; Simultaneously, can't completely expect in the material road or lack when expecting to process timely, cause the waste of material etc.This insertion method workflow is complicated, inefficiency, gives in the production run and brings great inconvenience.
Summary of the invention
For the weak point that exists in the above-mentioned technology, the invention provides that a kind of operation is simple, cost of labor is low, automaticity is high and the insertion method of the LED screen of high efficiency.
For achieving the above object, the invention provides a kind of insertion method of LED screen, it may further comprise the steps:
A, send the worktable of circuit board to the left and right sides;
B, wait two worktable send circuit board to finish and fix;
C, by feeding distribution mechanism LED lamp pearl is released and the location of taking a picture by both positive and negative polarity is unified;
D, LED lamp pearl lamp base is cut smooth shape;
E, draw LED lamp pearl to two worktable by the suction piece of adsorption mechanism;
F, LED lamp pearl is inserted lamp;
G, by bending mechanism the LED lamp pearl lamp base of having inserted is carried out bending;
Whether wherein, also comprised a detecting step before steps A, detecting has circuit board on two worktable, if having, send circuit board to two worktable and waits for that two worktable send circuit board to finish; If no, then prompting send the plate frame to transfer circuit board to two worktable.
Wherein, in step C, the release of LED lamp pearl and these two actions of location that LED lamp pearl is taken a picture are hocketed.
The invention has the beneficial effects as follows: compared with prior art, the insertion method of LED screen provided by the invention, in the plug-in mounting process, be divided into left and right sides worktable, and about waiting for two worktable all finish send plate and fix after insert simultaneously lamp, can insert lamp to two circuit boards simultaneously and guarantee that two worktable all work; To the LED lamp pearl that the releases location of taking a picture, guarantee the accuracy of slotting lamp; The suction piece of adsorption mechanism is drawn LED lamp pearl, can guarantee to draw LED lamp pearl position consistency, and distance equates, has well satisfied the needs of producing; Bending mechanism carries out bending to the LED lamp pearl lamp base of having inserted, thereby realizes the effect of LED lamp base bending.Only for sending plate, inserting these three steps of circuit board that lamp and release are plugged lamp, operation is simple for this insertion method, operation, has realized that robotization inserts lamp, has reduced cost of labor and has improved work efficiency.
Description of drawings
Fig. 1 is the flow chart of steps of the insertion method of LED screen of the present invention.
Embodiment
In order more clearly to explain the present invention, below in conjunction with accompanying drawing the present invention is done to describe further.
See also Fig. 1, the insertion method of LED screen provided by the invention, its steps flow chart comprises following:
S1, send the worktable of circuit board to the left and right sides; In the plug-in mounting process, be divided into left and right sides worktable and carry out simultaneously work, can insert lamp to two circuit boards simultaneously, improved the work efficiency of plug-in mounting;
S2, wait two worktable send circuit board to finish and fix; Like this, guaranteed that two worktable can carry out work simultaneously;
S3, by feeding distribution mechanism LED lamp pearl is released and the location of taking a picture by both positive and negative polarity is unified; Feeding distribution mechanism is unified release with LED lamp pearl by both positive and negative polarity can realize automatically differentiating the LED both positive and negative polarity, thereby the both positive and negative polarity of realizing LED has improved production efficiency greatly by unified direction discharging; Take a picture and locate the accuracy that can guarantee to insert lamp;
S4, LED lamp pearl lamp base is cut smooth shape; All carry out simultaneously, accelerated plug-in mounting speed;
S5, draw LED lamp pearl to two worktable by the suction piece of adsorption mechanism; Can guarantee to draw LED lamp pearl position consistency, distance equates, has well satisfied the needs of plug-in mounting;
S6, LED lamp pearl is inserted lamp; This process accuracy is fast again;
S7, by bending mechanism the LED lamp pearl lamp base of having inserted is carried out bending, two folding flitch at top board top are mobile to the left and right, and the reinforcements in the middle of two folding flitch are divided right and left the LED lamp base, thereby realize the effect of LED lamp base bending;
S8, the slotting lamp that the S1 step begins a heavy new round is released and be back to mainboard, circulation is carried out incessantly like this, has improved the plug-in mounting efficient of LED screen;
Whether in the present embodiment, start inserting apparatus, detecting has circuit board on two worktable, if do not have, then prompting send the plate frame to transfer circuit board to two worktable; Finish again S1 to S8 step.
In the present embodiment, in step S3, the release of LED lamp pearl and these two actions of location that LED lamp pearl is taken a picture are hocketed, to the LED lamp pearl that the releases location of taking a picture one by one, the position that can guarantee each lamp pearl is accurate, rather than lamp takes a picture after all releasing again, reduced error, saved the time.
In the LED insertion method, also comprise following functions: 1, comprise single step/automatic mode, under the single-step mode, every one step of action of machine, all will suspend, wait for pressing the button continuation; Under the automatic mode, machine will move automatically, only the equipment plug-in unit read unusual or the people when pressing scram button, equipment just can stop; 2, comprise left/right/bilateral pattern, by revising this, equipment can move respectively corresponding workbench by selected item; 3, comprise the hand adjustment pattern, this only have the input administrator's password just can use, can be machine just debug the examination and fault handling offer help.
Advantage of the present invention is: the insertion method of LED screen provided by the invention, and the insertion method of LED screen provided by the invention, inserting apparatus are divided into left and right sides worktable, can insert lamp to two circuit boards simultaneously; The suction piece of adsorption mechanism is drawn LED lamp pearl, can guarantee to draw LED lamp pearl position consistency, and distance equates, has well satisfied the needs of producing; Bending mechanism carries out bending to the LED lamp pearl lamp base of having inserted, and two folding flitch at top board top are mobile to the left and right, and two middle reinforcements of folding flitch are divided right and left the LED lamp base, thereby realizes the effect of LED lamp base bending; Inserting apparatus comprises single step/automatic mode, can select as required single step/automatic mode.Only for sending plate, inserting these three steps of circuit board that lamp and release are plugged lamp, operation is simple for kind of insertion method, operation, has realized that robotization inserts lamp, has reduced cost of labor and has improved work efficiency.
Above disclosed only be several specific embodiment of the present invention, but the present invention is not limited thereto, the changes that any person skilled in the art can think of all should fall into protection scope of the present invention.
Claims (3)
1. the insertion method of a LED screen is characterized in that, may further comprise the steps:
A, send the worktable of circuit board to the left and right sides;
B, wait two worktable send circuit board to finish and fix;
C, by feeding distribution mechanism LED lamp pearl is released and the location of taking a picture by both positive and negative polarity is unified;
D, LED lamp pearl lamp base is cut smooth shape;
E, draw LED lamp pearl to two worktable by the suction piece of adsorption mechanism;
F, LED lamp pearl is inserted lamp;
G, by bending mechanism the LED lamp pearl lamp base of having inserted is carried out bending;
The A step is released and be back to H, the circuit board that will insert lamp.
2. the insertion method of LED screen according to claim 1 is characterized in that, before steps A, also comprises a detecting step, and whether detect has circuit board on two worktable, if having, send circuit board to two worktable and waits for that two worktable send circuit board to finish; If no, then prompting send the plate frame to transfer circuit board to two worktable.
3. the insertion method of LED screen according to claim 1 and 2 is characterized in that, in step C, the release of LED lamp pearl and these two actions of location that LED lamp pearl is taken a picture is hocketed.
Priority Applications (1)
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CN2012101367305A CN102867463A (en) | 2012-05-03 | 2012-05-03 | LED (light emitting diode) screen plug-in mounting method |
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CN2012101367305A CN102867463A (en) | 2012-05-03 | 2012-05-03 | LED (light emitting diode) screen plug-in mounting method |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101447382A (en) * | 2008-12-25 | 2009-06-03 | 浙江深度光电科技有限公司 | Energy-saving lamp automatic assembly line |
CN201628125U (en) * | 2010-02-10 | 2010-11-10 | 东莞市享达光电科技有限公司 | LED lamp soft core insertion device |
CN102271468A (en) * | 2011-07-07 | 2011-12-07 | 余耀国 | Mounting structure of mounter |
CN202160346U (en) * | 2011-06-17 | 2012-03-07 | 王协峰 | Full-automatic high-speed LED plug-in chip mounter |
-
2012
- 2012-05-03 CN CN2012101367305A patent/CN102867463A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101447382A (en) * | 2008-12-25 | 2009-06-03 | 浙江深度光电科技有限公司 | Energy-saving lamp automatic assembly line |
CN201628125U (en) * | 2010-02-10 | 2010-11-10 | 东莞市享达光电科技有限公司 | LED lamp soft core insertion device |
CN202160346U (en) * | 2011-06-17 | 2012-03-07 | 王协峰 | Full-automatic high-speed LED plug-in chip mounter |
CN102271468A (en) * | 2011-07-07 | 2011-12-07 | 余耀国 | Mounting structure of mounter |
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Application publication date: 20130109 |