CN103522012A - 一种圆型针织卫衣机鞍座的加工方法 - Google Patents

一种圆型针织卫衣机鞍座的加工方法 Download PDF

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CN103522012A
CN103522012A CN201310471817.2A CN201310471817A CN103522012A CN 103522012 A CN103522012 A CN 103522012A CN 201310471817 A CN201310471817 A CN 201310471817A CN 103522012 A CN103522012 A CN 103522012A
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circular knit
saddle
clothing machine
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CN103522012B (zh
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黄海量
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Fujian Baiyuan Intelligent Equipment Co.,Ltd.
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Quanzhou Baiyuan Machinery Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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Abstract

本发明公开了一种圆型针织卫衣机鞍座的加工方法，包括以下步骤：a、CNC机床加工；b、台钻加工；c、铣床加工；d、精加工。本发明具有生产工艺简单、加工精度高的特点。

Description

一种圆型针织卫衣机鞍座的加工方法
技术领域
本发明涉及针织卫衣机鞍座领域，尤其涉及到一种圆型针织卫衣机鞍座的加工方法。
背景技术
目前针织卫衣机鞍座的加工方法都存在加工过程复杂，且加工精度不高的问题。
发明内容
本发明的目的在于克服上述现有技术中的不足之处而提供一种生产工艺简单、加工精度高的圆型针织卫衣机鞍座的加工方法。
本发明是通过如下方式实现的：
一种圆型针织卫衣机鞍座的加工方法，其特征在于：包括以下步骤：
a、CNC机床加工：将圆型针织卫衣机鞍座效正，使其圆度0.03mm，加工销孔11，销孔11内外圆的同圆度为0.05；效正后钻顶针孔1；以销孔11为加工基准，铣滑块定位槽2；滑块定位槽2分度在0.04mm内；钻山角安装孔3；而后加工外侧调节杆孔4、调节钮孔5，调节杆孔4与内侧滑块定位槽2的对称度在0.03mm内，调节杆孔4与调节钮孔5的同圆度在0.03mm内；
b、台钻加工：用台钻加工圆型针织卫衣机鞍座上的孔6，并攻芽；划线、编号，用带锯床把圆型针织卫衣机鞍座锯开，锯块大小控制在0.4mm内；
c、铣床加工:采用铣床加工圆型针织卫衣机鞍座两个侧面7，保证相邻鞍座的逢隙在2.8-3mm内；
d、精加工：去除毛刺，把加工好的圆型针织卫衣机鞍座两装在鞍座底圈上，用立磨床磨圆型针织卫衣机鞍座的外侧8，光洁度达到1.6；拆下磨好的圆型针织卫衣机鞍座，进行倒角；圆型针织卫衣机鞍座表面进行化学镀处理；到立车精车圆型针织卫衣机鞍座内弧9；后到立磨床精磨圆型针织卫衣机鞍座内弧9，内弧的弧度控制在±0.025mm内；后去除毛刺，到立磨床磨圆型针织卫衣机鞍座滑块10；后去除毛刺，到柴油里把圆型针织卫衣机鞍座清洗干净。
本发明优点在于：加工工艺简单，加工精度高。
附图说明
图1本发明结构主视图；
图2本发明结构俯视图；
图3是图2中B向视图；
图4是图2中A-A剖视图。
具体实施方式
现结合附图，详述本发明具体实施方式：
如图1、图2、图3、图4所示，一种圆型针织卫衣机鞍座的加工方法，其特征在于：包括以下步骤：a、CNC机床加工：将圆型针织卫衣机鞍座效正，使其圆度0.03mm，加工销孔11，销孔11内外圆的同圆度为0.05；效正后钻顶针孔1；以销孔11为加工基准，铣滑块定位槽2；滑块定位槽2分度在0.04mm内；钻山角安装孔3；而后加工外侧调节杆孔4、调节钮孔5，调节杆孔4与内侧滑块定位槽2的对称度在0.03mm内，调节杆孔4与调节钮孔5的同圆度在0.03mm内；b、台钻加工：用台钻加工圆型针织卫衣机鞍座上的孔6，并攻芽；划线、编号，用带锯床把圆型针织卫衣机鞍座锯开，锯块大小控制在0.4mm内；c、铣床加工：采用铣床加工圆型针织卫衣机鞍座两个侧面7，保证相邻鞍座的逢隙在2.8-3mm内；d、精加工：去除毛刺，把加工好的圆型针织卫衣机鞍座两装在鞍座底圈上，用立磨床磨圆型针织卫衣机鞍座的外侧8，光洁度达到1.6；拆下磨好的圆型针织卫衣机鞍座，进行倒角；圆型针织卫衣机鞍座表面进行化学镀处理；到立车精车圆型针织卫衣机鞍座内弧9；后到立磨床精磨圆型针织卫衣机鞍座内弧9，内弧的弧度控制在±0.025mm内；后去除毛刺，到立磨床磨圆型针织卫衣机鞍座滑块10；后去除毛刺，到柴油里把圆型针织卫衣机鞍座清洗干净。

Claims (1)

1.一种圆型针织卫衣机鞍座的加工方法，其特征在于：包括以下步骤：
a、CNC机床加工：将圆型针织卫衣机鞍座效正，使其圆度0.03mm，加工销孔(11)，销孔(11)内外圆的同圆度为0.05；效正后钻顶针孔(1)；以销孔(11)为加工基准，铣滑块定位槽(2)；滑块定位槽(2)分度在0.04mm内；钻山角安装孔(3)；而后加工外侧调节杆孔(4)、调节钮孔(5)，调节杆孔(4)与内侧滑块定位槽(2)的对称度在0.03mm内，调节杆孔(4)与调节钮孔(5)的同圆度在0.03mm内；
b、台钻加工：用台钻加工圆型针织卫衣机鞍座上的孔(6)，并攻芽；划线、编号，用带锯床把圆型针织卫衣机鞍座锯开，锯块大小控制在0.4mm内；
c、铣床加工：采用铣床加工圆型针织卫衣机鞍座两个侧面(7)，保证相邻鞍座的逢隙在2.8-3mm内；
d、精加工：去除毛刺，把加工好的圆型针织卫衣机鞍座两装在鞍座底圈上，用立磨床磨圆型针织卫衣机鞍座的外侧(8)，光洁度达到1.6；拆下磨好的圆型针织卫衣机鞍座，进行倒角；圆型针织卫衣机鞍座表面进行化学镀处理；到立车精车圆型针织卫衣机鞍座内弧(9)；后到立磨床精磨圆型针织卫衣机鞍座内弧(9)，内弧的弧度控制在±0.025mm内；后去除毛刺，到立磨床磨圆型针织卫衣机鞍座滑块(10)；后去除毛刺，到柴油里把圆型针织卫衣机鞍座清洗干净。
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109551185A (zh) * 2018-12-26 2019-04-02 泉州佰源机械科技股份有限公司 针织大圆机的上盘或下盘三角的加工工艺
CN112496772A (zh) * 2020-12-02 2021-03-16 广东海思智能装备有限公司 一种数控机床鞍座及其加工工艺

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB359617A (en) * 1930-08-18 1931-10-29 Gledhill Weaving Machine Compa Improvements in or relating to looms for weaving two or more separate fabrics simultaneously
CN2661728Y (zh) * 2003-10-20 2004-12-08 大渝机械（厦门）有限公司 圆编织机的鞍座调整固定装置
CN202064119U (zh) * 2011-05-07 2011-12-07 谢文彬 一种大圆机编织组的筒销型下鞍座组

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB359617A (en) * 1930-08-18 1931-10-29 Gledhill Weaving Machine Compa Improvements in or relating to looms for weaving two or more separate fabrics simultaneously
CN2661728Y (zh) * 2003-10-20 2004-12-08 大渝机械（厦门）有限公司 圆编织机的鞍座调整固定装置
CN202064119U (zh) * 2011-05-07 2011-12-07 谢文彬 一种大圆机编织组的筒销型下鞍座组

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
关冀珠: "窑类设备鞍座的加工", 《矿山机械》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109551185A (zh) * 2018-12-26 2019-04-02 泉州佰源机械科技股份有限公司 针织大圆机的上盘或下盘三角的加工工艺
CN112496772A (zh) * 2020-12-02 2021-03-16 广东海思智能装备有限公司 一种数控机床鞍座及其加工工艺

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Inventor after: Huang Hailiang

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