CN103409885A - Processing technology for pearl bubble fabrics - Google Patents

Processing technology for pearl bubble fabrics Download PDF

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Publication number
CN103409885A
CN103409885A CN2013103449728A CN201310344972A CN103409885A CN 103409885 A CN103409885 A CN 103409885A CN 2013103449728 A CN2013103449728 A CN 2013103449728A CN 201310344972 A CN201310344972 A CN 201310344972A CN 103409885 A CN103409885 A CN 103409885A
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China
Prior art keywords
fabric
processing technology
organizine
tram
fabrics
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Granted
Application number
CN2013103449728A
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Chinese (zh)
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CN103409885B (en
Inventor
时永民
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WUJIANG KINGSHILI WEAVING CO Ltd
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WUJIANG KINGSHILI WEAVING CO Ltd
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Priority to CN201310344972.8A priority Critical patent/CN103409885B/en
Publication of CN103409885A publication Critical patent/CN103409885A/en
Application granted granted Critical
Publication of CN103409885B publication Critical patent/CN103409885B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a processing technology for pearl bubble fabrics. The processing technology comprises the steps of (1) selecting materials, wherein materials of organzines and trams are identical, and polyester filament yarns composited by two raw materials of 75/72 moisture absorption and sweat discharge fiber 1000T/Z and 150/48 DTY 12T/S, which are different in directions of twist, are used respectively. (2) performing reeling, two-for-one twisting, shaping, beaming and drafting on the selected organzines; (3) performing reeling, two-for-one twisting, moisturizing shaping and rewinding on the selected trams; (4) weaving the drafted organzines and the rewound trams on a reinforced double-nozzle dobby water-jet loom, and using 22*20 circulatory plane derivative weaves; (5) drying woven fabrics; (6) performing white refining on the fabrics passing inspection; (7) performing shaping, finished product inspection and storage on the refined white fabrics. The pearl bubble fabrics are high in environmental-friendly property, good in moisture absorption and breathability and soft and comfortable to wear.

Description

A kind of processing technology of pearl bubble fabric
Technical field
The present invention relates to a kind of processing technology of fabric, particularly a kind of processing technology of pearl bubble fabric.
Background technology
Along with the demand of consumer to fabric variation, stylization, functionalization, conventional fabric can not meet present market, and the fabric of the peculiar style occurred now receives consumer's welcome on the contrary greatly.
Summary of the invention
The technical problem to be solved in the present invention is that conventional fabric can not meet present market, and a kind of processing technology of pearl bubble fabric is provided.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of processing technology of pearl bubble fabric; Described processing technology comprises the steps:
(1) select materials, organizine is identical with the tram raw material, the polyester filament that all adopts respectively two kinds of raw materials of 75/72 hygroscopic fibre 1000T/Z and 150/48DTY12T/S to be compounded to form, and the 75/72 hygroscopic fibre 1000T/Z that selects of organizine and tram and the ratio of 150/48DTY12T/S are all 1:1;
(2) organizine that will choose is put on spooler and carries out reeling, tension force is 40CN, after reeling, be put on two-for-one twister and carry out double twisting, the twist is 2400T/m, organizine after double twisting is put into to the low-stretch yarn setting machine finalizes the design, shaping time is 8~12 hours, after typing, carries out section warping again, gaits after warping;
(3) tram that will choose is put on spooler and carries out reeling, and tension force is 30CN, after reeling, is put on two-for-one twister and carries out double twisting, the twist is 1200T/m, tram after double twisting is carried out to the moisturizing typing, and shaping time is 12~24 hours, after typing, carries out rewinding again;
(4) organizine after gaiting and the tram after rewinding are put on reinforced two spray multi-arm water jet looms and weave, during upper machine, the rotating speed of loom is controlled at 1200RPM~1800RPM, installed power is 4.5KW~6KW, while weaving, adopt the plain weave alternative construction of 22*20 circulation, wherein warp-wise is arranged as 7:1:1:1, broadwise be arranged as 6:1:1:1, by warp-wise and broadwise alternative arrangement, weave;
(5) fabric of weaving is dried, adopt dryer to dry, 80 ℃~90 ℃ of bake out temperatures, 0.5~1.5 hour time, carry out product examine after oven dry;
The fabric that (6) will be up to the standards refines in vain, refines white step as follows:
A, fabric is padded in refining liquid, refining liquid comprises quick refining agent 55g~60g/L, surfactant 7~10g/L, is 11~13 with alkalescence adjusting pH value, 90%~180% the time, carries out clot when pick-up rate;
B, fabric that clot is good, wrap with vacuum packaging equipment, placed at room temperature 24~48 hours;
C, finally carry out high-temperature wash, first use alkaline 20g~40g/L, sodium hydrosulfite 10~12g/L, surfactant 4~5g/L, the water of temperature 70 C~80 ℃, washed 0.5~1 hour, use again alkaline 10g~20g/L, sodium hydrosulfite 4~8g/L, surfactant 2~4g/L, the water that temperature is 80 ℃~85 ℃, washed 20~45 minutes;
(7) inspection and warehouse-in are finalized the design, become to the fabric after finally refining again in vain.
In one embodiment of the invention, described fabric through close be 104/cm.
In one embodiment of the invention, the filling density of described fabric is 82/cm.
In one embodiment of the invention, the fabric width of described fabric is 59cm.
In one embodiment of the invention, the weight of described fabric is 102 grams/square meter.
In one embodiment of the invention, the terylene content of described fabric is 100%.
By technique scheme, the invention has the beneficial effects as follows:
(1) feature of environmental protection is strong, and free from extraneous odour does not contain forbidding dyestuff or the auxiliary agents such as formaldehyde.
(2) sucting wet air permeability is good, and dress is soft comfortable.
(3) new style is applicable to men and women's formula fashionable dress, leisure wear, skirt etc. very much.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below further set forth the present invention.
A kind of processing technology of pearl bubble fabric; Described processing technology comprises the steps:
(1) select materials, organizine is identical with the tram raw material, the polyester filament that all adopts respectively two kinds of sth. made by twisting of 75/72 hygroscopic fibre 1000T/Z and 150/48DTY12T/S to be compounded to form to different raw materials, and the 75/72 hygroscopic fibre 1000T/Z that selects of organizine and tram and the ratio of 150/48DTY12T/S are all 1:1;
(2) organizine that will choose is put on spooler and carries out reeling, tension force is 40CN, after reeling, be put on two-for-one twister and carry out double twisting, the twist is 2400T/m, organizine after double twisting is put into to the low-stretch yarn setting machine finalizes the design, shaping time is 8~12 hours, after typing, carries out section warping again, gaits after warping;
(3) tram that will choose is put on spooler and carries out reeling, and tension force is 30CN, after reeling, is put on two-for-one twister and carries out double twisting, the twist is 1200T/m, tram after double twisting is carried out to the moisturizing typing, and shaping time is 12~24 hours, after typing, carries out rewinding again;
(4) organizine after gaiting and the tram after rewinding are put on reinforced two spray multi-arm water jet looms and weave, during upper machine, the rotating speed of loom is controlled at 1200RPM~1800RPM, installed power is 4.5KW~6KW, while weaving, adopt the plain weave alternative construction of 22*20 circulation, wherein warp-wise is arranged as 7:1:1:1, broadwise be arranged as 6:1:1:1, by warp-wise and broadwise alternative arrangement, weave;
(5) fabric of weaving is dried, adopt dryer to dry, 80 ℃~90 ℃ of bake out temperatures, 0.5~1.5 hour time, carry out product examine after oven dry;
The fabric that (6) will be up to the standards refines in vain, refines white step as follows:
A, fabric is padded in refining liquid, refining liquid comprises quick refining agent 55g~60g/L, surfactant 7~10g/L, is 11~13 with alkalescence adjusting pH value, 90%~180% the time, carries out clot when pick-up rate;
B, fabric that clot is good, wrap with vacuum packaging equipment, placed at room temperature 24~48 hours;
C, finally carry out high-temperature wash, first use alkaline 20g~40g/L, sodium hydrosulfite 10~12g/L, surfactant 4~5g/L, the water of temperature 70 C~80 ℃, washed 0.5~1 hour, use again alkaline 10g~20g/L, sodium hydrosulfite 4~8g/L, surfactant 2~4g/L, the water that temperature is 80 ℃~85 ℃, washed 20~45 minutes;
(7) inspection and warehouse-in are finalized the design, become to the fabric after finally refining again in vain.
In the present invention, organizine and tram are all the hygroscopic fibres selected is raw material with washing the elater polyester filament with new type functional formed that interweaves, because this polyester filament utilizes hygroscopic fibre and washs elater and has complementary functions, make that the fabric feature of environmental protection is stronger, sucting wet air permeability is good, very soft comfortable while wearing.
And the hygroscopic fibre that organizine and tram are selected is that Z twists with the fingers, and the elater of washing that organizine and tram are selected is that S twists with the fingers, when hygroscopic fibre and when washing elater and interweaving formation organizine and tram, their sth. made by twisting is to the meeting difference like this.
The organizine that the present invention selects is when double twisting, and the twist is 2400T, and the weft yarn twist of selecting is 1200T, and organizine is different from the twist of organizine.
Putting in order as 7:1:1:1 of organizine, the putting in order as 6:1:1:1 of tram, organizine and tram are alternative arrangements, organizine is different from the arrangement of tram like this.
Due to the sth. made by twisting of organizine and tram to different, the twist is different, it is different to arrange, the surface of the fabric that makes organizine and tram interweave to form can produce different contraction formation contracting crape effect, but the sense that has levels makes fabric style very peculiar very much, can be subjected to consumer's welcome.
And the plain weave alternative construction that is the 22*20 circulation of employing due to fabric provided by the invention weaves, the sth. made by twisting of organizine and tram is not to identical again with the twist, organizine and tram are organized in while interweaving by this like this, can make the surface of fabric can produce the floating length of big and small several different point-like, shape such as bubble, shape such as pearl, make fabric integral body become the fabric of pearl bubble shape, can be subjected to consumer's welcome.
The density of fabric provided by the invention is 104*82 root/cm, and weight is 102 grams/square meter.
The fabric width of fabric provided by the invention is 59cm.
Fabric provided by the invention is 100% terylene, very water-fastness and not yielding.
When fabric provided by the invention carries out high-temperature wash in refining white process, only need twice cleaning, just can be by the fabric washes clean, and the color of fabric is very even.
The specific embodiment of fabric when high-temperature wash is as follows:
Embodiment 1
First use alkaline 20g/L, sodium hydrosulfite 10g/L, surfactant 4g/L, the water of temperature 70 C, wash 0.5 hour, then use alkaline 10g/L, sodium hydrosulfite 4g/L, surfactant 2g/L, and the water that temperature is 80 ℃, washed 20 minutes.
Embodiment 2
First use alkaline 30g/L, sodium hydrosulfite 11g/L, surfactant 4.5g/L, the water that temperature is 75 ℃, wash 45 minutes, then use alkaline 115g/L, sodium hydrosulfite 6g/L, surfactant 3g/L, and the water that temperature is 82 ℃, washed 30 minutes.
Embodiment 3
First use alkaline 40g/L, sodium hydrosulfite 12g/L, surfactant 5g/L, the water that temperature is 80 ℃, wash 1 hour, then use alkaline 20g/L, sodium hydrosulfite 8g/L, surfactant 4g/L, and the water that temperature is 85 ℃, washed 45 minutes.
What the present invention adopted is that reinforced two spray multi-arm water jet looms carries out face weave, and the rotating speed of loom reaches as high as 1800RPM, and the installed power maximum can reach 6KW, when weaving, provides greatly production efficiency.
Above demonstration and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and specification, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.

Claims (6)

1. the processing technology of a pearl bubble fabric; It is characterized in that: described processing technology comprises the steps:
(1) select materials, organizine is identical with the tram raw material, the polyester filament that all adopts respectively two kinds of raw materials of 75/72 hygroscopic fibre 1000T/Z and 150/48DTY12T/S to be compounded to form, and the 75/72 hygroscopic fibre 1000T/Z that selects of organizine and tram and the ratio of 150/48DTY12T/S are all 1:1;
(2) organizine that will choose is put on spooler and carries out reeling, tension force is 40CN, after reeling, be put on two-for-one twister and carry out double twisting, the twist is 2400T/m, organizine after double twisting is put into to setting machine finalizes the design, shaping time is 8~12 hours, after typing, carries out section warping again, gaits after warping;
(3) tram that will choose is put on spooler and carries out reeling, and tension force is 30CN, after reeling, is put on two-for-one twister and carries out double twisting, the twist is 1200T/m, tram after double twisting is carried out to the moisturizing typing, and shaping time is 12~24 hours, after typing, carries out rewinding again;
(4) organizine after gaiting and the tram after rewinding are put on reinforced two spray multi-arm water jet looms and weave, during upper machine, the rotating speed of loom is controlled at 1200RPM~1800RPM, installed power is 4.5KW~6KW, while weaving, adopt the plain weave alternative construction of 22*20 circulation, wherein warp-wise is arranged as 7:1:1:1, broadwise be arranged as 6:1:1:1, by warp-wise and broadwise alternative arrangement, weave;
(5) fabric of weaving is dried, adopt dryer to dry, 80 ℃~90 ℃ of bake out temperatures, 0.5~1.5 hour time, carry out product examine after oven dry;
The fabric that (6) will be up to the standards refines in vain, refines white step as follows:
A, fabric is padded in refining liquid, refining liquid comprises quick refining agent 55g~60g/L, surfactant 7~10g/L, is 11~13 with alkalescence adjusting pH value, 90%~180% the time, carries out clot when pick-up rate;
B, fabric that clot is good, wrap with vacuum packaging equipment, placed at room temperature 24~48 hours;
C, finally carry out high-temperature wash, first use alkalescence 20~40g/L, sodium hydrosulfite 10~12g/L, surfactant 4~5g/L, the water of temperature 70 C~80 ℃, washed 0.5~1 hour, use again alkalescence 10~20g/L, sodium hydrosulfite 4~8g/L, surfactant 2~4g/L, the water that temperature is 80 ℃~85 ℃, washed 20~45 minutes;
(7) inspection and warehouse-in are finalized the design, become to the fabric after finally refining again in vain.
2. the processing technology of a kind of pearl bubble fabric according to claim 1 is characterized in that: described fabric through close be 104/cm.
3. the processing technology of a kind of pearl bubble fabric according to claim 1, it is characterized in that: the filling density of described fabric is 82/cm.
4. the processing technology of a kind of pearl bubble fabric according to claim 1, it is characterized in that: the fabric width of described fabric is 59cm.
5. the processing technology of a kind of pearl bubble fabric according to claim 1, it is characterized in that: the weight of described fabric is 102 grams/square meter.
6. the processing technology of a kind of pearl bubble fabric according to claim 1, it is characterized in that: the terylene content of described fabric is 100%.
CN201310344972.8A 2013-08-09 2013-08-09 Processing technology for pearl bubble fabrics Expired - Fee Related CN103409885B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN103409885B CN103409885B (en) 2014-09-24

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103911734A (en) * 2014-04-11 2014-07-09 南通龙旗服饰有限公司 All-wool printed seersucker
CN104532594A (en) * 2014-12-23 2015-04-22 徐文茜 Processing technology for fabric with good flame retardancy
CN105274700A (en) * 2014-07-22 2016-01-27 句容市润龙纺织品有限公司 Processing technology of puff seersucker
CN106544775A (en) * 2016-10-18 2017-03-29 江苏工程职业技术学院 A kind of process for producing all-cotton yarn-dyed bubble jacquard cloth

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CN102477640A (en) * 2010-11-25 2012-05-30 常熟市金德针织有限公司 Antibacterial fabric and processing method thereof
CN102787419A (en) * 2012-07-30 2012-11-21 江苏箭鹿毛纺股份有限公司 Technology for producing temperature regulation functional weaving 2/2 right twill fabric
CN102817140A (en) * 2012-07-23 2012-12-12 苏州迪盛织造整理有限公司 Environment-friendly type fine-denier composite filament stripe-derivative mixed fabric and weaving method thereof
CN102828322A (en) * 2012-07-23 2012-12-19 苏州迪盛织造整理有限公司 Bamboo carbon fiber pearl stripe yarn dyed fabric and weaving method thereof
CN202898673U (en) * 2012-06-08 2013-04-24 泉州市良兴染织植绒有限公司 Weft elastic pearl dot shell fabric
CN103205837A (en) * 2013-03-26 2013-07-17 桐乡市五丰丝织有限责任公司 Pearl bubble point silk fabric

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1966792A (en) * 2006-11-24 2007-05-23 华明浩 Moisture absorption sweat-releasing terylene and cotton blending coloured-woven blister fabric
CN101440542A (en) * 2007-11-23 2009-05-27 东丽纤维研究所(中国)有限公司 Woven monofilament and production method
JP2010031428A (en) * 2008-07-31 2010-02-12 Mitsubishi Rayon Textile Co Ltd Worsted-tone filament woven fabric
KR20100040993A (en) * 2008-10-13 2010-04-22 서광무역 주식회사 False twisted compound yarn with shape memory and stretch property, and fabric made by the same
CN201400747Y (en) * 2009-02-23 2010-02-10 扬州纪元纺织有限公司 Terry fabric
CN102477640A (en) * 2010-11-25 2012-05-30 常熟市金德针织有限公司 Antibacterial fabric and processing method thereof
CN202898673U (en) * 2012-06-08 2013-04-24 泉州市良兴染织植绒有限公司 Weft elastic pearl dot shell fabric
CN102817140A (en) * 2012-07-23 2012-12-12 苏州迪盛织造整理有限公司 Environment-friendly type fine-denier composite filament stripe-derivative mixed fabric and weaving method thereof
CN102828322A (en) * 2012-07-23 2012-12-19 苏州迪盛织造整理有限公司 Bamboo carbon fiber pearl stripe yarn dyed fabric and weaving method thereof
CN102787419A (en) * 2012-07-30 2012-11-21 江苏箭鹿毛纺股份有限公司 Technology for producing temperature regulation functional weaving 2/2 right twill fabric
CN103205837A (en) * 2013-03-26 2013-07-17 桐乡市五丰丝织有限责任公司 Pearl bubble point silk fabric

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103911734A (en) * 2014-04-11 2014-07-09 南通龙旗服饰有限公司 All-wool printed seersucker
CN105274700A (en) * 2014-07-22 2016-01-27 句容市润龙纺织品有限公司 Processing technology of puff seersucker
CN104532594A (en) * 2014-12-23 2015-04-22 徐文茜 Processing technology for fabric with good flame retardancy
CN106544775A (en) * 2016-10-18 2017-03-29 江苏工程职业技术学院 A kind of process for producing all-cotton yarn-dyed bubble jacquard cloth
CN106544775B (en) * 2016-10-18 2019-02-12 江苏工程职业技术学院 A kind of process producing all-cotton yarn-dyed bubble jacquard fabric

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