CN105839252B - A kind of two-sided processing technology of yakwool silk - Google Patents
A kind of two-sided processing technology of yakwool silk Download PDFInfo
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- CN105839252B CN105839252B CN201610275929.4A CN201610275929A CN105839252B CN 105839252 B CN105839252 B CN 105839252B CN 201610275929 A CN201610275929 A CN 201610275929A CN 105839252 B CN105839252 B CN 105839252B
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- 238000005516 engineering process Methods 0.000 title claims abstract description 10
- 239000000835 fiber Substances 0.000 claims abstract description 57
- 238000009963 fulling Methods 0.000 claims abstract description 35
- 238000010026 decatizing Methods 0.000 claims abstract description 20
- 238000009958 sewing Methods 0.000 claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 17
- 230000018044 dehydration Effects 0.000 claims abstract description 17
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 17
- 238000009941 weaving Methods 0.000 claims abstract description 16
- 238000004513 sizing Methods 0.000 claims abstract description 6
- 238000009987 spinning Methods 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims description 111
- 238000000034 method Methods 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 10
- 210000004209 hair Anatomy 0.000 claims description 10
- 238000010025 steaming Methods 0.000 claims description 7
- 238000003801 milling Methods 0.000 claims description 6
- 238000010008 shearing Methods 0.000 claims description 6
- 101100008044 Caenorhabditis elegans cut-1 gene Proteins 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 5
- 239000002519 antifouling agent Substances 0.000 claims description 5
- VQLYBLABXAHUDN-UHFFFAOYSA-N bis(4-fluorophenyl)-methyl-(1,2,4-triazol-1-ylmethyl)silane;methyl n-(1h-benzimidazol-2-yl)carbamate Chemical compound C1=CC=C2NC(NC(=O)OC)=NC2=C1.C=1C=C(F)C=CC=1[Si](C=1C=CC(F)=CC=1)(C)CN1C=NC=N1 VQLYBLABXAHUDN-UHFFFAOYSA-N 0.000 claims description 5
- 230000001680 brushing effect Effects 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 238000007730 finishing process Methods 0.000 claims description 5
- 238000009432 framing Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 5
- 230000002000 scavenging effect Effects 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 5
- 229910052709 silver Inorganic materials 0.000 claims description 5
- 239000004332 silver Substances 0.000 claims description 5
- 230000014759 maintenance of location Effects 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 abstract description 2
- 238000005406 washing Methods 0.000 abstract description 2
- 238000004078 waterproofing Methods 0.000 abstract description 2
- 238000007689 inspection Methods 0.000 abstract 3
- 210000002268 wool Anatomy 0.000 description 6
- 239000002585 base Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 239000003513 alkali Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000002788 crimping Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 241000255789 Bombyx mori Species 0.000 description 1
- 108010022355 Fibroins Proteins 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000085 cashmere Anatomy 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/042—Blended or other yarns or threads containing components made from different materials all components being made from natural material
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C21/00—Shrinking by compressing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/04—Silk
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Woven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of two-sided processing technology of yakwool silk, including spinning, weaving, base inspection, sewing, previous cleaning, dehydration, fulling, inspection, fine purifiation, dehydration, bristle, decatizing, fluffing, cropping hot light, inspection, sizing flow are dried, complete the two-sided processing of yakwool silk.By adjusting processing temperature, time, auxiliary dosage, mechanical pressure etc., the environment for being adapted to yakwool fiber silk fiber to combine processing is built.The two-sided both toughness with yakwool, warmth retention property, water proofing property, the windproof and moisture resistance formed；There is the speciality that silk is slim and graceful, smooth, moisture absorption is ventilative again, will not also be shunk after washing.
Description
Technical field
The present invention relates to two-sided processing method, the two-sided processing technology of especially a kind of yakwool silk.
Background technology
Two-sided raw material majority on existing market using full wool fiber or utilizes wool and other fiber blends, this
Kind of Raw material processing into two-sided feel is fine and smooth, quality is close, it is well-pressed and flexible, although wool fiber is elastic good,
It is that fiber is excessively thick, fabric is not fine and smooth enough, and two-sided excessively thick and heavy, quality is not soft enough, and warmth retention property shortcoming, wearing process easily rises
Ball, wearability is weak, is extremely easily followed the string under wet heat condition.
Yakwool is a kind of animal origin, and warmth retention property is better than wool, light, surface short flannel, soft exquisiteness.Silk fibroin
Dimension has soft, and elasticity is good, and wearability is good, and ductility is strong, it is heat-resist the characteristics of.
Yakwool fiber alkali resistance is better than cashmere, but highly basic strong acid can also cause to damage to it.Silk fiber is in alkalescence
Shunk under environment serious, so can not be handled in the environment of alkaline rinse.Therefore, yakwool fiber and silk fiber
Working process environment mutually restricts.
How to overcome this mutual restrictive function, process the characteristics of with reference to yakwool fiber and silk fiber each and
Soft not only warming but also slim and graceful is two-sided, there is presently no using yakwool fiber and silk fiber as Raw material processing into it is two-sided
.
The content of the invention
It is an object of the invention to provide a kind of two-sided production method of yakwool silk.
What the present invention solved be play yakwool fiber with silk fiber each the characteristics of and performance processing and sorting into can take
The problem of yakwool silk double-side wool fabric.
The present invention solves the technical scheme that its technical problem uses：The present invention is for the two-sided production of yakwool silk
Method bag
Include following steps：
The first step：Yakwool fiber, silk fiber are subjected to stock-dye respectively, then carry out abundant silver mixing, then pass through
Spinning machine is spun into the mass percents of 30%-70% containing yakwool fiber, the finished product yarn of the mass percents of 30%-70% containing silk fiber
Line.
Second step：Finished yarn is sent into big rapier loom and carries out two-sided weaving, the breadth set is 180cm；Weaving
During between upper strata fabric and lower floor's fabric pass through connecting line interweave connection.
3rd step：Finishing process, including：
Base is examined：The two-sided greasy fabric cloth of yakwool silk formed to second step weaving process is tested, and fabric was weaved
Fault is repaired caused by journey, and obvious greasy dirt stain is marked.
Sewing：By the doubling of fabric both sides, front inwardly, and along edge sewing into tubular.The effect of edge sewing be in order to
Prevent it is wet it is whole during produce streak and crimping.
Previous cleaning：Fabric is sent into dolly, adds anti-fouling agent, previous cleaning temperature is 30 DEG C, and the time is 5 minutes.Using antifouling
The agent greasy dirt of preliminary treatment greasy fabric web surface, impurity, dust etc. in the environment of warm water, in order to follow-up cleaning, improve
Fine purifiation efficiency.
Fulling：The milling agent that the control of dosage after 20 times is diluted with water in grey quality 80%-90% is added in gatte rwalking, and
The pH value of fulling liquid is controlled in 6-8.The temperature control of fulling is at 35-45 DEG C, and the speed control of roller transmission is in 150m/min；Contracting
Time is 30-40 minutes；Roller Stress control is in 5-10N.Silk fiber is not alkaline-resisting, and meeting alkali can seriously shrink；Yakwool is fine
Damage is will also result under dimension highly basic strong acid environment, so the pH value of fulling liquid is controlled in 6-8.The temperature of fulling should be controlled in 35-
45 DEG C, temperature is too low, can decline the permeability of fulling liquid, is also easy to produce the uneven phenomenon of fulling, temperature is too high, the retraction of fiber
Property reduce, be unfavorable for fulling on the contrary.Therefore under suitable temperature, appropriate milling agent and appropriate mechanical pressure collective effect
Realize the effect of fulling.
It is dehydrated for the first time：Dewaterer is sent into by the fabric of fulling, carries out dewater treatment.
Measurement：Fabric tiles, and measures breadth, if being not reaching to defined reduction ratio, repeats previous step process, continues to contract
Processing.Next step can be entered if defined reduction ratio has been reached.
Fine purifiation：Braying agent is added in dolly, the dosage of braying agent is determined by the specific quality of greasy fabric, general braying
The dosage of agent is the 0.5-0.75% of greasy fabric quality；The pH value of braying liquid is controlled in 6-8, scavenging period is 30-60 minutes, temperature
Degree control is at 35-50 DEG C；The extruding force of braying is controlled after 5-7N, fine purifiation, continues to rinse with clear water, until rate containing raffinate
Up to less than 1%；The speed control of roller transmission is in 90-100m/min.Silk fiber is not alkaline-resisting, and meeting alkali can seriously shrink；Yakwool
Fiber will also result in damage under highly basic strong acid environment, so the pH value of braying liquid is controlled in 6-8.The temperature control of braying exists
35-50 DEG C, temperature is too high to cause fibre damage, and greasy fabric feel is coarse.Meanwhile scavenging period is appropriate, it is not easy long；Machinery pressure
Power crosses conference and produces impression.
Second of dehydration：Dewaterer dehydration, minute time 10-15 are put into after cleaning；Dehydration rate reaches 60-70%.
Dry：Before drying, edge sewing line is removed and by the smooth feeding tenter dryer of greasy fabric；Temperature control is dried to exist
75-80 DEG C, cloth scanning frequency degree is 10-20m/min, and positive and negative is each 1-2 times.Depending on the thickness of specific visual greasy fabric.Thicker is positive and negative
Respectively dry 2 times in face.
First time bristle：Greasy fabric first passes through the steaming box of brushing machine front end, is handled subsequently into bristle at brush roll, hairbrush
The rotating speed of roller is controlled in 50r/min；Vapor (steam) temperature is controlled at 30-50 DEG C.In order to remove the impurity on greasy fabric surface, miscellaneous hair, it is necessary to
Bristle processing is carried out to greasy fabric.The steam ejected in steaming box is mainly for soft blank so that brush roll is more prone to brush
Fall the miscellaneous hair on greasy fabric.
Decatizing：Greasy fabric by bristle processing is put into decator after standing a period of time, greasy fabric, which is often wound, once steams 2-5 points
Clock, after each decatizing, dehumidifier air 5-7 minutes.The purpose of decatizing mainly for eliminating uneven internal stress inside greasy fabric,
Reach the smooth effect of blank surface, while feel and elasticity are all improved.
Fluffing：Fluffed using teazle gig；The rotating speed of raising machine is controlled in 100r/min.By process of fluffing,
Fine hair sense is formed on greasy fabric surface.
Cropping：Woolen material is sent into shearing machine, it is positive and negative respectively to cut 1 time；Cloth row speed control is 10m/min.After fluffing,
The fine hair on base surface is different in size, it is therefore desirable to which shearing machine is trimmed to fine hair.
Second of bristle：Woolen material by cropping processing repeats first time bristle step.During cropping, greasy fabric table
Face can be stained with broken wool, soft flocks, so also to carry out a bristle processing.
Hot light：Woolen material surface is handled using natural lustre finishing machine, cloth scanning frequency degree is 10m/min, and hot light temperature is 100-140
℃.By hot light so that web surface is glossy, but unsuitable too high, the too high elasticity that can influence silk fiber of hot light temperature,
So as to influence the overall feel of woolen material.
Examine：Examine the out-of-flatness on woolen material surface and miscellaneous hair.
Sizing：Qualified woolen material is passed through into framing shaping machine heat treatment, finally obtains the two-sided finished product of yakwool silk,
Finished product fabric breadth is controlled in 150cm.
Further, described connecting line is synthetic cotton.Connecting line interweaves two-sided umbrella organisations and lower-hierarchy
Connection.
Further, during greasy fabric fine purifiation produce bar print, by fabric it is smooth after continue clean 10-20 minutes；After fine purifiation
Rinsed again with clear water.
Further, occur out-of-flatness and the fold marking in checkout procedure, second of decatizing need to be carried out.
Further, described yarn is bifilar twist yarn or three strands of twist yarns.Because yakwool fiber is short and thin,
When the accounting of silk fiber is few, it is necessary to multiply twist yarn, to strengthen the intensity of yarn.When yakwool fiber accounting is few,
Velvet is increased by multiply twist yarn.
The beneficial effects of the invention are as follows：, can be by yakwool silkworm using rational temperature, time, auxiliary agent and mechanical pressure
Silk, which combines, plays its optimal performance so that two-sided both with the toughness of yakwool, warmth retention property, water proofing property, windproof
And moisture resistance；There is the speciality that silk is slim and graceful, smooth, moisture absorption is ventilative again, will not also be shunk after washing.This kind of composition it is two-sided
The two-sided of several functions can be produced according to the different demands of client.
Embodiment
With reference to embodiment, the invention will be further described.
Embodiment one
The first step：Yakwool fiber, silk fiber are subjected to stock-dye respectively, then carry out abundant silver mixing, then pass through
Spinning machine is spun into containing the mass percent of yakwool fiber 30%, the finished yarn of the mass percent containing silk fiber 70%.
Second step：The mass percent of yakwool fiber 30%, the finished yarn of the mass percent containing silk fiber 70% will be contained
It is sent into big rapier loom and carries out two-sided weaving, the breadth set is 180cm；Weaving process at the middle and upper levels fabric and lower floor's fabric it
Between pass through connecting line interweave connection；Connecting line is synthetic cotton.
3rd step：Finishing process, including：
Base is examined：The two-sided greasy fabric cloth of yakwool silk formed to second step weaving process is tested, and fabric was weaved
Fault is repaired caused by journey, and obvious greasy dirt stain is marked.
Sewing：By the doubling of fabric both sides, front inwardly, and along edge sewing into tubular；The effect of edge sewing be in order to
Prevent it is wet it is whole during produce streak and crimping.
Previous cleaning：Fabric is sent into dolly, adds anti-fouling agent, previous cleaning temperature is 30 DEG C, and the time is 5 minutes.
Fulling：The milling agent that the control of dosage after 20 times is diluted with water in grey quality 80%-90% is added in gatte rwalking；And
The pH value of fulling liquid is controlled 6.Because silk fiber content is more than yakwool fiber content in this greasy fabric, so control fulling liquid
Acidity on the weak side.The temperature control of fulling is at 35 DEG C.The speed control of roller transmission is in 150m/min；The fulling time is 30-40 points
Clock；Roller Stress control is in 5-10N.
It is dehydrated for the first time：Dewaterer is sent into by the fabric of fulling, carries out dewater treatment.
Measurement：Fabric tiles, and measures breadth, if being not reaching to defined reduction ratio, repeats previous step process.
Fine purifiation：Braying agent is added in dolly, by the control of the pH value of braying liquid 6, equally, braying liquid also acid on the weak side
Property.Scavenging period is 30-60 minutes, and temperature control is at 35 DEG C；The extruding force of braying is controlled after 5-7N, fine purifiation, with clear
Water continues to rinse, until rate containing raffinate is up to less than 1%；The speed control of roller transmission is in 90-100m/min；Produced during greasy fabric fine purifiation
Raw bar print, need to by fabric it is smooth after continue to clean 10-20 minutes；Rinsed again with clear water after fine purifiation.
Second of dehydration：Dewaterer dehydration, minute time 10-15 are put into after cleaning；Dehydration rate reaches 60-70%.
Dry：Before drying, edge sewing line is removed and by the smooth feeding tenter dryer of greasy fabric；Temperature control is dried to exist
75-80 DEG C, cloth scanning frequency degree is 10-20m/min, and positive and negative is each 1-2 times.
First time bristle：Greasy fabric first passes through the steaming box of brushing machine front end, is handled subsequently into bristle at brush roll, hairbrush
The rotating speed of roller is controlled in 50r/min；Vapor (steam) temperature is controlled at 30-50 DEG C.
Decatizing：Greasy fabric by bristle processing is put into decator after standing a period of time, greasy fabric, which is often wound, once steams 2-5 points
Clock, after each decatizing, dehumidifier air 5-7 minutes.
Fluffing：Fluffed using teazle gig；The rotating speed of raising machine is controlled in 100r/min.
Cropping：Woolen material is sent into shearing machine, it is positive and negative respectively to cut 1 time；Cloth row speed control is 10m/min.
Second of bristle：Woolen material by cropping processing repeats first time bristle step.
Hot light：Woolen material surface is handled using natural lustre finishing machine, cloth scanning frequency degree is 10m/min, and hot light temperature is 100-140
℃。
Examine：Examine the out-of-flatness on woolen material surface and miscellaneous hair；Occur out-of-flatness and the fold marking in checkout procedure, need to carry out
Second of decatizing, it is specifically shown in above-mentioned decatizing process.
Sizing：Qualified woolen material is passed through into framing shaping machine heat treatment, finally obtains the two-sided finished product of yakwool silk,
Finished product fabric breadth is controlled in 150cm.
Embodiment two
The first step：Yakwool fiber, silk fiber are subjected to stock-dye respectively, then carry out abundant silver mixing, then pass through
Spinning machine is spun into containing the mass percent of yakwool fiber 50%, the finished yarn of the mass percent containing silk fiber 50%.
Second step：The mass percent of yakwool fiber 50%, the finished yarn of the mass percent containing silk fiber 50% will be contained
It is sent into big rapier loom and carries out two-sided weaving, the breadth set is 180cm；Weaving process at the middle and upper levels fabric and lower floor's fabric it
Between by connecting line interweave connect, connecting line is synthetic cotton.
3rd step：Finishing process, including：
Base is examined：The two-sided greasy fabric cloth of yakwool silk formed to second step weaving process is tested, and fabric was weaved
Fault is repaired caused by journey, and obvious greasy dirt stain is marked.
Sewing：By the doubling of fabric both sides, front inwardly, and along edge sewing into tubular.
Previous cleaning：Fabric is sent into dolly, adds anti-fouling agent, previous cleaning temperature is 30 DEG C, and the time is 5 minutes.
Fulling：The milling agent that the control of dosage after 20 times is diluted with water in grey quality 80%-90% is added in gatte rwalking；And
The pH value of fulling liquid is controlled 7.Because silk fiber content is suitable with yakwool fiber content in this greasy fabric, so control fulling
Liquid partial neutral.The temperature control of fulling is at 40 DEG C, and the speed control of roller transmission is in 150m/min；The fulling time is 30-40 points
Clock；Roller Stress control is in 5-10N.
It is dehydrated for the first time：Dewaterer is sent into by the fabric of fulling, carries out dewater treatment.
Measurement：The fabric for completing fulling process is tiled, measures breadth, if being not reaching to defined reduction ratio, is repeated
Previous step process.
Fine purifiation：Braying agent is added in dolly, by the control of the pH value of braying liquid 7, same braying liquid also partial neutral.Clearly
It is 30-60 minutes to wash the time, and temperature control is at 40 DEG C；The extruding force of braying is controlled after 5-7N, fine purifiation, is continued with clear water
Rinse, until rate containing raffinate is up to less than 1%；The speed control of roller transmission is in 90-100m/min；Bar caused by greasy fabric fine purifiation
Print, need to by fabric it is smooth after continue clean 10-20 minutes；Rinsed again with clear water after fine purifiation.
Second of dehydration：Dewaterer dehydration, minute time 10-15 are put into after cleaning；Dehydration rate reaches 60-70%.
Dry：Before drying, edge sewing line is removed and by the smooth feeding tenter dryer of greasy fabric；Temperature control is dried to exist
75-80 DEG C, cloth scanning frequency degree is 10-20m/min, and positive and negative is each 1-2 times.
Bristle：Greasy fabric first passes through the steaming box of brushing machine front end, is handled subsequently into bristle at brush roll, and brush roll turns
Speed control is in 50r/min；Vapor (steam) temperature is controlled at 30-50 DEG C.
Decatizing：Greasy fabric by bristle processing is put into decator after standing a period of time, greasy fabric, which is often wound, once steams 2-5 points
Clock, after each decatizing, dehumidifier air 5-7 minutes.
Fluffing：Fluffed using teazle gig；The rotating speed of raising machine is controlled in 100r/min.
Cropping：Woolen material is sent into shearing machine, it is positive and negative respectively to cut 1 time；Cloth row speed control is 10m/min.
Second of bristle：Woolen material by cropping processing repeats first time bristle step.
Hot light：Woolen material surface is handled using natural lustre finishing machine, cloth scanning frequency degree is 10m/min, and hot light temperature is 100-140
℃。
Examine：Examine the out-of-flatness on woolen material surface and miscellaneous hair；Occur out-of-flatness and the fold marking in checkout procedure, need to carry out
Second of decatizing, it is specifically shown in above-mentioned decatizing process.
Sizing：Qualified woolen material is passed through into framing shaping machine heat treatment, finally obtains the two-sided finished product of yakwool silk,
Finished product fabric breadth is controlled in 150cm.
Embodiment three
The first step：Yakwool fiber, silk fiber are subjected to stock-dye respectively, then carry out abundant silver mixing, then pass through
Spinning machine is spun into containing the mass percent of yakwool fiber 70%, the finished yarn of the mass percent containing silk fiber 30%.
Second step：The mass percent of yakwool fiber 70%, the finished yarn of the mass percent containing silk fiber 30% will be contained
It is sent into big rapier loom and carries out two-sided weaving, the breadth set is 180cm；Weaving process at the middle and upper levels fabric and lower floor's fabric it
Between by connecting line interweave connect, connecting line is synthetic cotton.
3rd step：Finishing process, including：
Base is examined：The two-sided greasy fabric cloth of yakwool silk formed to second step weaving process is tested, and fabric was weaved
Fault is repaired caused by journey, and obvious greasy dirt stain is marked.
Sewing：By the doubling of fabric both sides, front inwardly, and along edge sewing into tubular.
Previous cleaning：Fabric is sent into dolly, adds anti-fouling agent, previous cleaning temperature is 30 DEG C, and the time is 5 minutes.
Fulling：The milling agent that the control of dosage after 20 times is diluted with water in grey quality 80%-90% is added in gatte rwalking；And
The pH value of fulling liquid is controlled 8, because yakwool fiber content is more than silk fiber content in this greasy fabric, so control fulling liquid
Alkalescence on the weak side.The temperature control of fulling is at 45 DEG C, and the speed control of roller transmission is in 150m/min；The fulling time is 30-40 points
Clock；Roller Stress control is in 5-10N.
It is dehydrated for the first time：Dewaterer is sent into by the fabric of fulling, carries out dewater treatment.
Measurement：Fabric tiles, and measures breadth, if being not reaching to defined reduction ratio, repeats previous step process.
Fine purifiation：Braying agent is added in dolly, by the control of the pH value of braying liquid 8, same braying liquid also alkalescence on the weak side.
Scavenging period is 30-60 minutes, and temperature control is at 50 DEG C；The extruding force of braying is controlled after 5-7N, fine purifiation, with clear water after
It is continuous to rinse, until rate containing raffinate is up to less than 1%；The speed control of roller transmission is in 90-100m/min；Caused by greasy fabric fine purifiation
Bar print, need to by fabric it is smooth after continue clean 10-20 minutes；Rinsed again with clear water after fine purifiation.
Second of dehydration：Dewaterer dehydration, minute time 10-15 are put into after cleaning；Dehydration rate reaches 60-70%.
Dry:Before drying, edge sewing line is removed and by the smooth feeding tenter dryer of greasy fabric；Temperature control is dried to exist
75-80 DEG C, cloth scanning frequency degree is 10-20m/min, and positive and negative is each 1-2 times.
Bristle：Greasy fabric first passes through the steaming box of brushing machine front end, is handled subsequently into bristle at brush roll, and brush roll turns
Speed control is in 50r/min；Vapor (steam) temperature is controlled at 30-50 DEG C.
Decatizing：Greasy fabric by bristle processing is put into decator after standing a period of time, greasy fabric, which is often wound, once steams 2-5 points
Clock, after each decatizing, dehumidifier air 5-7 minutes.
Fluffing：Fluffed using teazle gig；The rotating speed of raising machine is controlled in 100r/min.
Cropping：Woolen material is sent into shearing machine, it is positive and negative respectively to cut 1 time；Cloth row speed control is 10m/min.
Second of bristle：Woolen material by cropping processing repeats first time bristle step.
Hot light：Woolen material surface is handled using natural lustre finishing machine, cloth scanning frequency degree is 10m/min, and hot light temperature is 100-140
℃。
Examine：Examine the out-of-flatness on woolen material surface and miscellaneous hair；Occur out-of-flatness and the fold marking in checkout procedure, need to carry out
Second of decatizing, it is specifically shown in above-mentioned decatizing process.
Sizing：Qualified woolen material is passed through into framing shaping machine heat treatment, finally obtains the two-sided finished product of yakwool silk,
Finished product fabric breadth is controlled in 150cm.
Above-described embodiment, only limit explanation technical scheme, and can not limit the scope of the invention according to this.
Claims (5)
1. the two-sided processing technology of a kind of yakwool silk, it is characterised in that comprise the following steps：
The first step：Yakwool fiber, silk fiber are subjected to stock-dye respectively, then carry out abundant silver mixing, then by spinning
Machine is spun into the mass percents of 30%-70% containing yakwool fiber, the finished yarn of the mass percents of 30%-70% containing silk fiber；
Second step：Finished yarn is sent into big rapier loom and carries out two-sided weaving, the breadth set is 180cm；Weaving process
Interweaved at the middle and upper levels between fabric and lower floor's fabric by connecting line and connected；
3rd step：Finishing process, including：
Base is examined：Weave the two-sided greasy fabric cloth of the yakwool silk to be formed to second step to test, to caused by fabric weaving process
Fault is repaired, and obvious greasy dirt stain is marked；
Sewing：By the doubling of fabric both sides, front inwardly, and along edge sewing into tubular；
Previous cleaning：Fabric is sent into dolly, adds anti-fouling agent, previous cleaning temperature is 30 DEG C, and the time is 5 minutes；
Fulling：The dosage of milling agent is controlled in grey quality 80%-90%, is added after being diluted with water 20 times in gatte rwalking；And contract
The pH value of liquid is controlled in 6-8；The temperature control of fulling is at 35-45 DEG C, and the speed control of roller transmission is in 150m/min；Fulling
Time is 30-40 minutes；Roller Stress control is in 5-10N；
It is dehydrated for the first time：Dewaterer is sent into by the fabric of fulling, carries out dewater treatment；
Measurement：Fabric tiles, and measures breadth, if being not reaching to defined reduction ratio, repeats the fulling of the 3rd step, takes off for the first time
Water conservancy project sequence；
Fine purifiation：Braying agent is added in dolly, the pH value of braying liquid is controlled in 6-8, scavenging period is 30-60 minutes, temperature
Degree control is at 35-50 DEG C；The extruding force of braying is controlled after 5-7N, fine purifiation, continues to rinse with clear water, until rate containing raffinate
Up to less than 1%；The speed control of roller transmission is in 90-100m/min；
Second of dehydration：Dewaterer dehydration, minute time 10-15 are put into after cleaning；Dehydration rate reaches 60-70%；
Dry:Before drying, edge sewing line is removed and by the smooth feeding tenter dryer of greasy fabric；Temperature control is dried in 75-80
DEG C, cloth scanning frequency degree is 10-20m/min, and positive and negative is each 1-2 times；
First time bristle：Greasy fabric first passes through the steaming box of brushing machine front end, is handled subsequently into bristle at brush roll, brush roll
Rotating speed is controlled in 50r/min；Vapor (steam) temperature is controlled at 30-50 DEG C；
Decatizing：Greasy fabric by bristle processing is put into decator after standing a period of time, greasy fabric often winds once steaming 2-5 minutes,
After each decatizing, dehumidifier air 5-7 minutes；
Fluffing：Fluffed using teazle gig；The rotating speed of raising machine is controlled in 100r/min；
Cropping：Woolen material is sent into shearing machine, it is positive and negative respectively to cut 1 time；Cloth row speed control is 10m/min；
Second of bristle：Woolen material by cropping processing repeats first time bristle step；
Hot light：Woolen material surface is handled using natural lustre finishing machine, cloth scanning frequency degree is 10m/min, and hot light temperature is 100-140 DEG C；
Examine：Examine the out-of-flatness on woolen material surface and miscellaneous hair；
Sizing：Qualified woolen material is passed through into framing shaping machine heat treatment, finally obtains the two-sided finished product of yakwool silk, finished product
Fabric breadth is controlled in 150cm.
A kind of 2. two-sided processing technology of yakwool silk according to claim 1, it is characterised in that described connection
Line is synthetic cotton.
3. the two-sided processing technology of a kind of yakwool silk according to claim 1, it is characterised in that during greasy fabric fine purifiation
Produce bar print, by fabric it is smooth after continue clean 10-20 minutes；Rinsed again with clear water after fine purifiation.
4. the two-sided processing technology of a kind of yakwool silk according to claim 1, it is characterised in that checking procedure
Occur out-of-flatness and the fold marking in checkout procedure, carry out second of decatizing.
A kind of 5. two-sided processing technology of yakwool silk according to claim 1, it is characterised in that described finished product
Yarn is bifilar twist yarn or three strands of twist yarns.
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| CN108286104A (en) * | 2018-03-19 | 2018-07-17 | 江阴市长泾花园毛纺织有限公司 | A kind of two-sided production technology of blended suitable hair of wool/alpaca fibre/Persian synthetic fibre |
| CN108660576A (en) * | 2018-03-19 | 2018-10-16 | 江阴市长泾花园毛纺织有限公司 | A kind of wool Sheep Cashmere is along the two-sided production technology of hair |
| CN108456976A (en) * | 2018-03-19 | 2018-08-28 | 江阴市长泾花园毛纺织有限公司 | A kind of wool/cashmere/polyamide fibre/blend polyester is along the two-sided production technology of hair |
| CN108456971A (en) * | 2018-03-19 | 2018-08-28 | 江阴市长泾花园毛纺织有限公司 | A kind of production technology that pure wool water ripples are two-sided |
| CN109487404B (en) * | 2018-11-06 | 2020-09-01 | 西藏圣信工贸有限公司 | Production method of yakwool water ripple double-faced woolen cloth |
| CN110629350A (en) * | 2019-08-29 | 2019-12-31 | 广东前进牛仔布有限公司 | Tatting fabric imitating double-faced woolen cloth |
| CN114703585B (en) * | 2022-03-12 | 2023-08-22 | 云南森霖服饰有限公司 | Processing technology of fancy yarn containing yakwool fibers and mulberry silk fiber fabric |
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| CN102450748A (en) * | 2010-11-01 | 2012-05-16 | 常熟市鑫特都制衣有限公司 | Processing method for yak wool sweater |
| CN102851845B (en) * | 2012-06-14 | 2014-10-29 | 江阴市长泾花园毛纺织有限公司 | High-count smooth double-faced wool and production process thereof |
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