CN103350907A - Piler for small tile package and control method - Google Patents
Piler for small tile package and control method Download PDFInfo
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- CN103350907A CN103350907A CN2013103328009A CN201310332800A CN103350907A CN 103350907 A CN103350907 A CN 103350907A CN 2013103328009 A CN2013103328009 A CN 2013103328009A CN 201310332800 A CN201310332800 A CN 201310332800A CN 103350907 A CN103350907 A CN 103350907A
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Abstract
The invention discloses a piler for a small tile package and a control method. The piler comprises a rack and a lift platform, wherein the rack comprises a loading rack and a blanking rack, the lifting platform comprises a loading cylinder and a blanking cylinder, the loading rack is provided with a loading transferring roller, a blanking transferring roller is arranged at the lower part of the blanking rack, a stepping motor for driving the blanking transferring roller to move up and down is arranged at the bottom of the blanking transferring roller, a blanking push plate is arranged at the upper part of the blanking rack and is connected with a connecting rod for driving the blanking push plate to be opened to the outer side, the connecting rod is connected with a loading mobile push plate which is erected at the top of the blanking rack, the loading cylinder is arranged below the blanking cylinder, and the loading cylinder is connected with the loading push plate. The piler has a simple structure, is widely used, and is suitable for both rigid products and flexible products. Furthermore, the piler can be used for stacking products without manual operation, and can guarantee the regularity and integrity of the products.
Description
Technical field
The present invention relates to industrial products manufacturing technology field, particularly a kind of stacker and control method for the small tiles packing.
Background technology
In the small tiles production industry, usually with small tiles according to certain rule, stick on the paper or certain films of a specific standard so that the packing and paving.Between every block of ceramic tile certain space is arranged.
At present, the small tiles that domestic small tiles manufacturing enterprise produces is that the workman with the hands takes off small tiles from brick template, and code becomes neat one pile, packs again.There is following several shortcoming in the pure manual method of this employing: production efficiency is low, and level of mechanization is poor; Labor strength is large; Rework rate is large.Owing to above-mentioned several reasons, so that the packing of small tiles becomes the bottleneck that small tiles manufacturing enterprise improves quality, reduces cost.Therefore need badly and develop a kind of stacker for the small tiles packing and overcome defects, improve the production efficiency of small tiles manufacturing enterprise, reduce production costs.
Summary of the invention
The shortcoming that the object of the invention is to overcome prior art provides a kind of stacker for the small tiles packing with not enough, in order to improve the production efficiency of small tiles manufacturing enterprise, reduces production costs, and saves the labour.
Another object of the present invention is to, a kind of control method of the stacker that turns for the small tiles bag is provided.
In order to reach above-mentioned the first goal of the invention, the present invention by the following technical solutions:
The present invention is used for the stacker of small tiles packing, comprise frame and lifting table, described frame comprises feed frame and blanking frame, described lifting table comprises material loading cylinder and blanking cylinder, described feed frame is provided with the material loading transferring roller, described blanking frame lower is provided with the blanking transferring roller, described blanking transferring roller bottom is provided with the stepping motor that drives blanking transferring roller up-and-down movement, described blanking upper rack is provided with the blanking push pedal, described blanking plate is connected with and drives its connecting rod of opening laterally, described connecting rod is connected to material loading and moves in the push pedal, and the material loading shifting board is erected at the blanking machine top of the trellis; Described material loading cylinder is positioned at blanking cylinder below, and the material loading cylinder is connected with the material loading push pedal.
Preferably, be fixed with hinge on the described material loading shifting board, an end of described connecting rod and hinge are flexibly connected, and described hinge also is connected with the blanking cylinder.
Preferably, described connecting rod is two, is not the setting of " eight " font during driver under stress.
Preferably, the outside of described blanking push pedal is provided with guide plate, and the both sides of described blanking frame are fixed with pilot bar, and described pilot bar passes guide plate.
Preferably, the top of described material loading push pedal is provided with lower air cylinder.
Preferably, the side of described material loading transferring roller is provided with the material loading sensor.
Preferably, described frame is provided with safety limit switch.
Preferably, described frame is provided with the initial point limit switch.
In order to reach above-mentioned another purpose, the present invention by the following technical solutions:
The control method of a kind of stacker for small tiles packing of the present invention comprises the steps:
S1, stepping motor running rise to set At The Height with the blanking transferring roller, and the height of described setting is positioned at the safety limit switch below;
S2, when the small tiles on the manufacturing line is transferred on the material loading transferring roller assigned address, the material loading sensor provides signal, impels lower air cylinder action, lower air cylinder drives the material loading push pedal and moves downward, and is stuck in place, ceramic tile slit;
S3, the push pedal of material loading cylinder pulling material loading are to the motion of blanking transferring roller direction, and ceramic tile also is driven in the blanking push pedal;
S4, the action of blanking cylinder promote connecting rod and strut to the frame both sides, and connecting rod drives guide plate laterally motion on pilot bar, and blanking plate is opened fully this moment, and ceramic tile is done the movement of falling object, falls on the blanking transferring roller;
S5, stepping motor running drive the height that the blanking transferring roller moves downward one deck ceramic tile, and material loading push pedal, connecting rod, guide plate, blanking plate are got back to initial condition.
Preferably, also comprise after the step S5:
S6, every stacking one deck ceramic tile, the blanking transferring roller just moves downward the height of one deck ceramic tile, until the blanking transferring roller drops to the At The Height of setting, the stacking ceramic tile number of plies reaches the needed number of plies of vanning.
The present invention has following advantage and effect with respect to prior art:
1, the present invention is simple in structure, uses extensively, both applicable to rigid product, again applicable to flexible product.In addition, the present invention need not manual operation, just can finish the stacking piling of product, and can guarantee regularity, the integraty of product.
2, the present invention can adjust the position of safety limit switch and initial point limit switch according to the needs of reality vanning, reaches suitable small tiles vanning height.
Description of drawings
Fig. 1 is the structural representation of stacker of the present invention.
Fig. 2 is the front view of stacker of the present invention.
The specific embodiment
The present invention is described in further detail below in conjunction with embodiment and accompanying drawing, but embodiments of the present invention are not limited to this.
Embodiment
The present embodiment provides a kind of stacker for the small tiles packing, this stacker mainly is comprised of base and lifting table, wherein lifting table has adopted the multiple-cylinder structure, cylinder comprises lower air cylinder, material loading cylinder, blanking cylinder, the material loading cylinder drives the material loading push pedal small tiles is drawn in the material loading position, and the blanking cylinder drives the stacking piling that blanking plate is realized small tiles by connecting rod.
As shown in Figure 1 and Figure 2, the stacker that is used for the small tiles packing of the present embodiment comprises blanking cylinder 1, material loading cylinder 2, material loading transferring roller 3, frame 4, material loading sensor 5, safety limit switch 6, initial point limit switch 7, blanking transferring roller 8, stepping motor 9, connecting rod 10, blanking push pedal 11, pilot bar 12, guide plate 13, lower air cylinder 14, material loading push pedal 15, material loading shifting board 16 and hinge 17; Described frame 4 comprises feed frame 41 and blanking frame 42; Described material loading transferring roller 3 is arranged on the feed frame 41, described blanking transferring roller 8 is arranged on the bottom of blanking frame 42, described stepping motor 9 is arranged on the bottom of blanking transferring roller 8, stepping motor 9 can drive the motion of blanking transferring roller 8 in the vertical directions, described blanking push pedal 11 is arranged on the top of blanking frame 42, connecting rod 10 is connected with blanking push pedal 11, the other end of connecting rod 10 is connected to material loading and moves push pedal 16, material loading shifting board 16 moves under the effect of material loading cylinder 2, and drive link 10 gets out blanking push pedal 11 to both sides.
Be fixed with hinge 17 on the described material loading shifting board 16, an end of described connecting rod 10 and hinge 17 are flexibly connected, and described hinge 17 also is connected with blanking cylinder 1; The outside of described blanking push pedal 11 is provided with guide plate 13, the both sides of described blanking frame 42 are fixed with pilot bar 12, and described pilot bar 12 passes guide plate 13, and blanking push pedal 11 is under stressed effect, direction along pilot bar 12 is moved, and connecting rod 10 is driven by blanking cylinder 1.
Described material loading sensor 5 is positioned at the side of material loading transferring roller 3, is used for detecting whether the small tiles material loading is arranged.
Described safety limit switch 6 is positioned on the frame 4, and near blanking transferring roller 8, when stacking ceramic tile height surpassed safety limit switch, stepping motor 9 shut down.
Described initial point limit switch 7 is positioned at safety limit switch 6 belows, when stacking good ceramic tile be transmitted transport after, blanking transferring roller 8 drops to set height, this highly is positioned at initial point limit switch 7 residing elevation-over.
Described stepping motor 9 is positioned at blanking transferring roller 8 belows, is used for driving the motion of blanking transferring roller 8 in the vertical directions.
In the present embodiment, described pilot bar 12 is fixed on the both sides of frame 4, amounts to 4 pilot bars, can guarantee better that the blanking push pedal opens toward both sides.
Described material loading cylinder 2 is positioned at blanking cylinder 1 below, be connected with the material loading push pedal, the top of described material loading push pedal is provided with lower air cylinder 14, described material loading push pedal 15 by material loading cylinder 2, lower air cylinder 14 co-controllings under the combined action of material loading cylinder and blanking cylinder, lower air cylinder drives the material loading push pedal and moves downward, and is stuck in place, ceramic tile slit.
The control method of a kind of stacker for small tiles packing of the present embodiment, its mode of motion and step are as follows:
The initial condition of stacker is: the material loading transferring roller is left in the material loading push pedal, and blanking plate is in as shown in Figure 1 position, and connecting rod is " eight " font.The blanking transferring roller is positioned at set height A place, and this highly is positioned at the origin position top.
During work, the stepping motor running rises to set height B place with the blanking transferring roller, and this position is positioned at the safety limit switch below.
When the small tiles on the manufacturing line was transferred on the material loading transferring roller assigned address, the material loading sensor provided signal, impelled lower air cylinder action, and lower air cylinder drives the material loading push pedal and moves downward, and is stuck in place, ceramic tile slit.After card was steady, the material loading push pedal stopped action.At this moment, the push pedal of material loading cylinder pulling material loading is to the motion of blanking transferring roller direction, and ceramic tile also is driven in the blanking push pedal.
The action of blanking cylinder promotes connecting rod and struts to the frame both sides, and connecting rod drives guide plate laterally motion on pilot bar, and blanking plate is opened fully this moment, and ceramic tile is done the movement of falling object, falls on the blanking transferring roller.
The stepping motor running drives the height that the blanking transferring roller moves downward one deck ceramic tile.
Material loading push pedal, connecting rod, guide plate, blanking plate are got back to initial condition.
Every increase one deck small tiles on the blanking transferring roller, stepping motor namely drives the height that the blanking transferring roller moves downward one deck ceramic tile.
And so forth, every stacking one deck ceramic tile, the blanking transferring roller just moves downward the height of one deck ceramic tile, until the blanking transferring roller drops to the height A place, at this moment, the stacking ceramic tile number of plies has reached the needed number of plies of casing, relend help other equipments of manufacturing line will be stacking good ceramic tile transmit and transport.
Above-described embodiment is the better embodiment of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under Spirit Essence of the present invention and the principle, substitutes, combination, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.
Claims (10)
1. one kind is used for the stacker that small tiles is packed, comprise frame and lifting table, described frame comprises feed frame and blanking frame, it is characterized in that, described lifting table comprises material loading cylinder and blanking cylinder, described feed frame is provided with the material loading transferring roller, described blanking frame lower is provided with the blanking transferring roller, described blanking transferring roller bottom is provided with the stepping motor that drives blanking transferring roller up-and-down movement, described blanking upper rack is provided with the blanking push pedal, described blanking plate is connected with and drives its connecting rod of opening laterally, and described connecting rod is connected to material loading and moves in the push pedal, and the material loading shifting board is erected at the blanking machine top of the trellis; Described material loading cylinder is positioned at blanking cylinder below, and the material loading cylinder is connected with the material loading push pedal.
2. the stacker for the small tiles packing according to claim 1 is characterized in that, is fixed with hinge on the described material loading shifting board, and an end of described connecting rod and hinge are flexibly connected, and described hinge also is connected with the blanking cylinder.
3. the stacker for small tiles packing according to claim 2 is characterized in that, described connecting rod is two, is not the setting of " eight " font during driver under stress.
4. the stacker for the small tiles packing according to claim 1 is characterized in that, the outside of described blanking push pedal is provided with guide plate, and the both sides of described blanking frame are fixed with pilot bar, and described pilot bar passes guide plate.
5. the stacker for the small tiles packing according to claim 1 is characterized in that, the top of described material loading push pedal is provided with lower air cylinder.
6. the stacker for the small tiles packing according to claim 1 is characterized in that, the side of described material loading transferring roller is provided with the material loading sensor.
7. the stacker for the small tiles packing according to claim 1 is characterized in that, described frame is provided with safety limit switch.
8. the stacker for the small tiles packing according to claim 1 is characterized in that, described frame is provided with the initial point limit switch.
9. a control method that is used for the stacker of small tiles packing is characterized in that, comprises the steps:
S1, stepping motor running rise to set At The Height with the blanking transferring roller, and the height of described setting is positioned at the safety limit switch below;
S2, when the small tiles on the manufacturing line is transferred on the material loading transferring roller assigned address, the material loading sensor provides signal, impels lower air cylinder action, lower air cylinder drives the material loading push pedal and moves downward, and is stuck in place, ceramic tile slit;
S3, the push pedal of material loading cylinder pulling material loading are to the motion of blanking transferring roller direction, and ceramic tile also is driven in the blanking push pedal;
S4, the action of blanking cylinder promote connecting rod and strut to the frame both sides, and connecting rod drives guide plate laterally motion on pilot bar, and blanking plate is opened fully this moment, and ceramic tile is done the movement of falling object, falls on the blanking transferring roller;
S5, stepping motor running drive the height that the blanking transferring roller moves downward one deck ceramic tile, and material loading push pedal, connecting rod, guide plate, blanking plate are got back to initial condition.
10. the control method of described stacker for small tiles packing according to claim 9 is characterized in that, also comprises after the step S5:
S6, every stacking one deck ceramic tile, the blanking transferring roller just moves downward the height of one deck ceramic tile, until the blanking transferring roller drops to the At The Height of setting, the stacking ceramic tile number of plies reaches the needed number of plies of vanning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310332800.9A CN103350907B (en) | 2013-08-01 | 2013-08-01 | A kind of stacker for small tiles packaging and control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310332800.9A CN103350907B (en) | 2013-08-01 | 2013-08-01 | A kind of stacker for small tiles packaging and control method |
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| Publication Number | Publication Date |
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| CN103350907A true CN103350907A (en) | 2013-10-16 |
| CN103350907B CN103350907B (en) | 2015-09-30 |
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| CN201310332800.9A Active CN103350907B (en) | 2013-08-01 | 2013-08-01 | A kind of stacker for small tiles packaging and control method |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104444404A (en) * | 2014-11-25 | 2015-03-25 | 佛山市南海富承工业制带有限公司 | Adjustable full-automatic stacking machine for march-past corrugated paper and control method |
| CN105730729A (en) * | 2016-02-24 | 2016-07-06 | 安徽沛愉包装科技有限公司 | Automatic bagged water carton packing mechanism for bagged water production line |
| CN105819232A (en) * | 2016-04-27 | 2016-08-03 | 深圳市深立精机科技有限公司 | Automatic stacking device and stacking method thereof |
| CN106629076A (en) * | 2017-01-19 | 2017-05-10 | 宁波工程学院 | Automatic batch brick feeding device |
| CN106628363A (en) * | 2016-12-25 | 2017-05-10 | 安徽华天机械股份有限公司 | Automatic material distribution counting and stacking machine and control method thereof |
| CN107323740A (en) * | 2017-07-19 | 2017-11-07 | 广西亿品投资有限公司 | Exempt from support-board type stacking machine for small fragment of brick |
| CN107434161A (en) * | 2017-07-28 | 2017-12-05 | 桐乡市绿康净菜配送有限公司 | A kind of sheet stock material tidying mechanism |
| CN107972916A (en) * | 2017-12-22 | 2018-05-01 | 天津津树达机械有限公司 | Card feeding production line |
| CN108318495A (en) * | 2018-04-11 | 2018-07-24 | 广东理工学院 | Ceramic tile detecting system |
| CN109132575A (en) * | 2018-09-13 | 2019-01-04 | 长兴鑫迪耐火材料厂 | A kind of material-receiving device of refractory brick |
| CN109205503A (en) * | 2018-07-21 | 2019-01-15 | 东莞市联洲知识产权运营管理有限公司 | A kind of automatic blanking Photoelectric Detection crane |
| CN109703963A (en) * | 2019-02-12 | 2019-05-03 | 东华大学 | A kind of cargo container systems with drawing and pulling type automatic blanking function |
| CN113979143A (en) * | 2021-12-01 | 2022-01-28 | 安徽述达数控科技有限公司 | Stacking device for numerical control plate shearing |
| CN114104406A (en) * | 2021-10-29 | 2022-03-01 | 泰石节能材料股份有限公司 | Rock wool is folded board system for board |
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| CN104444404A (en) * | 2014-11-25 | 2015-03-25 | 佛山市南海富承工业制带有限公司 | Adjustable full-automatic stacking machine for march-past corrugated paper and control method |
| CN105730729A (en) * | 2016-02-24 | 2016-07-06 | 安徽沛愉包装科技有限公司 | Automatic bagged water carton packing mechanism for bagged water production line |
| CN105730729B (en) * | 2016-02-24 | 2017-12-19 | 安徽沛愉包装科技有限公司 | A kind of packed water automatic loading mechanism for medical for packed water production line |
| CN105819232A (en) * | 2016-04-27 | 2016-08-03 | 深圳市深立精机科技有限公司 | Automatic stacking device and stacking method thereof |
| CN105819232B (en) * | 2016-04-27 | 2018-04-03 | 深圳市深立精机科技有限公司 | A kind of automatic stacking device and its stacking method |
| CN108146706A (en) * | 2016-12-25 | 2018-06-12 | 安徽华天机械股份有限公司 | A kind of automation control method of amount ink recorder |
| CN106628363A (en) * | 2016-12-25 | 2017-05-10 | 安徽华天机械股份有限公司 | Automatic material distribution counting and stacking machine and control method thereof |
| CN106629076A (en) * | 2017-01-19 | 2017-05-10 | 宁波工程学院 | Automatic batch brick feeding device |
| CN106629076B (en) * | 2017-01-19 | 2019-03-29 | 宁波工程学院 | Brick device on a kind of automatic batch |
| CN107323740A (en) * | 2017-07-19 | 2017-11-07 | 广西亿品投资有限公司 | Exempt from support-board type stacking machine for small fragment of brick |
| CN107434161A (en) * | 2017-07-28 | 2017-12-05 | 桐乡市绿康净菜配送有限公司 | A kind of sheet stock material tidying mechanism |
| CN107972916A (en) * | 2017-12-22 | 2018-05-01 | 天津津树达机械有限公司 | Card feeding production line |
| CN107972916B (en) * | 2017-12-22 | 2024-01-30 | 天津津树达机械有限公司 | Card material loading production line |
| CN108318495A (en) * | 2018-04-11 | 2018-07-24 | 广东理工学院 | Ceramic tile detecting system |
| CN109205503A (en) * | 2018-07-21 | 2019-01-15 | 东莞市联洲知识产权运营管理有限公司 | A kind of automatic blanking Photoelectric Detection crane |
| CN109132575A (en) * | 2018-09-13 | 2019-01-04 | 长兴鑫迪耐火材料厂 | A kind of material-receiving device of refractory brick |
| CN109703963A (en) * | 2019-02-12 | 2019-05-03 | 东华大学 | A kind of cargo container systems with drawing and pulling type automatic blanking function |
| CN114104406A (en) * | 2021-10-29 | 2022-03-01 | 泰石节能材料股份有限公司 | Rock wool is folded board system for board |
| CN113979143A (en) * | 2021-12-01 | 2022-01-28 | 安徽述达数控科技有限公司 | Stacking device for numerical control plate shearing |
| CN113979143B (en) * | 2021-12-01 | 2022-10-14 | 深圳市慧珑科技有限公司 | Stacking device for numerical control plate shearing |
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