CN103266734A - Inorganic composite flexible decorative coiled materials and producing method thereof - Google Patents
Inorganic composite flexible decorative coiled materials and producing method thereof Download PDFInfo
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- CN103266734A CN103266734A CN201310209864XA CN201310209864A CN103266734A CN 103266734 A CN103266734 A CN 103266734A CN 201310209864X A CN201310209864X A CN 201310209864XA CN 201310209864 A CN201310209864 A CN 201310209864A CN 103266734 A CN103266734 A CN 103266734A
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Abstract
The invention belongs to the field of building, and discloses inorganic composite flexible decorative coiled materials. The thickness of the inorganic composite flexible decorative coiled materials is 2mm to 10mm, the inorganic composite flexible decorative coiled materials comprise an inorganic coiled material mortar layer, a decorative mortar layer is combined on the inorganic coiled material mortar layer, and reinforcing materials formed by alkali-resisting glass fiber gridding cloth or glass fiber roofing felts are arranged in the inorganic coiled material mortar layer or on the boundary of the inorganic coiled material mortar layer and the decorative mortar layer. The inorganic coiled material mortar layer is mainly formed by the following materials, by weight: 100 parts of portland cement with intensity no less than 42.5, 1.2 to 2.0 parts of cellulose, 350 to 450 parts of 50 to 100-mesh silica sand, 180 to 220 parts of coarse whiting, 1.8 to 2.2 parts of water reducing agent and 120 to 160 parts of 707 emulsion or cement-based elastic emulsion. The decorative mortar layer is mainly formed by the following materials, by weight: 150 parts of synthetic resin emulsion for maishi paint, 4 to 6 parts of coalescing agent, 8 to 12 parts of ethylene glycol, 1 to 2 parts of cellulose and 700 to 800 parts of natural color sand. The inorganic composite flexible decorative coiled materials are good in toughness, small in thickness, light in weight, good in application property, not prone to peeling off and good in weather fastness, and different decorative styles can be formed easily.
Description
Technical field
The invention belongs to building field, be a kind of coiled material that can replace outdoor tile to be used for decoration of exterior wall specifically, it is the flexible decorative coiled material of a kind of inorganic compounding, compare in light weight and bent with ceramic tile, therefore can stick in the exterior wall substrate and can not come off, and applicable to curved surface substrate and the different decorated styles of easy formation, be easy to transportation simultaneously again.
Background technology
In the protection and decoration of exterior wall, outdoor tile is a kind of main decoration of exterior wall and protective material, is the good inorganic decorating material of a kind of acid and alkali-resistance, hardness.Ceramic tile is used for decoration of exterior wall, and following deficiency is arranged:
(1) ceramic tile is hard and crisp, and is therefore easily broken owing to collide with, fall, and can not be directly used in curved surface simultaneously and decorate.
(2) tile density is big, is difficult for carrying.
(3) ceramic tile generally is to be pasted in the exterior wall substrate by mortar; because mortar is different with the water imbibition of ceramic tile; and because ceramic tile weight is big; and the coefficient of thermal expansion of ceramic tile is different with mortar; with the ceramic tile waterproof but airtight big water gaging or the steam of causing is stored in the common face brick back side; form the pressure that outwards expands, the ceramic tile that therefore sticks at exterior wall comes off and happens occasionally, and has influenced the exterior wall exterior wall that makes simultaneously attractive in appearance and has lost protection.The more important thing is that the safety that the high-altitude of ceramic tile comes off to following personnel and vehicle works the mischief.
When (4) ceramic tile is constructed, owing to be rigid material, be easy to occur the hollowing phenomenon, easily slippage under gravity of ceramic tile simultaneously, difficulty is big when therefore pasting, and efficient is low.
(5) jointing that needs to plaster after ceramic tile is pasted is handled.
Therefore (6) ceramic tile is generally square or rectangular, the ceramic tile cutting need be pieced together again stickingly when making special-shaped decorative pattern, so difficulty of construction is big, efficient is low, and pattern effect is poor.
Exterior wall coating material also is a kind of exterior wall commonly used protection and ornament materials, and true mineral varnish more can produce brick face decorative effect true to nature.True mineral varnish is to be base-material with the synthetic resin emulsion, colored sand grains, stone grain with variable grain are aggregate, add the building coating that coalescents and defoamer, thickener etc. form simultaneously, have good corrosion resistance, strong adhesion, do not fire, have texture and the outward appearance of lithotome.But need to carry out preliminary treatment with seal coat earlier when making this effect, paste security bar again with formation brickwork joint effect, the true lacquer of spraying throws off security bar again and then retouch the seam processing, so efficiency of construction is also lower then.
Summary of the invention
The object of the present invention is to provide the flexible decorative coiled material of a kind of inorganic compounding, this coiled material has the advantage of true mineral varnish, again can be as the ceramic tile sticking construction, and light weight is bent simultaneously, pastes convenient and difficult drop-off, can directly paste at curved surface.
Technical scheme of the present invention is: the flexible decorative coiled material of a kind of inorganic compounding, thickness is 2-10mm, comprise inorganic coiled material layer screed, inorganic coiled material screed simultaneously has been laminated with the decoration mortar layer, there is the reinforcement material that is made of alkali resistant glass fibre open weave cloth or glass roofing felt at inorganic coiled material screed inside or inorganic coiled material screed and place, decoration mortar bed boundary
It is to be not less than 42.5 portland cement 100 weight portions that described inorganic coiled material screed is mainly intensity, and cellulose 1.2-2.0 weight portion, 50-100 order quartz sand 350-450 weight portion, coarse whiting 180-220 weight portion, water reducing agent 1.8-2.2 weight portion and 707 emulsion 120-160 weight portions;
Described decoration mortar layer mainly is to be true mineral varnish synthetic resin emulsion 150 weight portions, and coalescents 4-6 weight portion, ethylene glycol 8-12 weight portion, cellulose 1-2 weight portion and natural colour sand 700-800 weight portion.
In inorganic coiled material mortar, the preferred hydroxypropyl methylcellulose of cellulose, not only price is lower than hydroxyethylcellulose, and viscosity is good, can inorganic aggregatess such as quartz sand, coarse whiting bonding is firmly stable.And in decoration mortar, preferred hydroxyethylcellulose then, then not only the modest viscosity application property is good, and its retentiveness makes it be difficult for producing construction scratch and guarantees construction back coiled material color consistency.
Emulsion in inorganic coiled material mortar and the decoration mortar can adopt existing any coating emulsion in principle, but then preferred 707 emulsions or cement based elastic emulsion in the inorganic coiled material mortar, all have good toughness, resistance to acids and bases, but 707 emulsions more economically, though and cement based elastic emulsion water proofing property is better, but because inorganic coiled material mortar is at the material internal layer, need not too high water proofing property requirement.
Coalescents can adopt the existing any coalescents of exterior wall coating material in the decoration mortar.
Comparative optimization be, inorganic coiled material mortar consists of: be not less than 42.5 portland cement 100 weight portions, and hydroxypropyl methylcellulose 1.6 weight portions, 50-100 order quartz sand 400 weight portions, coarse whiting 200 weight portions, water reducing agent 2 weight portions and 707 emulsions, 140 weight portions.
Comparative optimization be that decoration mortar consists of: emulsion 150 weight portions, coalescents 5 weight portions, ethylene glycol 10 weight portions, hydroxyethylcellulose 1.5 weight portions, natural colour sand 750 weight portions.
The more thick pliability of the flexible decorative coiled material of described inorganic compounding can variation, and planeness was bad when the low and rigidity variation of too thin intensity caused constructing, therefore preferred 3-5mm.
The present invention also provides the production method of the flexible decorative coiled material of aforementioned inorganic compounding, comprises following process:
(1) inorganic coiled material mortar raw material is weighed in proportion, add water and mix to paste;
(2) the inorganic coiled material mortar of paste is coated on alkali resistant glass fibre open weave cloth or the glass roofing felt, oven dry forms inorganic flexible web;
(3) the decoration mortar raw material is weighed in proportion, add water and mix to paste;
(4) the paste decoration mortar is coated on the dried inorganic flexible web oven dry.
Can cut as required at last, pile up and pack, perhaps be rolled into coil packing.
The flexible decorative coiled material of inorganic compounding of the present invention has following characteristics:
(1) Main Ingredients and Appearance is quartz sand, natural colour sand, coarse whiting, cement inorganic material, and it is good to have fireproof performance, can reach A level fire-protection rating.
(2) except cement also with a small amount of organic adhesive material such as emulsion and cellulose as bonding and filmogen, by rational consumption control, make this material have pliability, can curl, crooked flawless on Φ 100mm pipe, can rolling production, transportation, can also be applied to roll up the face wall body or column is directly pasted, and be difficult for producing hollowing.
(3) the mortar composition of using in material and the outer wall heat preservation system is similar, therefore its modulus of elasticity, hot expansibility, water absorbing properties are suitable, solved hollowing, the problem that ftractures, comes off that existing ceramic tile decorative exterior wall exists, also solved because the hurting sb.'s feelings of causing that come off waited danger.
(4) quality is light, when thickness is 3-5mm, every square metre is had only 4-6kg, has only the wall 1/5-1/7 of face brick weight, not only be convenient to carrying and reduce cost of transportation, and thin plaster and other systems in, can not produce the sagging horizontal fracture of deadweight without carriage yet, drop on people's wound and also can not hurt sb.'s feelings, guaranteed safety.
(5) waterproof and breathable, in water, soak more than the 96h, there have not been drum, cracking, obscission, take out dry back and recover former intensity, former color and luster, permeability is good, and the wet current density of steam is more than or equal to 0.85g/ (㎡ h), can be at flexible clay facing tile back side water, be conducive to the aqueous vapor balance, the undirected outer internal pressure that expands.
(6) good weatherability earlier by 500h and the test of 1000h artificial ageing resistance, does not have cracking, plays drum, efflorescence, weather-resistant self-cleaning be good, and the uvioresistant penetration capacity is strong, nondiscolouring.In the high humidity hot environment, the organic gel gel material can not reverse emulsion reaction (return white, return glue) takes place again, can not be infected with the floating dust in the atmosphere.The wind rain brush can be self-cleaning, weatherproof frost resistance high temperature and heavy rain, and can reach more than 25 years application life.
(7) changing style, good decorative property.Color according to used color sand can arbitrarily change product colour, can form difformity and size by cutting out, because the variation of color and the randomness of size can form changeable decorative model.
(8) protectiveness is good, and good impact resistance (10 joules of flawlesses, peel off and obviously distortion), anti-flammability (European standard B1 level) have effectively been protected insulation layer, protected the whole system of external wall outer insulation.
(9) easy construction, because the thin light weight of flexible clay facing tile body, construction is rapidly simple, construction is not glided, pasting the back only needs to retouch to stitch to handle, effect improves more than 50% than common face brick system, and comprehensive cost is not higher than common face brick, has more exempted the quality problems of common face brick jointing place cracking seepage.
Description of drawings
Fig. 1 is the flexible decorative coiled material structural representation of inorganic compounding of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail, to help understanding content of the present invention.
As shown in Figure 1, the flexible decorative coiled material thickness of inorganic compounding is 2-10mm, comprise inorganic coiled material screed 1, one side at inorganic coiled material screed 1 also has been laminated with decoration mortar layer 3, inorganic coiled material screed 1 and decoration mortar layer 3 the reinforcement material 2 that is made of alkali resistant glass fibre open weave cloth or glass roofing felt arranged at the interface, this reinforcement material also can be compounded in the inside of inorganic coiled material screed 1.
Embodiment 1
The used mortar prescription of inorganic coiled material screed is:
Portland cement 42.5 100kg,
Hydroxypropyl methylcellulose 1.6kg,
50-100 order quartz sand 400kg,
200 order coarse whiting 200kg,
Water reducing agent 2kg,
707 emulsion 140kg.
Inorganic coiled material screed preparation: above-mentioned raw materials is weighed in proportion, add 160kg water and mix to paste, the inorganic coiled material mortar of paste is coated on alkali resistant glass fibre open weave cloth or the glass roofing felt, oven dry forms inorganic flexible web.
The used prescription of decoration mortar layer is:
Polymer emulsion (trade mark BA107, east, producer Beijing connection chemical industry Co., Ltd) 150kg,
Coalescents (trade mark alcohol ester 12, producer's Beijing Orient chemical industry tomorrow Co., Ltd) 5kg,
Ethylene glycol 10kg,
Hydroxyethylcellulose 1.5kg,
Natural colour sand 750kg.
Decoration mortar layer preparation: weigh according to the above ratio the decoration mortar layer is raw materials used, add 85kg water and mix to paste, the paste decoration mortar is coated to dried inorganic flexible web to be had on the surface of alkali resistant glass fibre open weave cloth or glass roofing felt one side, through oven dry, be the flexible decorative coiled material of inorganic compounding, gross thickness is 5mm.
Gross thickness is 5mm.
The used mortar prescription of inorganic coiled material screed:
Portland cement 42.5 100kg,
Hydroxyethylcellulose 1.6kg,
50-100 order quartz sand 400kg,
200 order coarse whiting 200kg,
Water reducing agent 2kg,
Cement based elastic emulsion emulsion 140kg.
The used prescription of decoration mortar layer is:
BA107 emulsion 150kg,
Coalescents 5kg,
Ethylene glycol 10kg,
Hydroxypropyl methylcellulose 1.5kg,
Natural colour sand 750kg.
The coiled material gross thickness is 5mm.
Portland cement 42.5 100kg,
Hydroxypropyl methylcellulose 1.2kg,
50-100 order quartz sand 350kg,
200 order coarse whiting 220kg,
Water reducing agent 1.8kg,
707 emulsion 120kg.
The used prescription of decoration mortar layer is:
Polymer emulsion (trade mark BA107, east, producer Beijing connection chemical industry Co., Ltd) 150kg,
Coalescents (trade mark alcohol ester 12, producer's Beijing Orient chemical industry tomorrow Co., Ltd) 4kg,
Ethylene glycol 8kg,
Hydroxyethylcellulose 2kg,
Natural colour sand 700kg.
Embodiment 4
The coiled material gross thickness is 5mm.
Portland cement 42.5 100kg,
Hydroxypropyl methylcellulose 2kg,
50-100 order quartz sand 450kg,
200 order coarse whiting 180kg,
Water reducing agent 2.2kg,
707 emulsion 160kg.
The used prescription of decoration mortar layer is:
Polymer emulsion (trade mark BA107, east, producer Beijing connection chemical industry Co., Ltd) 150kg,
Coalescents (trade mark alcohol ester 12, producer's Beijing Orient chemical industry tomorrow Co., Ltd) 6kg,
Ethylene glycol 12kg,
Hydroxyethylcellulose 1kg,
Natural colour sand 800kg.
Embodiment 5
Coiled material thickness is 8mm.
The used mortar prescription of inorganic coiled material screed is:
Portland cement 52.5 100kg,
Hydroxyethylcellulose 1.6kg,
50-100 order quartz sand 400kg,
200 order coarse whiting 200kg,
Water reducing agent 2kg,
707 emulsion 140kg.
The used prescription of decoration mortar layer is:
Polymer emulsion (trade mark, producer the same) 150kg,
Coalescents (trade mark, producer the same) 5kg,
Ethylene glycol 10kg,
Hydroxyethylcellulose 1.5kg,
Natural colour sand 750kg.
Performance test
For the performance of comparative product, performance and coating, the ceramic tile of embodiment 1-5 compared, comprise that apparent density, tension adhesive strength, water absorption rate, temperature-change resistance, pliability, weather resisteant, scratch resistance performance, breathability results see Table 1.Outer decorative parts ginseng " SAND SLURRY SYNTHETIC EMULSION ARCHITECTURAL COATINGS " (JG/T24-2000) W type technical requirement.
Table 1 properties of product contrast table
Claims (6)
1. the flexible decorative coiled material of an inorganic compounding, thickness is 2-10mm, comprise inorganic coiled material layer screed, inorganic coiled material screed simultaneously has been laminated with the decoration mortar layer, there is the reinforcement material that is made of alkali resistant glass fibre open weave cloth or glass roofing felt at inorganic coiled material screed inside or inorganic coiled material screed and place, decoration mortar bed boundary
It is to be not less than 42.5 portland cement 100 weight portions that described inorganic coiled material screed is mainly intensity, and cellulose 1.2-2.0 weight portion, 50-100 order quartz sand 350-450 weight portion, coarse whiting 180-220 weight portion, water reducing agent 1.8-2.2 weight portion and 707 emulsions or cement based elastic emulsion 120-160 weight portion;
Described decoration mortar layer mainly is to be true mineral varnish synthetic resin emulsion 150 weight portions, and coalescents 4-6 weight portion, ethylene glycol 8-12 weight portion, cellulose 1-2 weight portion and natural colour sand 700-800 weight portion.
2. the flexible decorative coiled material of inorganic compounding as claimed in claim 1, it is characterized in that: in inorganic coiled material mortar, described cellulose is hydroxypropyl methylcellulose.
3. the flexible decorative coiled material of inorganic compounding as claimed in claim 1 or 2, it is characterized in that: in decoration mortar, described cellulose is hydroxyethylcellulose.
4. the flexible decorative coiled material of inorganic compounding as claimed in claim 1 or 2, it is characterized in that: described inorganic coiled material mortar consists of: be not less than 42.5 portland cement 100 weight portions, hydroxypropyl methylcellulose 1.6 weight portions, 50-100 order quartz sand 400 weight portions, coarse whiting 200 weight portions, water reducing agent 2 weight portions and 707 emulsions, 140 weight portions; Described decoration mortar consists of: emulsion 150 weight portions, coalescents 5 weight portions, ethylene glycol 10 weight portions, hydroxyethylcellulose 1.5 weight portions, natural colour sand 750 weight portions.
5. the flexible decorative coiled material of inorganic compounding as claimed in claim 1 or 2, it is characterized in that: the flexible decorative coiled material thickness of inorganic compounding is 3-5mm.
6. the production method of the flexible decorative coiled material of the described inorganic compounding of a claim 1 is characterized in that comprising following process:
(1) inorganic coiled material mortar raw material is weighed in proportion, add water and mix to paste;
(2) the inorganic coiled material mortar of paste is coated on alkali resistant glass fibre open weave cloth or the glass roofing felt, oven dry forms inorganic flexible web;
(3) the decoration mortar raw material is weighed in proportion, add water and mix to paste;
(4) the paste decoration mortar is coated on the dried inorganic flexible web oven dry.
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| CN104110113B (en) * | 2014-06-11 | 2016-07-13 | 江苏尼高科技有限公司 | Flexible web veneer polyurethane insulation and decoration integrated plate and preparation technology thereof |
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| CN104328885A (en) * | 2014-10-20 | 2015-02-04 | 浙江华特实业集团华特化工有限公司 | Bonded type coating board for outer wall and manufacturing method thereof |
| CN106477980A (en) * | 2015-09-21 | 2017-03-08 | 江苏百代节能建材有限公司 | A kind of flexible clay facing tile integrated board preparation method |
| CN106517927A (en) * | 2015-09-21 | 2017-03-22 | 江苏百代节能建材有限公司 | Flexible decorative tile and preparation method thereof |
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| CN103266734B (en) | 2015-07-22 |
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