CN103243880A - Production method of integrated non-flammable heat-insulating sound-proof lightweight decorating building board - Google Patents
Production method of integrated non-flammable heat-insulating sound-proof lightweight decorating building board Download PDFInfo
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- CN103243880A CN103243880A CN2012100403982A CN201210040398A CN103243880A CN 103243880 A CN103243880 A CN 103243880A CN 2012100403982 A CN2012100403982 A CN 2012100403982A CN 201210040398 A CN201210040398 A CN 201210040398A CN 103243880 A CN103243880 A CN 103243880A
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Abstract
The invention discloses a production method of an integrated non-flammable heat-insulating sound-proof lightweight decorating building board. The production method includes: weighing, by percentage of total mass, 35-45% of rock foam material, 30-35% of cement, 0.2-0.3% of methyl hydroxyethyl cellulose, 3.0-3.5% of redispersible emulsion, 0.2-0.3% of lignocellulose, and 15-25% of waste plastic micro-powder abrasive material, mixing to obtain non-flammable heat-insulating soundproof lightweight material, proportionally mixing the non-flammable heat-insulating soundproof lightweight material with water, pouring the mixture to a frame of a ceramics preform, and pressing a ceramic insulation board or pressing a surface-painted insulation board. The product produced by the production method is energy-saving, light in weight and non-flammable, and an insulation layer is firmly adhered with a surface decorating layer. The construction process is simple, construction cost and time are reduced, and the finished product is attractive and durable.
Description
Technical field
The present invention relates to the preparation method of building board, particularly a kind of preparation method of not firing the decoration integrated building board of heat-insulating sound-insulating light thermal-insulation.
Technical background
Building board is widely used in the surface that exterior wall, interior wall, ceiling, dividing plate of building etc. located.Building board also has functions such as body of wall protection, insulation, damp proof, sound insulations except decorating.Building board generally adopts ceramics, flag, inorganic or individual layer sheet that the organic synthesis material is made, adopt traditional inorganic mixture with cement, stone powder, mortar as wall heat insulation material, wall body decoration brick a slice a slice ranks of individual layer sheet are neatly sticked on the wall heat insulation material surface equably.The shortcoming of above-mentioned wall body decoration brick is the constructing operation complexity, and wall insulating layer is more relatively poor than great, airtight, caking property and heat-insulating property.
Adopt the shortcoming of the building board of making such as polystyrene block (EPS), extruded polystyrene board (XPS), spraying polyurethane (SPU), Merlon to be: intensity is not high, bearing capacity is lower, its compressive strength has only 3kg (0.294MPa) approximately, and sheet material needs just to guarantee its quality through one period maturity period after dispatching from the factory; Polyurethane material then is not acidproof alkali, easily aging, disengaging easily.Inflammability that the more important thing is organic insulation material is its fatal shortcoming, catches fire, can discharge when PU runs into high temperature this 2 point of toxin easily as XPS and EPS, and the highrise building of American-European countries has been forbidden such heat insulating material.In addition, when organic class and mineral-type materials were joined, the building structure wall can easily be given birth in conjunction with bad situation because of the difference of rising-heat contracting-cold.
Adopt rock wool, expanded perlite, traditional thermal insulation mortar, composition silicate etc. as the heat insulating material of body of wall, though fire line is stronger, the absorptive problem of ubiquity should not be used for low temperature environment.Expanded perlite for example, cubical contraction causes greatly, easily that product later stage heat-insulating property reduces, construction is complicated in its slip whipping process, and construction cost is also higher; Easily there is corrosive calcium oxide in calcium silicates in the composition silicate under dampish state, also can reduce the heat-insulating property in product later stage.Mineral-type heat insulating material energy consumption in process of production is big, and discharging dust, fiber, and a large amount of uses of adhesive have increased the weight of the pollution to environment.
More advanced wall body decoration brick and heat insulating material are integrated into sheet material, as Chinese patent notice of authorization CN201991160U, name is called the disclosed technical scheme of utility model patent of " exterior-wall heat insulation, decoration integrated plate ", integrated exterior wall cement board surface layer, intermediate layer, cement board enhancement Layer, heat insulating material is clipped in the middle, and is prefabricated into sheet material.The shortcoming of above-mentioned outer insulation, decoration integrated plate is: the surface of cement board surface layer still needs incrustation again, as paste ceramics, paint, spray paint the system etc., and exterior-wall heat insulation, decoration integrated plate adopt sandwich, than great, heat insulating ability is poor, gas permeability is poor, painting, spray paint, preparation is complicated, cost is high.Chinese patent notice of authorization CN202000597U and for example, name is called the disclosed technical scheme of utility model patent of " glaze self-heat conserving foamed ceramics combined wall decorative floor block ", its shortcoming is that the employing of glaze self-heat conserving foamed ceramics combined wall decorative floor block is bonding at many levels, complex structure, and foamed ceramics manufacture craft difficulty is big, cost is high.
Summary of the invention
The objective of the invention is at above-mentioned wall body decoration brick and exterior-wall heat insulation, decoration integrated plate, the shortcoming that glaze self-heat conserving foamed ceramics combined wall decorative floor block exists, invent a kind of preparation method of not firing the decoration integrated building board of heat-insulating sound-insulating light thermal-insulation, adopting the rock expanded material that does not fire is that main body produces product of the present invention, rock expanded material specific surface area is big, light specific gravity, good air permeability, water-proofing anticracking, do not fire, therefore the rock expanded material that adopts light noninflammable is that main body produces product of the present invention and possesses energy-conservation, lightweight, good heat preservation performance, gas permeability is strong, the feature of environmental protection, but diversity decorated, the advantage of the simple and easy low price of constructing.
The object of the present invention is achieved like this:
1, the heat-insulating sound-insulating light material is not fired in preparation
The proportioning of not firing the heat-insulating sound-insulating light material takes by weighing following raw materials according by the percentage of product gross weight:
Rock expanded material 35%-45%
Cement 30%-35%
Methyl hydroxyethylcellulose 0.2%-0.3%
Redispersible latex 3.0-3.5%
Lignocellulosic 0.2%-0.3%
Waste or used plastics micron power 15-25%
Percentage by the product gross weight takes by weighing above-mentioned various raw material, puts into mixer successively and evenly mixes, and makes and does not fire the heat-insulating sound-insulating light material.
2, the decoration integrated building board of heat-insulating sound-insulating light thermal-insulation is not fired in preparation
(1), do not fire the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate
A, prepare the framework of prefabricated component by designing requirement; And the pressuring template of the framework upper of preparation prefabricated component, the nose line of one or more is arranged at the bottom of pressuring template, and the purpose of nose line is to suppress the antiskid groove that does not fire the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate.
B, the decorative surface layer of ceramics put into the framework of prefabricated component downwards;
C, not firing heat-insulating sound-insulating light material and water with 1.5: the part by weight of 0.8-1.2 stirred after 3-5 minute, injected the framework of the prefabricated component of ceramics and evenly paved;
D, cover pressuring template compacting and do not fire the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate;
E, put into drying plant not firing the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate, temperature was dried 1-3 hour in 120 ℃-250 ℃, made product of the present invention.
(2), do not fire the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate
A, prepare the framework of prefabricated component by designing requirement; And the pressuring template of the framework upper of preparation prefabricated component, the nose line of one or more is arranged at the bottom of pressuring template, and the purpose of nose line is to suppress the antiskid groove that does not fire the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate.
B, not firing heat-insulating sound-insulating light material and water with 1.5: the part by weight of 0.8-1.2 stirred after 3-5 minute, injected the framework of prefabricated component and evenly paved;
C, cover pressuring template compacting and do not fire the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate;
D, put into drying plant not firing the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate, temperature was dried 1-3 hour in 120 ℃-250 ℃;
Decorate after e, the demoulding and be coated with colored paint, pigment or antiultraviolet fluorine carbon lacquer from the teeth outwards, make product of the present invention through baking.
Following advantage is deposited in the product contrast that the product that the inventive method is made and prior art are made:
1, energy-conservation, the lightweight of the product made of the present invention, do not burn, insulation layer and surface decoration layer bonding firmly.Work progress is simple, save the operating expenses time, attractive in appearance when finishing, durable, overcome traditional inorganic mixture wall heat insulation material than great, heat-insulating property is relatively poor and organic compound wall heat insulation material cost height, construction are complicated, the shortcoming of fireproof performance difference.
The specific embodiment
In conjunction with the embodiments, describe method of the present invention in detail:
Embodiment 1:
1, the heat-insulating sound-insulating light material is not fired in preparation
The proportioning of not firing the heat-insulating sound-insulating light material takes by weighing following raw materials according by the percentage of product gross weight:
Rock expanded material 35%-45%
Cement 30%-35%
Methyl hydroxyethylcellulose 0.2%-0.3%
Redispersible latex 3.0-3.5%
Lignocellulosic 0.2%-0.3%
Waste or used plastics micron power 15-25%
Percentage by the product gross weight takes by weighing above-mentioned various raw material, puts into mixer successively and evenly mixes, and makes and does not fire the heat-insulating sound-insulating light material.
2, the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate is not fired in preparation
A, prepare the framework of prefabricated component by designing requirement; And the pressuring template of the framework upper of preparation prefabricated component, the nose line of one or more is arranged at the bottom of pressuring template, and the purpose of nose line is to suppress the antiskid groove that does not fire the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate.
B, the decorative surface layer of ceramics put into the framework of prefabricated component downwards;
C, not firing heat-insulating sound-insulating light material and water with 1.5: the part by weight of 0.8-1.2 stirred after 3-5 minute, injected the framework of the prefabricated component of ceramics and evenly paved;
D, cover pressuring template compacting and do not fire the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate;
E, put into drying plant not firing the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate, temperature was dried 1-3 hour in 120 ℃-250 ℃, made product of the present invention.
Embodiment 2:
1, the heat-insulating sound-insulating light material is not fired in preparation
The proportioning of not firing the heat-insulating sound-insulating light material takes by weighing following raw materials according by the percentage of product gross weight:
Rock expanded material 35%-45%
Cement 30%-35%
Methyl hydroxyethylcellulose 0.2%-0.3%
Redispersible latex 3.0-3.5%
Lignocellulosic 0.2%-0.3%
Waste or used plastics micron power 15-25%
Percentage by the product gross weight takes by weighing above-mentioned various raw material, puts into mixer successively and evenly mixes, and makes and does not fire the heat-insulating sound-insulating light material.
2, the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate is not fired in preparation
A, prepare the framework of prefabricated component by designing requirement; And the pressuring template of the framework upper of preparation prefabricated component, the nose line of one or more is arranged at the bottom of pressuring template, and the purpose of nose line is to suppress the antiskid groove that does not fire the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate.
B, not firing heat-insulating sound-insulating light material and water with 1.5: the part by weight of 0.8-1.2 stirred after 3-5 minute, injected the framework of prefabricated component and evenly paved;
C, cover pressuring template compacting and do not fire the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate;
D, put into drying plant not firing the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate, temperature was dried 1-3 hour in 120 ℃-250 ℃;
Decorate after e, the demoulding and be coated with colored paint, pigment or antiultraviolet fluorine carbon lacquer from the teeth outwards, make product of the present invention through baking.
By the product that technology of the present invention is made, check whole indexs to meet national standard through national building materials test organization, see following table for details:
Claims (1)
1. do not fire the preparation method of the decoration integrated building board of heat-insulating sound-insulating light thermal-insulation, it is characterized in that:
(1), the heat-insulating sound-insulating light material is not fired in preparation
The proportioning of not firing the heat-insulating sound-insulating light material takes by weighing following raw materials according by the percentage of product gross weight:
Rock expanded material 35%-45%
Cement 30%-35%
Methyl hydroxyethylcellulose 0.2%-0.3%
Redispersible latex 3.0-3.5%
Lignocellulosic 0.2%-0.3%
Waste or used plastics micron power 15-25%
Percentage by the product gross weight takes by weighing above-mentioned various raw material, puts into mixer successively and evenly mixes, and makes and does not fire the heat-insulating sound-insulating light material;
(2), the decoration integrated building board of heat-insulating sound-insulating light thermal-insulation is not fired in preparation
(1), do not fire the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate
A, prepare the framework of prefabricated component by designing requirement; And the pressuring template of the framework upper of preparation prefabricated component, the nose line of one or more is arranged at the bottom of pressuring template, and the antiskid groove of the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate is not fired in compacting;
B, the decorative surface layer of ceramics put into the framework of prefabricated component downwards;
C, not firing heat-insulating sound-insulating light material and water with 1.5: the part by weight of 0.8-1.2 stirred after 3-5 minute, injected the framework of the prefabricated component of ceramics and evenly paved;
D, cover pressuring template compacting and do not fire the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate;
E, put into drying plant not firing the decoration integrated building ceramics of heat-insulating sound-insulating light thermal-insulation warming plate, temperature was dried 1-3 hour in 120 ℃-250 ℃, made product of the present invention;
(2), do not fire the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate
A, prepare the framework of prefabricated component by designing requirement; And the pressuring template of the framework upper of preparation prefabricated component, the nose line of one or more is arranged at the bottom of pressuring template, and the antiskid groove of the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate is not fired in compacting;
B, not firing heat-insulating sound-insulating light material and water with 1.5: the part by weight of 0.8-1.2 stirred after 3-5 minute, injected the framework of prefabricated component and evenly paved;
C, cover pressuring template compacting and do not fire the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate;
D, put into drying plant not firing the decoration integrated building painted surface of heat-insulating sound-insulating light thermal-insulation warming plate, temperature was dried 1-3 hour in 120 ℃-250 ℃;
Decorate after e, the demoulding and be coated with colored paint, pigment or antiultraviolet fluorine carbon lacquer from the teeth outwards, make product of the present invention through baking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100403982A CN103243880A (en) | 2012-02-14 | 2012-02-14 | Production method of integrated non-flammable heat-insulating sound-proof lightweight decorating building board |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012100403982A CN103243880A (en) | 2012-02-14 | 2012-02-14 | Production method of integrated non-flammable heat-insulating sound-proof lightweight decorating building board |
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| CN103243880A true CN103243880A (en) | 2013-08-14 |
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| CN2012100403982A Pending CN103243880A (en) | 2012-02-14 | 2012-02-14 | Production method of integrated non-flammable heat-insulating sound-proof lightweight decorating building board |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104594592A (en) * | 2015-02-03 | 2015-05-06 | 西安墙体材料研究设计院 | Production process and construction method for integrated filling, heat-preservation and decoration wallboard |
| CN105220822A (en) * | 2014-06-18 | 2016-01-06 | 廖树汉 | Worm ant does not eat the heat preservation and soundproof thousand degree of not firebrand of not firing clamping plate compound stalk plates |
| CN105317164A (en) * | 2014-06-19 | 2016-02-10 | 廖树汉 | Inflammable wood sandwich plate composite chaff sheet avoiding insects and ants eating, being heat-preservative and sound-insulating and being inflammable at 1000 DEG C |
| CN106437019A (en) * | 2016-09-23 | 2017-02-22 | 彭伟成 | Building board |
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| CN101168998A (en) * | 2006-10-26 | 2008-04-30 | 客纳福来有限公司 | Lightweight cement panel |
| CN101348355A (en) * | 2008-09-03 | 2009-01-21 | 南阳天意保温耐火材料有限公司 | Integrated nano inorganic wall light heat insulation facing section bar and preparation thereof |
| CN101705741A (en) * | 2009-10-27 | 2010-05-12 | 信阳天意节能技术有限公司 | Phase-transition self-temperature-regulating heat-preserving facing brick of external wall and manufacturing method thereof |
| CN102167552A (en) * | 2010-06-21 | 2011-08-31 | 台山新科化工制品有限公司 | Light incombustible wall insulation material and application thereof |
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2012
- 2012-02-14 CN CN2012100403982A patent/CN103243880A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101168998A (en) * | 2006-10-26 | 2008-04-30 | 客纳福来有限公司 | Lightweight cement panel |
| CN101348355A (en) * | 2008-09-03 | 2009-01-21 | 南阳天意保温耐火材料有限公司 | Integrated nano inorganic wall light heat insulation facing section bar and preparation thereof |
| CN101705741A (en) * | 2009-10-27 | 2010-05-12 | 信阳天意节能技术有限公司 | Phase-transition self-temperature-regulating heat-preserving facing brick of external wall and manufacturing method thereof |
| CN102167552A (en) * | 2010-06-21 | 2011-08-31 | 台山新科化工制品有限公司 | Light incombustible wall insulation material and application thereof |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105220822A (en) * | 2014-06-18 | 2016-01-06 | 廖树汉 | Worm ant does not eat the heat preservation and soundproof thousand degree of not firebrand of not firing clamping plate compound stalk plates |
| CN105317164A (en) * | 2014-06-19 | 2016-02-10 | 廖树汉 | Inflammable wood sandwich plate composite chaff sheet avoiding insects and ants eating, being heat-preservative and sound-insulating and being inflammable at 1000 DEG C |
| CN104594592A (en) * | 2015-02-03 | 2015-05-06 | 西安墙体材料研究设计院 | Production process and construction method for integrated filling, heat-preservation and decoration wallboard |
| CN106437019A (en) * | 2016-09-23 | 2017-02-22 | 彭伟成 | Building board |
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Application publication date: 20130814 |