CN106477980A - A kind of flexible clay facing tile integrated board preparation method - Google Patents

A kind of flexible clay facing tile integrated board preparation method Download PDF

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Publication number
CN106477980A
CN106477980A CN201510603599.2A CN201510603599A CN106477980A CN 106477980 A CN106477980 A CN 106477980A CN 201510603599 A CN201510603599 A CN 201510603599A CN 106477980 A CN106477980 A CN 106477980A
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CN
China
Prior art keywords
flexible clay
clay facing
facing tile
integrated board
board preparation
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Pending
Application number
CN201510603599.2A
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Chinese (zh)
Inventor
沈阳
金泉
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JIANGSU BAIDAI ENERGY-SAVING BUILDING MATERIALS CO LTD
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JIANGSU BAIDAI ENERGY-SAVING BUILDING MATERIALS CO LTD
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Priority to CN201510603599.2A priority Critical patent/CN106477980A/en
Publication of CN106477980A publication Critical patent/CN106477980A/en
Pending legal-status Critical Current

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Abstract

The present invention is a kind of flexible clay facing tile integrated board preparation method, and its face brick material component and content ratio are:Color sand 600~700, cement 200~300, water reducer 2~3, water-retaining agent 1~2, hydrophober 1~2, emulsion 160~200, the first auxiliary agent 1~2, second auxiliary agent 2~3 is uniformly mixed into slurry by a certain percentage, described mold outer surface is in concaveconvex structure, the anti-marble processed of its texture or tile shaped system, molding in a mold, obtain the flexible clay facing tile with insulation and anti-flaming function, this flexible clay facing tile light weight antidetonation, heat preservation energy-saving, sound-insulating and heat-insulating, anti-cracking waterproof through operations such as molding, drying, trimmings;High security, high-decoration, super-weathering resistance, high performance-price ratio, can be widely applied to architecture indoor, outer decoration.

Description

A kind of flexible clay facing tile integrated board preparation method
Technical field
The present invention relates to a kind of be used for building and ornament materials, more particularly, to one kind can extensively substitute ceramic tile and be applied to Discussion on architecture Wall ornamental colour tapestry brick integrated board preparation method.
Background technology
Exterior wall finish material plays decoration protective effect to building, improves the durability of building, extends its service life.Outside China Wall facing material mainly has:Composited aluminum and plastic decking, TERRAZZO, glass curtain wall, exposed wall facing brick, building external paint etc.;Closely several Year occurs in that novel exterior wall veneer material, flexible stone;Wherein, aluminium-plastic panel seems solemnly attractive in appearance as decoration of exterior wall, builds with tradition Build ornament materials to compare, not only there is light weight, sound insulation, waterproof, fire prevention, weather-proof, high intensity, easy practicality, also have attractive in appearance, Luxurious dicoration;But its price is relatively costly;Decoration with scleroid stone material (such as granite, marble etc.) have acid and alkali-resistance, Sun-resistant drench with rain, resistance to jelly the advantages of;But shortcoming is inhomogeneities, and the dark stricture of vagina being invisible to the naked eye is formed bright stricture of vagina by extraneous vibration, easily broken Split;Water absorption, oil absorption are high, and fire resistance is poor, and after meeting fire, slabstone easily bursts;Meanwhile, constructional difficulties cost is high;Glass curtain wall moulding Succinctly, luxurious, modern sense is strong, scenery around reflection;Its light weight, but the light pollution defect that to be it maximum.Country is used for Restricted, such as Shenzhen puts into effect for 1999《City Residents of Shenzhen Architectural Design Requirements and regulation》It is stipulated that house, apartment, place The building such as house, middle and primary schools, nursery school, kindergarten, hospital should not adopt glass curtain wall;Exposed wall facing brick is by high-quality potter's clay through pressure After making type, high temperature sintering forms, and it is advantageous that certain mechanical strength, hardness and chemical stability, color persistency, surface Bright and clean easy to clean;But its insecurity using and energy production capacity consumption be greatly maximum drawbacks;Exterior coating has larger development in recent years, Color is various, and easy construction is its advantage, but its weatherability is poor.
The insulation material using at present mainly has:Organic insulation material has molded polystyrene foams plastics (EPS), extruded polystyrene second Alkene foam plasticss (XPS), polyurethane (PU) and phenol formaldehyde foam (PF) etc.;Inorganic heat insulation material has rock wool, glass cotton, foam cement With foamed ceramic etc.;Organic insulation material light weight, heat conductivity is low, but inflammable;Inorganic heat insulation material does not fire, but there is water absorption rate Defect with intensity aspect;In addition, the construction of external wall outer insulation is complicated, operation is many, is affected larger by weather.
So how to provide that a kind of facing lines is true to nature, surface no gross blow hole, solid effect is good, color is various, adjustable, weather-proof Property high;Pliability is good;The good flexible clay facing tile of fire retardant performance becomes problem in the urgent need to address at present.
Content of the invention
In order to overcome above-mentioned problem, it is an object of the invention to provide a kind of facing lines is imitated, and nature is true to nature, surface no air Hole, solid effect is good, color is various, and weatherability is high, and pliability is good, and what fire retardant performance was good prepares the preparation of this tapestry brick Method.
The present invention is achieved through the following technical solutions:
A kind of flexible clay facing tile integrated board preparation method, step one:The described color sand 600~700 by material content, cement 200~ 300, water reducer 2~3, water-retaining agent 1~2, hydrophober 1~2, emulsion 160~200, the first auxiliary agent 1~2, the second auxiliary agent 2~ 3 and 0~5 water mixing and stirring, adds modifier to obtain the slurry with mobility, lays cloth on mould, described Mold outer surface is in concaveconvex structure, the anti-marble processed of its texture or tile shaped system, and 2/3 total amount slurry is poured in mould, utilizes The smooth process of machine spirt row, smooth after press-in fiber mesh cloth, more remaining 1/3 weight slurry is poured into, after re-lay cloth sorting;
Step 2:Put into baking in drying room to process, baking temperature scope is 70-85 DEG C, heat treatment time is 1-2h;
Step 3:Carry out the demoulding after drying and carry out overlay treatment, and size is cut as required, obtain molding flexible Tapestry brick.
In described step one, the modifier belonging to it is building emulsion;Described color sand is natural colour sand or burning colorful sand, described Cement is portland cement or white portland cement, with color sand hybrid modulation color.
In described step one, described water reducer is melamine based water reducer or polycarboxylate high performance water-reducing agent, and described water-retaining agent is hydroxyl In ethyl cellulose or hydroxypropyl cellulose, described hydrophober be polysiloxanes powder hydrophober, described emulsion be silicone acrylic emulsion or Pure-acrylic emulsion, in described step one, the first auxiliary agent is suppression accumulation of salt in the surface soil agent, and the second auxiliary agent is defoamer.
According to flexible clay facing tile its advantage that the present invention prepares it is:
(1) tapestry brick of the present invention can make multifunctional all plate, once constructs, and solve two pieces of requirements of insulation and decoration simultaneously, comprehensive Low cost;
(2) the flexible clay facing tile light weight antidetonation prepared using the method, heat preservation energy-saving, sound-insulating and heat-insulating, anti-cracking waterproof;Gao An Quan Xing, high-decoration, super-weathering resistance, high performance-price ratio;Auxiliary material is few and cheap, saves the Os Draconis installed needed for stone material;Construction is dirty Dye is little, and zero Voc. can be used for all kinds of public buildings and family's interior decoration;
(3) simulated effect is good, and color is various, and its superficial makings is obtained by mould, can be made into imitation natural stone head stricture of vagina, wood grain, Dermatoglyph and other effects.Additionally, special process of surface treatment makes to which give lifelike simulated effect;
(4) after described molding, flexible clay facing tile is monolithic core material structure, in core surfaces cloth glue, monolithic core is fitted in foam Plate or other heat insulation material surfaces, carry out being combined into finished product flexible clay facing tile by pressuring method, and structure is monolayer, entire body, Facing lines is coincide with lithotome 100%, surface no gross blow hole, and solid effect is good;Flexible finishing material is mutually tied with insulation material Close, be with a wide range of applications, market prospect and the perfect of economic benefit stone texture replicate, advantage of lower cost, pliable and tough Property can according to using need adjust;
(5) fire prevention reaches A level rank, and fire protecting performance meets《JG/T 311-2011 flexible clay facing tile》Requirement.As table Shown in 1, meet《GB8624-2012 Classification on burning behaviour for building materials》The requirement of burning grade A level.
Specific embodiment
Embodiment one:
A kind of flexible clay facing tile integrated board preparation method, step one:The described color sand 600 by material content, cement 200, diminishing Agent 2, water-retaining agent 1, hydrophober 1, emulsion 160, the first auxiliary agent 1, the water mixing and stirring of the second auxiliary agent 2 and 0, plus Enter the slurry that modifier obtains having mobility, cloth is laid on mould, described mold outer surface is in concaveconvex structure, its texture Anti- marble processed or tile shaped system, 2/3 total amount slurry is poured in mould, using the smooth process of machine spirt row, smooth rear press-in Fiber mesh cloth, more remaining 1/3 weight slurry is poured into, after re-lay cloth sorting;
Step 2:Put into baking in drying room to process, baking temperature scope is 70-85 DEG C, heat treatment time is 1-2h;
Step 3:Carry out the demoulding after drying and carry out overlay treatment, and size is cut as required, obtain molding flexible Tapestry brick.
In described step one, the modifier belonging to it is building emulsion;Described color sand is natural colour sand or burning colorful sand, described Cement is portland cement or white portland cement, with color sand hybrid modulation color.
In described step one, described water reducer is melamine based water reducer or polycarboxylate high performance water-reducing agent, and described water-retaining agent is hydroxyl In ethyl cellulose or hydroxypropyl cellulose, described hydrophober be polysiloxanes powder hydrophober, described emulsion be silicone acrylic emulsion or Pure-acrylic emulsion, in described step one, the first auxiliary agent is suppression accumulation of salt in the surface soil agent, and the second auxiliary agent is defoamer.
After described molding, flexible clay facing tile is monolithic core material structure, in core surfaces cloth glue, monolithic core is fitted in cystosepiment or other thermal insulating materials Material surface, carries out being combined into finished product flexible clay facing tile by pressuring method, and its pressing time is 3-4h, and pressure is 25-30 ton.
Embodiment two:
Specific make step is with embodiment one, a kind of flexible clay facing tile integrated board preparation method, its face brick material component and content ratio For:Color sand 700, cement 300, water reducer 3, water-retaining agent 2, hydrophober 2, emulsion 200, the first auxiliary agent 2, the second auxiliary agent 3 and water 5.
The preferred embodiment of the present invention is described, described embodiment is not to be schematically determinate, the present invention There is various structures conversion and combine, such as change facing brick form etc., such conversion is all protection scope of the present invention.

Claims (5)

1. a kind of flexible clay facing tile integrated board preparation method it is characterised in that:
Step one:The described color sand 600~700 by material content, cement 200~300, water reducer 2~3, water-retaining agent 1~2, hydrophober 1~2, emulsion 160~200, first auxiliary agent 1~2, the water mixing and stirring of the second auxiliary agent 2~3 and 0~5, modifier is added to obtain the slurry with mobility, pre-set mould, described mold outer surface is in concaveconvex structure, the anti-marble processed of its texture or tile shaped system, cloth is laid on mould, 2/3 total amount slurry is poured in mould, using the smooth process of machine spirt row, press-in fiber mesh cloth after smooth, again remaining 1/3 weight slurry is poured into, after re-lay cloth sorting;
Step 2:Put into baking in drying room to process, baking temperature scope is 70-85 DEG C, heat treatment time is 1-2h;
Step 3:Carry out the demoulding after drying and carry out overlay treatment, and size is cut as required, obtains molding flexible clay facing tile.
2. flexible clay facing tile integrated board preparation method according to claim 1 it is characterised in that:In described step one, the modifier belonging to it is building emulsion.
3. flexible clay facing tile integrated board preparation method according to claim 1 it is characterised in that:In described step one, described color sand is natural colour sand or burning colorful sand, and described cement is portland cement or white portland cement, with color sand hybrid modulation color.
4. flexible clay facing tile integrated board preparation method according to claim 1 it is characterised in that:In described step one, described water reducer is melamine based water reducer or polycarboxylate high performance water-reducing agent, described water-retaining agent is in hydroxyethyl cellulose or hydroxypropyl cellulose, and described hydrophober is polysiloxanes powder hydrophober, and described emulsion is silicone acrylic emulsion or pure-acrylic emulsion.
5. flexible clay facing tile integrated board preparation method according to claim 1 it is characterised in that:In described step one, the first auxiliary agent is suppression accumulation of salt in the surface soil agent, and the second auxiliary agent is defoamer.
CN201510603599.2A 2015-09-21 2015-09-21 A kind of flexible clay facing tile integrated board preparation method Pending CN106477980A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106927743A (en) * 2017-03-17 2017-07-07 潘长海 A kind of one-step moulding method of sandwich construction porcelain tendre flexibility finishing material
CN110078424A (en) * 2019-05-09 2019-08-02 海安海华新材料科技有限公司 A kind of preparation method of fast demoulding flexible clay facing tile
CN111571765A (en) * 2020-05-27 2020-08-25 郝志 Manufacturing process of color-changing relief type flexible archaized brick unit
CN112694298A (en) * 2021-01-05 2021-04-23 艾科豪斯(上海)新材料科技有限公司 Environment-friendly alkali-return-preventing flexible face brick and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101713244A (en) * 2009-11-19 2010-05-26 夏良强 Flexible decorative facing brick and production process thereof
CN101947871A (en) * 2010-08-20 2011-01-19 谈霄 Method for manufacturing silicone modified double-sided double-color flexible decorative brick
CN102174847A (en) * 2011-01-22 2011-09-07 夏良强 Weatherable flexible tapestry brick and manufacturing method thereof
CN103266734A (en) * 2013-05-30 2013-08-28 北京索利特新型建筑材料有限公司 Inorganic composite flexible decorative coiled materials and producing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101713244A (en) * 2009-11-19 2010-05-26 夏良强 Flexible decorative facing brick and production process thereof
CN101947871A (en) * 2010-08-20 2011-01-19 谈霄 Method for manufacturing silicone modified double-sided double-color flexible decorative brick
CN102174847A (en) * 2011-01-22 2011-09-07 夏良强 Weatherable flexible tapestry brick and manufacturing method thereof
CN103266734A (en) * 2013-05-30 2013-08-28 北京索利特新型建筑材料有限公司 Inorganic composite flexible decorative coiled materials and producing method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106927743A (en) * 2017-03-17 2017-07-07 潘长海 A kind of one-step moulding method of sandwich construction porcelain tendre flexibility finishing material
CN110078424A (en) * 2019-05-09 2019-08-02 海安海华新材料科技有限公司 A kind of preparation method of fast demoulding flexible clay facing tile
CN110078424B (en) * 2019-05-09 2021-05-18 海安海华新材料科技有限公司 Preparation method of flexible facing brick capable of being rapidly demoulded
CN111571765A (en) * 2020-05-27 2020-08-25 郝志 Manufacturing process of color-changing relief type flexible archaized brick unit
CN112694298A (en) * 2021-01-05 2021-04-23 艾科豪斯(上海)新材料科技有限公司 Environment-friendly alkali-return-preventing flexible face brick and preparation method thereof

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Application publication date: 20170308