CN103266734B - Inorganic composite flexible decorative coiled materials and producing method thereof - Google Patents
Inorganic composite flexible decorative coiled materials and producing method thereof Download PDFInfo
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- CN103266734B CN103266734B CN201310209864.XA CN201310209864A CN103266734B CN 103266734 B CN103266734 B CN 103266734B CN 201310209864 A CN201310209864 A CN 201310209864A CN 103266734 B CN103266734 B CN 103266734B
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Abstract
The invention belongs to the field of building, and discloses inorganic composite flexible decorative coiled materials. The thickness of the inorganic composite flexible decorative coiled materials is 2mm to 10mm, the inorganic composite flexible decorative coiled materials comprise an inorganic coiled material mortar layer, a decorative mortar layer is combined on the inorganic coiled material mortar layer, and reinforcing materials formed by alkali-resisting glass fiber gridding cloth or glass fiber roofing felts are arranged in the inorganic coiled material mortar layer or on the boundary of the inorganic coiled material mortar layer and the decorative mortar layer. The inorganic coiled material mortar layer is mainly formed by the following materials, by weight: 100 parts of portland cement with intensity no less than 42.5, 1.2 to 2.0 parts of cellulose, 350 to 450 parts of 50 to 100-mesh silica sand, 180 to 220 parts of coarse whiting, 1.8 to 2.2 parts of water reducing agent and 120 to 160 parts of 707 emulsion or cement-based elastic emulsion. The decorative mortar layer is mainly formed by the following materials, by weight: 150 parts of synthetic resin emulsion for maishi paint, 4 to 6 parts of coalescing agent, 8 to 12 parts of ethylene glycol, 1 to 2 parts of cellulose and 700 to 800 parts of natural color sand. The inorganic composite flexible decorative coiled materials are good in toughness, small in thickness, light in weight, good in application property, not prone to peeling off and good in weather fastness, and different decorative styles can be formed easily.
Description
Technical field
The invention belongs to building field, a kind of coiled material that outdoor tile can be replaced to be used for decoration of exterior wall specifically, it is a kind of inorganic compounding flexible decorative coiled material, lightweight and bent compared with ceramic tile, therefore, it is possible to be pasted onto in exterior wall substrate and can not come off, and be applicable to curved substrate and easily form different decorated style, be easy to again transport simultaneously.
Background technology
In the protection and decoration of exterior wall, outdoor tile is a kind of main decoration of exterior wall and protective material, is a kind of acid and alkali-resistance, inorganic decorating material that hardness is good.Ceramic tile is used for decoration of exterior wall, has following deficiency:
(1) ceramic tile is hard and crisp, therefore easy to be broken owing to colliding with, falling, and can not be directly used in curved surface decoration simultaneously.
(2) tile density is large, not easily carries.
(3) ceramic tile is generally be pasted in exterior wall substrate by mortar; because mortar is different from the water imbibition of ceramic tile; and due to ceramic tile weight large; and the coefficient of thermal expansion of ceramic tile is different from mortar; with ceramic tile waterproof but airtight large water gaging or the steam of causing is stored in the common face brick back side; form the pressure outwards expanded, the ceramic tile therefore sticking at exterior wall comes off and happens occasionally, and have impact on the exterior wall exterior wall that simultaneously makes attractive in appearance and loses protection.The more important thing is, the high-altitude of ceramic tile comes off and to work the mischief to the safety of personnel below and vehicle.
(4) during ceramic tile construction, owing to being rigid material, be easy to occur hollowing phenomenon, ceramic tile easily slippage under gravity simultaneously, when therefore pasting, difficulty is large, and efficiency is low.
(5) need after tile paste to carry out jointing process of plastering.
(6) ceramic tile is generally square or rectangular, and therefore need ceramic tile cutting to carry out sticked again when making special-shaped decorative pattern, therefore difficulty of construction is large, efficiency is low, and pattern effect is poor.
Exterior wall coating material is also the protection of a kind of conventional exterior wall and ornament materials, and true mineral varnish more can produce brick face decorative effect true to nature.True mineral varnish take synthetic resin emulsion as base-material, with the colored sand grains of variable grain, stone grain for aggregate, add the building coating of coalescents and the formation such as defoamer, thickener simultaneously, there is good corrosion resistance, strong adhesion, do not fire, there is texture and the outward appearance of lithotome.But need when manufacturing this effect first to carry out pretreatment with seal coat, then paste security bar to form brickwork joint effect, then the true paint of spraying, then throw off security bar and then carry out retouching seam process, therefore efficiency of construction is also lower.
Summary of the invention
The object of the present invention is to provide a kind of inorganic compounding flexible decorative coiled material, this coiled material has the advantage of true mineral varnish, again can as sticking construction ceramic tile, and light weight, bent simultaneously, pastes conveniently and difficult drop-off, directly can paste at curved surface.
Technical scheme of the present invention is: a kind of inorganic compounding flexible decorative coiled material, thickness is 2-10mm, comprise inorganic coiled material layer screed, inorganic coiled material screed one side is laminating decoration mortar layer, there is the reinforcement material be made up of alkali resistant glass fibre open weave cloth or glass roofing felt at the inner or inorganic coiled material screed of inorganic coiled material screed and decoration mortar bed boundary place
Described inorganic coiled material screed be mainly intensity be not less than 42.5 portland cement 100 weight portion, and cellulose 1.2-2.0 weight portion, 50-100 order quartz sand 350-450 weight portion, coarse whiting 180-220 weight portion, water reducing agent 1.8-2.2 weight portion and 707 emulsion 120-160 weight portions;
Described decoration mortar layer is mainly true mineral varnish synthetic resin emulsion 150 weight portion, and coalescents 4-6 weight portion, ethylene glycol 8-12 weight portion, cellulose 1-2 weight portion and natural colour sand 700-800 weight portion.
In inorganic coiled material mortar, the preferred hydroxypropyl methylcellulose of cellulose, not only price is lower than hydroxyethylcellulose, and viscosity is good, can by firmly stable for the inorganic aggregates such as quartz sand, coarse whiting bonding.And in decoration mortar, then preferred hydroxyethylcellulose, then not only modest viscosity application property is good, and its retentiveness makes it not easily produce construction scratch and ensures the rear coiled material color consistency of construction.
Emulsion in inorganic coiled material mortar and decoration mortar can adopt existing any coating emulsion in principle, but then preferably 707 emulsions or cement-based elastic emulsion in inorganic coiled material mortar, all there is good toughness, resistance to acids and bases, but 707 emulsions more economically, and although cement-based elastic emulsion water proofing property is better, but because inorganic coiled material mortar is at material inner layer, without the need to too high water proofing property requirement.
In decoration mortar, coalescents can adopt any coalescents of existing exterior wall coating material.
Ratio even more preferably, inorganic coiled material mortar consists of: be not less than portland cement 100 weight portion of 42.5, and hydroxypropyl methylcellulose 1.6 weight portion, 50-100 order quartz sand 400 weight portion, coarse whiting 200 weight portion, water reducing agent 2 weight portion and 707 emulsion 140 weight portions.
Even more preferably, decoration mortar consists of ratio: emulsion 150 weight portion, coalescents 5 weight portion, ethylene glycol 10 weight portion, hydroxyethylcellulose 1.5 weight portion, natural colour sand 750 weight portion.
The described thicker pliability of inorganic compounding flexible decorative coiled material can be deteriorated, and the low and rigidity of too thin intensity planeness when causing construction that is deteriorated is bad, therefore preferred 3-5mm.
Present invention also offers the production method of aforementioned inorganic composite and flexible decorative coiled material, comprise following process:
(1) inorganic coiled material mortar raw material is weighed in proportion, add water and mix to paste;
(2) inorganic for paste coiled material mortar is coated on alkali resistant glass fibre open weave cloth or glass roofing felt, dries, form inorganic flexible coiled material;
(3) decoration mortar raw material is weighed in proportion, add water and mix to paste;
(4) paste decoration mortar is coated on dried inorganic flexible coiled material, dries.
Finally can carry out as required cutting, pile up and packing, or be rolled into coil packing.
Inorganic compounding flexible decorative coiled material of the present invention, has following features:
(1) Main Ingredients and Appearance is quartz sand, natural colour sand, coarse whiting, cement inorganic material, has fireproof performance good, can reach A level fire-protection rating.
(2) except cement also using a small amount of organic adhesive material such as emulsion and cellulose as bonding and filmogen, controlled by rational consumption, this material is made to have pliability, can be curling, bending flawless on Φ 100mm pipe, can rolling produce, transport, volume face wall body can also be applied to or column is directly pasted, and not easily produce hollowing.
(3) the mortar composition in material and outer wall heat preservation system is similar, therefore its modulus of elasticity, hot expansibility, water absorbing properties are suitable, solve existing ceramic tile decorative exterior wall exist hollowing, ftracture, come off problem, also solve cause owing to coming off hurt sb.'s feelings wait danger.
(4) quality is light, when thickness is 3-5mm, every square metre is only had 4-6kg, only has the 1/5-1/7 of wall face brick weight, not only be convenient to carrying and reduce cost of transportation, and in thin-coat plaster and other systems, also can not produce the sagging horizontal fracture of deadweight without bracket, drop in people's wound and also can not hurt sb.'s feelings, ensure that safety.
(5) waterproof and breathable, more than 96h is soaked in water, without playing drum, cracking, obscission, take out the former intensity of dry rear recovery, primary colors pool, permeability is good, and the steam current density that wets is more than or equal to 0.85g/ (㎡ h), can not at flexible clay facing tile back side water, be conducive to aqueous vapor balance, the internal pressure of undirected outer expansion.
(6) good weatherability, through the test of 500h and 1000h artificial ageing resistance first, without cracking, play drum, efflorescence, weather-resistant self-cleaning are excellent, uvioresistant penetration capacity by force, nondiscolouring.In high humidity hot environment, organic gel gel material can not reverse and emulsion reaction (return white, return glue) occurs again, can not be infected with the floating dust in air.Wind rain brush can be self-cleaning, weatherproof frost resistance high temperature and heavy rain, and application life can reach more than 25 years.
(7) changing style, good decorative property.Color according to color sand used arbitrarily can change product colour, can form difformity and size, due to the variation of color and the randomness of size, can form changeable decorative model by cutting out.
(8) protectiveness is good, and good impact resistance (10 joules flawless, peel off and be obviously out of shape), anti-flammability (European standard B1 level) effectively protect insulation layer, protect the whole system of external wall outer insulation.
(9) easy construction, due to the thin light weight of flexible clay facing tile body, construction is rapidly simple, construction is not glided, seam process only need be retouched after pasting, effect improves more than 50% than common face brick system, and comprehensive cost, not higher than common face brick, more eliminates the quality problems of common face brick jointing place cracking seepage.
Accompanying drawing explanation
Fig. 1 is inorganic compounding flexible decorative web construction schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail, to help understanding content of the present invention.
As shown in Figure 1, inorganic compounding flexible decorative coil thickness is 2-10mm, comprise inorganic coiled material screed 1, there is decoration mortar layer 3 the one side of inorganic coiled material screed 1 is also laminating, inorganic coiled material screed 1 has with the interface of decoration mortar layer 3 reinforcement material 2 be made up of alkali resistant glass fibre open weave cloth or glass roofing felt, and this reinforcement material also can be compounded in the inside of inorganic coiled material screed 1.
Embodiment 1
Inorganic coiled material screed mortar formula used is:
Portland cement 42.5 100kg,
Hydroxypropyl methylcellulose 1.6kg,
50-100 order quartz sand 400kg,
200 order coarse whiting 200kg,
Water reducing agent 2kg,
707 emulsion 140kg.
Inorganic coiled material screed preparation: above-mentioned raw materials is weighed in proportion, adds 160kg water and mix to paste, inorganic for paste coiled material mortar is coated on alkali resistant glass fibre open weave cloth or glass roofing felt, dry, form inorganic flexible coiled material.
Decoration mortar layer formula used is:
Polymer emulsion (trade mark BA107, Beijing Donglian Chemical Co., Ltd. of producer) 150kg,
Coalescents (trade mark alcohol ester 12, Chemical Co., Ltd.'s Beijing Orient tomorrow of producer) 5kg,
Ethylene glycol 10kg,
Hydroxyethylcellulose 1.5kg,
Natural colour sand 750kg.
Prepared by decoration mortar layer: weigh raw materials used for decoration mortar layer according to the above ratio, add 85kg water and mix to paste, paste decoration mortar being coated to dried inorganic flexible coiled material has on the surface of alkali resistant glass fibre open weave cloth or glass roofing felt side, through drying, be inorganic compounding flexible decorative coiled material, gross thickness is 5mm.
Embodiment 2
Gross thickness is 5mm.
Inorganic coiled material screed mortar formula used:
Portland cement 42.5 100kg,
Hydroxyethylcellulose 1.6kg,
50-100 order quartz sand 400kg,
200 order coarse whiting 200kg,
Water reducing agent 2kg,
Cement-based elastic emulsion emulsion 140kg.
Decoration mortar layer formula used is:
BA107 emulsion 150kg,
Coalescents 5kg,
Ethylene glycol 10kg,
Hydroxypropyl methylcellulose 1.5kg,
Natural colour sand 750kg.
Embodiment 3
Coiled material gross thickness is 5mm.
Portland cement 42.5 100kg,
Hydroxypropyl methylcellulose 1.2kg,
50-100 order quartz sand 350kg,
200 order coarse whiting 220kg,
Water reducing agent 1.8kg,
707 emulsion 120kg.
Decoration mortar layer formula used is:
Polymer emulsion (trade mark BA107, Beijing Donglian Chemical Co., Ltd. of producer) 150kg,
Coalescents (trade mark alcohol ester 12, Chemical Co., Ltd.'s Beijing Orient tomorrow of producer) 4kg,
Ethylene glycol 8kg,
Hydroxyethylcellulose 2kg,
Natural colour sand 700kg.
Embodiment 4
Coiled material gross thickness is 5mm.
Portland cement 42.5 100kg,
Hydroxypropyl methylcellulose 2kg,
50-100 order quartz sand 450kg,
200 order coarse whiting 180kg,
Water reducing agent 2.2kg,
707 emulsion 160kg.
Decoration mortar layer formula used is:
Polymer emulsion (trade mark BA107, Beijing Donglian Chemical Co., Ltd. of producer) 150kg,
Coalescents (trade mark alcohol ester 12, Chemical Co., Ltd.'s Beijing Orient tomorrow of producer) 6kg,
Ethylene glycol 12kg,
Hydroxyethylcellulose 1kg,
Natural colour sand 800kg.
Embodiment 5
Coil thickness is 8mm.
Inorganic coiled material screed mortar formula used is:
Portland cement 52.5 100kg,
Hydroxyethylcellulose 1.6kg,
50-100 order quartz sand 400kg,
200 order coarse whiting 200kg,
Water reducing agent 2kg,
707 emulsion 140kg.
Decoration mortar layer formula used is:
Polymer emulsion (trade mark, producer the same) 150kg,
Coalescents (trade mark, producer the same) 5kg,
Ethylene glycol 10kg,
Hydroxyethylcellulose 1.5kg,
Natural colour sand 750kg.
Performance test
In order to the performance of comparative product, the performance of embodiment 1-5 and coating, ceramic tile are compared, comprise apparent density, tension adhesive strength, water absorption rate, temperature-change resistance, pliability, weather resisteant, scratch resistance performance, breathability results in table 1.Outer decorative parts ginseng " SAND SLURRY SYNTHETIC EMULSION ARCHITECTURAL COATINGS " (JG/T24-2000) W type technical requirement.
Table 1 properties of product contrast table
Claims (6)
1. an inorganic compounding flexible decorative coiled material, thickness is 2-10mm, comprise inorganic coiled material screed, inorganic coiled material screed one side is laminating decoration mortar layer, there is the reinforcement material be made up of alkali resistant glass fibre open weave cloth or glass roofing felt at the inner or inorganic coiled material screed of inorganic coiled material screed and decoration mortar bed boundary place
Described inorganic coiled material screed be mainly intensity be not less than 42.5 portland cement 100 weight portion, and cellulose 1.2-2.0 weight portion, 50-100 order quartz sand 350-450 weight portion, coarse whiting 180-220 weight portion, water reducing agent 1.8-2.2 weight portion, and 707 emulsions or cement-based elastic emulsion 120-160 weight portion;
Described decoration mortar layer is mainly true mineral varnish synthetic resin emulsion 150 weight portion, and coalescents 4-6 weight portion, ethylene glycol 8-12 weight portion, cellulose 1-2 weight portion and natural colour sand 700-800 weight portion.
2. inorganic compounding flexible decorative coiled material as claimed in claim 1, it is characterized in that: in inorganic coiled material mortar, described cellulose is hydroxypropyl methylcellulose.
3. inorganic compounding flexible decorative coiled material as claimed in claim 1 or 2, it is characterized in that: in decoration mortar, described cellulose is hydroxyethylcellulose.
4. inorganic compounding flexible decorative coiled material as claimed in claim 1 or 2, it is characterized in that: described inorganic coiled material mortar consists of: be not less than portland cement 100 weight portion of 42.5, hydroxypropyl methylcellulose 1.6 weight portion, 50-100 order quartz sand 400 weight portion, coarse whiting 200 weight portion, water reducing agent 2 weight portion and 707 emulsion 140 weight portions; Described decoration mortar consists of: emulsion 150 weight portion, coalescents 5 weight portion, ethylene glycol 10 weight portion, hydroxyethylcellulose 1.5 weight portion, natural colour sand 750 weight portion.
5. inorganic compounding flexible decorative coiled material as claimed in claim 1 or 2, is characterized in that: inorganic compounding flexible decorative coil thickness is 3-5mm.
6. a production method for inorganic compounding flexible decorative coiled material described in claim 1, is characterized in that, comprise following process:
(1) inorganic coiled material mortar raw material is weighed in proportion, add water and mix to paste;
(2) inorganic for paste coiled material mortar is coated on alkali resistant glass fibre open weave cloth or glass roofing felt, dries, form inorganic flexible coiled material;
(3) decoration mortar raw material is weighed in proportion, add water and mix to paste;
(4) paste decoration mortar is coated on dried inorganic flexible coiled material, dries.
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