CN103258939B - LED module packaging automation complete set of equipments - Google Patents
LED module packaging automation complete set of equipments Download PDFInfo
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- CN103258939B CN103258939B CN201310170935.XA CN201310170935A CN103258939B CN 103258939 B CN103258939 B CN 103258939B CN 201310170935 A CN201310170935 A CN 201310170935A CN 103258939 B CN103258939 B CN 103258939B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/005—Processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/005—Processes relating to semiconductor body packages relating to encapsulations
Abstract
The invention discloses a kind of LED module packaging automation complete set of equipments, comprise the feed mechanism of LED module packaging, lid lens mechanism, cutting agency, blank body, gum-filling mechanism and connecting gear six parts, realize LED-baseplate in each packaging technology, comprise material loading, lid lens, blanking, conversion between flanging and injection process and integrated.The present invention is on the flanging of traditional LED module, lid lens and glue injection equipment basis, add feed mechanism, cutting agency and connecting gear, devise each existing equipment and automation material loading, interface between blanking and connecting gear simultaneously, thus achieve the integrated of each equipment room, achieve the encapsulation automation of LED module, not only increase the packaging efficiency of LED module like this, also save labour cost simultaneously.
Description
Technical field
The present invention relates generally to semiconductor application and encapsulation field, particularly relates to LED module packaging technical field.
Background technology
Great power LED volume is little, the life-span is long, electro-optical efficiency is high, is forth generation " green illumination light source ".In the light source such as street lamp, flood light manufacturing, be with a wide range of applications, be subject to increasing attention.The encapsulation of LED module is the terminal pivotal technique that LED lamp manufactures.
Be illustrated in figure 1 LED disjunctor lens module, 11 is the LED disjunctor lens carrier before trimming, and 12 is the substrate of LED module, comprises aluminium base, ceramic wafer etc., 13 is LED chip, 14 is LED lens installation groove, and 15 is the LED disjunctor lens carrier after trimming, and 16 is simple grain LED lens, 17 is LED hole for injecting glue, 18 is LED steam vent, and Fig. 1 a is the schematic diagram before LED lid lens, and Fig. 1 b is the schematic diagram after LED lid lens.
The packaging technology of LED module comprises: the material loading of LED disjunctor lens, substrate, lid lens, the blanking of LED disjunctor lens carrier after trimming, multiple techniques such as the flanging of LED lens and injecting glue.The encapsulation of tradition LED module, after the material loading of LED disjunctor lens, substrate and trimming, the blanking of LED disjunctor lens carrier, all adopts manual mode; And lid lens, trimming and injection process adopt independently equipment, effectively not integrated each other, the percent of automatization of LED module packaging is not high.
Summary of the invention
For above-mentioned technical problem, the present invention is intended to solve the problems of the technologies described above at least to a certain extent.
The invention provides a kind of LED module packaging automation complete set of equipments, comprise connecting gear, along feed mechanism, lid lens mechanism, cutting agency, blank body and gum-filling mechanism that this connecting gear sets gradually,
Described connecting gear comprises 2 transmission guide rails arranged in parallel, the arranged outside of this transmission guide rail one end has disjunctor lens carrier magazine and LED-baseplate magazine, Timing Belt moves along transmitting guide rail under the driving of servomotor, be provided with regulating wheel inside described transmission guide rail, normal direction briquetting that described transmission rail crown is provided with loading and unloading station, bottom is provided with support;
Feed mechanism and the cutting agency of described LED module packaging all adopt single armed truss structure, comprise the horizontal cross-arm supported by charging and discharging mechanism bracing frame 508, described horizontal cross-arm one end is provided with and drives y to the y of Timing Belt movement to motor, described horizontal cross-arm is also vertically installed with and drives the upright arm that can move around along horizontal cross-arm to Timing Belt by y, described upright arm is provided with the first feed screw nut pair, first feed screw nut pair is connected to motor-driven with the z on upright arm top, and upright arm bottom is provided with sucker;
Described lid lens mechanism comprises vertical the first fixing sub-truss, from bottom to top be arranged on masterplate in the first positioning baseplate on the first sub-truss, lens trimming, the first top board, a z to motor, a described z drives masterplate, the first top board in the first positioning baseplate, lens trimming to move up and down to motor by the 3rd feed screw nut pair, and under being also provided with lens trimming below described first positioning baseplate, masterplate, the first location Double ejection pin and a z are to positioning support;
Described blank body comprises vertical the second fixing sub-truss, from bottom to top be arranged on masterplate in the second positioning baseplate on the second sub-truss, lens hot pressing, the second top board, the 2nd z be to motor, described 2nd z drives masterplate, the second top board in the second positioning baseplate, lens hot pressing to move up and down to motor by the 4th feed screw nut pair, and under being also provided with lens hot pressing below the second positioning baseplate, masterplate, the second location Double ejection pin and the 2nd z are to positioning support;
Described gum-filling mechanism comprises vertical the 3rd fixing sub-truss, from bottom to top be arranged on positioning pressuring plate on the 3rd sub-truss, guide pad, upper masterplate, the 3rd z to motor, guiding injecting glue piston rod and glue injecting head is provided with between described guide pad, upper masterplate, described 3rd z drives positioning pressuring plate, guide pad, upper masterplate to move up and down to motor by the second feed screw nut pair, arranges lower masterplate, the 3rd location Double ejection pin, the 3rd z to positioning support below described positioning pressuring plate.
Further, described sucker is pneumatic Dual suction cups.
Further, the quantity of described support is more than 6 or 6.
Compared with prior art, the invention has the beneficial effects as follows: the present invention is on the flanging of traditional LED module, lid lens and glue injection equipment basis, add feed mechanism, cutting agency and connecting gear, devise each existing equipment and automation material loading, interface between blanking and connecting gear simultaneously, thus achieve the integrated of each equipment room, achieve the encapsulation automation of LED module, not only increase the packaging efficiency of LED module like this, also save labour cost simultaneously.
Accompanying drawing explanation
Fig. 1 a is the schematic diagram before LED disjunctor lens module lid lens.
Fig. 1 b is the schematic diagram after LED disjunctor lens module lid lens.
Fig. 2 is LED module packaging automation complete set of equipments schematic diagram.
Fig. 3 is the system block diagram of LED module packaging equipment.
Fig. 4 is the connecting gear schematic diagram in LED module packaging complete set of equipments.
Fig. 5 a is material loading in LED module packaging complete set of equipments, schematic diagram is looked on the cutting agency right side.
Fig. 5 b is material loading, cutting agency schematic front view in LED module packaging complete set of equipments.
Fig. 5 c is material loading, cutting agency schematic top plan view in LED module packaging complete set of equipments.
Fig. 6 a is that schematic diagram is looked on the lid lens mechanism right side in LED module packaging complete set of equipments.
Fig. 6 b is the lid lens mechanism schematic front view in LED module packaging complete set of equipments.
Fig. 6 c is the lid lens mechanism schematic top plan view in LED module packaging complete set of equipments.
Fig. 7 a is that schematic diagram is looked on the blank body right side in LED module packaging complete set of equipments.
Fig. 7 b is the blank body schematic front view in LED module packaging complete set of equipments.
Fig. 7 c is the blank body schematic top plan view in LED module packaging complete set of equipments.
Fig. 8 a is that schematic diagram is looked on the gum-filling mechanism right side in LED module packaging complete set of equipments.
Fig. 8 b is the gum-filling mechanism schematic front view in LED module packaging complete set of equipments.
Fig. 8 c is the gum-filling mechanism schematic top plan view in LED module packaging complete set of equipments.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further detailed explanation.
It should be noted that, accompanying drawing, only for exemplary illustration, can not be interpreted as the restriction to this patent; To those skilled in the art, in accompanying drawing, some known features and explanation thereof may be omitted is understandable.
Below in conjunction with accompanying drawing, embodiments of the invention are further elaborated.
As shown in Figure 2 and Figure 3, a kind of LED module packaging automation complete set of equipments, comprises connecting gear 26, along feed mechanism 21, lid lens mechanism 22, cutting agency 23, blank body 24 and gum-filling mechanism 25 that this connecting gear 26 sets gradually,
As shown in Figure 4, described connecting gear 26 comprises 2 transmission guide rails 408 arranged in parallel, Timing Belt 403 moves along transmitting guide rail 408 under the driving of servomotor 407, be provided with regulating wheel 404 inside described transmission guide rail 408, normal direction briquetting 405 that described transmission guide rail 408 top is provided with loading and unloading station, bottom is provided with support 406; This connecting gear is from left to right with the feeding station of this corresponding LED module packaging, lid lens station, discharge station, flanging station and injecting glue station;
Connecting gear 26 adopts the mode of synchronous double pulley transmission, guide rail size: 50mm × 1000mm.Every limit Timing Belt 403 is designed with eight regulating wheels 404, is designed with the locating piece of normal direction compact heap 405 and the direction of motion, realizes the location of LED lens carrier in feeding station, discharge station; At lid lens station, flanging station and injecting glue station, be designed with Double ejection pin structure 409, realize the location of LED-baseplate and the encapsulation of LED module; Meanwhile, two guide rails of transmission mechanism are fixed in six supports 406.
As Fig. 5 a, 5b, shown in 5c, the feed mechanism 21 of described LED module packaging and cutting agency 23 all adopt single armed truss structure, comprise the disjunctor lens carrier magazine 401 and LED-baseplate magazine 402 that are arranged on and transmit both sides, guide rail 408 one end, also comprise the horizontal cross-arm supported by charging and discharging mechanism bracing frame 508, described horizontal cross-arm one end is provided with and drives y to the y of Timing Belt 504 movement to motor 503, described horizontal cross-arm is also vertically installed with and drives the upright arm that can move around along horizontal cross-arm to Timing Belt 504 by y, described upright arm is provided with the first feed screw nut pair 506, first feed screw nut pair 506 is in transmission connection to motor 505 with the z on upright arm top, upright arm bottom is provided with sucker 507, feed mechanism mainly realizes LED-baseplate being taken out from substrate box 402 and being put into conveyer belt, by LED disjunctor lens from disjunctor lens kit 401 take out and be put into LED-baseplate with its contraposition,
Feed mechanism 21 and cutting agency 23 based on Timing Belt 504, realize the motion on y direction on y direction, front and back; On height z direction, based on the first feed screw nut pair 506 transmission, realize the motion on z direction.Y direction Timing Belt 504 centre-to-centre spacing is 240mm; Y direction and z traversing guide length are 240mm and 100mm, and y traversing guide adopts square rail.The pickup of LED-baseplate and LED disjunctor lens and location, with the mode adopting pneumatic Dual suction cups 507 to adsorb location, sucker 507 diameter is 12mm.
As Fig. 6 a, 6b, shown in 6c, described lid lens mechanism 22 comprises vertical the first fixing sub-truss 603, from bottom to top be arranged on the first positioning baseplate 601 on the first sub-truss 603, masterplate 602 in lens trimming, first top board 604, one z is to motor 605, a described z drives the first positioning baseplate 601 to motor 605 by the 3rd feed screw nut pair, masterplate 602 in lens trimming, first top board 604 moves up and down, masterplate 606 under lens trimming is also provided with below described first positioning baseplate 601, first location Double ejection pin 607 and a z are to positioning support 608.Lid lens mechanism, mainly based on shaving die, realizes the threshing of LED disjunctor lens, and makes every lens be installed to lens recess in substrate, realizes physical engagement.
When LED-baseplate and disjunctor lens are sent to lid lens station by Timing Belt 403, one z is to positioning support 608 along short transverse jack-up, first location Double ejection pin 607 coordinates with the location hole in LED-baseplate, realizes the Double ejection pin alignment by union to LED-baseplate and disjunctor lens.The shaving die of lid lens mechanism adopts traditional structure forms, comprises masterplate 606 under lens trimming cope match-plate pattern 602 and lens trimming.At LED-baseplate and disjunctor lens after the first Double ejection pin 607 is located, a z continues to move upward to positioning support 608 along short transverse; Meanwhile, the first top board 604, lens trimming cope match-plate pattern 602, under a z acts on to motor 605, move downward along screw mandrel, finally realize the matched moulds of bolster, LED disjunctor lens, under the effect of trimming bolster, realize the threshing of lens.
As Fig. 7 a, 7b, shown in 7c, described blank body 24 comprises vertical the second fixing sub-truss 703, from bottom to top be arranged on the second positioning baseplate 701 on the second sub-truss 703, masterplate 702 in lens hot pressing, , second top board 704, 2nd z is to motor 705, described 2nd z drives the second positioning baseplate 701 to motor 705 by the 4th feed screw nut pair, masterplate 702 in lens hot pressing, second top board 704 moves up and down, masterplate 706 under lens hot pressing is also provided with below second positioning baseplate 701, second location Double ejection pin 707 and the 2nd z are to positioning support 708.Blank body, mainly based on edge pressing mould, realizes the hot pressing of LED rims of the lens, makes to realize tight fit between every lens and lens recess.
When LED-baseplate and disjunctor lens are sent to flanging station by Timing Belt 403,2nd z is to positioning support 708 along short transverse jack-up, second location Double ejection pin 707 coordinates with the location hole in LED-baseplate, realizes the Double ejection pin alignment by union to LED-baseplate and disjunctor lens.The edge pressing mould of LED lens adopts traditional structure forms, comprises lens hot pressing cope match-plate pattern 702 and lens hot pressing lower bolster 706.After LED-baseplate and disjunctor lens Double ejection pin location, the 2nd z continues to move upward to positioning support 708 along short transverse; Meanwhile, the second top board 704, lens trimming cope match-plate pattern 702, under the 2nd z acts on to motor 705, move downward along screw mandrel, finally realize the matched moulds of bolster, LED disjunctor lens, under the effect of upper and lower hot pressing template, realize realizing tight fit between every lens and lens recess.
As Fig. 8 a, 8b, shown in 8c, described gum-filling mechanism 25 comprises vertical the 3rd fixing sub-truss 803, the positioning pressuring plate 804 be arranged on the 3rd sub-truss 803 from bottom to top, guide pad 805, upper masterplate 808, 3rd z is to motor 806, described guide pad 805, guiding injecting glue piston rod and glue injecting head 809 is provided with between upper masterplate 808, described 3rd z drives positioning pressuring plate 804 to motor 806 by the second feed screw nut pair 807, guide pad 805, upper masterplate 808 moves up and down, below described positioning pressuring plate 804, lower masterplate 801 is set, 3rd location Double ejection pin 802, 3rd z is to positioning support 810.Gum-filling mechanism mainly through lens hole for injecting glue, injecting glue inside LED lens.
When LED-baseplate and disjunctor lens are sent to injecting glue station by Timing Belt 403,3rd z is to positioning support 810 along short transverse jack-up, 3rd location Double ejection pin 802 and the location fit in LED-baseplate, realize the Double ejection pin alignment by union to LED-baseplate and disjunctor lens.The injecting glue of LED lens, realizes based on guiding injecting glue piston rod and glue injecting head 809.After LED-baseplate and disjunctor lens Double ejection pin location, the 3rd z continues to move upward to positioning support 810 along short transverse; Meanwhile, guiding injecting glue piston rod and glue injecting head 809, under cope match-plate pattern 808 and the 3rd z act on to motor 805, move downward along screw mandrel, finally realize matched moulds and the injecting glue of bolster.
Based on modular design method, blank body sub-truss is identical with lid lens mechanism, and the main distinction is:
(1) compare the lens trimming cope match-plate pattern 602 in the lid lens mechanism 22 shown in Fig. 6 a, 6b, 6c and lens trimming lower bolster 606, blank body 24 becomes lens hot pressing cope match-plate pattern 702 and lens hot pressing lower bolster 706, does not have trimming function;
(2) compare the lid lens mechanism 22 shown in Fig. 6 a, 6b, 6c, the lens hot pressing cope match-plate pattern 702 of blank body 24 and the second top board 704 have comprised heating function many, are realized the heating of hot pressing sleeve by heating rod.
Based on modular design method, gum-filling mechanism 25 sub-truss is identical with lid lens mechanism 22, and the main distinction is:
(1) compare lid lens mechanism 22, in gum-filling mechanism 25, the lens trimming cope match-plate pattern 602 in the lid lens mechanism shown in Fig. 6 a, 6b, 6c, is replaced by guiding injecting glue piston rod and glue injecting head 809; And lead injecting glue piston rod and glue injecting head 809 size and the accuracy of form and position are all high than lens trimming cope match-plate pattern 602.
(2) compare the lens trimming cope match-plate pattern 602 in the middle cover lens mechanism shown in Fig. 6 a, 6b, 6c, the guide pad more than 805 of gum-filling mechanism always enters Jiao Kou, and the liquid glue intercommunicating pore that injecting glue pole pair is answered.
Obviously, describe in accompanying drawing position relationship only for exemplary illustration, the restriction to this patent can not be interpreted as; The above embodiment of the present invention is only for example of the present invention is clearly described, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all execution modes.All any amendments done within the spirit and principles in the present invention, equivalent to replace and improvement etc., within the protection range that all should be included in the claims in the present invention.
Claims (3)
1. a LED module packaging automation complete set of equipments, it is characterized in that, comprise connecting gear (26), along feed mechanism (21), lid lens mechanism (22), cutting agency (23), blank body (24) and gum-filling mechanism (25) that this connecting gear (26) sets gradually
Described connecting gear (26) comprises 2 transmission guide rails (408) arranged in parallel, the arranged outside of this transmission guide rail (408) one end has disjunctor lens carrier magazine (401) and LED-baseplate magazine (402), Timing Belt (403) is mobile along transmitting guide rail (408) under the driving of servomotor (407), the described normal direction briquetting (405) that transmission guide rail (408) inner side is provided with regulating wheel (404), described transmission guide rail (408) top is provided with loading and unloading station, bottom is provided with support (406);
Feed mechanism (21) and the cutting agency (23) of described LED module packaging all adopt single armed truss structure, comprise the horizontal cross-arm supported by charging and discharging mechanism bracing frame (508), described horizontal cross-arm one end is provided with and drives y to the y of Timing Belt (504) movement to motor (503), described horizontal cross-arm is also vertically installed with and drives the upright arm that can move around along horizontal cross-arm to Timing Belt (504) by y, described upright arm is provided with the first feed screw nut pair (506), first feed screw nut pair (506) is in transmission connection to motor (505) with the z on upright arm top, upright arm bottom is provided with sucker (507),
Described lid lens mechanism comprises vertical fixing the first sub-truss (603), from bottom to top be arranged on the first positioning baseplate (601) on the first sub-truss (603), masterplate (602) in lens trimming, first top board (604), one z is to motor (605), a described z drives the first positioning baseplate (601) to motor (605) by the 3rd feed screw nut pair, masterplate (602) in lens trimming, first top board (604) moves up and down, described first positioning baseplate (601) below is also provided with masterplate (606) under lens trimming, first location Double ejection pin (607) and a z are to positioning support (608),
Described blank body comprises vertical fixing the second sub-truss (703), from bottom to top be arranged on the second positioning baseplate (701) on the second sub-truss (703), masterplate (702) in lens hot pressing, , second top board (704), 2nd z is to motor (705), described 2nd z drives the second positioning baseplate (701) to motor (705) by the 4th feed screw nut pair, masterplate (702) in lens hot pressing, second top board (704) moves up and down, second positioning baseplate (701) below is also provided with masterplate (706) under lens hot pressing, second location Double ejection pin (707) and the 2nd z are to positioning support (708),
Described gum-filling mechanism comprises vertical the 3rd fixing sub-truss (803), the positioning pressuring plate (804) be arranged on the 3rd sub-truss (803) from bottom to top, guide pad (805), upper masterplate (808), 3rd z is to motor (806), described guide pad (805), guiding injecting glue piston rod and glue injecting head (809) is provided with between upper masterplate (808), described 3rd z drives positioning pressuring plate (804) to motor (806) by the second feed screw nut pair (807), guide pad (805), upper masterplate (808) moves up and down, described positioning pressuring plate (804) below arranges lower masterplate (801), 3rd location Double ejection pin (802), 3rd z is to positioning support (810).
2. LED module packaging automation complete set of equipments according to claim 1, is characterized in that: described sucker (507) is pneumatic Dual suction cups.
3. LED module packaging automation complete set of equipments according to claim 1, is characterized in that: the quantity of described support (406) is more than 6 or 6.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310170935.XA CN103258939B (en) | 2013-05-10 | 2013-05-10 | LED module packaging automation complete set of equipments |
| PCT/CN2013/089637 WO2014180141A1 (en) | 2013-05-10 | 2013-12-17 | Novel led module encapsulation automatic complete apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310170935.XA CN103258939B (en) | 2013-05-10 | 2013-05-10 | LED module packaging automation complete set of equipments |
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| Publication Number | Publication Date |
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| CN103258939A CN103258939A (en) | 2013-08-21 |
| CN103258939B true CN103258939B (en) | 2016-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310170935.XA Active CN103258939B (en) | 2013-05-10 | 2013-05-10 | LED module packaging automation complete set of equipments |
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| Country | Link |
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| CN (1) | CN103258939B (en) |
| WO (1) | WO2014180141A1 (en) |
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| CN103258939B (en) * | 2013-05-10 | 2016-01-06 | 华南理工大学 | LED module packaging automation complete set of equipments |
| CN104001642B (en) * | 2014-05-29 | 2016-06-22 | 华南理工大学 | A kind of packaged LEDs lens injecting glue amount ensures and bubble removal device |
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| CN113178511B (en) * | 2021-04-19 | 2022-07-22 | 重庆新视通智能科技有限公司 | LED screen overall packaging system and packaging method thereof |
| CN113725124B (en) * | 2021-08-31 | 2023-10-03 | 广东良友科技有限公司 | Comprehensive packaging mechanism and packaging method for LED patch bracket |
| CN114571111B (en) * | 2022-03-24 | 2023-03-24 | 安徽大学绿色产业创新研究院 | Intelligent feeding system for Mini/micro LED laser maintenance |
| CN114777490B (en) * | 2022-06-21 | 2022-09-09 | 上海陛通半导体能源科技股份有限公司 | Semiconductor device capable of realizing automatic omnidirectional opening and closing |
| CN115312445B (en) * | 2022-10-11 | 2022-12-13 | 山东中兴科技开发有限公司 | Package manufacturing equipment for integrated circuit |
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- 2013-12-17 WO PCT/CN2013/089637 patent/WO2014180141A1/en active Application Filing
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| Publication number | Publication date |
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| CN103258939A (en) | 2013-08-21 |
| WO2014180141A1 (en) | 2014-11-13 |
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