CN113178511B - LED screen overall packaging system and packaging method thereof - Google Patents

LED screen overall packaging system and packaging method thereof Download PDF

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CN113178511B
CN113178511B CN202110421078.0A CN202110421078A CN113178511B CN 113178511 B CN113178511 B CN 113178511B CN 202110421078 A CN202110421078 A CN 202110421078A CN 113178511 B CN113178511 B CN 113178511B
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mounting plate
pneumatic
suction cup
injection mold
plate
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CN113178511A (en
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孙雪芹
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Chongqing Xinshitong Intelligent Technology Co ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/852Encapsulations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H29/00Integrated devices, or assemblies of multiple devices, comprising at least one light-emitting semiconductor element covered by group H10H20/00
    • H10H29/10Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00
    • H10H29/14Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00 comprising multiple light-emitting semiconductor components
    • H10H29/142Two-dimensional arrangements, e.g. asymmetric LED layout
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/036Manufacture or treatment of packages
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/036Manufacture or treatment of packages
    • H10H20/0362Manufacture or treatment of packages of encapsulations

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Abstract

本发明公开了一种LED屏幕全面封装系统及其封装的方法,包括位移结构,所述位移结构的下方设置有注胶工作台,所述注胶工作台的一侧设置有原料输送机,所述原料输送机的输送带上放置有LED原料,所述注胶工作台的后方且靠近LED原料的一侧设置有顶盖输送机,所述顶盖输送机的输送带上放置有注胶模具顶盖,所述注胶工作台的前方且靠近LED原料的一侧设置有支架输送机。该一种LED屏幕全面封装系统及其封装的方法,实现了机械化的自动上料,无需人工的不断上料操作,有效的降低了人工辅助参与环节,且一个夹紧结构即可完成三种不同工件的抓取放置,无需多个机械手的协调使用,降低了使用与制作的成本。

Figure 202110421078

The invention discloses a comprehensive packaging system for an LED screen and a packaging method thereof, comprising a displacement structure, a glue injection workbench is arranged below the displacement structure, and a raw material conveyor is arranged on one side of the glue injection workbench, so the LED raw materials are placed on the conveyor belt of the raw material conveyor, and a top cover conveyor is arranged behind the plastic injection workbench and on the side close to the LED raw materials, and a plastic injection mold is placed on the conveyor belt of the top cover conveyor. In the top cover, a bracket conveyor is arranged in front of the glue injection workbench and on the side close to the LED raw material. The LED screen comprehensive packaging system and packaging method realizes mechanized automatic feeding without manual continuous feeding operation, effectively reduces the manual assistance and participation links, and one clamping structure can complete three different The grasping and placing of the workpiece does not require the coordinated use of multiple robots, which reduces the cost of use and production.

Figure 202110421078

Description

一种LED屏幕全面封装系统及其封装的方法A kind of LED screen comprehensive packaging system and packaging method thereof

技术领域technical field

本发明涉及一种LED领域,具体是一种LED屏幕全面封装系统及其封装的方法。The invention relates to the field of LEDs, in particular to an LED screen comprehensive packaging system and a packaging method thereof.

背景技术Background technique

LED显示屏是一种平板显示器,由一个个小的LED模块面板组成,用来显示文字、图像、视频等各种信息的设备。LED电子显示屏集微电子技术、计算机技术、信息处理于一体,具有色彩鲜艳、动态范围广、亮度高、寿命长、工作稳定可靠等优点。LED显示屏广泛应用于商业传媒、文化演出市场、体育场馆、信息传播、新闻发布、证券交易等,可以满足不同环境的需要。LED在进行封装的过程中,需要对芯片与支架进行灌胶使其包裹起来,然后并对其进行长烤。LED display is a kind of flat panel display, which is composed of small LED module panels, and is used to display various information such as text, image, video and so on. LED electronic display integrates microelectronics technology, computer technology and information processing. It has the advantages of bright colors, wide dynamic range, high brightness, long life, stable and reliable operation. LED displays are widely used in commercial media, cultural performance markets, stadiums, information dissemination, news releases, securities trading, etc., which can meet the needs of different environments. In the process of packaging the LED, it is necessary to pour glue on the chip and the bracket to wrap it, and then bake it for a long time.

现有的LED屏幕全面封装方式,常采用人工将注胶模具放置在灌胶台上,再将LED原料件放入模具的模腔内部,最后在盖上模盖,最后向模具中注入浇水将芯片与支架包裹起来,此项封装的方式,人工参与的步骤较多,需要人工不断的辅助加工,工作效率较为低下。The existing LED screen comprehensive packaging method often adopts the manual placement of the plastic injection mold on the plastic injection table, and then puts the LED raw material into the mold cavity of the mold, and finally covers the mold cover, and finally pours water into the mold. Wrapping the chip and the bracket, this packaging method requires many steps of manual participation, requires continuous manual auxiliary processing, and the work efficiency is relatively low.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种LED屏幕全面封装系统及其封装的方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an LED screen comprehensive packaging system and a packaging method thereof, so as to solve the problems raised in the above-mentioned background art.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种LED屏幕全面封装系统及其封装的方法,包括位移结构,所述位移结构的下方设置有注胶工作台,所述注胶工作台的一侧设置有原料输送机,所述原料输送机的输送带上放置有LED原料,所述注胶工作台的后方且靠近LED原料的一侧设置有顶盖输送机,所述顶盖输送机的输送带上放置有注胶模具顶盖,所述注胶工作台的前方且靠近LED原料的一侧设置有支架输送机,所述支架输送机的输送带上放置有注胶模具底座,所述注胶工作台的出料端设置有烘烤结构,所述注胶工作台的顶部与烘烤结构的内部之间固定安装有一组支架滑行导轨,所述位移结构包括顶板,所述顶板上顶端的一侧贯穿开设有活动通口,所述顶板上顶端的另一侧固定安装有注胶结构,所述顶板的上顶端且位于活动通口的一侧固定安装有双轴电机,所述顶板的上顶端且位于活动通口的另一侧通过轴承座转动安装有长轴,所述双轴电机的驱动端与长轴之间设置有传动结构一,所述传动结构一的上表面固定连接有移动组件,且移动组件的底部与顶板顶部滑动连接,所述移动组件包括位移安装板,所述位移安装板通过其上顶端安装的一组滑轨滑动连接有推杆安装板,所述推杆安装板上顶端的两侧均固定安装有电动推杆,所述电动推杆的活动端固定连接有夹紧结构,所述推杆安装板通过其下低端安装的螺纹套筒螺纹安装有推杆板螺杆,且推杆板螺杆的一端通过轴承座与位移安装板转动连接,所述推杆板螺杆的另一端固定安装有驱动电机一,且驱动电机一与位移安装板之间固定连接,所述传动结构一由两个链轮与一个链条组成,且两个链轮之间通过链条传动连接。A comprehensive packaging system for an LED screen and a packaging method thereof, comprising a displacement structure, a glue injection workbench is arranged below the displacement structure, a raw material conveyor is arranged on one side of the glue injection workbench, and the raw material conveyor LED raw materials are placed on the conveyor belt of the machine, and a top cover conveyor is arranged behind the glue injection workbench and on the side close to the LED raw materials. A bracket conveyor is arranged in front of the glue injection workbench and on the side close to the LED raw material. A glue injection mold base is placed on the conveyor belt of the bracket conveyor. The discharge end of the glue injection workbench is provided with a baking structure, a group of bracket sliding guide rails are fixedly installed between the top of the glue injection workbench and the interior of the baking structure, the displacement structure includes a top plate, and one side of the top end of the top plate is provided with a movable through hole. A glue injection structure is fixedly installed on the other side of the top of the top plate, a biaxial motor is fixedly installed on the top of the top plate and located on the side of the movable port, and the upper top of the top plate is located on the other side of the movable port. A long shaft is rotatably installed through the bearing seat, a transmission structure 1 is arranged between the driving end of the dual-shaft motor and the long shaft, the upper surface of the transmission structure 1 is fixedly connected with a moving component, and the bottom of the moving component is connected to the top of the top plate. Sliding connection, the moving assembly includes a displacement mounting plate, the displacement mounting plate is slidably connected with a push rod mounting plate through a set of slide rails installed at the top of the push rod mounting plate, and both sides of the top of the push rod mounting plate are fixedly installed with Electric push rod, the movable end of the electric push rod is fixedly connected with a clamping structure, the push rod mounting plate is threadedly mounted with a push rod plate screw through a threaded sleeve installed at its lower end, and one end of the push rod plate screw The bearing seat is rotatably connected with the displacement mounting plate, the other end of the push rod plate screw is fixedly installed with a driving motor one, and the driving motor one is fixedly connected with the displacement mounting plate, and the transmission structure one is composed of two sprockets and It consists of a chain, and the two sprockets are connected by a chain drive.

作为本发明进一步的方案:所述夹紧结构包括安装框,且安装框的底部呈敞开状,所述安装框的内腔固定安装有隔板,所述隔板下底端的一侧分别转动安装有气动安装板单元螺杆与吸盘安装板螺杆,所述隔板下低端的另一侧分别固定安装有滑杆一与滑杆二,所述滑杆二与吸盘安装板螺杆之间设置有吸盘安装板,所述吸盘安装板的下低端固定连接有T字座,所述T字座两侧的凸起边均穿插安装有一组真空吸盘,所述吸盘安装板的上顶端固定安装有吸盘管路,且吸盘管路的出气口与真空吸盘吸气端固定连接,所述滑杆一与气动安装板单元螺杆之间设置有气动件安装板,所述气动件安装板上顶端的中部贯穿开设有出入口,所述气动件安装板上顶端的两侧均贯穿开设有滑动槽口,所述气动件安装板上顶端的两侧均通过垫块固定安装有气动挤压单元,所述气动挤压单元的活动端固定连接有气动推动块,所述气动推动块的底部固定连接有夹具,所述气动推动块通过其上开设的滑孔滑动连接有导杆,且导杆的一端与安装框的内壁固定连接,所述导杆的外壁套接有强力弹簧,所述安装框内壁的上顶端固定安装有气动管路,且气动管路的出气端与气动挤压单元的进气端固定连接,所述隔板的上顶端固定安装有气泵,所述气泵的工作口固定连接有T形连接管,且T形连接管的上风口与气动管路固定连接,所述T形连接管上固定安装有两个电磁阀一,所述T形连接管的下风口连接有金属软管,且金属软管与吸盘管路固定连接,所述隔板上顶端的一侧固定安装有气动电机二,所述隔板下低端的一侧通过轴承座转动安装有传动轴,所述气动电机二的驱动端与传动轴之间设置有传动结构二,所述传动轴的一端与气动安装板单元螺杆之间以及传动轴的另一端与吸盘安装板螺杆之间均设置有传动结构三。As a further solution of the present invention: the clamping structure includes an installation frame, and the bottom of the installation frame is open, the inner cavity of the installation frame is fixedly installed with a partition plate, and one side of the lower bottom end of the partition plate is respectively rotated and installed There are a pneumatic mounting plate unit screw and a suction cup mounting plate screw, the other side of the lower lower end of the partition plate is respectively fixed with a sliding rod 1 and a sliding rod 2, and a suction cup is arranged between the sliding rod 2 and the suction cup mounting plate screw Mounting plate, the lower end of the suction cup mounting plate is fixedly connected with a T-shaped seat, the raised edges on both sides of the T-shaped seat are interspersed with a set of vacuum suction cups, and the upper top of the suction cup mounting plate is fixedly installed with suction cups The air outlet of the suction cup pipeline is fixedly connected with the suction end of the vacuum suction cup. A pneumatic component mounting plate is arranged between the sliding rod 1 and the screw rod of the pneumatic mounting plate unit, and the middle part of the top of the pneumatic component mounting plate penetrates through. There are entrances and exits, sliding notches are provided on both sides of the top of the pneumatic component mounting plate, and pneumatic extrusion units are fixed and installed on both sides of the top of the pneumatic component mounting plate through pads. A pneumatic push block is fixedly connected to the movable end of the pressing unit, a clamp is fixedly connected to the bottom of the pneumatic push block, a guide rod is slidably connected to the pneumatic push block through a sliding hole opened on it, and one end of the guide rod is connected to the mounting frame The inner wall of the guide rod is fixedly connected, the outer wall of the guide rod is sleeved with a strong spring, the upper top of the inner wall of the installation frame is fixedly installed with a pneumatic pipeline, and the air outlet end of the pneumatic pipeline is fixedly connected with the air intake end of the pneumatic extrusion unit. , an air pump is fixedly installed on the upper top of the partition plate, the working port of the air pump is fixedly connected with a T-shaped connecting pipe, and the upper air port of the T-shaped connecting pipe is fixedly connected with the pneumatic pipeline, and the T-shaped connecting pipe is fixed on the Two solenoid valves are installed, a metal hose is connected to the lower air outlet of the T-shaped connecting pipe, and the metal hose is fixedly connected with the suction cup pipeline, and a pneumatic motor II is fixedly installed on one side of the top of the baffle. One side of the lower end of the partition plate is rotatably installed with a transmission shaft through a bearing seat, a transmission structure 2 is arranged between the driving end of the second pneumatic motor and the transmission shaft, and one end of the transmission shaft is connected to the pneumatic mounting plate unit screw A transmission structure 3 is arranged between the other end of the transmission shaft and the screw of the suction cup mounting plate.

作为本发明再进一步的方案:所述气动挤压单元包括套筒壳,且套筒壳顶部的一侧安装有进风安装头,所述套筒壳通过其一侧开设的滑孔滑动连接有伸缩杆,所述伸缩杆位于套筒壳内部的一端固定连接有活塞板,所述活塞板的外壁粘接安装有密封圈,所述套筒壳的另一侧穿插安装有出气管,所述出气管的出风口固定安装有电磁阀二。As a further solution of the present invention: the pneumatic extrusion unit includes a sleeve shell, and an air inlet installation head is installed on one side of the top of the sleeve shell, and the sleeve shell is slidably connected with a sliding hole opened on one side of the sleeve shell. A telescopic rod, one end of the telescopic rod located inside the sleeve shell is fixedly connected with a piston plate, the outer wall of the piston plate is bonded and installed with a sealing ring, the other side of the sleeve shell is inserted and installed with an air outlet pipe, the The air outlet of the air outlet pipe is fixedly installed with the second solenoid valve.

作为本发明再进一步的方案:所述传动结构二由两个相适配的锥齿组成,且两个锥齿轮相啮合,所述传动结构二与传动结构三的结构一致,所述吸盘安装板上顶端的一侧贯穿开设有与吸盘安装板螺杆相适配的螺纹孔,且吸盘安装板通过螺纹孔与吸盘安装板螺杆传动连接,所述吸盘安装板上顶端的另一侧贯穿开设有与滑杆二相适配的滑孔,且吸盘安装板通过滑孔与滑杆二滑动连接,所述气动件安装板上顶端的一侧贯穿开设有与气动安装板单元螺杆相适配的螺纹孔,且气动件安装板通过螺纹孔与气动安装板单元螺杆传动连接,所述气动件安装板上顶端的另一侧贯穿开设有与滑杆一相适配的滑孔,且气动件安装板通过滑孔与滑杆一滑动连接。As a further solution of the present invention: the second transmission structure is composed of two matched bevel teeth, and the two bevel gears are meshed, the structure of the transmission structure two and the transmission structure three are consistent, and the suction cup mounting plate One side of the upper top end is provided with a threaded hole that is adapted to the screw of the suction cup mounting plate, and the suction cup mounting plate is connected with the screw of the suction cup mounting plate through the threaded hole. A sliding hole that matches the sliding rod two, and the suction cup mounting plate is slidably connected to the sliding rod two through the sliding hole, and a threaded hole that is adapted to the screw rod of the pneumatic mounting plate unit is provided through the top side of the pneumatic component mounting plate. , and the pneumatic parts mounting plate is connected with the screw drive of the pneumatic mounting plate unit through the threaded holes, the other side of the top of the pneumatic parts mounting plate is provided with a sliding hole that is adapted to the sliding rod 1, and the pneumatic parts mounting plate passes through. The sliding hole is slidably connected with the sliding rod.

作为本发明再进一步的方案:所述注胶模具底座的上顶端开设有与LED原料相适配的模腔,所述注胶模具底座上顶端的四角均固定安装有定位杆,所述注胶模具顶盖上顶端的四角均贯穿开设有与定位杆相适配的定位孔,所述注胶模具顶盖上顶部的中心点贯穿开设有注浇口,所述注胶模具底座下低端的两侧均固定安装有与支架滑行导轨相适配的滑座,所述注胶模具底座底部的中部固定安装有凸起块。As a further solution of the present invention: the upper top of the plastic injection mold base is provided with a mold cavity suitable for the LED raw material, the four corners of the top top of the plastic injection mold base are fixedly installed with positioning rods, and the plastic injection mold base is fixedly installed with positioning rods. The four corners of the top of the mold top cover are provided with positioning holes that are adapted to the positioning rods, and the center point of the top of the top cover of the plastic injection mold is provided with an injection gate. Both sides are fixedly installed with a sliding seat adapted to the sliding guide rail of the bracket, and a raised block is fixedly installed in the middle of the bottom of the plastic injection mold base.

作为本发明再进一步的方案:所述注胶工作台的上顶端贯穿开设有推动通口,所述注胶工作台下低端的两侧均通过轴承座转动安装有链轮轴,两个所述链轮轴之间设置有传动结构四,所述传动结构四的外表面呈等距固定安装有多个推动凸板,所述注胶工作台下低端的另一侧固定安装有驱动电机三,且驱动电机三的驱动端与一侧的链轮轴的从动端固定连接,所述传动结构四由两个链轮与一个链条组成,且两个链轮之间通过链条传动连接。As a further solution of the present invention: the upper top end of the glue injection table is provided with a pushing port, and the two sides of the lower end of the glue injection table are rotatably installed with sprocket shafts through bearing seats. A transmission structure 4 is arranged between the sprocket shafts, the outer surface of the transmission structure 4 is fixedly installed with a plurality of pushing convex plates at an equal distance, and a drive motor 3 is fixedly installed on the other side of the lower end of the glue injection table. The driving end of the driving motor 3 is fixedly connected with the driven end of the sprocket shaft on one side, and the transmission structure 4 is composed of two sprockets and a chain, and the two sprockets are connected by chain transmission.

作为本发明再进一步的方案:所述烘烤结构包括烘烤箱,且烘烤箱的两侧均贯穿开设有物料进出口,所述烘烤箱内部的正面和背面均固定安装有一组加热棒。As a further solution of the present invention: the baking structure includes an oven, and both sides of the oven are provided with material inlets and outlets, and a set of heating rods are fixedly installed on the front and back of the oven .

作为本发明再进一步的方案:所述顶板的下低端与烘烤箱内壁的下低端之间固定连接有挤压滚轮安装板,所述挤压滚轮安装板的下低端且靠近顶板的一侧呈倾斜设置,所述挤压滚轮安装板的下低端呈等距粘接安装有若干橡胶块,所述橡胶块的下低端固定安装有万向滚珠。As a further solution of the present invention, a squeeze roller mounting plate is fixedly connected between the lower end of the top plate and the lower end of the inner wall of the oven, and the lower end of the squeeze roller mounting plate is close to the top plate. One side is inclined, and the lower end of the extrusion roller mounting plate is equidistantly bonded and installed with a plurality of rubber blocks, and the lower and lower ends of the rubber blocks are fixedly installed with universal balls.

一种LED屏幕全面封装系统及其封装的方法,其封装步骤如下:A comprehensive packaging system for an LED screen and a method for packaging the same. The packaging steps are as follows:

S1:将LED原料放置在原料输送机的输送带上,将注胶模具顶盖放置在顶盖输送机的输送带上,将注胶模具底座放置在支架输送机的输送带上,由输送机将物料向注胶工作台的进料端方式输送,然后由位移结构的旋转,并通过传动结构一的传动作用下带动长轴进行旋转,此时传动结构一的链条处于圆周形旋转状态,并由于其与移动组件之间固定连接,可带动移动组件进行横向的左右移动,与此同时,驱动电机一带动推杆板螺杆旋转,在推杆板螺杆与螺纹套筒的传动作用下,可带动推杆安装板进行前后的移动调节,夹紧结构随之移动调节,并且电动推杆的伸缩可带动夹紧结构进行竖向高度调节,进行抓取或者放下工件,此时夹紧结构可进行多方向的进行移动,由夹紧结构先将注胶模具底座抓取到注胶工作台上,然后再将支架输送机抓紧并放入注胶模具底座的模腔内,最后将注胶模具顶盖盖在注胶模具底座的顶部,此时实现了机械化的自动上料,无需人工的不断上料操作,有效的降低了人工辅助参与环节,且一个夹紧结构即可完成三种不同工件的抓取放置,无需多个机械手的协调使用,降低了使用与制作的成本;S1: Place the LED raw material on the conveyor belt of the raw material conveyor, place the top cover of the plastic injection mold on the conveyor belt of the top cover conveyor, and place the plastic injection mold base on the conveyor belt of the bracket conveyor. The material is conveyed to the feeding end of the plastic injection workbench, and then the rotation of the displacement structure drives the long shaft to rotate under the transmission action of the first transmission structure. At this time, the chain of the first transmission structure is in a circular rotation state, and Due to its fixed connection with the moving assembly, it can drive the moving assembly to move laterally left and right. At the same time, the drive motor drives the push rod plate screw to rotate, and under the transmission action of the push rod plate screw and the threaded sleeve, it can drive the push rod plate screw to rotate. The push rod mounting plate moves forward and backward, and the clamping structure moves and adjusts accordingly, and the extension and retraction of the electric push rod can drive the clamping structure to adjust the vertical height, grab or put down the workpiece. At this time, the clamping structure can perform multiple functions. To move in the direction, the clamping structure first grabs the plastic injection mold base to the plastic injection workbench, then grabs the support conveyor and puts it into the mold cavity of the plastic injection mold base, and finally puts the plastic injection mold top cover. Covered on the top of the base of the plastic injection mold, at this time, mechanized automatic feeding is realized, without manual continuous feeding operation, which effectively reduces the manual assistance involved, and one clamping structure can complete the grasping of three different workpieces. Pick and place, without the coordinated use of multiple manipulators, reducing the cost of use and production;

S2:具体夹紧结构的抓取步骤如下:当对注胶模具底座与注胶模具顶盖进行抓取时,注胶模具底座与注胶模具顶盖采用真空吸盘进行吸附抓取,由气动电机二通过传动结构二带动传动轴进行旋转,由传动轴两端设置的传动结构三同时带动吸盘安装板螺杆与气动安装板单元螺杆进行旋转,由于吸盘安装板螺杆与吸盘安装板和气动安装板单元螺杆与气动件安装板均采用螺纹传动的方式,当吸盘安装板向下移动时,气动件安装板向上移动,反之,吸盘安装板向上,气动件安装板向下,吸盘安装板向下移动,并使吸盘安装板螺杆通过出入口出入安装框的内部,然后,关闭靠近气动管路的电磁阀一,打开远离气动管路的电磁阀一,当真空吸盘与工件接触后,气泵进行吸气,负压由金属软管与吸盘管路依次进行传导,进而实现对工件进行吸附,当需要对LED原料进行夹取时,气动件安装板下降、吸盘安装板上升,然后,打开靠近气动管路的电磁阀一,关闭远离气动管路的电磁阀一,气泵通过T形连接管向气动管路的内部不断进行输气,气体通过气动管路进入套筒壳的内部,并将活塞板向伸缩杆的一侧推动,此时气动推动块会对强力弹簧进行压缩,当LED原料位于两个夹具之间时,气泵停止工作,电磁阀二开启将套筒壳内部气体放出,并在导杆的弹性复位下,两个夹具向LED原料移动,进而通过两个夹具对LED原料进行夹紧,从而实现了一个夹具装置,可进行切换两种不同的夹紧方式,进而实现对不同物料的夹紧模式,同时,由于采用的负压与气动的方式,均采用一个气泵进行使用,进一步的降低了成本;S2: The grabbing steps of the specific clamping structure are as follows: when grabbing the base of the injection mold and the top cover of the injection mold, the base of the injection mold and the top cover of the injection mold are sucked and grasped by a vacuum suction cup, and the pneumatic motor is used for adsorption and grabbing. 2. The transmission structure 2 drives the transmission shaft to rotate, and the transmission structure 3 provided at both ends of the transmission shaft drives the suction cup mounting plate screw and the pneumatic mounting plate unit screw to rotate at the same time. Both the screw and the pneumatic parts mounting plate are driven by thread. When the suction cup mounting plate moves down, the pneumatic parts mounting plate moves up. Make the sucker mounting plate screw go into and out of the mounting frame through the inlet and outlet, then close the solenoid valve one near the pneumatic pipeline, and open the solenoid valve one far away from the pneumatic pipeline. The pressure is conducted by the metal hose and the suction cup pipeline in turn, thereby realizing the adsorption of the workpiece. When the LED raw material needs to be clamped, the pneumatic component mounting plate is lowered, the suction cup mounting plate is raised, and then the electromagnetic close to the pneumatic pipeline is turned on. Valve 1, close the solenoid valve 1 away from the pneumatic pipeline, the air pump continuously delivers gas to the inside of the pneumatic pipeline through the T-shaped connecting pipe, the gas enters the inside of the sleeve shell through the pneumatic pipeline, and sends the piston plate to the telescopic rod. Push on one side, the pneumatic push block will compress the strong spring, when the LED raw material is located between the two clamps, the air pump stops working, the solenoid valve 2 is opened to release the gas inside the sleeve shell, and the elastic reset of the guide rod Then, the two clamps move to the LED raw material, and then the LED raw material is clamped by the two clamps, thus realizing a clamp device, which can switch between two different clamping methods, thereby realizing the clamping mode for different materials. At the same time, due to the negative pressure and pneumatic methods used, one air pump is used for use, which further reduces the cost;

S3:当注胶模具底座被放到注胶工作台的顶部时,滑座正好与支架滑行导轨接触,滑座与支架滑行导轨的滑动接触,不仅便于对其进行推动移动,也对支架滑行导轨的位置起到了限定的作用,利于保证封装的稳定性,然后,驱动电机三带动一个链轮轴进行旋转,在传动结构四的传动作用下,两个链轮轴同时旋转,此时推动凸板也进行圆周形旋转,推动凸板在旋转时,会与凸起块进行接触阻挡,此时由于推动凸板的推力带动支架滑行导轨向烘烤结构的方向进行移动,在推力的作用下,带动注胶模具底座一个一个的向前移动,保证了移动的稳定性,也不易出现向后滑移,当注胶模具顶盖的注胶口位于注胶结构出料口正下方时,注胶结构上的胶枪向模腔内注入胶水,实现灌胶;S3: When the base of the injection mold is placed on the top of the injection table, the sliding seat is in contact with the sliding rails of the bracket, and the sliding contact between the sliding seat and the sliding rails of the bracket is not only easy to push and move it, but also to the sliding rails of the bracket. The position plays a limited role, which is beneficial to ensure the stability of the package. Then, the driving motor three drives a sprocket shaft to rotate. Under the transmission action of the transmission structure four, the two sprocket shafts rotate at the same time, and the protruding plate is also pushed at this time. Circular rotation, when the protruding plate rotates, it will contact and block the protruding block. At this time, due to the thrust of the protruding plate, the sliding guide rail of the bracket is driven to move in the direction of the baking structure, and under the action of the thrust, it drives the glue injection. The mold base moves forward one by one to ensure the stability of the movement, and it is not easy to slip backwards. When the injection port of the top cover of the injection mold is located directly below the outlet of the injection structure, the The glue gun injects glue into the mold cavity to realize glue filling;

S4:且灌胶与长烤均采用机械化的方式进行上料,无需人工进行辅助协调,利于提高工作效率,同时,当模具在顶板下方与烘烤箱内部移动时,万向滚珠会从注胶模具顶盖的顶部逐步对模具座进行挤压,利于使得注胶模具顶盖与注胶模具底座之间接触的紧密性,从而有利于提高灌胶的效果,降低了次品率,提高了效益。S4: In addition, the glue filling and long baking are carried out in a mechanized way, without manual auxiliary coordination, which is conducive to improving work efficiency. The top of the top cover of the mold gradually squeezes the mold seat, which is conducive to the tightness of the contact between the top cover of the injection mold and the base of the injection mold, thereby improving the effect of injection molding, reducing the defective rate and improving the efficiency. .

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

1、本发明将LED原料放置在原料输送机的输送带上,将注胶模具顶盖放置在顶盖输送机的输送带上,将注胶模具底座放置在支架输送机的输送带上,由输送机将物料向注胶工作台的进料端方式输送,然后由位移结构的旋转,并通过传动结构一的传动作用下带动长轴进行旋转,此时传动结构一的链条处于圆周形旋转状态,并由于其与移动组件之间固定连接,可带动移动组件进行横向的左右移动,与此同时,驱动电机一带动推杆板螺杆旋转,在推杆板螺杆与螺纹套筒的传动作用下,可带动推杆安装板进行前后的移动调节,夹紧结构随之移动调节,并且电动推杆的伸缩可带动夹紧结构进行竖向高度调节,进行抓取或者放下工件,此时夹紧结构可进行多方向的进行移动,由夹紧结构先将注胶模具底座抓取到注胶工作台上,然后再将支架输送机抓紧并放入注胶模具底座的模腔内,最后将注胶模具顶盖盖在注胶模具底座的顶部,此时实现了机械化的自动上料,无需人工的不断上料操作,有效的降低了人工辅助参与环节,且一个夹紧结构即可完成三种不同工件的抓取放置,无需多个机械手的协调使用,降低了使用与制作的成本。1. In the present invention, the LED raw material is placed on the conveyor belt of the raw material conveyor, the top cover of the injection mold is placed on the conveyor belt of the top cover conveyor, and the base of the injection mold is placed on the conveyor belt of the bracket conveyor. The conveyor conveys the material to the feeding end of the plastic injection table, and then the rotation of the displacement structure drives the long shaft to rotate under the transmission action of the transmission structure 1. At this time, the chain of the transmission structure 1 is in a circular rotation state. , and because of its fixed connection with the moving assembly, it can drive the moving assembly to move laterally left and right. At the same time, the drive motor drives the push rod plate screw to rotate, under the transmission action of the push rod plate screw and the threaded sleeve, The push rod mounting plate can be driven to adjust the front and rear movement, and the clamping structure can be moved and adjusted accordingly, and the extension and retraction of the electric push rod can drive the clamping structure to adjust the vertical height, grab or put down the workpiece. At this time, the clamping structure can be adjusted. To move in multiple directions, the clamping structure first grabs the plastic injection mold base onto the plastic injection workbench, then grabs the support conveyor and puts it into the mold cavity of the plastic injection mold base, and finally puts the plastic injection mold into place. The top cover is placed on the top of the base of the injection mold. At this time, mechanized automatic feeding is realized without manual continuous feeding operation, which effectively reduces the manual assistance involved, and one clamping structure can complete three different workpieces. Grab and place, without the coordinated use of multiple manipulators, reducing the cost of use and production.

2、本发明具体夹紧结构的抓取步骤如下:当对注胶模具底座与注胶模具顶盖进行抓取时,注胶模具底座与注胶模具顶盖采用真空吸盘进行吸附抓取,由气动电机二通过传动结构二带动传动轴进行旋转,由传动轴两端设置的传动结构三同时带动吸盘安装板螺杆与气动安装板单元螺杆进行旋转,由于吸盘安装板螺杆与吸盘安装板和气动安装板单元螺杆与气动件安装板均采用螺纹传动的方式,当吸盘安装板向下移动时,气动件安装板向上移动,反之,吸盘安装板向上,气动件安装板向下,吸盘安装板向下移动,并使吸盘安装板螺杆通过出入口出入安装框的内部,然后,关闭靠近气动管路的电磁阀一,打开远离气动管路的电磁阀一,当真空吸盘与工件接触后,气泵进行吸气,负压由金属软管与吸盘管路依次进行传导,进而实现对工件进行吸附,当需要对LED原料进行夹取时,气动件安装板下降、吸盘安装板上升,然后,打开靠近气动管路的电磁阀一,关闭远离气动管路的电磁阀一,气泵通过T形连接管向气动管路的内部不断进行输气,气体通过气动管路进入套筒壳的内部,并将活塞板向伸缩杆的一侧推动,此时气动推动块会对强力弹簧进行压缩,当LED原料位于两个夹具之间时,气泵停止工作,电磁阀二开启将套筒壳内部气体放出,并在导杆的弹性复位下,两个夹具向LED原料移动,进而通过两个夹具对LED原料进行夹紧,从而实现了一个夹具装置,可进行切换两种不同的夹紧方式,进而实现对不同物料的夹紧模式,同时,由于采用的负压与气动的方式,均采用一个气泵进行使用,进一步的降低了成本。2. The grasping steps of the specific clamping structure of the present invention are as follows: when grasping the base of the injection mold and the top cover of the injection mold, the base of the injection mold and the top cover of the injection mold are adsorbed and grasped by a vacuum suction cup, The pneumatic motor 2 drives the transmission shaft to rotate through the transmission structure 2, and the transmission structure 3 arranged at both ends of the transmission shaft drives the suction cup mounting plate screw and the pneumatic mounting plate unit screw to rotate at the same time. The screw of the plate unit and the mounting plate of the pneumatic parts are driven by thread. When the mounting plate of the suction cup moves downwards, the mounting plate of the pneumatic parts moves upward. On the contrary, the mounting plate of the suction cup is upward, the mounting plate of the pneumatic parts is downward, and the mounting plate of the suction cup is downward. Move and make the sucker mounting plate screw enter and exit the inside of the mounting frame through the inlet and outlet, then close the solenoid valve 1 close to the pneumatic pipeline, and open the solenoid valve 1 away from the pneumatic pipeline. When the vacuum suction cup is in contact with the workpiece, the air pump will inhale , the negative pressure is conducted by the metal hose and the suction cup pipeline in turn, so as to realize the adsorption of the workpiece. When the LED raw material needs to be clamped, the pneumatic parts mounting plate descends, the suction cup mounting plate rises, and then opens and closes the pneumatic pipeline. 1. Close the solenoid valve 1 away from the pneumatic pipeline. The air pump continuously delivers gas to the inside of the pneumatic pipeline through the T-shaped connecting pipe. One side of the rod is pushed, and the pneumatic push block will compress the strong spring. When the LED raw material is located between the two clamps, the air pump will stop working, and the second solenoid valve will be opened to release the gas inside the sleeve shell, and it will be released on the guide rod. Under the elastic reset, the two clamps move towards the LED raw material, and then the LED raw material is clamped by the two clamps, thus realizing a clamp device, which can switch two different clamping methods, thereby realizing the clamping of different materials At the same time, due to the negative pressure and pneumatic methods, one air pump is used for use, which further reduces the cost.

3、本发明当注胶模具底座被放到注胶工作台的顶部时,滑座正好与支架滑行导轨接触,滑座与支架滑行导轨的滑动接触,不仅便于对其进行推动移动,也对支架滑行导轨的位置起到了限定的作用,利于保证封装的稳定性,然后,驱动电机三带动一个链轮轴进行旋转,在传动结构四的传动作用下,两个链轮轴同时旋转,此时推动凸板也进行圆周形旋转,推动凸板在旋转时,会与凸起块进行接触阻挡,此时由于推动凸板的推力带动支架滑行导轨向烘烤结构的方向进行移动,在推力的作用下,带动注胶模具底座一个一个的向前移动,保证了移动的稳定性,也不易出现向后滑移,当注胶模具顶盖的注胶口位于注胶结构出料口正下方时,注胶结构上的胶枪向模腔内注入胶水,实现灌胶。3. In the present invention, when the base of the injection mold is placed on the top of the injection table, the sliding seat is in contact with the sliding guide rail of the bracket, and the sliding contact between the sliding seat and the sliding guide rail of the bracket is not only convenient for pushing and moving it, but also for the bracket. The position of the sliding guide rail plays a limited role, which is beneficial to ensure the stability of the package. Then, the drive motor three drives a sprocket shaft to rotate. Under the transmission action of the transmission structure four, the two sprocket shafts rotate at the same time. At this time, the convex plate is pushed It also rotates in a circular shape. When the protruding plate is rotated, it will contact and block the protruding block. At this time, the thrust of the protruding plate drives the sliding guide rail of the bracket to move in the direction of the baking structure. The base of the injection mold moves forward one by one to ensure the stability of the movement, and it is not easy to slip backwards. When the injection port of the top cover of the injection mold is located directly below the outlet of the injection structure, the injection structure The glue gun above injects glue into the mold cavity to realize glue filling.

4、本发明灌胶完成后的模具,会被后方的模具向烘烤结构的内部推动,最终模具会进行烘烤结构的内部进行长烤,进而实现了灌胶和长烤一体化操作,且灌胶与长烤均采用机械化的方式进行上料,无需人工进行辅助协调,利于提高工作效率,同时,当模具在顶板下方与烘烤箱内部移动时,万向滚珠会从注胶模具顶盖的顶部逐步对模具座进行挤压,利于使得注胶模具顶盖与注胶模具底座之间接触的紧密性,从而有利于提高灌胶的效果,降低了次品率,提高了效益。4. The mold after the glue filling of the present invention is completed will be pushed to the inside of the baking structure by the rear mold, and finally the mold will be subjected to long baking inside the baking structure, thereby realizing the integrated operation of glue filling and long baking, and Both the glue filling and the long baking are carried out in a mechanized way, without manual auxiliary coordination, which is beneficial to improve the work efficiency. The top of the injection mold gradually extrudes the mold seat, which is conducive to the tightness of the contact between the top cover of the injection mold and the base of the injection mold, thereby improving the effect of injection molding, reducing the defective rate and improving the efficiency.

附图说明Description of drawings

图1为一种LED屏幕全面封装系统的结构示意图;FIG. 1 is a schematic structural diagram of a full-scale packaging system for an LED screen;

图2为一种LED屏幕全面封装系统中顶板的俯视图;FIG. 2 is a top view of a top plate in a comprehensive packaging system for an LED screen;

图3为一种LED屏幕全面封装系统中位移安装板的俯视图;Figure 3 is a top view of a displacement mounting plate in an LED screen full packaging system;

图4为一种LED屏幕全面封装系统中安装框的剖视图;4 is a cross-sectional view of a mounting frame in an LED screen full packaging system;

图5为一种LED屏幕全面封装系统中套筒壳的剖视图;5 is a cross-sectional view of a sleeve shell in an LED screen comprehensive packaging system;

图6为一种LED屏幕全面封装系统的图4中A处放大结构示意;FIG. 6 is a schematic diagram of the enlarged structure at A in FIG. 4 of a full-scale LED screen packaging system;

图7为一种LED屏幕全面封装系统中注胶工作台的正视图;FIG. 7 is a front view of a glue injection workbench in an LED screen comprehensive packaging system;

图8为一种LED屏幕全面封装系统中注胶模具底座、LED原料与注胶模具顶盖的俯视图;Fig. 8 is a top view of the plastic injection mold base, the LED raw material and the plastic injection mold top cover in an LED screen full packaging system;

图9为一种LED屏幕全面封装系统中注胶模具底座的侧视图;FIG. 9 is a side view of a plastic injection mold base in an LED screen full packaging system;

图10为一种LED屏幕全面封装系统中烘烤箱的俯视剖视图;10 is a top sectional view of an oven in a full-scale packaging system for an LED screen;

图11为一种LED屏幕全面封装系统中挤压滚轮安装板的正视图。FIG. 11 is a front view of an extrusion roller mounting plate in an LED screen full package system.

图中:注胶工作台1、支架滑行导轨2、推动通口3、支架输送机4、注胶模具底座5、LED原料6、注胶模具顶盖7、原料输送机8、顶盖输送机9、位移结构10、挤压滚轮安装板11、烘烤结构12、长轴13、活动通口14、注胶结构15、顶板16、传动结构一17、移动组件18、双轴电机19、驱动电机一20、推杆板螺杆21、推杆安装板22、电动推杆23、夹紧结构24、减重口25、位移安装板26、滑杆一27、滑杆二28、安装框29、隔板30、气泵31、T形连接管32、电磁阀一33、气动管路34、气动挤压单元35、气动推动块36、强力弹簧37、导杆38、滑动槽口39、夹具40、气动件安装板41、气动安装板单元螺杆42、吸盘安装板螺杆43、真空吸盘44、T字座45、金属软管46、出入口47、吸盘管路48、吸盘安装板49、活塞板50、出气管51、电磁阀二52、密封圈53、套筒壳54、伸缩杆55、气动电机二56、传动结构二57、传动轴58、传动结构三59、驱动电机三60、推动凸板61、传动结构四62、链轮轴63、凸起块64、滑座65、烘烤箱66、加热棒67、橡胶块68、万向滚珠69。In the figure: Glue injection table 1, bracket sliding guide 2, push port 3, bracket conveyor 4, glue injection mold base 5, LED raw material 6, glue injection mold top cover 7, raw material conveyor 8, top cover conveyor 9. Displacement structure 10, extrusion roller mounting plate 11, baking structure 12, long axis 13, movable port 14, glue injection structure 15, top plate 16, transmission structure one 17, moving assembly 18, biaxial motor 19, drive Motor one 20, push rod plate screw 21, push rod mounting plate 22, electric push rod 23, clamping structure 24, weight reduction port 25, displacement mounting plate 26, slide rod one 27, slide rod two 28, installation frame 29, Partition plate 30, air pump 31, T-shaped connecting pipe 32, solenoid valve one 33, pneumatic pipeline 34, pneumatic extrusion unit 35, pneumatic push block 36, strong spring 37, guide rod 38, sliding slot 39, clamp 40, Pneumatic mounting plate 41, pneumatic mounting plate unit screw 42, suction cup mounting plate screw 43, vacuum suction cup 44, T-shaped seat 45, metal hose 46, inlet and outlet 47, suction cup pipeline 48, suction cup mounting plate 49, piston plate 50, Air outlet pipe 51, solenoid valve two 52, sealing ring 53, sleeve shell 54, telescopic rod 55, pneumatic motor two 56, transmission structure two 57, transmission shaft 58, transmission structure three 59, drive motor three 60, push convex plate 61 , Transmission structure four 62, sprocket shaft 63, convex block 64, sliding seat 65, oven 66, heating rod 67, rubber block 68, universal ball 69.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1~11,本发明提出一种技术方案,一种LED屏幕全面封装系统,包括位移结构10,位移结构10的下方设置有注胶工作台1,注胶工作台1的一侧设置有原料输送机8,原料输送机8的输送带上放置有LED原料6,注胶工作台1的后方且靠近LED原料6的一侧设置有顶盖输送机9,顶盖输送机9的输送带上放置有注胶模具顶盖7,注胶工作台1的前方且靠近LED原料6的一侧设置有支架输送机4,支架输送机4的输送带上放置有注胶模具底座5,注胶工作台1的出料端设置有烘烤结构12,注胶工作台1的顶部与烘烤结构12的内部之间固定安装有一组支架滑行导轨2,位移结构10包括顶板16,顶板16上顶端的一侧贯穿开设有活动通口14,顶板16上顶端的另一侧固定安装有注胶结构15,顶板16的上顶端且位于活动通口14的一侧固定安装有双轴电机19,顶板16的上顶端且位于活动通口14的另一侧通过轴承座转动安装有长轴13,双轴电机19的驱动端与长轴13之间设置有传动结构一17,传动结构一17的上表面固定连接有移动组件18,且移动组件18的底部与顶板16顶部滑动连接,移动组件18包括位移安装板26,位移安装板26通过其上顶端安装的一组滑轨滑动连接有推杆安装板22,推杆安装板22上顶端的两侧均固定安装有电动推杆23,电动推杆23的活动端固定连接有夹紧结构24,推杆安装板22通过其下低端安装的螺纹套筒螺纹安装有推杆板螺杆21,且推杆板螺杆21的一端通过轴承座与位移安装板26转动连接,推杆板螺杆21的另一端固定安装有驱动电机一20,且驱动电机一20与位移安装板26之间固定连接,传动结构一17由两个链轮与一个链条组成,且两个链轮之间通过链条传动连接。Please refer to FIGS. 1 to 11 , the present invention proposes a technical solution, an LED screen comprehensive packaging system, including a displacement structure 10 , a glue injection workbench 1 is arranged below the displacement structure 10 , and a glue injection workbench 1 is arranged on one side There is a raw material conveyor 8, the LED raw material 6 is placed on the conveyor belt of the raw material conveyor 8, and a top cover conveyor 9 is arranged behind the glue injection table 1 and on the side close to the LED raw material 6. The top cover conveyor 9 conveys The top cover 7 of the injection mold is placed on the belt, and a support conveyor 4 is arranged in front of the injection workbench 1 and on the side close to the LED raw material 6. The conveyor belt of the support conveyor 4 is placed with a base 5 of the injection mold. A baking structure 12 is provided at the discharge end of the glue worktable 1 , a set of bracket sliding guide rails 2 are fixedly installed between the top of the glue injection worktable 1 and the interior of the baking structure 12 , and the displacement structure 10 includes a top plate 16 . One side of the top end is provided with a movable port 14, the other side of the top end of the top plate 16 is fixedly installed with a glue injection structure 15, and the upper end of the top plate 16 and the side of the movable port 14 is fixedly installed with a biaxial motor 19, The upper end of the top plate 16 and the other side of the movable port 14 are rotatably installed with the long shaft 13 through the bearing seat. A transmission structure 17 is arranged between the driving end of the biaxial motor 19 and the long shaft 13. The upper surface is fixedly connected with the moving assembly 18, and the bottom of the moving assembly 18 is slidably connected with the top of the top plate 16. The moving assembly 18 includes a displacement mounting plate 26, and the displacement mounting plate 26 is slidably connected with a push rod through a set of slide rails mounted on the top of the displacement mounting plate 26. Mounting plate 22, both sides of the top end of the push rod mounting plate 22 are fixedly installed with electric push rods 23, the movable end of the electric push rod 23 is fixedly connected with a clamping structure 24, and the push rod mounting plate 22 is installed through its lower and lower ends. The threaded sleeve is threadedly mounted with a push rod plate screw 21, and one end of the push rod plate screw 21 is rotatably connected to the displacement mounting plate 26 through a bearing seat, and the other end of the push rod plate screw 21 is fixedly installed with a drive motor one 20, and the drive motor One 20 is fixedly connected with the displacement mounting plate 26, and the transmission structure one 17 is composed of two sprockets and a chain, and the two sprockets are connected by chain transmission.

夹紧结构24包括安装框29,且安装框29的底部呈敞开状,安装框29的内腔固定安装有隔板30,隔板30下底端的一侧分别转动安装有气动安装板单元螺杆42与吸盘安装板螺杆43,隔板30下低端的另一侧分别固定安装有滑杆一27与滑杆二28,滑杆二28与吸盘安装板螺杆43之间设置有吸盘安装板49,吸盘安装板49的下低端固定连接有T字座45,T字座45两侧的凸起边均穿插安装有一组真空吸盘44,吸盘安装板49的上顶端固定安装有吸盘管路48,且吸盘管路48的出气口与真空吸盘44吸气端固定连接,滑杆一27与气动安装板单元螺杆42之间设置有气动件安装板41,气动件安装板41上顶端的中部贯穿开设有出入口47,气动件安装板41上顶端的两侧均贯穿开设有滑动槽口39,气动件安装板41上顶端的两侧均通过垫块固定安装有气动挤压单元35,气动挤压单元35的活动端固定连接有气动推动块36,气动推动块36的底部固定连接有夹具40,气动推动块36通过其上开设的滑孔滑动连接有导杆38,且导杆38的一端与安装框29的内壁固定连接,导杆38的外壁套接有强力弹簧37,安装框29内壁的上顶端固定安装有气动管路34,且气动管路34的出气端与气动挤压单元35的进气端固定连接,隔板30的上顶端固定安装有气泵31,气泵31的工作口固定连接有T形连接管32,且T形连接管32的上风口与气动管路34固定连接,T形连接管32上固定安装有两个电磁阀一33,T形连接管32的下风口连接有金属软管46,且金属软管46与吸盘管路48固定连接,隔板30上顶端的一侧固定安装有气动电机二56,隔板30下低端的一侧通过轴承座转动安装有传动轴58,气动电机二56的驱动端与传动轴58之间设置有传动结构二57,传动轴58的一端与气动安装板单元螺杆42之间以及传动轴58的另一端与吸盘安装板螺杆43之间均设置有传动结构三59。The clamping structure 24 includes an installation frame 29, and the bottom of the installation frame 29 is open. The inner cavity of the installation frame 29 is fixedly installed with a partition plate 30, and one side of the lower end of the partition plate 30 is rotated and installed with a pneumatic mounting plate unit screw 42. With the sucker mounting plate screw 43, the other side of the lower low end of the partition plate 30 is respectively fixed with a sliding rod 1 27 and a sliding rod 2 28, and a suction cup mounting plate 49 is provided between the sliding rod 2 28 and the sucking cup mounting plate screw 43, The lower end of the suction cup mounting plate 49 is fixedly connected with a T-shaped seat 45, a set of vacuum suction cups 44 are inserted and installed on the raised edges on both sides of the T-shaped seat 45, and a suction cup pipeline 48 is fixedly installed on the upper top of the suction cup mounting plate 49, And the air outlet of the suction cup pipeline 48 is fixedly connected with the suction end of the vacuum suction cup 44, a pneumatic component mounting plate 41 is arranged between the sliding rod 1 27 and the pneumatic mounting plate unit screw 42, and the middle part of the top end of the pneumatic component mounting plate 41 runs through. There are entrances and exits 47, and sliding slots 39 are provided on both sides of the top end of the pneumatic component mounting plate 41. The pneumatic component mounting plate 41 is fixedly installed on both sides of the top end with a pneumatic extrusion unit 35. The pneumatic extrusion unit The movable end of 35 is fixedly connected with a pneumatic push block 36, the bottom of the pneumatic push block 36 is fixedly connected with a clamp 40, and the pneumatic push block 36 is slidably connected with a guide rod 38 through the sliding hole opened on it, and one end of the guide rod 38 is connected with the installation. The inner wall of the frame 29 is fixedly connected, the outer wall of the guide rod 38 is sleeved with a strong spring 37, the upper top end of the inner wall of the mounting frame 29 is fixedly installed with a pneumatic pipeline 34, and the outlet end of the pneumatic pipeline 34 is connected to the inlet of the pneumatic extrusion unit 35. The air end is fixedly connected, an air pump 31 is fixedly installed on the upper top of the partition plate 30, a T-shaped connecting pipe 32 is fixedly connected to the working port of the air pump 31, and the upper air opening of the T-shaped connecting pipe 32 is fixedly connected with the pneumatic pipeline 34. Two solenoid valves 1 33 are fixedly installed on the connecting pipe 32 , a metal hose 46 is connected to the downwind port of the T-shaped connecting pipe 32 , and the metal hose 46 is fixedly connected with the suction cup pipeline 48 . A pneumatic motor II 56 is fixedly installed, and a transmission shaft 58 is rotated and installed on one side of the lower end of the partition plate 30 through a bearing seat. A transmission structure II 57 is arranged between the driving end of the pneumatic motor II 56 and the transmission shaft 58. A transmission structure 3 59 is provided between one end and the screw rod 42 of the pneumatic mounting plate unit and between the other end of the transmission shaft 58 and the screw rod 43 of the suction cup mounting plate.

气动挤压单元35包括套筒壳54,且套筒壳54顶部的一侧安装有进风安装头,套筒壳54通过其一侧开设的滑孔滑动连接有伸缩杆55,伸缩杆55位于套筒壳54内部的一端固定连接有活塞板50,活塞板50的外壁粘接安装有密封圈53,套筒壳54的另一侧穿插安装有出气管51,出气管51的出风口固定安装有电磁阀二52。The pneumatic extrusion unit 35 includes a sleeve shell 54, and an air inlet mounting head is installed on one side of the top of the sleeve shell 54. The sleeve shell 54 is slidably connected to a telescopic rod 55 through a sliding hole opened on one side thereof. One end of the sleeve shell 54 is fixedly connected with the piston plate 50, the outer wall of the piston plate 50 is adhered and installed with a sealing ring 53, the other side of the sleeve shell 54 is inserted and installed with an air outlet pipe 51, and the air outlet of the air outlet pipe 51 is fixedly installed There is a solenoid valve two 52.

传动结构二57由两个相适配的锥齿组成,且两个锥齿轮相啮合,传动结构二57与传动结构三59的结构一致,吸盘安装板49上顶端的一侧贯穿开设有与吸盘安装板螺杆43相适配的螺纹孔,且吸盘安装板49通过螺纹孔与吸盘安装板螺杆43传动连接,吸盘安装板49上顶端的另一侧贯穿开设有与滑杆二28相适配的滑孔,且吸盘安装板49通过滑孔与滑杆二28滑动连接,气动件安装板41上顶端的一侧贯穿开设有与气动安装板单元螺杆42相适配的螺纹孔,且气动件安装板41通过螺纹孔与气动安装板单元螺杆42传动连接,气动件安装板41上顶端的另一侧贯穿开设有与滑杆一27相适配的滑孔,且气动件安装板41通过滑孔与滑杆一27滑动连接。The second transmission structure 57 is composed of two matching bevel teeth, and the two bevel gears are meshed together. The structure of the transmission structure two 57 is the same as that of the transmission structure three 59. The suction cup mounting plate 49 has a side with the suction cup running through it. The screw hole of the mounting plate screw 43 is adapted to the screw hole, and the suction cup mounting plate 49 is connected with the screw rod 43 of the suction cup mounting plate through the screw hole. A sliding hole is formed, and the suction cup mounting plate 49 is slidably connected to the sliding rod 28 through the sliding hole. The top end of the pneumatic component mounting plate 41 is provided with a threaded hole that is adapted to the screw 42 of the pneumatic mounting plate unit, and the pneumatic component is installed. The plate 41 is connected to the pneumatic mounting plate unit screw 42 through a threaded hole. The other side of the top end of the pneumatic component mounting plate 41 is provided with a sliding hole that is adapted to the sliding rod 1 27, and the pneumatic component mounting plate 41 passes through the sliding hole. It is slidably connected with the sliding rod one 27.

注胶模具底座5的上顶端开设有与LED原料6相适配的模腔,注胶模具底座5上顶端的四角均固定安装有定位杆,注胶模具顶盖7上顶端的四角均贯穿开设有与定位杆相适配的定位孔,注胶模具顶盖7上顶部的中心点贯穿开设有注浇口,注胶模具底座5下低端的两侧均固定安装有与支架滑行导轨2相适配的滑座65,注胶模具底座5底部的中部固定安装有凸起块64。The upper top of the plastic injection mold base 5 is provided with a mold cavity suitable for the LED raw material 6 , the four corners of the top of the plastic injection mold base 5 are fixedly installed with positioning rods, and the top four corners of the plastic injection mold top cover 7 are all opened. There is a positioning hole matched with the positioning rod, the center point of the top of the top cover 7 of the injection mold is provided with an injection gate, and both sides of the lower end of the injection mold base 5 are fixedly installed with the sliding guide rail 2 of the bracket. The sliding seat 65 is adapted, and a raised block 64 is fixedly installed in the middle of the bottom of the plastic injection mold base 5 .

注胶工作台1的上顶端贯穿开设有推动通口3,注胶工作台1下低端的两侧均通过轴承座转动安装有链轮轴63,两个链轮轴63之间设置有传动结构四62,传动结构四62的外表面呈等距固定安装有多个推动凸板61,注胶工作台1下低端的另一侧固定安装有驱动电机三60,且驱动电机三60的驱动端与一侧的链轮轴63的从动端固定连接,传动结构四62由两个链轮与一个链条组成,且两个链轮之间通过链条传动连接。The upper top end of the glue injection table 1 is provided with a push port 3, and the two sides of the lower end of the glue injection table 1 are rotatably installed with a sprocket shaft 63 through the bearing seat, and a transmission structure four is arranged between the two chain wheel shafts 63. 62. The outer surface of the transmission structure 62 is equidistantly fixedly installed with a plurality of pushing convex plates 61, and the other side of the lower low end of the glue injection table 1 is fixedly installed with a driving motor 360, and the driving end of the driving motor 360 is fixedly installed. Fixedly connected with the driven end of the sprocket shaft 63 on one side, the transmission structure 4 62 is composed of two sprockets and a chain, and the two sprockets are connected by chain transmission.

烘烤结构12包括烘烤箱66,且烘烤箱66的两侧均贯穿开设有物料进出口,烘烤箱66内部的正面和背面均固定安装有一组加热棒67。The baking structure 12 includes a baking box 66 , and both sides of the baking box 66 are provided with material inlets and outlets, and a set of heating rods 67 are fixedly installed on the front and back of the baking box 66 .

顶板16的下低端与烘烤箱66内壁的下低端之间固定连接有挤压滚轮安装板11,挤压滚轮安装板11的下低端且靠近顶板16的一侧呈倾斜设置,挤压滚轮安装板11的下低端呈等距粘接安装有若干橡胶块68,橡胶块68的下低端固定安装有万向滚珠69。A squeeze roller mounting plate 11 is fixedly connected between the lower end of the top plate 16 and the lower end of the inner wall of the oven 66 . A plurality of rubber blocks 68 are mounted on the lower and lower ends of the pressure roller mounting plate 11 in an equidistant manner, and the lower and lower ends of the rubber blocks 68 are fixedly mounted with universal balls 69 .

一种LED屏幕全面封装系统及其封装的方法,其封装步骤如下:A comprehensive packaging system for an LED screen and a method for packaging the same. The packaging steps are as follows:

S1:将LED原料6放置在原料输送机8的输送带上,将注胶模具顶盖7放置在顶盖输送机9的输送带上,将注胶模具底座5放置在支架输送机4的输送带上,由输送机将物料向注胶工作台1的进料端方式输送,然后由位移结构10的旋转,并通过传动结构一17的传动作用下带动长轴13进行旋转,此时传动结构一17的链条处于圆周形旋转状态,并由于其与移动组件18之间固定连接,可带动移动组件18进行横向的左右移动,与此同时,驱动电机一20带动推杆板螺杆21旋转,在推杆板螺杆21与螺纹套筒的传动作用下,可带动推杆安装板22进行前后的移动调节,夹紧结构24随之移动调节,并且电动推杆23的伸缩可带动夹紧结构24进行竖向高度调节,进行抓取或者放下工件,此时夹紧结构24可进行多方向的进行移动,由夹紧结构24先将注胶模具底座5抓取到注胶工作台1上,然后再将支架输送机4抓紧并放入注胶模具底座5的模腔内,最后将注胶模具顶盖7盖在注胶模具底座5的顶部,此时实现了机械化的自动上料,无需人工的不断上料操作,有效的降低了人工辅助参与环节,且一个夹紧结构24即可完成三种不同工件的抓取放置,无需多个机械手的协调使用,降低了使用与制作的成本;S1: Place the LED raw material 6 on the conveyor belt of the raw material conveyor 8, place the plastic injection mold top cover 7 on the conveyor belt of the top cover conveyor 9, and place the plastic injection mold base 5 on the conveyor belt of the bracket conveyor 4. On the belt, the conveyor conveys the material to the feeding end of the glue injection table 1, and then the rotation of the displacement structure 10 drives the long shaft 13 to rotate under the transmission action of the transmission structure 1 17. At this time, the transmission structure The chain of one 17 is in a circular rotation state, and due to its fixed connection with the moving assembly 18, it can drive the moving assembly 18 to move laterally left and right, and at the same time, the driving motor one 20 drives the push rod plate screw 21 to rotate. Under the driving action of the push rod plate screw 21 and the threaded sleeve, the push rod mounting plate 22 can be driven to move and adjust forward and backward, and the clamping structure 24 can be moved and adjusted accordingly, and the expansion and contraction of the electric push rod 23 can drive the clamping structure 24 to move and adjust. The vertical height is adjusted to grab or put down the workpiece. At this time, the clamping structure 24 can move in multiple directions. The clamping structure 24 first grabs the plastic injection mold base 5 onto the plastic injection table 1, and then Grasp the support conveyor 4 and put it into the mold cavity of the plastic injection mold base 5, and finally cover the plastic injection mold top cover 7 on the top of the plastic injection mold base 5. At this time, mechanized automatic feeding is realized without manual labor. The continuous feeding operation effectively reduces the manual assistance involved, and one clamping structure 24 can complete the grasping and placing of three different workpieces, without the coordinated use of multiple robots, reducing the cost of use and production;

S2:具体夹紧结构24的抓取步骤如下:当对注胶模具底座5与注胶模具顶盖7进行抓取时,注胶模具底座5与注胶模具顶盖7采用真空吸盘44进行吸附抓取,由气动电机二56通过传动结构二57带动传动轴58进行旋转,由传动轴58两端设置的传动结构三59同时带动吸盘安装板螺杆43与气动安装板单元螺杆42进行旋转,由于吸盘安装板螺杆43与吸盘安装板49和气动安装板单元螺杆42与气动件安装板41均采用螺纹传动的方式,当吸盘安装板49向下移动时,气动件安装板41向上移动,反之,吸盘安装板49向上,气动件安装板41向下,吸盘安装板49向下移动,并使吸盘安装板螺杆43通过出入口47出入安装框29的内部,然后,关闭靠近气动管路34的电磁阀一33,打开远离气动管路34的电磁阀一33,当真空吸盘44与工件接触后,气泵31进行吸气,负压由金属软管46与吸盘管路48依次进行传导,进而实现对工件进行吸附,当需要对LED原料6进行夹取时,气动件安装板41下降、吸盘安装板49上升,然后,打开靠近气动管路34的电磁阀一33,关闭远离气动管路34的电磁阀一33,气泵31通过T形连接管32向气动管路34的内部不断进行输气,气体通过气动管路34进入套筒壳54的内部,并将活塞板50向伸缩杆55的一侧推动,此时气动推动块36会对强力弹簧37进行压缩,当LED原料6位于两个夹具40之间时,气泵31停止工作,电磁阀二52开启将套筒壳54内部气体放出,并在导杆38的弹性复位下,两个夹具40向LED原料6移动,进而通过两个夹具40对LED原料6进行夹紧,从而实现了一个夹具装置,可进行切换两种不同的夹紧方式,进而实现对不同物料的夹紧模式,同时,由于采用的负压与气动的方式,均采用一个气泵31进行使用,进一步的降低了成本;S2: The specific grabbing steps of the clamping structure 24 are as follows: when grabbing the plastic injection mold base 5 and the plastic injection mold top cover 7, the plastic injection mold base 5 and the plastic injection mold top cover 7 are adsorbed by the vacuum suction cups 44 Grab, the pneumatic motor two 56 drives the transmission shaft 58 to rotate through the transmission structure two 57, and the transmission structure three 59 arranged at both ends of the transmission shaft 58 simultaneously drives the suction cup mounting plate screw 43 and the pneumatic mounting plate unit screw 42 to rotate. The suction cup mounting plate screw 43 and the suction cup mounting plate 49 and the pneumatic mounting plate unit screw 42 and the pneumatic component mounting plate 41 are all driven by screw threads. When the suction cup mounting plate 49 moves downward, the pneumatic component mounting plate 41 moves upward, and vice versa. The suction cup mounting plate 49 is upward, the pneumatic component mounting plate 41 is downward, the suction cup mounting plate 49 moves downward, and the suction cup mounting plate screw 43 enters and exits the interior of the mounting frame 29 through the inlet and outlet 47, and then the solenoid valve close to the pneumatic pipeline 34 is closed. One 33, open the solenoid valve one 33 away from the pneumatic pipeline 34, when the vacuum suction cup 44 is in contact with the workpiece, the air pump 31 inhales, and the negative pressure is conducted by the metal hose 46 and the suction cup pipeline 48 in turn, thereby realizing the workpiece. Adsorption is performed. When the LED raw material 6 needs to be clamped, the pneumatic component mounting plate 41 is lowered and the suction cup mounting plate 49 is lifted. Then, the solenoid valve one 33 close to the pneumatic pipeline 34 is opened, and the solenoid valve away from the pneumatic pipeline 34 is closed. 33. The air pump 31 continuously transports air to the inside of the pneumatic pipeline 34 through the T-shaped connecting pipe 32, and the gas enters the inside of the sleeve shell 54 through the pneumatic pipeline 34, and pushes the piston plate 50 to the side of the telescopic rod 55 At this time, the pneumatic push block 36 will compress the strong spring 37. When the LED raw material 6 is located between the two clamps 40, the air pump 31 stops working, and the solenoid valve 2 52 is opened to release the gas inside the sleeve shell 54, and in the guide Under the elastic reset of the rod 38, the two clamps 40 move toward the LED raw material 6, and then the LED raw material 6 is clamped by the two clamps 40, thereby realizing a clamp device, which can switch between two different clamping methods, and then Realize the clamping mode of different materials, and at the same time, due to the negative pressure and pneumatic methods, one air pump 31 is used for use, which further reduces the cost;

S3:当注胶模具底座5被放到注胶工作台1的顶部时,滑座65正好与支架滑行导轨2接触,滑座65与支架滑行导轨2的滑动接触,不仅便于对其进行推动移动,也对支架滑行导轨2的位置起到了限定的作用,利于保证封装的稳定性,然后,驱动电机三60带动一个链轮轴63进行旋转,在传动结构四62的传动作用下,两个链轮轴63同时旋转,此时推动凸板61也进行圆周形旋转,推动凸板61在旋转时,会与凸起块64进行接触阻挡,此时由于推动凸板61的推力带动支架滑行导轨2向烘烤结构12的方向进行移动,在推力的作用下,带动注胶模具底座5一个一个的向前移动,保证了移动的稳定性,也不易出现向后滑移,当注胶模具顶盖7的注胶口位于注胶结构15出料口正下方时,注胶结构15上的胶枪向模腔内注入胶水,实现灌胶;S3: When the plastic injection mold base 5 is placed on the top of the plastic injection table 1, the sliding seat 65 is just in contact with the bracket sliding rail 2, and the sliding contact between the sliding seat 65 and the bracket sliding rail 2 is not only convenient for pushing and moving it , it also plays a role in limiting the position of the sliding guide rail 2 of the bracket, which is beneficial to ensure the stability of the package. Then, the driving motor three 60 drives a sprocket shaft 63 to rotate. Under the transmission action of the transmission structure four 62, the two sprocket shafts 63 rotates at the same time, at this time, push the convex plate 61 also rotates in a circular shape, when the push convex plate 61 rotates, it will contact with the convex block 64 to block, at this time, due to the thrust of the pushing convex plate 61, the bracket slides the guide rail 2 to the oven. The baking structure 12 moves in the direction, and under the action of thrust, it drives the plastic injection mold bases 5 to move forward one by one, which ensures the stability of the movement and is not easy to slip backwards. When the glue injection port is located directly below the discharge port of the glue injection structure 15, the glue gun on the glue injection structure 15 injects glue into the mold cavity to realize glue filling;

S4:且灌胶与长烤均采用机械化的方式进行上料,无需人工进行辅助协调,利于提高工作效率,同时,当模具在顶板16下方与烘烤箱66内部移动时,万向滚珠69会从注胶模具顶盖7的顶部逐步对模具座进行挤压,利于使得注胶模具顶盖7与注胶模具底座5之间接触的紧密性,从而有利于提高灌胶的效果,降低了次品率,提高了效益。S4: In addition, the glue filling and the long baking are carried out in a mechanized way, without manual auxiliary coordination, which is conducive to improving work efficiency. At the same time, when the mold moves under the top plate 16 and inside the oven 66, the universal ball 69 The mold base is gradually squeezed from the top of the top cover 7 of the plastic injection mold, which is conducive to the tightness of the contact between the top cover 7 of the plastic injection mold and the bottom 5 of the plastic injection mold, thereby improving the effect of plastic injection and reducing the secondary Product rate, improve efficiency.

本发明的工作原理是:The working principle of the present invention is:

使用时,将LED原料6放置在原料输送机8的输送带上,将注胶模具顶盖7放置在顶盖输送机9的输送带上,将注胶模具底座5放置在支架输送机4的输送带上,由输送机将物料向注胶工作台1的进料端方式输送,然后由位移结构10的旋转,并通过传动结构一17的传动作用下带动长轴13进行旋转,此时传动结构一17的链条处于圆周形旋转状态,并由于其与移动组件18之间固定连接,可带动移动组件18进行横向的左右移动,与此同时,驱动电机一20带动推杆板螺杆21旋转,在推杆板螺杆21与螺纹套筒的传动作用下,可带动推杆安装板22进行前后的移动调节,夹紧结构24随之移动调节,并且电动推杆23的伸缩可带动夹紧结构24进行竖向高度调节,进行抓取或者放下工件,此时夹紧结构24可进行多方向的进行移动,由夹紧结构24先将注胶模具底座5抓取到注胶工作台1上,然后再将支架输送机4抓紧并放入注胶模具底座5的模腔内,最后将注胶模具顶盖7盖在注胶模具底座5的顶部,此时实现了机械化的自动上料,无需人工的不断上料操作,有效的降低了人工辅助参与环节,且一个夹紧结构24即可完成三种不同工件的抓取放置,无需多个机械手的协调使用,降低了使用与制作的成本;When in use, place the LED raw material 6 on the conveyor belt of the raw material conveyor 8, place the top cover 7 of the plastic injection mold on the conveyor belt of the top cover conveyor 9, and place the plastic injection mold base 5 on the conveyor belt of the bracket conveyor 4. On the conveyor belt, the material is conveyed by the conveyor to the feeding end of the glue injection table 1, and then the long shaft 13 is driven to rotate by the rotation of the displacement structure 10 and the transmission action of the transmission structure 17. At this time, the transmission The chain of structure one 17 is in a circular rotation state, and because of its fixed connection with the moving assembly 18, it can drive the moving assembly 18 to move laterally left and right, at the same time, the driving motor one 20 drives the push rod plate screw 21 to rotate, Under the driving action of the push rod plate screw 21 and the threaded sleeve, the push rod mounting plate 22 can be driven to move forward and backward, and the clamping structure 24 can be moved and adjusted accordingly, and the expansion and contraction of the electric push rod 23 can drive the clamping structure 24 Adjust the vertical height, grab or put down the workpiece. At this time, the clamping structure 24 can move in multiple directions. The clamping structure 24 first grabs the plastic injection mold base 5 onto the plastic injection table 1, and then Then grasp the support conveyor 4 and put it into the mold cavity of the plastic injection mold base 5, and finally cover the plastic injection mold top cover 7 on the top of the plastic injection mold base 5. At this time, mechanized automatic feeding is realized without manual labor. The continuous feeding operation effectively reduces the manual assistance involved, and one clamping structure 24 can complete the grasping and placing of three different workpieces, without the coordinated use of multiple robots, reducing the cost of use and production;

具体夹紧结构24的抓取步骤如下:当对注胶模具底座5与注胶模具顶盖7进行抓取时,注胶模具底座5与注胶模具顶盖7采用真空吸盘44进行吸附抓取,由气动电机二56通过传动结构二57带动传动轴58进行旋转,由传动轴58两端设置的传动结构三59同时带动吸盘安装板螺杆43与气动安装板单元螺杆42进行旋转,由于吸盘安装板螺杆43与吸盘安装板49和气动安装板单元螺杆42与气动件安装板41均采用螺纹传动的方式,当吸盘安装板49向下移动时,气动件安装板41向上移动,反之,吸盘安装板49向上,气动件安装板41向下,吸盘安装板49向下移动,并使吸盘安装板螺杆43通过出入口47出入安装框29的内部,然后,关闭靠近气动管路34的电磁阀一33,打开远离气动管路34的电磁阀一33,当真空吸盘44与工件接触后,气泵31进行吸气,负压由金属软管46与吸盘管路48依次进行传导,进而实现对工件进行吸附,当需要对LED原料6进行夹取时,气动件安装板41下降、吸盘安装板49上升,然后,打开靠近气动管路34的电磁阀一33,关闭远离气动管路34的电磁阀一33,气泵31通过T形连接管32向气动管路34的内部不断进行输气,气体通过气动管路34进入套筒壳54的内部,并将活塞板50向伸缩杆55的一侧推动,此时气动推动块36会对强力弹簧37进行压缩,当LED原料6位于两个夹具40之间时,气泵31停止工作,电磁阀二52开启将套筒壳54内部气体放出,并在导杆38的弹性复位下,两个夹具40向LED原料6移动,进而通过两个夹具40对LED原料6进行夹紧,从而实现了一个夹具装置,可进行切换两种不同的夹紧方式,进而实现对不同物料的夹紧模式,同时,由于采用的负压与气动的方式,均采用一个气泵31进行使用,进一步的降低了成本;The specific grasping steps of the clamping structure 24 are as follows: when grasping the plastic injection mold base 5 and the plastic injection mold top cover 7 , the plastic injection mold base 5 and the plastic injection mold top cover 7 are adsorbed and grasped by the vacuum suction cups 44 , the pneumatic motor two 56 drives the transmission shaft 58 to rotate through the transmission structure two 57, and the transmission structure three 59 arranged at both ends of the transmission shaft 58 drives the suction cup mounting plate screw 43 and the pneumatic mounting plate unit screw 42 to rotate at the same time. The plate screw 43, the suction cup mounting plate 49 and the pneumatic mounting plate unit screw 42 and the pneumatic component mounting plate 41 all adopt the way of thread transmission. When the suction cup mounting plate 49 moves downward, the pneumatic component mounting plate 41 moves upward. The plate 49 is upward, the pneumatic component mounting plate 41 is downward, the suction cup mounting plate 49 moves downward, and the suction cup mounting plate screw 43 enters and exits the interior of the mounting frame 29 through the inlet and outlet 47, and then closes the solenoid valve one 33 close to the pneumatic pipeline 34. , open the solenoid valve 1 33 away from the pneumatic pipeline 34, when the vacuum suction cup 44 is in contact with the workpiece, the air pump 31 inhales, and the negative pressure is conducted by the metal hose 46 and the suction cup pipeline 48 in turn, so as to realize the adsorption of the workpiece. , when the LED raw material 6 needs to be clamped, the pneumatic component mounting plate 41 is lowered, the suction cup mounting plate 49 is lifted, and then the solenoid valve 1 33 close to the pneumatic pipeline 34 is opened, and the solenoid valve 33 away from the pneumatic pipeline 34 is closed. , the air pump 31 continuously transmits air to the interior of the pneumatic pipeline 34 through the T-shaped connecting pipe 32, and the gas enters the inside of the sleeve shell 54 through the pneumatic pipeline 34, and pushes the piston plate 50 to the side of the telescopic rod 55. When the pneumatic push block 36 compresses the strong spring 37, when the LED raw material 6 is located between the two clamps 40, the air pump 31 stops working, the solenoid valve 2 52 is opened to release the gas inside the sleeve shell 54, and the guide rod 38 Under the elastic reset, the two clamps 40 move toward the LED raw material 6, and then the LED raw material 6 is clamped by the two clamps 40, thereby realizing a clamp device that can switch between two different clamping methods, thereby realizing the Clamping modes of different materials, and at the same time, due to the negative pressure and pneumatic methods, one air pump 31 is used for use, which further reduces the cost;

当注胶模具底座5被放到注胶工作台1的顶部时,滑座65正好与支架滑行导轨2接触,滑座65与支架滑行导轨2的滑动接触,不仅便于对其进行推动移动,也对支架滑行导轨2的位置起到了限定的作用,利于保证封装的稳定性,然后,驱动电机三60带动一个链轮轴63进行旋转,在传动结构四62的传动作用下,两个链轮轴63同时旋转,此时推动凸板61也进行圆周形旋转,推动凸板61在旋转时,会与凸起块64进行接触阻挡,此时由于推动凸板61的推力带动支架滑行导轨2向烘烤结构12的方向进行移动,在推力的作用下,带动注胶模具底座5一个一个的向前移动,保证了移动的稳定性,也不易出现向后滑移,当注胶模具顶盖7的注胶口位于注胶结构15出料口正下方时,注胶结构15上的胶枪向模腔内注入胶水,实现灌胶;When the plastic injection mold base 5 is placed on the top of the plastic injection table 1, the sliding seat 65 is just in contact with the bracket sliding guide rail 2, and the sliding contact between the sliding seat 65 and the bracket sliding guide rail 2 is not only convenient for pushing and moving it, but also The position of the sliding guide rail 2 of the bracket is limited, which is beneficial to ensure the stability of the package. Then, the driving motor three 60 drives a sprocket shaft 63 to rotate. Under the transmission action of the transmission structure four 62, the two sprocket shafts 63 simultaneously Rotation, at this time, the push convex plate 61 also rotates in a circular shape. When the push convex plate 61 rotates, it will contact with the convex block 64 and block it. At this time, due to the thrust of the pushing convex plate 61, the bracket slide rail 2 is driven to the baking structure. Move in the direction of 12, under the action of thrust, drive the plastic injection mold base 5 to move forward one by one, ensuring the stability of the movement, and it is not easy to slip backwards. When the plastic injection mold top cover 7 is injected When the port is located directly below the discharge port of the glue injection structure 15, the glue gun on the glue injection structure 15 injects glue into the mold cavity to realize glue filling;

灌胶完成后的模具,会被后方的模具向烘烤结构12的内部推动,最终模具会进行烘烤结构12的内部进行长烤,进而实现了灌胶和长烤一体化操作,且灌胶与长烤均采用机械化的方式进行上料,无需人工进行辅助协调,利于提高工作效率,同时,当模具在顶板16下方与烘烤箱66内部移动时,万向滚珠69会从注胶模具顶盖7的顶部逐步对模具座进行挤压,利于使得注胶模具顶盖7与注胶模具底座5之间接触的紧密性,从而有利于提高灌胶的效果,降低了次品率,提高了效益。The mold after the glue filling is completed will be pushed to the inside of the baking structure 12 by the rear mold, and finally the mold will be subjected to a long baking inside the baking structure 12, thereby realizing the integrated operation of glue filling and long baking, and glue filling. Mechanized feeding and long roasting are used, without manual auxiliary coordination, which is beneficial to improve work efficiency. At the same time, when the mold moves under the top plate 16 and inside the oven 66, the universal ball 69 will be ejected from the top of the injection mold. The top of the cover 7 gradually squeezes the mold seat, which is beneficial to the tightness of the contact between the top cover 7 of the injection mold and the base 5 of the injection mold, which is beneficial to improve the effect of injection, reduce the defective rate, and improve the benefit.

尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (8)

1.一种LED屏幕全面封装系统,包括位移结构(10),其特征在于:所述位移结构(10)的下方设置有注胶工作台(1),所述注胶工作台(1)的一侧设置有原料输送机(8),所述原料输送机(8)的输送带上放置有LED原料(6),所述注胶工作台(1)的后方且靠近LED原料(6)的一侧设置有顶盖输送机(9),所述顶盖输送机(9)的输送带上放置有注胶模具顶盖(7),所述注胶工作台(1)的前方且靠近LED原料(6)的一侧设置有支架输送机(4),所述支架输送机(4)的输送带上放置有注胶模具底座(5),所述注胶工作台(1)的出料端设置有烘烤结构(12),所述注胶工作台(1)的顶部与烘烤结构(12)的内部之间固定安装有一组支架滑行导轨(2),所述位移结构(10)包括顶板(16),所述顶板(16)上顶端的一侧贯穿开设有活动通口(14),所述顶板(16)上顶端的另一侧固定安装有注胶结构(15),所述顶板(16)的上顶端且位于活动通口(14)的一侧固定安装有双轴电机(19),所述顶板(16)的上顶端且位于活动通口(14)的另一侧通过轴承座转动安装有长轴(13),所述双轴电机(19)的驱动端与长轴(13)之间设置有传动结构一(17),所述传动结构一(17)的上表面固定连接有移动组件(18),且移动组件(18)的底部与顶板(16)顶部滑动连接,所述移动组件(18)包括位移安装板(26),所述位移安装板(26)通过其上顶端安装的一组滑轨滑动连接有推杆安装板(22),所述推杆安装板(22)上顶端的两侧均固定安装有电动推杆(23),所述电动推杆(23)的活动端固定连接有夹紧结构(24),所述推杆安装板(22)通过其下低端安装的螺纹套筒螺纹安装有推杆板螺杆(21),且推杆板螺杆(21)的一端通过轴承座与位移安装板(26)转动连接,所述推杆板螺杆(21)的另一端固定安装有驱动电机一(20),且驱动电机一(20)与位移安装板(26)之间固定连接,所述传动结构一(17)由两个链轮与一个链条组成,且两个链轮之间通过链条传动连接;所述夹紧结构(24)包括安装框(29),且安装框(29)的底部呈敞开状,所述安装框(29)的内腔固定安装有隔板(30),所述隔板(30)下底端的一侧分别转动安装有气动安装板单元螺杆(42)与吸盘安装板螺杆(43),所述隔板(30)下低端的另一侧分别固定安装有滑杆一(27)与滑杆二(28),所述滑杆二(28)与吸盘安装板螺杆(43)之间设置有吸盘安装板(49),所述吸盘安装板(49)的下低端固定连接有T字座(45),所述T字座(45)两侧的凸起边均穿插安装有一组真空吸盘(44),所述吸盘安装板(49)的上顶端固定安装有吸盘管路(48),且吸盘管路(48)的出气口与真空吸盘(44)吸气端固定连接,所述滑杆一(27)与气动安装板单元螺杆(42)之间设置有气动件安装板(41),所述气动件安装板(41)上顶端的中部贯穿开设有出入口(47),所述气动件安装板(41)上顶端的两侧均贯穿开设有滑动槽口(39),所述气动件安装板(41)上顶端的两侧均通过垫块固定安装有气动挤压单元(35),所述气动挤压单元(35)的活动端固定连接有气动推动块(36),所述气动推动块(36)的底部固定连接有夹具(40),所述气动推动块(36)通过其上开设的滑孔滑动连接有导杆(38),且导杆(38)的一端与安装框(29)的内壁固定连接,所述导杆(38)的外壁套接有强力弹簧(37),所述安装框(29)内壁的上顶端固定安装有气动管路(34),且气动管路(34)的出气端与气动挤压单元(35)的进气端固定连接,所述隔板(30)的上顶端固定安装有气泵(31),所述气泵(31)的工作口固定连接有T形连接管(32),且T形连接管(32)的上风口与气动管路(34)固定连接,所述T形连接管(32)上固定安装有两个电磁阀一(33),所述T形连接管(32)的下风口连接有金属软管(46),且金属软管(46)与吸盘管路(48)固定连接,所述隔板(30)上顶端的一侧固定安装有气动电机二(56),所述隔板(30)下低端的一侧通过轴承座转动安装有传动轴(58),所述气动电机二(56)的驱动端与传动轴(58)之间设置有传动结构二(57),所述传动轴(58)的一端与气动安装板单元螺杆(42)之间以及传动轴(58)的另一端与吸盘安装板螺杆(43)之间均设置有传动结构三(59)。1. A comprehensive packaging system for an LED screen, comprising a displacement structure (10), characterized in that: a glue injection workbench (1) is arranged below the displacement structure (10), and a glue injection workbench (1) is provided below the displacement structure (10). A raw material conveyor (8) is provided on one side, and the LED raw material (6) is placed on the conveyor belt of the raw material conveyor (8), and the glue injection workbench (1) is behind and close to the LED raw material (6). A top cover conveyor (9) is provided on one side, and a plastic injection mold top cover (7) is placed on the conveyor belt of the top cover conveyor (9), and the plastic injection workbench (1) is in front of and close to the LED A support conveyor (4) is provided on one side of the raw material (6), a glue injection mold base (5) is placed on the conveyor belt of the support conveyor (4), and the glue injection workbench (1) discharges the material. The end is provided with a baking structure (12), a set of bracket sliding guide rails (2) are fixedly installed between the top of the glue injection table (1) and the interior of the baking structure (12), and the displacement structure (10) It comprises a top plate (16), one side of the top end of the top plate (16) is provided with a movable through port (14), and the other side of the top end of the top plate (16) is fixedly installed with a glue injection structure (15), so A biaxial motor (19) is fixedly installed on the upper top of the top plate (16) and located on one side of the movable through port (14), and the upper top of the top plate (16) is located on the other side of the movable through port (14). A long shaft (13) is rotatably installed through the bearing seat, a transmission structure one (17) is arranged between the driving end of the double-shaft motor (19) and the long shaft (13), and the upper part of the transmission structure one (17) A moving assembly (18) is fixedly connected to the surface, and the bottom of the moving assembly (18) is slidably connected to the top of the top plate (16), the moving assembly (18) includes a displacement mounting plate (26), and the displacement mounting plate (26) A push rod mounting plate (22) is slidably connected to a set of slide rails installed at the top of the push rod mounting plate (22), and electric push rods (23) are fixedly installed on both sides of the top of the push rod mounting plate (22). The movable end of the rod (23) is fixedly connected with a clamping structure (24), the push rod mounting plate (22) is threadedly mounted with a push rod plate screw (21) through a threaded sleeve installed at its lower lower end, and the push rod One end of the plate screw (21) is rotatably connected with the displacement mounting plate (26) through the bearing seat, and the other end of the push rod plate screw (21) is fixedly installed with a driving motor (20), and the driving motor (20) is connected with The displacement mounting plates (26) are fixedly connected, the first transmission structure (17) is composed of two sprockets and a chain, and the two sprockets are connected by a chain transmission; the clamping structure (24) includes an installation frame (29), and the bottom of the installation frame (29) is open, a partition plate (30) is fixedly installed in the inner cavity of the installation frame (29), and one side of the lower bottom end of the partition plate (30) is respectively A pneumatic mounting plate unit screw (42) and a suction cup mounting plate screw (43) are rotatably installed, and a sliding rod (27) and a sliding rod two (28) are respectively fixedly installed on the other side of the lower end of the partition plate (30). ), A suction cup mounting plate (49) is arranged between the second sliding rod (28) and the suction cup mounting plate screw (43), and a T-shaped seat (45) is fixedly connected to the lower end of the suction cup mounting plate (49). A set of vacuum suction cups (44) are inserted and installed on the raised edges on both sides of the T-shaped seat (45). The air outlet of 48) is fixedly connected to the suction end of the vacuum suction cup (44), and a pneumatic component mounting plate (41) is provided between the first sliding rod (27) and the pneumatic mounting plate unit screw (42). An entrance (47) is provided through the middle of the top end of the mounting plate (41), and sliding slots (39) are provided on both sides of the top end of the pneumatic component mounting plate (41). The pneumatic component mounting plate (41) ) on both sides of the top top are fixedly installed with a pneumatic extrusion unit (35) through a cushion block, and a pneumatic push block (36) is fixedly connected to the movable end of the pneumatic extrusion unit (35). The pneumatic push block (36) A clamp (40) is fixedly connected to the bottom of the ), and a guide rod (38) is slidably connected to the pneumatic push block (36) through the sliding hole provided thereon, and one end of the guide rod (38) is connected to the end of the mounting frame (29). The inner wall is fixedly connected, the outer wall of the guide rod (38) is sleeved with a strong spring (37), the upper top end of the inner wall of the mounting frame (29) is fixedly installed with a pneumatic pipeline (34), and the pneumatic pipeline (34) The air outlet end is fixedly connected with the air inlet end of the pneumatic extrusion unit (35), an air pump (31) is fixedly installed on the upper top of the partition plate (30), and the working port of the air pump (31) is fixedly connected with a T-shaped A connecting pipe (32), and the upper air outlet of the T-shaped connecting pipe (32) is fixedly connected with the pneumatic pipeline (34), and two solenoid valves (33) are fixedly installed on the T-shaped connecting pipe (32). A metal hose (46) is connected to the downwind port of the T-shaped connecting pipe (32), and the metal hose (46) is fixedly connected to the suction cup pipeline (48), and one side of the top of the partition plate (30) is fixed A second pneumatic motor (56) is installed, and a transmission shaft (58) is installed on one side of the lower lower end of the partition plate (30) through a bearing seat, and the driving end of the second pneumatic motor (56) is connected to the transmission shaft (58). A transmission structure two (57) is arranged between ), one end of the transmission shaft (58) and the pneumatic mounting plate unit screw (42) and the other end of the transmission shaft (58) and the suction cup mounting plate screw (43). There are three transmission structures (59) between them. 2.根据权利要求1所述的一种LED屏幕全面封装系统,其特征在于:所述气动挤压单元(35)包括套筒壳(54),且套筒壳(54)顶部的一侧安装有进风安装头,所述套筒壳(54)通过其一侧开设的滑孔滑动连接有伸缩杆(55),所述伸缩杆(55)位于套筒壳(54)内部的一端固定连接有活塞板(50),所述活塞板(50)的外壁粘接安装有密封圈(53),所述套筒壳(54)的另一侧穿插安装有出气管(51),所述出气管(51)的出风口固定安装有电磁阀二(52)。2. The LED screen comprehensive packaging system according to claim 1, characterized in that: the pneumatic extrusion unit (35) comprises a sleeve shell (54), and one side of the top of the sleeve shell (54) is installed There is an air inlet installation head, the sleeve shell (54) is slidably connected with a telescopic rod (55) through a sliding hole opened on one side thereof, and one end of the telescopic rod (55) inside the sleeve shell (54) is fixedly connected There is a piston plate (50), a sealing ring (53) is attached to the outer wall of the piston plate (50), and an air outlet pipe (51) is inserted and installed on the other side of the sleeve shell (54). The air outlet of the air pipe (51) is fixedly installed with a second solenoid valve (52). 3.根据权利要求2所述的一种LED屏幕全面封装系统,其特征在于:所述传动结构二(57)由两个相适配的锥齿组成,且两个锥齿轮相啮合,所述传动结构二(57)与传动结构三(59)的结构一致,所述吸盘安装板(49)上顶端的一侧贯穿开设有与吸盘安装板螺杆(43)相适配的螺纹孔,且吸盘安装板(49)通过螺纹孔与吸盘安装板螺杆(43)传动连接,所述吸盘安装板(49)上顶端的另一侧贯穿开设有与滑杆二(28)相适配的滑孔,且吸盘安装板(49)通过滑孔与滑杆二(28)滑动连接,所述气动件安装板(41)上顶端的一侧贯穿开设有与气动安装板单元螺杆(42)相适配的螺纹孔,且气动件安装板(41)通过螺纹孔与气动安装板单元螺杆(42)传动连接,所述气动件安装板(41)上顶端的另一侧贯穿开设有与滑杆一(27)相适配的滑孔,且气动件安装板(41)通过滑孔与滑杆一(27)滑动连接。3 . The LED screen comprehensive packaging system according to claim 2 , wherein the second transmission structure ( 57 ) is composed of two matching bevel gears, and the two bevel gears are meshed with each other. 4 . The structure of the second transmission structure (57) is the same as that of the transmission structure three (59). The top end of the suction cup mounting plate (49) is provided with a threaded hole that is adapted to the screw (43) of the suction cup mounting plate. The mounting plate (49) is drivingly connected with the suction cup mounting plate screw (43) through threaded holes, and the other side of the top end of the suction cup mounting plate (49) is provided with a sliding hole adapted to the second sliding rod (28). And the suction cup mounting plate (49) is slidably connected with the second sliding rod (28) through the sliding hole, and one side of the top end of the pneumatic component mounting plate (41) is provided with a screw (42) adapted to the pneumatic mounting plate unit. threaded holes, and the pneumatic component mounting plate (41) is drive-connected with the pneumatic mounting plate unit screw (42) through the threaded holes, and the other side of the top end of the pneumatic component mounting plate (41) is provided with a sliding rod one (27) through it. ), and the pneumatic component mounting plate (41) is slidably connected to the first sliding rod (27) through the sliding hole. 4.根据权利要求3所述的一种LED屏幕全面封装系统,其特征在于:所述注胶模具底座(5)的上顶端开设有与LED原料(6)相适配的模腔,所述注胶模具底座(5)上顶端的四角均固定安装有定位杆,所述注胶模具顶盖(7)上顶端的四角均贯穿开设有与定位杆相适配的定位孔,所述注胶模具顶盖(7)上顶部的中心点贯穿开设有注浇口,所述注胶模具底座(5)下低端的两侧均固定安装有与支架滑行导轨(2)相适配的滑座(65),所述注胶模具底座(5)底部的中部固定安装有凸起块(64)。4. The LED screen comprehensive packaging system according to claim 3, characterized in that: the upper top of the plastic injection mold base (5) is provided with a mold cavity adapted to the LED raw material (6). The four corners of the top of the plastic injection mold base (5) are fixedly installed with positioning rods, and the four corners of the top of the top cover of the plastic injection mold (7) are provided with positioning holes that are adapted to the positioning rods. An injection gate is provided through the center point of the top of the mold top cover (7), and sliding seats adapted to the bracket sliding guide rails (2) are fixedly installed on both sides of the lower end of the plastic injection mold base (5). (65), a raised block (64) is fixedly installed in the middle of the bottom of the plastic injection mold base (5). 5.根据权利要求4所述的一种LED屏幕全面封装系统,其特征在于:所述注胶工作台(1)的上顶端贯穿开设有推动通口(3),所述注胶工作台(1)下低端的两侧均通过轴承座转动安装有链轮轴(63),两个所述链轮轴(63)之间设置有传动结构四(62),所述传动结构四(62)的外表面呈等距固定安装有多个推动凸板(61),所述注胶工作台(1)下低端的另一侧固定安装有驱动电机三(60),且驱动电机三(60)的驱动端与一侧的链轮轴(63)的从动端固定连接,所述传动结构四(62)由两个链轮与一个链条组成,且两个链轮之间通过链条传动连。5. A full-scale packaging system for an LED screen according to claim 4, characterized in that: the upper top of the glue injection workbench (1) is provided with a push port (3), and the glue injection workbench ( 1) Sprocket shafts (63) are rotatably installed on both sides of the lower and lower ends through bearing seats, and a transmission structure four (62) is arranged between the two sprocket shafts (63). The outer surface is equidistantly and fixedly installed with a plurality of pushing convex plates (61), and the other side of the lower lower end of the glue injection workbench (1) is fixedly installed with three drive motors (60), and the three drive motors (60) The driving end of the sprocket is fixedly connected with the driven end of the sprocket shaft (63) on one side. 6.根据权利要求5所述的一种LED屏幕全面封装系统,其特征在于:所述烘烤结构(12)包括烘烤箱(66),且烘烤箱(66)的两侧均贯穿开设有物料进出口,所述烘烤箱(66)内部的正面和背面均固定安装有一组加热棒(67)。6. The LED screen comprehensive packaging system according to claim 5, characterized in that: the baking structure (12) comprises a baking box (66), and both sides of the baking box (66) are opened through There are material inlets and outlets, and a set of heating rods (67) are fixedly installed on the front and back of the oven (66). 7.根据权利要求6所述的一种LED屏幕全面封装系统,其特征在于:所述顶板(16)的下低端与烘烤箱(66)内壁的下低端之间固定连接有挤压滚轮安装板(11),所述挤压滚轮安装板(11)的下低端且靠近顶板(16)的一侧呈倾斜设置,所述挤压滚轮安装板(11)的下低端呈等距粘接安装有若干橡胶块(68),所述橡胶块(68)的下低端固定安装有万向滚珠(69)。7. The LED screen comprehensive packaging system according to claim 6, characterized in that: an extrusion is fixedly connected between the lower end of the top plate (16) and the lower end of the inner wall of the oven (66). A roller mounting plate (11), the lower end of the extrusion roller mounting plate (11) and the side close to the top plate (16) are inclined and arranged, and the lower and lower ends of the extrusion roller mounting plate (11) are equidistant A number of rubber blocks (68) are installed from the adhesive, and universal balls (69) are fixedly installed at the lower end of the rubber blocks (68). 8.根据权利要求7所述的一种LED屏幕全面封装系统的封装方法,其特征在于:其封装步骤如下:8. the encapsulation method of a kind of LED screen comprehensive encapsulation system according to claim 7, is characterized in that: its encapsulation step is as follows: S1:将LED原料(6)放置在原料输送机(8)的输送带上,将注胶模具顶盖(7)放置在顶盖输送机(9)的输送带上,将注胶模具底座(5)放置在支架输送机(4)的输送带上,由输送机将物料向注胶工作台(1)的进料端方式输送,然后由位移结构(10)的旋转,并通过传动结构一(17)的传动作用下带动长轴(13)进行旋转,此时传动结构一(17)的链条处于圆周形旋转状态,并由于其与移动组件(18)之间固定连接,可带动移动组件(18)进行横向的左右移动,与此同时,驱动电机一(20)带动推杆板螺杆(21)旋转,在推杆板螺杆(21)与螺纹套筒的传动作用下,可带动推杆安装板(22)进行前后的移动调节,夹紧结构(24)随之移动调节,并且电动推杆(23)的伸缩可带动夹紧结构(24)进行竖向高度调节,进行抓取或者放下工件,此时夹紧结构(24)可进行多方向的进行移动,由夹紧结构(24)先将注胶模具底座(5)抓取到注胶工作台(1)上,然后再将支架输送机(4)抓紧并放入注胶模具底座(5)的模腔内,最后将注胶模具顶盖(7)盖在注胶模具底座(5)的顶部;S1: Place the LED raw material (6) on the conveyor belt of the raw material conveyor (8), place the plastic injection mold top cover (7) on the conveyor belt of the top cover conveyor (9), and place the plastic injection mold base ( 5) It is placed on the conveyor belt of the bracket conveyor (4), and the material is conveyed by the conveyor to the feeding end of the glue injection table (1), and then rotated by the displacement structure (10) and passed through the transmission structure 1. Under the transmission action of (17), the long shaft (13) is driven to rotate. At this time, the chain of the first transmission structure (17) is in a circular rotation state, and due to its fixed connection with the moving assembly (18), it can drive the moving assembly. (18) Carry out lateral left and right movement, at the same time, the driving motor one (20) drives the push rod plate screw (21) to rotate, and under the transmission action of the push rod plate screw (21) and the threaded sleeve, it can drive the push rod The mounting plate (22) moves and adjusts back and forth, and the clamping structure (24) moves and adjusts accordingly, and the expansion and contraction of the electric push rod (23) can drive the clamping structure (24) to adjust the vertical height, grab or put down. At this time, the clamping structure (24) can move in multiple directions. The clamping structure (24) first grabs the plastic injection mold base (5) on the plastic injection table (1), and then the bracket Grasp the conveyor (4) and put it into the cavity of the injection mold base (5), and finally cover the injection mold top cover (7) on the top of the injection mold base (5); S2:具体夹紧结构(24)的抓取步骤如下:当对注胶模具底座(5)与注胶模具顶盖(7)进行抓取时,注胶模具底座(5)与注胶模具顶盖(7)采用真空吸盘(44)进行吸附抓取,由气动电机二(56)通过传动结构二(57)带动传动轴(58)进行旋转,由传动轴(58)两端设置的传动结构三(59)同时带动吸盘安装板螺杆(43)与气动安装板单元螺杆(42)进行旋转,由于吸盘安装板螺杆(43)与吸盘安装板(49)和气动安装板单元螺杆(42)与气动件安装板(41)均采用螺纹传动的方式,当吸盘安装板(49)向下移动时,气动件安装板(41)向上移动,反之,吸盘安装板(49)向上,气动件安装板(41)向下,吸盘安装板(49)向下移动,并使吸盘安装板螺杆(43)通过出入口(47)出入安装框(29)的内部,然后,关闭靠近气动管路(34)的电磁阀一(33),打开远离气动管路(34)的电磁阀一(33),当真空吸盘(44)与工件接触后,气泵(31)进行吸气,负压由金属软管(46)与吸盘管路(48)依次进行传导,进而实现对工件进行吸附,当需要对LED原料(6)进行夹取时,气动件安装板(41)下降、吸盘安装板(49)上升,然后,打开靠近气动管路(34)的电磁阀一(33),关闭远离气动管路(34)的电磁阀一(33),气泵(31)通过T形连接管(32)向气动管路(34)的内部不断进行输气,气体通过气动管路(34)进入套筒壳(54)的内部,并将活塞板(50)向伸缩杆(55)的一侧推动,此时气动推动块(36)会对强力弹簧(37)进行压缩,当LED原料(6)位于两个夹具(40)之间时,气泵(31)停止工作,电磁阀二(52)开启将套筒壳(54)内部气体放出,并在导杆(38)的弹性复位下,两个夹具(40)向LED原料(6)移动,进而通过两个夹具(40)对LED原料(6)进行夹紧;S2: The grabbing steps of the specific clamping structure (24) are as follows: when grabbing the base (5) of the injection mold and the top cover (7) of the injection mold, the base (5) of the injection mold and the top of the injection mold are grabbed. The cover (7) adopts the vacuum suction cup (44) for adsorption and grasping, and the second pneumatic motor (56) drives the transmission shaft (58) to rotate through the second transmission structure (57). Three (59) simultaneously drive the suction cup mounting plate screw (43) and the pneumatic mounting plate unit screw (42) to rotate, because the suction cup mounting plate screw (43) and suction cup mounting plate (49) and pneumatic mounting plate unit screw (42) The pneumatic parts mounting plate (41) is driven by a thread. When the suction cup mounting plate (49) moves downward, the pneumatic parts mounting plate (41) moves upward. (41) downward, the suction cup mounting plate (49) moves downward, and the suction cup mounting plate screw (43) passes through the inlet and outlet (47) into and out of the interior of the mounting frame (29), and then closes the pneumatic line (34). Solenoid valve one (33), open the solenoid valve one (33) away from the pneumatic pipeline (34), when the vacuum suction cup (44) is in contact with the workpiece, the air pump (31) inhales, and the negative pressure is supplied by the metal hose (46 ) and the suction cup pipeline (48) are conducted in turn, thereby realizing the adsorption of the workpiece. When the LED raw material (6) needs to be clamped, the pneumatic component mounting plate (41) descends, the suction cup mounting plate (49) rises, and then , open the solenoid valve one (33) close to the pneumatic pipeline (34), close the solenoid valve one (33) far away from the pneumatic pipeline (34), and the air pump (31) is connected to the pneumatic pipeline (33) through the T-shaped connecting pipe (32). The inside of 34) is continuously transported gas, the gas enters the inside of the sleeve shell (54) through the pneumatic pipeline (34), and pushes the piston plate (50) to the side of the telescopic rod (55), at this time the pneumatic push block (36) The strong spring (37) will be compressed. When the LED raw material (6) is located between the two clamps (40), the air pump (31) will stop working, and the second solenoid valve (52) will be opened to push the sleeve shell (54). ) The internal gas is released, and under the elastic reset of the guide rod (38), the two clamps (40) move toward the LED raw material (6), and then the LED raw material (6) is clamped by the two clamps (40); S3:当注胶模具底座(5)被放到注胶工作台(1)的顶部时,滑座(65)正好与支架滑行导轨(2)接触,然后,驱动电机三(60)带动一个链轮轴(63)进行旋转,在传动结构四(62)的传动作用下,两个链轮轴(63)同时旋转,此时推动凸板(61)也进行圆周形旋转,推动凸板(61)在旋转时,会与凸起块(64)进行接触阻挡,此时由于推动凸板(61)的推力带动支架滑行导轨(2)向烘烤结构(12)的方向进行移动,在推力的作用下,带动注胶模具底座(5)一个一个的向前移动,当注胶模具顶盖(7)的注胶口位于注胶结构(15)出料口正下方时,注胶结构(15)上的胶枪向模腔内注入胶水,实现灌胶;S3: When the plastic injection mold base (5) is placed on the top of the plastic injection table (1), the sliding seat (65) is just in contact with the bracket sliding guide rail (2), and then the drive motor three (60) drives a chain The wheel shaft (63) rotates, and under the transmission action of the transmission structure four (62), the two sprocket shafts (63) rotate at the same time, at this time, the protruding plate (61) also rotates in a circular shape, and the protruding plate (61) is pushed at the same time. When rotating, it will contact and block the raised block (64). At this time, due to the thrust of pushing the raised plate (61), the sliding guide rail (2) of the bracket is driven to move in the direction of the baking structure (12). Under the action of the thrust , drive the plastic injection mold base (5) to move forward one by one. When the plastic injection port of the plastic injection mold top cover (7) is located directly below the discharge port of the plastic injection structure (15), the plastic injection structure (15) The glue gun injects glue into the mold cavity to realize glue filling; S4:同时,当模具在顶板(16)下方与烘烤箱(66)内部移动时,万向滚珠(69)会从注胶模具顶盖(7)的顶部逐步对模具座进行挤压,利于使得注胶模具顶盖(7)与注胶模具底座(5)之间接触的紧密性。S4: At the same time, when the mold moves under the top plate (16) and inside the oven (66), the universal ball (69) will gradually squeeze the mold seat from the top of the top cover (7) of the injection mold, which is beneficial to The tightness of the contact between the top cover (7) of the injection mold and the base (5) of the injection mold.
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CN114156214B (en) * 2022-01-06 2023-05-23 广东技术师范大学 Efficient packaging hardware for electronic chip
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