CN113178511B - LED screen overall packaging system and packaging method thereof - Google Patents
LED screen overall packaging system and packaging method thereof Download PDFInfo
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000002347 injection Methods 0.000 claims abstract description 176
- 239000007924 injection Substances 0.000 claims abstract description 176
- 239000004033 plastic Substances 0.000 claims abstract description 80
- 239000003292 glue Substances 0.000 claims abstract description 71
- 239000002994 raw material Substances 0.000 claims abstract description 57
- 238000006073 displacement reaction Methods 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims description 97
- 230000009471 action Effects 0.000 claims description 19
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- 239000002184 metal Substances 0.000 claims description 12
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/852—Encapsulations
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H29/00—Integrated devices, or assemblies of multiple devices, comprising at least one light-emitting semiconductor element covered by group H10H20/00
- H10H29/10—Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00
- H10H29/14—Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00 comprising multiple light-emitting semiconductor components
- H10H29/142—Two-dimensional arrangements, e.g. asymmetric LED layout
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/01—Manufacture or treatment
- H10H20/036—Manufacture or treatment of packages
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/01—Manufacture or treatment
- H10H20/036—Manufacture or treatment of packages
- H10H20/0362—Manufacture or treatment of packages of encapsulations
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Abstract
本发明公开了一种LED屏幕全面封装系统及其封装的方法,包括位移结构,所述位移结构的下方设置有注胶工作台,所述注胶工作台的一侧设置有原料输送机,所述原料输送机的输送带上放置有LED原料,所述注胶工作台的后方且靠近LED原料的一侧设置有顶盖输送机,所述顶盖输送机的输送带上放置有注胶模具顶盖,所述注胶工作台的前方且靠近LED原料的一侧设置有支架输送机。该一种LED屏幕全面封装系统及其封装的方法,实现了机械化的自动上料,无需人工的不断上料操作,有效的降低了人工辅助参与环节,且一个夹紧结构即可完成三种不同工件的抓取放置,无需多个机械手的协调使用,降低了使用与制作的成本。
The invention discloses a comprehensive packaging system for an LED screen and a packaging method thereof, comprising a displacement structure, a glue injection workbench is arranged below the displacement structure, and a raw material conveyor is arranged on one side of the glue injection workbench, so the LED raw materials are placed on the conveyor belt of the raw material conveyor, and a top cover conveyor is arranged behind the plastic injection workbench and on the side close to the LED raw materials, and a plastic injection mold is placed on the conveyor belt of the top cover conveyor. In the top cover, a bracket conveyor is arranged in front of the glue injection workbench and on the side close to the LED raw material. The LED screen comprehensive packaging system and packaging method realizes mechanized automatic feeding without manual continuous feeding operation, effectively reduces the manual assistance and participation links, and one clamping structure can complete three different The grasping and placing of the workpiece does not require the coordinated use of multiple robots, which reduces the cost of use and production.
Description
技术领域technical field
本发明涉及一种LED领域,具体是一种LED屏幕全面封装系统及其封装的方法。The invention relates to the field of LEDs, in particular to an LED screen comprehensive packaging system and a packaging method thereof.
背景技术Background technique
LED显示屏是一种平板显示器,由一个个小的LED模块面板组成,用来显示文字、图像、视频等各种信息的设备。LED电子显示屏集微电子技术、计算机技术、信息处理于一体,具有色彩鲜艳、动态范围广、亮度高、寿命长、工作稳定可靠等优点。LED显示屏广泛应用于商业传媒、文化演出市场、体育场馆、信息传播、新闻发布、证券交易等,可以满足不同环境的需要。LED在进行封装的过程中,需要对芯片与支架进行灌胶使其包裹起来,然后并对其进行长烤。LED display is a kind of flat panel display, which is composed of small LED module panels, and is used to display various information such as text, image, video and so on. LED electronic display integrates microelectronics technology, computer technology and information processing. It has the advantages of bright colors, wide dynamic range, high brightness, long life, stable and reliable operation. LED displays are widely used in commercial media, cultural performance markets, stadiums, information dissemination, news releases, securities trading, etc., which can meet the needs of different environments. In the process of packaging the LED, it is necessary to pour glue on the chip and the bracket to wrap it, and then bake it for a long time.
现有的LED屏幕全面封装方式,常采用人工将注胶模具放置在灌胶台上,再将LED原料件放入模具的模腔内部,最后在盖上模盖,最后向模具中注入浇水将芯片与支架包裹起来,此项封装的方式,人工参与的步骤较多,需要人工不断的辅助加工,工作效率较为低下。The existing LED screen comprehensive packaging method often adopts the manual placement of the plastic injection mold on the plastic injection table, and then puts the LED raw material into the mold cavity of the mold, and finally covers the mold cover, and finally pours water into the mold. Wrapping the chip and the bracket, this packaging method requires many steps of manual participation, requires continuous manual auxiliary processing, and the work efficiency is relatively low.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种LED屏幕全面封装系统及其封装的方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an LED screen comprehensive packaging system and a packaging method thereof, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种LED屏幕全面封装系统及其封装的方法,包括位移结构,所述位移结构的下方设置有注胶工作台,所述注胶工作台的一侧设置有原料输送机,所述原料输送机的输送带上放置有LED原料,所述注胶工作台的后方且靠近LED原料的一侧设置有顶盖输送机,所述顶盖输送机的输送带上放置有注胶模具顶盖,所述注胶工作台的前方且靠近LED原料的一侧设置有支架输送机,所述支架输送机的输送带上放置有注胶模具底座,所述注胶工作台的出料端设置有烘烤结构,所述注胶工作台的顶部与烘烤结构的内部之间固定安装有一组支架滑行导轨,所述位移结构包括顶板,所述顶板上顶端的一侧贯穿开设有活动通口,所述顶板上顶端的另一侧固定安装有注胶结构,所述顶板的上顶端且位于活动通口的一侧固定安装有双轴电机,所述顶板的上顶端且位于活动通口的另一侧通过轴承座转动安装有长轴,所述双轴电机的驱动端与长轴之间设置有传动结构一,所述传动结构一的上表面固定连接有移动组件,且移动组件的底部与顶板顶部滑动连接,所述移动组件包括位移安装板,所述位移安装板通过其上顶端安装的一组滑轨滑动连接有推杆安装板,所述推杆安装板上顶端的两侧均固定安装有电动推杆,所述电动推杆的活动端固定连接有夹紧结构,所述推杆安装板通过其下低端安装的螺纹套筒螺纹安装有推杆板螺杆,且推杆板螺杆的一端通过轴承座与位移安装板转动连接,所述推杆板螺杆的另一端固定安装有驱动电机一,且驱动电机一与位移安装板之间固定连接,所述传动结构一由两个链轮与一个链条组成,且两个链轮之间通过链条传动连接。A comprehensive packaging system for an LED screen and a packaging method thereof, comprising a displacement structure, a glue injection workbench is arranged below the displacement structure, a raw material conveyor is arranged on one side of the glue injection workbench, and the raw material conveyor LED raw materials are placed on the conveyor belt of the machine, and a top cover conveyor is arranged behind the glue injection workbench and on the side close to the LED raw materials. A bracket conveyor is arranged in front of the glue injection workbench and on the side close to the LED raw material. A glue injection mold base is placed on the conveyor belt of the bracket conveyor. The discharge end of the glue injection workbench is provided with a baking structure, a group of bracket sliding guide rails are fixedly installed between the top of the glue injection workbench and the interior of the baking structure, the displacement structure includes a top plate, and one side of the top end of the top plate is provided with a movable through hole. A glue injection structure is fixedly installed on the other side of the top of the top plate, a biaxial motor is fixedly installed on the top of the top plate and located on the side of the movable port, and the upper top of the top plate is located on the other side of the movable port. A long shaft is rotatably installed through the bearing seat, a
作为本发明进一步的方案:所述夹紧结构包括安装框,且安装框的底部呈敞开状,所述安装框的内腔固定安装有隔板,所述隔板下底端的一侧分别转动安装有气动安装板单元螺杆与吸盘安装板螺杆,所述隔板下低端的另一侧分别固定安装有滑杆一与滑杆二,所述滑杆二与吸盘安装板螺杆之间设置有吸盘安装板,所述吸盘安装板的下低端固定连接有T字座,所述T字座两侧的凸起边均穿插安装有一组真空吸盘,所述吸盘安装板的上顶端固定安装有吸盘管路,且吸盘管路的出气口与真空吸盘吸气端固定连接,所述滑杆一与气动安装板单元螺杆之间设置有气动件安装板,所述气动件安装板上顶端的中部贯穿开设有出入口,所述气动件安装板上顶端的两侧均贯穿开设有滑动槽口,所述气动件安装板上顶端的两侧均通过垫块固定安装有气动挤压单元,所述气动挤压单元的活动端固定连接有气动推动块,所述气动推动块的底部固定连接有夹具,所述气动推动块通过其上开设的滑孔滑动连接有导杆,且导杆的一端与安装框的内壁固定连接,所述导杆的外壁套接有强力弹簧,所述安装框内壁的上顶端固定安装有气动管路,且气动管路的出气端与气动挤压单元的进气端固定连接,所述隔板的上顶端固定安装有气泵,所述气泵的工作口固定连接有T形连接管,且T形连接管的上风口与气动管路固定连接,所述T形连接管上固定安装有两个电磁阀一,所述T形连接管的下风口连接有金属软管,且金属软管与吸盘管路固定连接,所述隔板上顶端的一侧固定安装有气动电机二,所述隔板下低端的一侧通过轴承座转动安装有传动轴,所述气动电机二的驱动端与传动轴之间设置有传动结构二,所述传动轴的一端与气动安装板单元螺杆之间以及传动轴的另一端与吸盘安装板螺杆之间均设置有传动结构三。As a further solution of the present invention: the clamping structure includes an installation frame, and the bottom of the installation frame is open, the inner cavity of the installation frame is fixedly installed with a partition plate, and one side of the lower bottom end of the partition plate is respectively rotated and installed There are a pneumatic mounting plate unit screw and a suction cup mounting plate screw, the other side of the lower lower end of the partition plate is respectively fixed with a
作为本发明再进一步的方案:所述气动挤压单元包括套筒壳,且套筒壳顶部的一侧安装有进风安装头,所述套筒壳通过其一侧开设的滑孔滑动连接有伸缩杆,所述伸缩杆位于套筒壳内部的一端固定连接有活塞板,所述活塞板的外壁粘接安装有密封圈,所述套筒壳的另一侧穿插安装有出气管,所述出气管的出风口固定安装有电磁阀二。As a further solution of the present invention: the pneumatic extrusion unit includes a sleeve shell, and an air inlet installation head is installed on one side of the top of the sleeve shell, and the sleeve shell is slidably connected with a sliding hole opened on one side of the sleeve shell. A telescopic rod, one end of the telescopic rod located inside the sleeve shell is fixedly connected with a piston plate, the outer wall of the piston plate is bonded and installed with a sealing ring, the other side of the sleeve shell is inserted and installed with an air outlet pipe, the The air outlet of the air outlet pipe is fixedly installed with the second solenoid valve.
作为本发明再进一步的方案:所述传动结构二由两个相适配的锥齿组成,且两个锥齿轮相啮合,所述传动结构二与传动结构三的结构一致,所述吸盘安装板上顶端的一侧贯穿开设有与吸盘安装板螺杆相适配的螺纹孔,且吸盘安装板通过螺纹孔与吸盘安装板螺杆传动连接,所述吸盘安装板上顶端的另一侧贯穿开设有与滑杆二相适配的滑孔,且吸盘安装板通过滑孔与滑杆二滑动连接,所述气动件安装板上顶端的一侧贯穿开设有与气动安装板单元螺杆相适配的螺纹孔,且气动件安装板通过螺纹孔与气动安装板单元螺杆传动连接,所述气动件安装板上顶端的另一侧贯穿开设有与滑杆一相适配的滑孔,且气动件安装板通过滑孔与滑杆一滑动连接。As a further solution of the present invention: the second transmission structure is composed of two matched bevel teeth, and the two bevel gears are meshed, the structure of the transmission structure two and the transmission structure three are consistent, and the suction cup mounting plate One side of the upper top end is provided with a threaded hole that is adapted to the screw of the suction cup mounting plate, and the suction cup mounting plate is connected with the screw of the suction cup mounting plate through the threaded hole. A sliding hole that matches the sliding rod two, and the suction cup mounting plate is slidably connected to the sliding rod two through the sliding hole, and a threaded hole that is adapted to the screw rod of the pneumatic mounting plate unit is provided through the top side of the pneumatic component mounting plate. , and the pneumatic parts mounting plate is connected with the screw drive of the pneumatic mounting plate unit through the threaded holes, the other side of the top of the pneumatic parts mounting plate is provided with a sliding hole that is adapted to the
作为本发明再进一步的方案:所述注胶模具底座的上顶端开设有与LED原料相适配的模腔,所述注胶模具底座上顶端的四角均固定安装有定位杆,所述注胶模具顶盖上顶端的四角均贯穿开设有与定位杆相适配的定位孔,所述注胶模具顶盖上顶部的中心点贯穿开设有注浇口,所述注胶模具底座下低端的两侧均固定安装有与支架滑行导轨相适配的滑座,所述注胶模具底座底部的中部固定安装有凸起块。As a further solution of the present invention: the upper top of the plastic injection mold base is provided with a mold cavity suitable for the LED raw material, the four corners of the top top of the plastic injection mold base are fixedly installed with positioning rods, and the plastic injection mold base is fixedly installed with positioning rods. The four corners of the top of the mold top cover are provided with positioning holes that are adapted to the positioning rods, and the center point of the top of the top cover of the plastic injection mold is provided with an injection gate. Both sides are fixedly installed with a sliding seat adapted to the sliding guide rail of the bracket, and a raised block is fixedly installed in the middle of the bottom of the plastic injection mold base.
作为本发明再进一步的方案:所述注胶工作台的上顶端贯穿开设有推动通口,所述注胶工作台下低端的两侧均通过轴承座转动安装有链轮轴,两个所述链轮轴之间设置有传动结构四,所述传动结构四的外表面呈等距固定安装有多个推动凸板,所述注胶工作台下低端的另一侧固定安装有驱动电机三,且驱动电机三的驱动端与一侧的链轮轴的从动端固定连接,所述传动结构四由两个链轮与一个链条组成,且两个链轮之间通过链条传动连接。As a further solution of the present invention: the upper top end of the glue injection table is provided with a pushing port, and the two sides of the lower end of the glue injection table are rotatably installed with sprocket shafts through bearing seats. A transmission structure 4 is arranged between the sprocket shafts, the outer surface of the transmission structure 4 is fixedly installed with a plurality of pushing convex plates at an equal distance, and a
作为本发明再进一步的方案:所述烘烤结构包括烘烤箱,且烘烤箱的两侧均贯穿开设有物料进出口,所述烘烤箱内部的正面和背面均固定安装有一组加热棒。As a further solution of the present invention: the baking structure includes an oven, and both sides of the oven are provided with material inlets and outlets, and a set of heating rods are fixedly installed on the front and back of the oven .
作为本发明再进一步的方案:所述顶板的下低端与烘烤箱内壁的下低端之间固定连接有挤压滚轮安装板,所述挤压滚轮安装板的下低端且靠近顶板的一侧呈倾斜设置,所述挤压滚轮安装板的下低端呈等距粘接安装有若干橡胶块,所述橡胶块的下低端固定安装有万向滚珠。As a further solution of the present invention, a squeeze roller mounting plate is fixedly connected between the lower end of the top plate and the lower end of the inner wall of the oven, and the lower end of the squeeze roller mounting plate is close to the top plate. One side is inclined, and the lower end of the extrusion roller mounting plate is equidistantly bonded and installed with a plurality of rubber blocks, and the lower and lower ends of the rubber blocks are fixedly installed with universal balls.
一种LED屏幕全面封装系统及其封装的方法,其封装步骤如下:A comprehensive packaging system for an LED screen and a method for packaging the same. The packaging steps are as follows:
S1:将LED原料放置在原料输送机的输送带上,将注胶模具顶盖放置在顶盖输送机的输送带上,将注胶模具底座放置在支架输送机的输送带上,由输送机将物料向注胶工作台的进料端方式输送,然后由位移结构的旋转,并通过传动结构一的传动作用下带动长轴进行旋转,此时传动结构一的链条处于圆周形旋转状态,并由于其与移动组件之间固定连接,可带动移动组件进行横向的左右移动,与此同时,驱动电机一带动推杆板螺杆旋转,在推杆板螺杆与螺纹套筒的传动作用下,可带动推杆安装板进行前后的移动调节,夹紧结构随之移动调节,并且电动推杆的伸缩可带动夹紧结构进行竖向高度调节,进行抓取或者放下工件,此时夹紧结构可进行多方向的进行移动,由夹紧结构先将注胶模具底座抓取到注胶工作台上,然后再将支架输送机抓紧并放入注胶模具底座的模腔内,最后将注胶模具顶盖盖在注胶模具底座的顶部,此时实现了机械化的自动上料,无需人工的不断上料操作,有效的降低了人工辅助参与环节,且一个夹紧结构即可完成三种不同工件的抓取放置,无需多个机械手的协调使用,降低了使用与制作的成本;S1: Place the LED raw material on the conveyor belt of the raw material conveyor, place the top cover of the plastic injection mold on the conveyor belt of the top cover conveyor, and place the plastic injection mold base on the conveyor belt of the bracket conveyor. The material is conveyed to the feeding end of the plastic injection workbench, and then the rotation of the displacement structure drives the long shaft to rotate under the transmission action of the first transmission structure. At this time, the chain of the first transmission structure is in a circular rotation state, and Due to its fixed connection with the moving assembly, it can drive the moving assembly to move laterally left and right. At the same time, the drive motor drives the push rod plate screw to rotate, and under the transmission action of the push rod plate screw and the threaded sleeve, it can drive the push rod plate screw to rotate. The push rod mounting plate moves forward and backward, and the clamping structure moves and adjusts accordingly, and the extension and retraction of the electric push rod can drive the clamping structure to adjust the vertical height, grab or put down the workpiece. At this time, the clamping structure can perform multiple functions. To move in the direction, the clamping structure first grabs the plastic injection mold base to the plastic injection workbench, then grabs the support conveyor and puts it into the mold cavity of the plastic injection mold base, and finally puts the plastic injection mold top cover. Covered on the top of the base of the plastic injection mold, at this time, mechanized automatic feeding is realized, without manual continuous feeding operation, which effectively reduces the manual assistance involved, and one clamping structure can complete the grasping of three different workpieces. Pick and place, without the coordinated use of multiple manipulators, reducing the cost of use and production;
S2:具体夹紧结构的抓取步骤如下:当对注胶模具底座与注胶模具顶盖进行抓取时,注胶模具底座与注胶模具顶盖采用真空吸盘进行吸附抓取,由气动电机二通过传动结构二带动传动轴进行旋转,由传动轴两端设置的传动结构三同时带动吸盘安装板螺杆与气动安装板单元螺杆进行旋转,由于吸盘安装板螺杆与吸盘安装板和气动安装板单元螺杆与气动件安装板均采用螺纹传动的方式,当吸盘安装板向下移动时,气动件安装板向上移动,反之,吸盘安装板向上,气动件安装板向下,吸盘安装板向下移动,并使吸盘安装板螺杆通过出入口出入安装框的内部,然后,关闭靠近气动管路的电磁阀一,打开远离气动管路的电磁阀一,当真空吸盘与工件接触后,气泵进行吸气,负压由金属软管与吸盘管路依次进行传导,进而实现对工件进行吸附,当需要对LED原料进行夹取时,气动件安装板下降、吸盘安装板上升,然后,打开靠近气动管路的电磁阀一,关闭远离气动管路的电磁阀一,气泵通过T形连接管向气动管路的内部不断进行输气,气体通过气动管路进入套筒壳的内部,并将活塞板向伸缩杆的一侧推动,此时气动推动块会对强力弹簧进行压缩,当LED原料位于两个夹具之间时,气泵停止工作,电磁阀二开启将套筒壳内部气体放出,并在导杆的弹性复位下,两个夹具向LED原料移动,进而通过两个夹具对LED原料进行夹紧,从而实现了一个夹具装置,可进行切换两种不同的夹紧方式,进而实现对不同物料的夹紧模式,同时,由于采用的负压与气动的方式,均采用一个气泵进行使用,进一步的降低了成本;S2: The grabbing steps of the specific clamping structure are as follows: when grabbing the base of the injection mold and the top cover of the injection mold, the base of the injection mold and the top cover of the injection mold are sucked and grasped by a vacuum suction cup, and the pneumatic motor is used for adsorption and grabbing. 2. The
S3:当注胶模具底座被放到注胶工作台的顶部时,滑座正好与支架滑行导轨接触,滑座与支架滑行导轨的滑动接触,不仅便于对其进行推动移动,也对支架滑行导轨的位置起到了限定的作用,利于保证封装的稳定性,然后,驱动电机三带动一个链轮轴进行旋转,在传动结构四的传动作用下,两个链轮轴同时旋转,此时推动凸板也进行圆周形旋转,推动凸板在旋转时,会与凸起块进行接触阻挡,此时由于推动凸板的推力带动支架滑行导轨向烘烤结构的方向进行移动,在推力的作用下,带动注胶模具底座一个一个的向前移动,保证了移动的稳定性,也不易出现向后滑移,当注胶模具顶盖的注胶口位于注胶结构出料口正下方时,注胶结构上的胶枪向模腔内注入胶水,实现灌胶;S3: When the base of the injection mold is placed on the top of the injection table, the sliding seat is in contact with the sliding rails of the bracket, and the sliding contact between the sliding seat and the sliding rails of the bracket is not only easy to push and move it, but also to the sliding rails of the bracket. The position plays a limited role, which is beneficial to ensure the stability of the package. Then, the driving motor three drives a sprocket shaft to rotate. Under the transmission action of the transmission structure four, the two sprocket shafts rotate at the same time, and the protruding plate is also pushed at this time. Circular rotation, when the protruding plate rotates, it will contact and block the protruding block. At this time, due to the thrust of the protruding plate, the sliding guide rail of the bracket is driven to move in the direction of the baking structure, and under the action of the thrust, it drives the glue injection. The mold base moves forward one by one to ensure the stability of the movement, and it is not easy to slip backwards. When the injection port of the top cover of the injection mold is located directly below the outlet of the injection structure, the The glue gun injects glue into the mold cavity to realize glue filling;
S4:且灌胶与长烤均采用机械化的方式进行上料,无需人工进行辅助协调,利于提高工作效率,同时,当模具在顶板下方与烘烤箱内部移动时,万向滚珠会从注胶模具顶盖的顶部逐步对模具座进行挤压,利于使得注胶模具顶盖与注胶模具底座之间接触的紧密性,从而有利于提高灌胶的效果,降低了次品率,提高了效益。S4: In addition, the glue filling and long baking are carried out in a mechanized way, without manual auxiliary coordination, which is conducive to improving work efficiency. The top of the top cover of the mold gradually squeezes the mold seat, which is conducive to the tightness of the contact between the top cover of the injection mold and the base of the injection mold, thereby improving the effect of injection molding, reducing the defective rate and improving the efficiency. .
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明将LED原料放置在原料输送机的输送带上,将注胶模具顶盖放置在顶盖输送机的输送带上,将注胶模具底座放置在支架输送机的输送带上,由输送机将物料向注胶工作台的进料端方式输送,然后由位移结构的旋转,并通过传动结构一的传动作用下带动长轴进行旋转,此时传动结构一的链条处于圆周形旋转状态,并由于其与移动组件之间固定连接,可带动移动组件进行横向的左右移动,与此同时,驱动电机一带动推杆板螺杆旋转,在推杆板螺杆与螺纹套筒的传动作用下,可带动推杆安装板进行前后的移动调节,夹紧结构随之移动调节,并且电动推杆的伸缩可带动夹紧结构进行竖向高度调节,进行抓取或者放下工件,此时夹紧结构可进行多方向的进行移动,由夹紧结构先将注胶模具底座抓取到注胶工作台上,然后再将支架输送机抓紧并放入注胶模具底座的模腔内,最后将注胶模具顶盖盖在注胶模具底座的顶部,此时实现了机械化的自动上料,无需人工的不断上料操作,有效的降低了人工辅助参与环节,且一个夹紧结构即可完成三种不同工件的抓取放置,无需多个机械手的协调使用,降低了使用与制作的成本。1. In the present invention, the LED raw material is placed on the conveyor belt of the raw material conveyor, the top cover of the injection mold is placed on the conveyor belt of the top cover conveyor, and the base of the injection mold is placed on the conveyor belt of the bracket conveyor. The conveyor conveys the material to the feeding end of the plastic injection table, and then the rotation of the displacement structure drives the long shaft to rotate under the transmission action of the
2、本发明具体夹紧结构的抓取步骤如下:当对注胶模具底座与注胶模具顶盖进行抓取时,注胶模具底座与注胶模具顶盖采用真空吸盘进行吸附抓取,由气动电机二通过传动结构二带动传动轴进行旋转,由传动轴两端设置的传动结构三同时带动吸盘安装板螺杆与气动安装板单元螺杆进行旋转,由于吸盘安装板螺杆与吸盘安装板和气动安装板单元螺杆与气动件安装板均采用螺纹传动的方式,当吸盘安装板向下移动时,气动件安装板向上移动,反之,吸盘安装板向上,气动件安装板向下,吸盘安装板向下移动,并使吸盘安装板螺杆通过出入口出入安装框的内部,然后,关闭靠近气动管路的电磁阀一,打开远离气动管路的电磁阀一,当真空吸盘与工件接触后,气泵进行吸气,负压由金属软管与吸盘管路依次进行传导,进而实现对工件进行吸附,当需要对LED原料进行夹取时,气动件安装板下降、吸盘安装板上升,然后,打开靠近气动管路的电磁阀一,关闭远离气动管路的电磁阀一,气泵通过T形连接管向气动管路的内部不断进行输气,气体通过气动管路进入套筒壳的内部,并将活塞板向伸缩杆的一侧推动,此时气动推动块会对强力弹簧进行压缩,当LED原料位于两个夹具之间时,气泵停止工作,电磁阀二开启将套筒壳内部气体放出,并在导杆的弹性复位下,两个夹具向LED原料移动,进而通过两个夹具对LED原料进行夹紧,从而实现了一个夹具装置,可进行切换两种不同的夹紧方式,进而实现对不同物料的夹紧模式,同时,由于采用的负压与气动的方式,均采用一个气泵进行使用,进一步的降低了成本。2. The grasping steps of the specific clamping structure of the present invention are as follows: when grasping the base of the injection mold and the top cover of the injection mold, the base of the injection mold and the top cover of the injection mold are adsorbed and grasped by a vacuum suction cup, The
3、本发明当注胶模具底座被放到注胶工作台的顶部时,滑座正好与支架滑行导轨接触,滑座与支架滑行导轨的滑动接触,不仅便于对其进行推动移动,也对支架滑行导轨的位置起到了限定的作用,利于保证封装的稳定性,然后,驱动电机三带动一个链轮轴进行旋转,在传动结构四的传动作用下,两个链轮轴同时旋转,此时推动凸板也进行圆周形旋转,推动凸板在旋转时,会与凸起块进行接触阻挡,此时由于推动凸板的推力带动支架滑行导轨向烘烤结构的方向进行移动,在推力的作用下,带动注胶模具底座一个一个的向前移动,保证了移动的稳定性,也不易出现向后滑移,当注胶模具顶盖的注胶口位于注胶结构出料口正下方时,注胶结构上的胶枪向模腔内注入胶水,实现灌胶。3. In the present invention, when the base of the injection mold is placed on the top of the injection table, the sliding seat is in contact with the sliding guide rail of the bracket, and the sliding contact between the sliding seat and the sliding guide rail of the bracket is not only convenient for pushing and moving it, but also for the bracket. The position of the sliding guide rail plays a limited role, which is beneficial to ensure the stability of the package. Then, the drive motor three drives a sprocket shaft to rotate. Under the transmission action of the transmission structure four, the two sprocket shafts rotate at the same time. At this time, the convex plate is pushed It also rotates in a circular shape. When the protruding plate is rotated, it will contact and block the protruding block. At this time, the thrust of the protruding plate drives the sliding guide rail of the bracket to move in the direction of the baking structure. The base of the injection mold moves forward one by one to ensure the stability of the movement, and it is not easy to slip backwards. When the injection port of the top cover of the injection mold is located directly below the outlet of the injection structure, the injection structure The glue gun above injects glue into the mold cavity to realize glue filling.
4、本发明灌胶完成后的模具,会被后方的模具向烘烤结构的内部推动,最终模具会进行烘烤结构的内部进行长烤,进而实现了灌胶和长烤一体化操作,且灌胶与长烤均采用机械化的方式进行上料,无需人工进行辅助协调,利于提高工作效率,同时,当模具在顶板下方与烘烤箱内部移动时,万向滚珠会从注胶模具顶盖的顶部逐步对模具座进行挤压,利于使得注胶模具顶盖与注胶模具底座之间接触的紧密性,从而有利于提高灌胶的效果,降低了次品率,提高了效益。4. The mold after the glue filling of the present invention is completed will be pushed to the inside of the baking structure by the rear mold, and finally the mold will be subjected to long baking inside the baking structure, thereby realizing the integrated operation of glue filling and long baking, and Both the glue filling and the long baking are carried out in a mechanized way, without manual auxiliary coordination, which is beneficial to improve the work efficiency. The top of the injection mold gradually extrudes the mold seat, which is conducive to the tightness of the contact between the top cover of the injection mold and the base of the injection mold, thereby improving the effect of injection molding, reducing the defective rate and improving the efficiency.
附图说明Description of drawings
图1为一种LED屏幕全面封装系统的结构示意图;FIG. 1 is a schematic structural diagram of a full-scale packaging system for an LED screen;
图2为一种LED屏幕全面封装系统中顶板的俯视图;FIG. 2 is a top view of a top plate in a comprehensive packaging system for an LED screen;
图3为一种LED屏幕全面封装系统中位移安装板的俯视图;Figure 3 is a top view of a displacement mounting plate in an LED screen full packaging system;
图4为一种LED屏幕全面封装系统中安装框的剖视图;4 is a cross-sectional view of a mounting frame in an LED screen full packaging system;
图5为一种LED屏幕全面封装系统中套筒壳的剖视图;5 is a cross-sectional view of a sleeve shell in an LED screen comprehensive packaging system;
图6为一种LED屏幕全面封装系统的图4中A处放大结构示意;FIG. 6 is a schematic diagram of the enlarged structure at A in FIG. 4 of a full-scale LED screen packaging system;
图7为一种LED屏幕全面封装系统中注胶工作台的正视图;FIG. 7 is a front view of a glue injection workbench in an LED screen comprehensive packaging system;
图8为一种LED屏幕全面封装系统中注胶模具底座、LED原料与注胶模具顶盖的俯视图;Fig. 8 is a top view of the plastic injection mold base, the LED raw material and the plastic injection mold top cover in an LED screen full packaging system;
图9为一种LED屏幕全面封装系统中注胶模具底座的侧视图;FIG. 9 is a side view of a plastic injection mold base in an LED screen full packaging system;
图10为一种LED屏幕全面封装系统中烘烤箱的俯视剖视图;10 is a top sectional view of an oven in a full-scale packaging system for an LED screen;
图11为一种LED屏幕全面封装系统中挤压滚轮安装板的正视图。FIG. 11 is a front view of an extrusion roller mounting plate in an LED screen full package system.
图中:注胶工作台1、支架滑行导轨2、推动通口3、支架输送机4、注胶模具底座5、LED原料6、注胶模具顶盖7、原料输送机8、顶盖输送机9、位移结构10、挤压滚轮安装板11、烘烤结构12、长轴13、活动通口14、注胶结构15、顶板16、传动结构一17、移动组件18、双轴电机19、驱动电机一20、推杆板螺杆21、推杆安装板22、电动推杆23、夹紧结构24、减重口25、位移安装板26、滑杆一27、滑杆二28、安装框29、隔板30、气泵31、T形连接管32、电磁阀一33、气动管路34、气动挤压单元35、气动推动块36、强力弹簧37、导杆38、滑动槽口39、夹具40、气动件安装板41、气动安装板单元螺杆42、吸盘安装板螺杆43、真空吸盘44、T字座45、金属软管46、出入口47、吸盘管路48、吸盘安装板49、活塞板50、出气管51、电磁阀二52、密封圈53、套筒壳54、伸缩杆55、气动电机二56、传动结构二57、传动轴58、传动结构三59、驱动电机三60、推动凸板61、传动结构四62、链轮轴63、凸起块64、滑座65、烘烤箱66、加热棒67、橡胶块68、万向滚珠69。In the figure: Glue injection table 1,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1~11,本发明提出一种技术方案,一种LED屏幕全面封装系统,包括位移结构10,位移结构10的下方设置有注胶工作台1,注胶工作台1的一侧设置有原料输送机8,原料输送机8的输送带上放置有LED原料6,注胶工作台1的后方且靠近LED原料6的一侧设置有顶盖输送机9,顶盖输送机9的输送带上放置有注胶模具顶盖7,注胶工作台1的前方且靠近LED原料6的一侧设置有支架输送机4,支架输送机4的输送带上放置有注胶模具底座5,注胶工作台1的出料端设置有烘烤结构12,注胶工作台1的顶部与烘烤结构12的内部之间固定安装有一组支架滑行导轨2,位移结构10包括顶板16,顶板16上顶端的一侧贯穿开设有活动通口14,顶板16上顶端的另一侧固定安装有注胶结构15,顶板16的上顶端且位于活动通口14的一侧固定安装有双轴电机19,顶板16的上顶端且位于活动通口14的另一侧通过轴承座转动安装有长轴13,双轴电机19的驱动端与长轴13之间设置有传动结构一17,传动结构一17的上表面固定连接有移动组件18,且移动组件18的底部与顶板16顶部滑动连接,移动组件18包括位移安装板26,位移安装板26通过其上顶端安装的一组滑轨滑动连接有推杆安装板22,推杆安装板22上顶端的两侧均固定安装有电动推杆23,电动推杆23的活动端固定连接有夹紧结构24,推杆安装板22通过其下低端安装的螺纹套筒螺纹安装有推杆板螺杆21,且推杆板螺杆21的一端通过轴承座与位移安装板26转动连接,推杆板螺杆21的另一端固定安装有驱动电机一20,且驱动电机一20与位移安装板26之间固定连接,传动结构一17由两个链轮与一个链条组成,且两个链轮之间通过链条传动连接。Please refer to FIGS. 1 to 11 , the present invention proposes a technical solution, an LED screen comprehensive packaging system, including a
夹紧结构24包括安装框29,且安装框29的底部呈敞开状,安装框29的内腔固定安装有隔板30,隔板30下底端的一侧分别转动安装有气动安装板单元螺杆42与吸盘安装板螺杆43,隔板30下低端的另一侧分别固定安装有滑杆一27与滑杆二28,滑杆二28与吸盘安装板螺杆43之间设置有吸盘安装板49,吸盘安装板49的下低端固定连接有T字座45,T字座45两侧的凸起边均穿插安装有一组真空吸盘44,吸盘安装板49的上顶端固定安装有吸盘管路48,且吸盘管路48的出气口与真空吸盘44吸气端固定连接,滑杆一27与气动安装板单元螺杆42之间设置有气动件安装板41,气动件安装板41上顶端的中部贯穿开设有出入口47,气动件安装板41上顶端的两侧均贯穿开设有滑动槽口39,气动件安装板41上顶端的两侧均通过垫块固定安装有气动挤压单元35,气动挤压单元35的活动端固定连接有气动推动块36,气动推动块36的底部固定连接有夹具40,气动推动块36通过其上开设的滑孔滑动连接有导杆38,且导杆38的一端与安装框29的内壁固定连接,导杆38的外壁套接有强力弹簧37,安装框29内壁的上顶端固定安装有气动管路34,且气动管路34的出气端与气动挤压单元35的进气端固定连接,隔板30的上顶端固定安装有气泵31,气泵31的工作口固定连接有T形连接管32,且T形连接管32的上风口与气动管路34固定连接,T形连接管32上固定安装有两个电磁阀一33,T形连接管32的下风口连接有金属软管46,且金属软管46与吸盘管路48固定连接,隔板30上顶端的一侧固定安装有气动电机二56,隔板30下低端的一侧通过轴承座转动安装有传动轴58,气动电机二56的驱动端与传动轴58之间设置有传动结构二57,传动轴58的一端与气动安装板单元螺杆42之间以及传动轴58的另一端与吸盘安装板螺杆43之间均设置有传动结构三59。The clamping
气动挤压单元35包括套筒壳54,且套筒壳54顶部的一侧安装有进风安装头,套筒壳54通过其一侧开设的滑孔滑动连接有伸缩杆55,伸缩杆55位于套筒壳54内部的一端固定连接有活塞板50,活塞板50的外壁粘接安装有密封圈53,套筒壳54的另一侧穿插安装有出气管51,出气管51的出风口固定安装有电磁阀二52。The
传动结构二57由两个相适配的锥齿组成,且两个锥齿轮相啮合,传动结构二57与传动结构三59的结构一致,吸盘安装板49上顶端的一侧贯穿开设有与吸盘安装板螺杆43相适配的螺纹孔,且吸盘安装板49通过螺纹孔与吸盘安装板螺杆43传动连接,吸盘安装板49上顶端的另一侧贯穿开设有与滑杆二28相适配的滑孔,且吸盘安装板49通过滑孔与滑杆二28滑动连接,气动件安装板41上顶端的一侧贯穿开设有与气动安装板单元螺杆42相适配的螺纹孔,且气动件安装板41通过螺纹孔与气动安装板单元螺杆42传动连接,气动件安装板41上顶端的另一侧贯穿开设有与滑杆一27相适配的滑孔,且气动件安装板41通过滑孔与滑杆一27滑动连接。The
注胶模具底座5的上顶端开设有与LED原料6相适配的模腔,注胶模具底座5上顶端的四角均固定安装有定位杆,注胶模具顶盖7上顶端的四角均贯穿开设有与定位杆相适配的定位孔,注胶模具顶盖7上顶部的中心点贯穿开设有注浇口,注胶模具底座5下低端的两侧均固定安装有与支架滑行导轨2相适配的滑座65,注胶模具底座5底部的中部固定安装有凸起块64。The upper top of the plastic
注胶工作台1的上顶端贯穿开设有推动通口3,注胶工作台1下低端的两侧均通过轴承座转动安装有链轮轴63,两个链轮轴63之间设置有传动结构四62,传动结构四62的外表面呈等距固定安装有多个推动凸板61,注胶工作台1下低端的另一侧固定安装有驱动电机三60,且驱动电机三60的驱动端与一侧的链轮轴63的从动端固定连接,传动结构四62由两个链轮与一个链条组成,且两个链轮之间通过链条传动连接。The upper top end of the glue injection table 1 is provided with a
烘烤结构12包括烘烤箱66,且烘烤箱66的两侧均贯穿开设有物料进出口,烘烤箱66内部的正面和背面均固定安装有一组加热棒67。The
顶板16的下低端与烘烤箱66内壁的下低端之间固定连接有挤压滚轮安装板11,挤压滚轮安装板11的下低端且靠近顶板16的一侧呈倾斜设置,挤压滚轮安装板11的下低端呈等距粘接安装有若干橡胶块68,橡胶块68的下低端固定安装有万向滚珠69。A squeeze
一种LED屏幕全面封装系统及其封装的方法,其封装步骤如下:A comprehensive packaging system for an LED screen and a method for packaging the same. The packaging steps are as follows:
S1:将LED原料6放置在原料输送机8的输送带上,将注胶模具顶盖7放置在顶盖输送机9的输送带上,将注胶模具底座5放置在支架输送机4的输送带上,由输送机将物料向注胶工作台1的进料端方式输送,然后由位移结构10的旋转,并通过传动结构一17的传动作用下带动长轴13进行旋转,此时传动结构一17的链条处于圆周形旋转状态,并由于其与移动组件18之间固定连接,可带动移动组件18进行横向的左右移动,与此同时,驱动电机一20带动推杆板螺杆21旋转,在推杆板螺杆21与螺纹套筒的传动作用下,可带动推杆安装板22进行前后的移动调节,夹紧结构24随之移动调节,并且电动推杆23的伸缩可带动夹紧结构24进行竖向高度调节,进行抓取或者放下工件,此时夹紧结构24可进行多方向的进行移动,由夹紧结构24先将注胶模具底座5抓取到注胶工作台1上,然后再将支架输送机4抓紧并放入注胶模具底座5的模腔内,最后将注胶模具顶盖7盖在注胶模具底座5的顶部,此时实现了机械化的自动上料,无需人工的不断上料操作,有效的降低了人工辅助参与环节,且一个夹紧结构24即可完成三种不同工件的抓取放置,无需多个机械手的协调使用,降低了使用与制作的成本;S1: Place the LED
S2:具体夹紧结构24的抓取步骤如下:当对注胶模具底座5与注胶模具顶盖7进行抓取时,注胶模具底座5与注胶模具顶盖7采用真空吸盘44进行吸附抓取,由气动电机二56通过传动结构二57带动传动轴58进行旋转,由传动轴58两端设置的传动结构三59同时带动吸盘安装板螺杆43与气动安装板单元螺杆42进行旋转,由于吸盘安装板螺杆43与吸盘安装板49和气动安装板单元螺杆42与气动件安装板41均采用螺纹传动的方式,当吸盘安装板49向下移动时,气动件安装板41向上移动,反之,吸盘安装板49向上,气动件安装板41向下,吸盘安装板49向下移动,并使吸盘安装板螺杆43通过出入口47出入安装框29的内部,然后,关闭靠近气动管路34的电磁阀一33,打开远离气动管路34的电磁阀一33,当真空吸盘44与工件接触后,气泵31进行吸气,负压由金属软管46与吸盘管路48依次进行传导,进而实现对工件进行吸附,当需要对LED原料6进行夹取时,气动件安装板41下降、吸盘安装板49上升,然后,打开靠近气动管路34的电磁阀一33,关闭远离气动管路34的电磁阀一33,气泵31通过T形连接管32向气动管路34的内部不断进行输气,气体通过气动管路34进入套筒壳54的内部,并将活塞板50向伸缩杆55的一侧推动,此时气动推动块36会对强力弹簧37进行压缩,当LED原料6位于两个夹具40之间时,气泵31停止工作,电磁阀二52开启将套筒壳54内部气体放出,并在导杆38的弹性复位下,两个夹具40向LED原料6移动,进而通过两个夹具40对LED原料6进行夹紧,从而实现了一个夹具装置,可进行切换两种不同的夹紧方式,进而实现对不同物料的夹紧模式,同时,由于采用的负压与气动的方式,均采用一个气泵31进行使用,进一步的降低了成本;S2: The specific grabbing steps of the clamping
S3:当注胶模具底座5被放到注胶工作台1的顶部时,滑座65正好与支架滑行导轨2接触,滑座65与支架滑行导轨2的滑动接触,不仅便于对其进行推动移动,也对支架滑行导轨2的位置起到了限定的作用,利于保证封装的稳定性,然后,驱动电机三60带动一个链轮轴63进行旋转,在传动结构四62的传动作用下,两个链轮轴63同时旋转,此时推动凸板61也进行圆周形旋转,推动凸板61在旋转时,会与凸起块64进行接触阻挡,此时由于推动凸板61的推力带动支架滑行导轨2向烘烤结构12的方向进行移动,在推力的作用下,带动注胶模具底座5一个一个的向前移动,保证了移动的稳定性,也不易出现向后滑移,当注胶模具顶盖7的注胶口位于注胶结构15出料口正下方时,注胶结构15上的胶枪向模腔内注入胶水,实现灌胶;S3: When the plastic
S4:且灌胶与长烤均采用机械化的方式进行上料,无需人工进行辅助协调,利于提高工作效率,同时,当模具在顶板16下方与烘烤箱66内部移动时,万向滚珠69会从注胶模具顶盖7的顶部逐步对模具座进行挤压,利于使得注胶模具顶盖7与注胶模具底座5之间接触的紧密性,从而有利于提高灌胶的效果,降低了次品率,提高了效益。S4: In addition, the glue filling and the long baking are carried out in a mechanized way, without manual auxiliary coordination, which is conducive to improving work efficiency. At the same time, when the mold moves under the
本发明的工作原理是:The working principle of the present invention is:
使用时,将LED原料6放置在原料输送机8的输送带上,将注胶模具顶盖7放置在顶盖输送机9的输送带上,将注胶模具底座5放置在支架输送机4的输送带上,由输送机将物料向注胶工作台1的进料端方式输送,然后由位移结构10的旋转,并通过传动结构一17的传动作用下带动长轴13进行旋转,此时传动结构一17的链条处于圆周形旋转状态,并由于其与移动组件18之间固定连接,可带动移动组件18进行横向的左右移动,与此同时,驱动电机一20带动推杆板螺杆21旋转,在推杆板螺杆21与螺纹套筒的传动作用下,可带动推杆安装板22进行前后的移动调节,夹紧结构24随之移动调节,并且电动推杆23的伸缩可带动夹紧结构24进行竖向高度调节,进行抓取或者放下工件,此时夹紧结构24可进行多方向的进行移动,由夹紧结构24先将注胶模具底座5抓取到注胶工作台1上,然后再将支架输送机4抓紧并放入注胶模具底座5的模腔内,最后将注胶模具顶盖7盖在注胶模具底座5的顶部,此时实现了机械化的自动上料,无需人工的不断上料操作,有效的降低了人工辅助参与环节,且一个夹紧结构24即可完成三种不同工件的抓取放置,无需多个机械手的协调使用,降低了使用与制作的成本;When in use, place the LED
具体夹紧结构24的抓取步骤如下:当对注胶模具底座5与注胶模具顶盖7进行抓取时,注胶模具底座5与注胶模具顶盖7采用真空吸盘44进行吸附抓取,由气动电机二56通过传动结构二57带动传动轴58进行旋转,由传动轴58两端设置的传动结构三59同时带动吸盘安装板螺杆43与气动安装板单元螺杆42进行旋转,由于吸盘安装板螺杆43与吸盘安装板49和气动安装板单元螺杆42与气动件安装板41均采用螺纹传动的方式,当吸盘安装板49向下移动时,气动件安装板41向上移动,反之,吸盘安装板49向上,气动件安装板41向下,吸盘安装板49向下移动,并使吸盘安装板螺杆43通过出入口47出入安装框29的内部,然后,关闭靠近气动管路34的电磁阀一33,打开远离气动管路34的电磁阀一33,当真空吸盘44与工件接触后,气泵31进行吸气,负压由金属软管46与吸盘管路48依次进行传导,进而实现对工件进行吸附,当需要对LED原料6进行夹取时,气动件安装板41下降、吸盘安装板49上升,然后,打开靠近气动管路34的电磁阀一33,关闭远离气动管路34的电磁阀一33,气泵31通过T形连接管32向气动管路34的内部不断进行输气,气体通过气动管路34进入套筒壳54的内部,并将活塞板50向伸缩杆55的一侧推动,此时气动推动块36会对强力弹簧37进行压缩,当LED原料6位于两个夹具40之间时,气泵31停止工作,电磁阀二52开启将套筒壳54内部气体放出,并在导杆38的弹性复位下,两个夹具40向LED原料6移动,进而通过两个夹具40对LED原料6进行夹紧,从而实现了一个夹具装置,可进行切换两种不同的夹紧方式,进而实现对不同物料的夹紧模式,同时,由于采用的负压与气动的方式,均采用一个气泵31进行使用,进一步的降低了成本;The specific grasping steps of the clamping
当注胶模具底座5被放到注胶工作台1的顶部时,滑座65正好与支架滑行导轨2接触,滑座65与支架滑行导轨2的滑动接触,不仅便于对其进行推动移动,也对支架滑行导轨2的位置起到了限定的作用,利于保证封装的稳定性,然后,驱动电机三60带动一个链轮轴63进行旋转,在传动结构四62的传动作用下,两个链轮轴63同时旋转,此时推动凸板61也进行圆周形旋转,推动凸板61在旋转时,会与凸起块64进行接触阻挡,此时由于推动凸板61的推力带动支架滑行导轨2向烘烤结构12的方向进行移动,在推力的作用下,带动注胶模具底座5一个一个的向前移动,保证了移动的稳定性,也不易出现向后滑移,当注胶模具顶盖7的注胶口位于注胶结构15出料口正下方时,注胶结构15上的胶枪向模腔内注入胶水,实现灌胶;When the plastic
灌胶完成后的模具,会被后方的模具向烘烤结构12的内部推动,最终模具会进行烘烤结构12的内部进行长烤,进而实现了灌胶和长烤一体化操作,且灌胶与长烤均采用机械化的方式进行上料,无需人工进行辅助协调,利于提高工作效率,同时,当模具在顶板16下方与烘烤箱66内部移动时,万向滚珠69会从注胶模具顶盖7的顶部逐步对模具座进行挤压,利于使得注胶模具顶盖7与注胶模具底座5之间接触的紧密性,从而有利于提高灌胶的效果,降低了次品率,提高了效益。The mold after the glue filling is completed will be pushed to the inside of the
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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