CN102208494B - Turnover device of solar battery assembly - Google Patents
Turnover device of solar battery assembly Download PDFInfo
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- CN102208494B CN102208494B CN201110134669A CN201110134669A CN102208494B CN 102208494 B CN102208494 B CN 102208494B CN 201110134669 A CN201110134669 A CN 201110134669A CN 201110134669 A CN201110134669 A CN 201110134669A CN 102208494 B CN102208494 B CN 102208494B
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- switching mechanism
- transducer
- assembly
- limit position
- clamping
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Abstract
The invention relates to a turnover device of a solar battery assembly. The turnerover device comprises a clamp turnover mechanism, a conveyor belt lifting mechanism, a control system, a chain wheel drive mechanism, an upper limit position sensor, a lower limit position senor and a protective outer frame, wherein a clump sensor and an assembly judgment sensor are installed on the clamp turnover mechanism; the chain wheel drive mechanism and the conveyor belt lifting mechanism are located below the clamp turnover mechanism; the upper limit position sensor and the lower limit position senor are respectively installed on the upper part and lower part of the conveyor belt lifting mechanism; the protective outer frame is arranged at the periphery of the turnover device; and the control system is arranged on the side part of the outer frame. Compared with the prior art, the turnover device has the advantages of enhanced compatability, high equipment utilization ratio, low cost and the like, and is convenient for use; and relative friction dose not occur in the processes of turnover and transportation, the edges and frames of the assembly have no rubber imprints, and the fragment rate is controlled at 0%, thereby effectively avoiding the pollution and breakage of a battery.
Description
Technical field
The present invention relates to the device of photovoltaic industry, especially relate to a kind of turning device of solar module.
Background technology
The photovoltaic industry of China is in the fast-developing new stage, and the battery component tipping arrangement is the important component part in the battery sheet manufacturing process.In process of production, need battery sheet/silicon chip solar module be overturn 180 ° between a plurality of operations.For example, the product line of solar module transmit through humidification room, assembly, material loading conveyor, I-V test, label, EL tests, these operations of blanking conveyor.Solar battery sheet realizes that in humidification room flow process assembly solidifies; Solidify the back and become the holder assembly need overturn 180 °, connect down and carry out clean wiping, behind material loading conveyor and I-V testing process; Solar module overturns 180 ° once more, to realize printing, adhesive label.So, produce line at whole assembly and transmit among the operation, need 180 ° of solar module upsets twice totally.Realize both at home and abroad that at present the solar module method for turning mainly contains two kinds, a kind of is artificial upset; The another kind of mechanism that adopts overturns, but equipment is comparatively outmoded, and technology is comparatively backward.Prior art has following inevitably shortcoming at present:
1, manual mode upset waste of manpower, inefficiency, manual speed can not satisfy the requirement of large-scale production.
2, there is the too much contact to the battery sheet in the manual mode upset, in switching process, battery sheet surface is formed pollution to a certain degree.
3, the traditional switching mechanism volume that takes up space is big, and the automation degree of integration is lower.
4, the solar cell chip module that traditional switching mechanism can only corresponding a kind of specified size, poor compatibility.
5, solar battery sheet has very tangible lightening tendency at present; Simultaneously has tangible flexural deformation at some station battery sheet; And traditional switching mechanism movement range is bigger, battery sheet damage in switching process, can occur, common damage has latent broken, unfilled corner, crashes, sticking broken, card is broken etc.; Along with the attenuation of battery sheet thickness, the broken probability of machine can sharply rise.
Summary of the invention
The object of the invention is exactly that a kind of easy to use, turning device of strengthening the solar module compatible, that utilization rate of equipment and installations is high, cost is low is provided in order to overcome the defective that above-mentioned prior art exists.
The object of the invention can be realized through following technical scheme:
A kind of turning device of solar module; It is characterized in that; This turning device comprises clamping switching mechanism, conveyer belt elevating mechanism, control system, sprocket drive, upper limit position transducer, lower position transducer, protection housing; Described clamping switching mechanism place is equipped with and clamps transducer and assembly is judged transducer, described sprocket drive and conveyer belt elevating mechanism be positioned at the clamping switching mechanism below, described upper limit position transducer and lower position transducer are installed in conveyer belt elevating mechanism upper and lower respectively; The outer periphery of turning device is equipped with the protection housing, and described control system is located at the sidepiece of housing.
The sidepiece of described clamping switching mechanism is provided with sprocket wheel, and this sprocket wheel is connected with sprocket drive through chain.
Described clamping switching mechanism is two and half shaped as frame structures, is located at the both sides of device respectively, forms the clamper of clamping solar module.
Described clamping transducer is provided with two, is located at respectively on the medial surface of clamping switching mechanism.
Described assembly judges that transducer is provided with two, is located at respectively on the lateral surface of clamping switching mechanism.
Compared with prior art, the present invention has the following advantages:
(1) advanced switching mechanism designs, and it is few to take working space, and movement range is little, and upset is steady, and the course of action time is short;
(2) can corresponding four kinds of different size assemblies, strengthen compatiblely, improve utilization rate of equipment and installations, reduce cost;
(3) do not have friction relatively in upset, the course of conveying, assembly edge frame does not have the rubber marking, and fragment rate is controlled at 0%, effectively avoids the pollution and the fragmentation of battery sheet;
(4) reduce the labour intensity of artificial upset assembly, the automation integrated level of raising production line, enhance productivity.
Description of drawings
Fig. 1 is a main TV structure sketch map of the present invention;
Fig. 2 is a perspective view of the present invention.
Among the figure, 1 is that clamping switching mechanism, 2 is that conveyer belt elevating mechanism, 3 is that control system, 4 is that sprocket drive, 5 is that the first clamping transducer, 6 is that the second clamping transducer, 7 is that upper limit position transducer, 8 is that lower position transducer, 9 is that first assembly judgement transducer, 10 is that second assembly judgement transducer, 11 is to protect housing.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is elaborated.
Embodiment
A kind of turning device of solar module; Its structure is shown in Fig. 1~2; This turning device comprises clamping switching mechanism 1, conveyer belt elevating mechanism 2, control system 3, sprocket drive 4, upper limit position transducer 7, lower position transducer 8, protection housing 11; Clamping switching mechanism 1 is two and half shaped as frame structures, is located at the both sides of device respectively, forms the clamper of clamping solar module.On the medial surface of clamping switching mechanism 1, be equipped with first and clamp the transducer 5 and the second clamping transducer 6, first assembly is installed on the lateral surface judges transducer 9 and second assembly judgement transducer 10.Sprocket drive 4 and conveyer belt elevating mechanism 2 be positioned at clamping switching mechanism 1 below, sprocket drive 4 is connected through the sprocket wheel of chain with clamping switching mechanism 1 sidepiece.Upper limit position transducer 7 and lower position transducer 8 are installed in conveyer belt elevating mechanism 2 upper and lowers respectively, and the outer periphery of turning device is equipped with protection housing 11, and control system 3 is located at the sidepiece of housing.
During use, assembly is sent to station to be flipped, and head declares by first assembly to judge the transducer 9 and second assembly judge transducer 10 judges it is the assembly of which kind of size, and after judgement finished, clamping switching mechanism 1 was held action assembly is stepped up through adding.Whether assembly steps up to clamp transducer 6 by the first clamping transducer 5 and second is judged.After assembly steps up to finish, drive clamping switching mechanism 1, conveyer belt elevating mechanism 2, make clamping switching mechanism 1 accomplish rotary movement, send belt lifting mechanism 2 down maneuvers simultaneously by sprocket drive 4.When the flip angle of clamping switching mechanism 1 reaches 90 °, send belt lifting mechanism 2 just to drop to minimum point, clamping switching mechanism 1 continues upset, send belt lifting mechanism 2 to begin to rise; When the flip angle of clamping switching mechanism 1 reaches 180 °, send belt lifting mechanism 2 just to rise to peak, appearance is just accomplished the assembly upset of one-period.
Send the minimum point and the peak of belt lifting mechanism 2 motions to judge that by upper limit position transducer 7, lower position transducer 8 workflow of assembly upset repeats successively, thereby form the production line operation of automation.
Claims (4)
1. the turning device of a solar module; It is characterized in that; This turning device comprises clamping switching mechanism (1), conveyer belt elevating mechanism (2), control system (3), sprocket drive (4), upper limit position transducer (7), lower position transducer (8), protection housing (11); Described clamping switching mechanism (1) locates to be equipped with the clamping transducer and assembly is judged transducer; Described sprocket drive (4) and conveyer belt elevating mechanism (2) be positioned at clamping switching mechanism (1) below; Described upper limit position transducer (7) and lower position transducer (8) are installed in conveyer belt elevating mechanism (2) upper and lower respectively, and the outer periphery of turning device is equipped with protection housing (11), and described control system (3) is located at the sidepiece of housing; The sidepiece of described clamping switching mechanism (1) is provided with sprocket wheel, and this sprocket wheel is connected with sprocket drive (4) through chain.
2. the turning device of a kind of solar module according to claim 1 is characterized in that, described clamping switching mechanism (1) is two and half shaped as frame structures, is located at the both sides of device respectively, forms the clamper of clamping solar module.
3. the turning device of a kind of solar module according to claim 1 is characterized in that, described clamping transducer is provided with two, is located at respectively on the medial surface of clamping switching mechanism (1).
4. the turning device of a kind of solar module according to claim 1 is characterized in that, described assembly judges that transducer is provided with two, is located at respectively on the lateral surface of clamping switching mechanism (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110134669A CN102208494B (en) | 2011-05-23 | 2011-05-23 | Turnover device of solar battery assembly |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110134669A CN102208494B (en) | 2011-05-23 | 2011-05-23 | Turnover device of solar battery assembly |
Publications (2)
Publication Number | Publication Date |
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CN102208494A CN102208494A (en) | 2011-10-05 |
CN102208494B true CN102208494B (en) | 2012-10-03 |
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CN201110134669A Expired - Fee Related CN102208494B (en) | 2011-05-23 | 2011-05-23 | Turnover device of solar battery assembly |
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Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102738043B (en) * | 2012-06-29 | 2015-01-28 | 苏州晟成新能源科技有限公司 | Manual inspection servo driving turnover machine |
CN103594391B (en) * | 2012-08-14 | 2017-09-26 | 营口金辰机械股份有限公司 | Solar cell module overturns inspection body |
CN102903788B (en) * | 2012-09-28 | 2015-06-17 | 苏州晟成新能源科技有限公司 | Manual inspection servo drive tipper with limit device |
CN103204262A (en) * | 2013-04-28 | 2013-07-17 | 苏州工业园区高登威科技有限公司 | Grabbing device |
CN104355096A (en) * | 2014-10-27 | 2015-02-18 | 天能电池(芜湖)有限公司 | Storage battery transporting line with turnover device |
CN114211871B (en) * | 2021-12-31 | 2023-09-26 | 汕头市瑞升电子有限公司 | Ceramic chip electrode printer |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20060022957A (en) * | 2004-09-08 | 2006-03-13 | 삼성전자주식회사 | Apparatus for cmp of semiconductor |
CN201075381Y (en) * | 2007-09-13 | 2008-06-18 | 铜陵三佳科技股份有限公司 | Resin conveying device of integrated circuit automatic packaging system |
CN202120966U (en) * | 2011-05-23 | 2012-01-18 | 上海微松工业自动化有限公司 | Device for overturning solar module |
-
2011
- 2011-05-23 CN CN201110134669A patent/CN102208494B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20060022957A (en) * | 2004-09-08 | 2006-03-13 | 삼성전자주식회사 | Apparatus for cmp of semiconductor |
CN201075381Y (en) * | 2007-09-13 | 2008-06-18 | 铜陵三佳科技股份有限公司 | Resin conveying device of integrated circuit automatic packaging system |
CN202120966U (en) * | 2011-05-23 | 2012-01-18 | 上海微松工业自动化有限公司 | Device for overturning solar module |
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