CN103762097B - A kind of full-automatic riveter - Google Patents
A kind of full-automatic riveter Download PDFInfo
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- CN103762097B CN103762097B CN201410064879.6A CN201410064879A CN103762097B CN 103762097 B CN103762097 B CN 103762097B CN 201410064879 A CN201410064879 A CN 201410064879A CN 103762097 B CN103762097 B CN 103762097B
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- China
- Prior art keywords
- jaw
- seu bubali
- bovis seu
- cornu bovis
- lid
- Prior art date
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- 241000209020 Cornus Species 0.000 claims abstract description 103
- 238000001514 detection method Methods 0.000 claims abstract description 33
- 239000003990 capacitor Substances 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 239000002699 waste material Substances 0.000 claims abstract description 14
- 241000283690 Bos taurus Species 0.000 claims abstract description 12
- 210000001847 Jaw Anatomy 0.000 claims description 110
- 230000003534 oscillatory Effects 0.000 claims description 44
- 238000004080 punching Methods 0.000 claims description 14
- 210000004279 Orbit Anatomy 0.000 claims description 2
- 230000003028 elevating Effects 0.000 claims description 2
- 235000016639 Syzygium aromaticum Nutrition 0.000 claims 1
- 240000005147 Syzygium aromaticum Species 0.000 claims 1
- 230000014616 translation Effects 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 14
- 230000001276 controlling effect Effects 0.000 description 7
- 230000000875 corresponding Effects 0.000 description 5
- 238000007599 discharging Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 241000255925 Diptera Species 0.000 description 3
- 210000000282 Nails Anatomy 0.000 description 3
- 238000010923 batch production Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000036536 Cave Effects 0.000 description 2
- 241000920471 Lucilia caesar Species 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 201000010099 disease Diseases 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 241001554642 Euchromius cornus Species 0.000 description 1
- 210000003284 Horns Anatomy 0.000 description 1
- 210000003437 Trachea Anatomy 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 230000000717 retained Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Abstract
The invention discloses a kind of full-automatic riveter, the transmission shifting mechanism including frame, being located in frame, the revolution conveyer device driven by transmission shifting mechanism, revolution conveyer device includes a workbench, the center of workbench is provided with the vertical shaft being coaxially connected with transmission shifting mechanism, periphery is made up of ten die station rotated around vertical shaft, and each die station is mounted on capacitor cover template die;Course along workbench is sequentially installed with pin rivet upper mould device, the pin rivet detection device with die station cooperating, covers die device, lid detection device, the first Cornu Bovis seu Bubali upper mould device, the second Cornu Bovis seu Bubali upper mould device, cattle angle detecting device, decompressor, certified products drawing mechanism and waste product drawing mechanism.The full-automatic riveter that the present invention provides, apparatus structure is simple to operation, and place takes up room less, it is not necessary to more mold exchange, reduces processing cost;Use double guide rail, lid to blow unique design such as flying assembly, both ensure that conforming product rate, and improve again the working (machining) efficiency of riveting.
Description
Technical field
The present invention relates to capacitor and manufacture the technical field of special equipment, be specifically related to a kind of full-automatic riveter,
It is mainly used in the assembling of capacitor cover plate, in particular for the specific assembling of soldering-free capacitor cover plate.
Background technology
The capacitor of indication of the present invention is electrolysis condenser, is typically made up of shell, core bag and cover plate.Wherein
Cover plate is by one piece of lid constituted with one layer of insulation board and one layer of sealing gasket, one piece of Cornu Bovis seu Bubali and pin rivet respectively
It is stamped to form on lid two sides;So-called Cornu Bovis seu Bubali, also known as pin terminals, is that finger-like is like pad, at formation folding
The parts of horn shape.
The assembling of capacitor cover plate, traditional assembling mode is to be inserted from the insulation board one side of lid by pin rivet
In two holes covered, then the most simultaneously Cornu Bovis seu Bubali is inserted on pin, finally cattle in stamping die at lid
Pin is gone out outside angle a step, i.e. capacitor cover plate be fixed on by pin and cover and constitute.Above-mentioned
All process steps, only can be by means of punch press in welding and punching press the most all by having been manually done, so working
Efficiency is low, and crudy is the highest.
Chinese utility model granted patent such as Patent No. ZL200720184757.6, it is provided that a kind of electric capacity
Device cover plate kludge, has decompressor and revolution conveyer device, revolution conveyer device be install continuously and etc. time
Several workbench combination of equidistant intermittent movement, each workbench is installed capacitor cover template die;Defeated along revolution
The course sending device is sequentially installed with pin upper mould device, covers die device, pad upper mould device, punching
Pressure device and cover plate lower mold apparatus, the distance between each device work portion be revolution conveyer device move once away from
From multiple.This technical scheme is automated machine assembly operation, manufactures capacitor cover plate efficiency and is higher than biography
The manual operations of system, but it is disadvantageous in that: in traditional capacitor cover plate assembling mode, welding procedure
Complexity, manufacturing cost is high, is not suitable for industrialized great production.
To this end, along with the renewal progress of technology, there has been proposed a kind of soldering-free capacitor cover plate, Ji Jiangyin
The nail tail of foot rivet changes into middle part, and rivet is changed into cross structure by T-shaped structure;Corresponding, such exempts from welding
The assembling mode of capacitor cover plate changes into: is first inserted in lid by pin rivet and makes nail tail be buckled in the pin bores of lid,
Another side at lid is inserted in pin terminals (i.e. Cornu Bovis seu Bubali), then the ailhead jumping-up having Cornu Bovis seu Bubali one end completes riveting.
Assembling mode technique after improvement is simple, both need not be welded in advance with Cornu Bovis seu Bubali by pin rivet before assembling, also
Save this part of the pad in technical scheme as described in Patent No. ZL 200720184757.6, carry further
High work efficiency, the most gradually popularization and application.
Chinese utility model granted patent such as Patent No. ZL200720184758.0, it is provided that one exempts from weldering
Connecing capacitor cover plate assembling machine, have decompressor and 2 revolution conveyer devices, revolution conveyer device is continuous
Install and wait time equidistant intermittent movement several die station combine, each die station arranges cover plate mould;Defeated along revolution
The course sending device is sequentially installed with pin terminals upper mould device, covers die device, pin rivet upper mold
Device, decompressor and capacitor cover plate lower mold apparatus;One of them revolution conveyer device is first by pin rivet
With lid combination, the cover plate mould of another revolution conveyer device placed pin terminals and aforesaid component parts
Put together punching press, complete riveting.This technical scheme is disadvantageous in that: 1. use two revolution conveyings
Device, and connect the intermediate conveying device between two revolution conveyer devices so that the structure of kludge is more
Complexity, occupied ground space is big;2. existing apparatus has considered critical to the placement direction of capacitor cover plate, must
Must can complete assembly operation downward, if Cornu Bovis seu Bubali the most then must more mold exchange, therefore processing cost by Cornu Bovis seu Bubali
Can additionally increase;3. how to process for the waste product after punching press, this device is not taken into account, i.e. after punching press
Certified products and waste product discharging simultaneously, reduce the work efficiency of post processing.
Summary of the invention
The invention provides a kind of full-automatic riveter, it is achieved that the mechanization of soldering-free capacitor cover plate is automatic
Assemble, solve the technological deficiency existing for above-mentioned prior art.
The technical solution adopted in the present invention is specific as follows:
A kind of full-automatic riveter, the transmission shifting mechanism including frame, being located in frame, by transmission gear shift
Mechanism drive revolution conveyer device, revolution conveyer device include a workbench, the center of workbench be provided with
The vertical shaft that transmission shifting mechanism is coaxially connected, the periphery of workbench is made up of ten die station rotated around vertical shaft,
Each die station is mounted on capacitor cover template die;Course along workbench is sequentially installed with and coordinates with die station
Pin rivet upper mould device, the pin rivet detection device of work, cover die device, lid detection device, the
One Cornu Bovis seu Bubali upper mould device, the second Cornu Bovis seu Bubali upper mould device, cattle angle detecting device, decompressor, certified products discharging dress
Put and waste product drawing mechanism;The direct of travel of workbench is successively through pin rivet from pin rivet upper mould device
Detection device, cover die device, lid detection device, the first Cornu Bovis seu Bubali upper mould device, the second Cornu Bovis seu Bubali upper mould device,
Cattle angle detecting device, decompressor arrive certified products drawing mechanism or waste product drawing mechanism is a working cycle.
Preferably, pin rivet upper mould device includes that pin rivet oscillatory spin transfer dish, pin rivet carry
Track, the first slide mechanism and the first jaw, pin rivet oscillatory spin transfer dish and the first slide mechanism divide
It is not located in frame, the first slide mechanism is provided with the first jaw;Pin rivet delivery track is double
Guide rail, one end connects pin rivet oscillatory spin transfer dish, and the other end is positioned at the lower section of the first jaw;Cover
Die device includes that lid oscillatory spin transfer dish, lid delivery track, lid blow and flies assembly, the second slide mechanism and the
Two jaws, lid oscillatory spin transfer dish and the second slide mechanism are respectively arranged in frame, on the second slide mechanism
Being provided with the second jaw, lid oscillatory spin transfer dish is provided with lid and blows and fly assembly;Lid delivery track is single
Guide rail, one end connects lid oscillatory spin transfer dish, and the other end is positioned at the lower section of the second jaw;On first Cornu Bovis seu Bubali
Die device includes the first Cornu Bovis seu Bubali oscillatory spin transfer dish, the first Cornu Bovis seu Bubali delivery track, the 3rd slide mechanism and
Three jaws, the first Cornu Bovis seu Bubali oscillatory spin transfer dish and the 3rd slide mechanism be respectively arranged in frame, and the 3rd slides
3rd jaw is installed in mechanism;First Cornu Bovis seu Bubali delivery track is single guide rail, and one end connects the first Cornu Bovis seu Bubali
Oscillatory spin transfer dish, the other end is positioned at the lower section of the 3rd jaw;Second Cornu Bovis seu Bubali upper mould device includes second N
Angular oscillation helical feed dish, the second Cornu Bovis seu Bubali delivery track, the 4th slide mechanism and the 4th jaw, the second Cornu Bovis seu Bubali
Oscillatory spin transfer dish and the 4th slide mechanism are respectively arranged in frame, and the 4th slide mechanism is provided with the 4th
Jaw;Second Cornu Bovis seu Bubali delivery track is single guide rail, and one end connects the second Cornu Bovis seu Bubali oscillatory spin transfer dish,
The other end is positioned at the lower section of the 4th jaw;First jaw, the second jaw, the 3rd jaw, the 4th jaw are respectively
It is connected with driving means, carries out translating or elevating movement;Pin rivet detection device, lid detection device,
Cattle angle detecting device is connected as signal with the control circuit turning round conveyer device respectively.
Preferably, the kind of drive that transmission shifting mechanism uses is disk, crawler belt, annular slab chain, circular rails
One or more in road.
Preferably, capacitor cover template die has two cavities adapted with pin rivet sizes.
Preferably, the first slide mechanism, the second slide mechanism, the 3rd slide mechanism, the 4th slide mechanism are equal
Including the slide rail being located in frame and the slide block of slide rail routing motion, the first jaw, the second jaw, the 3rd
Jaw and the 4th jaw are separately mounted on the slide block of correspondence.
Preferably, driving means includes controlling the first cylinder of the first jaw translation, controlling the first jaw lifting
The second cylinder, control the first jaw folding the 3rd cylinder, control second jaw translation the 4th cylinder,
Control the 5th cylinder of the second jaw lifting, control the 6th cylinder of the 3rd jaw translation, control the 3rd jaw
7th cylinder of lifting, control the 8th cylinder of the 4th jaw translation and control the of the 4th jaw lifting
Nine cylinders.
There is jaw seat it is furthermore preferred that connect on the second cylinder piston rod, jaw seat be provided with the 3rd cylinder,
3rd cylinder piston rod and the first jaw connect.
Preferably, lid blow fly assembly include detect bar and detection bar cooperating inflatable body.
Preferably, cover die device connection and have the first positioning component for position, pin bores school, Cornu Bovis seu Bubali detection dress
Put connection and have the second positioning component for position, Cornu Bovis seu Bubali school.
Preferably, workbench direct of travel is by rotating counterclockwise, and the direct of travel along workbench is also equipped with not
Punching press and do not eject the detection device of workpiece, preposition in pin rivet upper mould device in this device busy cycle.
In the present invention, revolution conveyer device be join end to end in structure, move on the loading device that goes round and begins again,
Be connected with transmission shifting mechanism by the vertical shaft of workbench, due to transmission shifting mechanism by motor drive carry out between
Have a rest transmission so that vertical shaft intermittent rotary the most counterclockwise, rotate 36 ° every time;Ten die station of workbench
Uniformly, decile, for the fan shape area that fan angle is 36 °;Two cavities are had on the capacitor cover template die of die station,
Pin rivet can be inserted cavities with Aligning Capacitor cover plate mould.
In the present invention, pin rivet detection device is used for detecting whether pin rivet is properly inserted in cavities,
Lid detection device is the most correctly inserted in pin rivet for the pin bores detecting lid, and cattle angle detecting device is used for examining
Survey whether two Cornu Boviss seu Bubali are correctly located against pin rivet and are enclosed within the front of lid, non-punching press and do not eject workpiece
Detection device is for detecting whether have workpiece to residue in die station thus affect normally entering of next working cycle
OK;Aforesaid four detection devices all use the detection means that known technology is conventional, its objective is checking upper
Whether procedure is smoothed out, and carries out if detecting that one procedure is improper, then revolution conveyer device suspends
Work, solves problem, in order to avoid the damage of part or the waste of subsequent handling.
In the present invention, decompressor is used for punching press pin rivet, by pin rivet one side pressure with Cornu Bovis seu Bubali homonymy
Real, in order to Cornu Bovis seu Bubali and pin rivet are all anchored on and cover;For guaranteeing the full-automatic riveter that the present invention provides
Can punching press pin rivet accurately, make capacitor cover plate be shaped to qualified products, the present invention is in Machine Design
In, by two cavities on the drift of decompressor and the die station of decompressor cooperating, insert cavities
Two pin rivets and be inserted in the pin bores that the lid of pin rivet carries, the center of four have to be located
On same vertical curve.
The full-automatic riveter that the present invention provides, operation principle is as follows: workbench often rotates 36 °, enters next
Road work station operates, and the order of each work station is cavities → band that two pin rivets insert die station
The lid having pin bores is inserted in two pin rivet → two Cornu Boviss seu Bubali being located in die station by two Cornu Boviss seu Bubali
Die device is inserted in two the pin rivets being located in die station successively, accordingly, and Cornu Bovis seu Bubali is just being positioned at lid
Face (front of lid is rubber cushion layer, and reverse side is resin bed, lower same) → punching press pin rivet, makes Cornu Bovis seu Bubali and draws
Foot tightening of rivet is in covering, and formed product → qualified products are through certified products drawing mechanism blanking, and inferior product is through useless
Product drawing mechanism blanking.
The full-automatic riveter that the present invention provides, compared with prior art, has the advantage that
1, use 1 revolution conveyer device complete capacitor cover plate exempt from weld riveting, apparatus structure is the easiest
Operation, place takes up room less, and work efficiency doubles;
2, being positioned at capacitor cover plate front upward due to Cornu Bovis seu Bubali, the pin rivet being therefore common to various structure comes
Punching press, it is not necessary to more mold exchange, reduces processing cost;
3, double guide rail is used so that it is in a die station, just can complete the feed conveying of pin rivet;Adopt
Blow position, the positive and negative placement flying assembly simplification detection lid with lid, and be implemented in the lid positive and negative of prior art
The similar technology effect of detection device, reduces the manufacturing cost of equipment;Certified products and waste classifying is used to process
Mode, to avoid the efficiency of post treatment caused because of batch mixing low, both ensure that the qualification rate of product quality, again
Improve the working (machining) efficiency of riveting.
Accompanying drawing explanation
Fig. 1 is the Facad structure schematic diagram of the full-automatic riveter of the present invention.
Fig. 2 is the Facad structure schematic diagram of soldering-free capacitor cover plate.
Fig. 3 is the riveting flow chart of soldering-free capacitor cover plate.
Detailed description of the invention
As it is shown in figure 1, a kind of full-automatic riveter, the transmission shifting mechanism including frame, being located in frame,
The revolution conveyer device driven by transmission shifting mechanism, revolution conveyer device includes a workbench 1, workbench 1
Center be provided with the vertical shaft 2 being coaxially connected with transmission shifting mechanism, the periphery of workbench 1 by ten around vertical shaft 2
Rotate die station 3 form, each die station 3 is mounted on capacitor cover template die, cover plate mould has two with
The cavities that pin rivet sizes adapts;Transmission shifting mechanism according to actual needs, arbitrarily adjusts its transmission side
Formula can be one or more in disk, crawler belt, annular slab chain, circular orbit.
Course along workbench 1 is sequentially installed with the pin rivet upper mould device with die station 3 cooperating
4, pin rivet detection device 5, cover die device 6, lid detection device the 7, first Cornu Bovis seu Bubali upper mould device 8,
Second Cornu Bovis seu Bubali upper mould device 9, cattle angle detecting device 10, decompressor 11, certified products drawing mechanism 12 and waste product
Drawing mechanism 13;Workbench 1 is by rotating counterclockwise, and its direct of travel is to depend on from pin rivet upper mould device 4
Secondary through pin rivet detection device 5, cover die device 6, lid detection device the 7, first Cornu Bovis seu Bubali upper mould device 8,
Second Cornu Bovis seu Bubali upper mould device 9, (cattle angle detecting device 10 is also associated with for Cornu Bovis seu Bubali school cattle angle detecting device 10
Position the second positioning component), decompressor 11 arrives certified products drawing mechanism 12 or waste product drawing mechanism 13 is
One working cycle.Additionally, after a working cycle terminates, the next working cycle start before (before i.e.
It is placed in pin rivet upper mould device 4), it is also equipped with non-punching press and does not ejects the detection device 14 of workpiece, this dress
Put the die station that can be located at waste product drawing mechanism 13 place, it is possible to be located at pin rivet upper mould device 4 place
Die station, as long as the working node meeting this device place is to terminate the upper working cycle one by one and next work
Between cycle starts.
In the present invention, the structure of certified products drawing mechanism 12 mainly includes ejecting cylinder, thimble, push rod, reset
Spring and certified products discharging track, in wherein two cavities of die station 3 are located at by push rod, the bottom of push rod and reset
Spring is connected;Ejecting cylinder to be arranged in frame, the piston rod front end connection ejecting cylinder has thimble, top
Pin is positioned at the underface of push rod so that it is can be with routing motion with push rod.During work, when certified products material is transported to
During the die station 3 at certified products drawing mechanism 12 place, eject cylinder operation, drive thimble to be pushed up straight up by push rod
Rise, again by pin rivet 15 jack-up in certified products material after push rod stress effect, thus whole certified products material ejected,
Then by external air blowing trachea, the certified products material of jack-up is blown to certified products discharging track;Meanwhile, top
Going out cylinder, push rod resets under the effect of back-moving spring naturally, i.e. completes the draw operation of certified products material.
In the same present invention, the structure of waste product drawing mechanism 13, operation principle are all equal to certified products discharging dress
Putting 12, only waste product drawing mechanism 13 is in the adjacent stations of certified products drawing mechanism 12.
Below, inventor is with regard to four important dresses involved in the riveting working cycle of soldering-free capacitor cover plate
Put (i.e. pin rivet upper mould device 4, cover on die device the 6, first Cornu Bovis seu Bubali upper mould device 8 and the second Cornu Bovis seu Bubali
Die device 9) concrete structure, the function of each assembly in structure, work process be specifically addressed.
(1) pin rivet upper mould device 4
Concrete structure includes: pin rivet oscillatory spin transfer dish 401, pin rivet delivery track 402,
One slide mechanism 403 (being made up of the first slide rail and the first slide block), the first jaw, jaw seat 404, control
Three cylinders of the first jaw action.
Respective position relationship is: be provided with in frame pin rivet oscillatory spin transfer dish the 401, first slide rail,
And controlling the first cylinder of the first jaw translation, the first slide rail is provided with the with the first slide rail routing motion
One slide block, and the piston rod connection of the first slide block and the first cylinder;Control the first folder is installed on the first slide block
Second cylinder of pawl lifting, the piston rod of the second cylinder is connected with jaw seat 404, the end of jaw seat 404
End is provided with the 3rd cylinder controlling the first jaw folding, the piston rod of the 3rd cylinder and the first jaw and connects;
Pin rivet delivery track 402 is double guide rail, and one end connects pin rivet oscillatory spin transfer dish 401,
The other end is positioned at the lower section of the first jaw.
Pin rivet oscillatory spin transfer dish 401, the function of pin rivet delivery track 402: disorder will be placed
Pin rivet by vibration arrangement, position adjustment become erect place state (as shown in Figure 3),
And it is transported to concentrating on work at selected units of pin rivet upper mould device by double guide rail.
The function of the first cylinder: by the first jaw corresponding cave from the die station of concentrating on work at selected units of pin rivet upper mould device
Alternating translational in the distance in hole.
The function of the second cylinder: pin rivet is inserted by the first jaw from concentrating on work at selected units of pin rivet upper mould device
Back and forth lift in height needed for entering in die station corresponding cavities.
The function of the 3rd cylinder: control the first jaw folding, inserts cavities smoothly by pin rivet.
Work process: in revolution conveyer device makees a rotation batch process of rotation 36 ° every time, from pin
The concentrating on work at selected units of rivet upper mould device holds two pin rivets and is inserted simultaneously in the cavities of cover plate mould, and specific works walks
Suddenly it is: fall the first jaw and make it clamp two pin rivets at the place of concentrating on work at selected units being positioned at pin rivet upper mould device
→ promote the first jaw and insert height required in cavities → translate first jaw cave to die station to pin rivet
Directly over hole → fall the first jaw two pin rivets are inserted simultaneously into correspondence cavities in → unclamp the first folder
Pawl → first promotes, rear translation the first jaw is returned to initial position (now the first jaw be releasing orientation and
It is positioned at the surface of concentrating on work at selected units of pin rivet upper mould device, stand-by), so it is completing of an operation cycle.
(2) die device 6 is covered
Concrete structure includes: lid oscillatory spin transfer dish 601, lid delivery track 602, lid blow fly assembly 603,
First positioning component the 604, second slide mechanism 605 (being made up of the second slide rail and the second slide block), the second folder
Pawl, control two cylinders of the second jaw action.
Respective position relationship is: the transport way of lid oscillatory spin transfer dish 601 is provided with lid and blows and fly assembly
603, frame is provided with lid oscillatory spin transfer dish the 601, first positioning component the 604, second slide rail, with
And controlling the 4th cylinder that the second jaw translates, the second slide rail is provided with and the second of the second slide rail routing motion
Slide block, and the piston rod connection of the second slide block and the 4th cylinder;Control the second jaw is installed on the second slide block
5th cylinder of lifting, the piston rod of the 5th cylinder connects and has the second jaw;Lid delivery track 602 is single
The guide rail of row, one end connects lid oscillatory spin transfer dish 601, and the other end is positioned at the lower section of the second jaw.
Lid oscillatory spin transfer dish 601, the function of lid delivery track 602: disorderly lid will be placed by vibration
Arrangement, position adjustment become the state of ordered distribution, and are transported to cover mould dress by single guide rail
That puts concentrates on work at selected units.
Lid reverse side blows the function flying assembly 603: detects that anti-supine lid blows without exception and flies, with guarantee all with
Heads lid enters die station upper mold.In the present invention, lid reverse side blows and flies the structure of assembly 604 and mainly include
What reflecting type photoelectric sensor principle was made detects bar and the inflatable body of detection bar cooperating.During work,
If rubber cushion layer (front) is down, then output order after detection bar induced signal, controls inflatable body by such
Cover the transport way of the lid oscillatory spin transfer dish that all blows off;Otherwise, if resin bed (reverse side) is down, then examine
Measuring staff cannot induced signal, inflatable body cannot start, work stoppage;So just can ensure that conveying every time
It it is all heads lid.
The function of the first positioning component 604: for adjusting the pin bores position of lid, to guarantee that lid can be accurately
It is inserted in two the pin rivets being located in die station.
The function of the 4th cylinder: by the second jaw from the distance of the die station upper cover template die of concentrating on work at selected units covering die device
Interior alternating translational.
The function of the 5th cylinder: lid is inserted in die station two from concentrating on work at selected units of covering die device by the second jaw
Back and forth lift in height needed for pin rivet.
Work process: in revolution conveyer device makees a rotation batch process of rotation 36 ° every time, from covering
Concentrating on work at selected units of die device holds two pin rivets that a lid is inserted in die station, and specific works step is: fall
Second jaw make its clamp be positioned at the place of concentrating on work at selected units covering die device a lid (cover strip has two pin bores, its
Size and pin rivet adapt) → first promote, rear translation the second jaw is to the pin riveting being located in die station
Directly over nail → fall the second jaw, Jiang Gai be inserted in correspondence two pin rivets → promote the second jaw and
Lid is stayed in die station → is translated the second jaw be returned to initial position (now the second jaw is positioned at and covers mould
The surface of concentrating on work at selected units of device, stand-by), so it is completing of an operation cycle.
(3) first Cornu Bovis seu Bubali upper mould devices 8
Concrete structure includes: first Cornu Bovis seu Bubali oscillatory spin transfer dish the 801, first Cornu Bovis seu Bubali delivery track 802,
Three slide mechanisms 803 (being made up of the 3rd slide rail and the 3rd slide block), the 3rd jaw, control the 3rd jaw action
Two cylinders.
Respective position relationship is: be provided with in frame the first Cornu Bovis seu Bubali oscillatory spin transfer dish the 801, the 3rd slide rail,
And controlling the 6th cylinder of the 3rd jaw translation, the 3rd slide rail is provided with the with the 3rd slide rail routing motion
Three slide blocks, and the piston rod connection of the 3rd slide block and the 6th cylinder;Control the 3rd folder is installed on the 3rd slide block
7th cylinder of pawl lifting, the piston rod of the 7th cylinder connects and has the 3rd jaw;First Cornu Bovis seu Bubali delivery track
802 is single guide rail, and one end connects the first Cornu Bovis seu Bubali oscillatory spin transfer dish 801, and the other end is positioned at the 3rd folder
The lower section of pawl.
The function of first Cornu Bovis seu Bubali oscillatory spin transfer dish the 801, first Cornu Bovis seu Bubali delivery track 802: disorder will be placed
Cornu Bovis seu Bubali become laying state as shown in Figure 3 by vibration arrangement, position adjustment, and by single
Guide rail be transported to concentrating on work at selected units of the first Cornu Bovis seu Bubali upper mould device.
The function of the 6th cylinder: the 3rd jaw is covered corresponding pin from the first concentrating on work at selected units to of Cornu Bovis seu Bubali upper mould device
Alternating translational in the distance of rivet.
The function of the 7th cylinder: by the 3rd jaw from the first Cornu Bovis seu Bubali upper mould device concentrate on work at selected units Cornu Bovis seu Bubali is inserted in right
Back and forth lift in height needed for answering pin rivet.
Work process: in revolution conveyer device makees a rotation batch process of rotation 36 ° every time, from first
The concentrating on work at selected units of Cornu Bovis seu Bubali upper mould device holds a Cornu Bovis seu Bubali correspondence and is inserted in the pin rivet being located in die station,
And Cornu Bovis seu Bubali is positioned at the front of lid, specific works step is: falls the 3rd jaw and makes it clamp to be positioned at the first Cornu Bovis seu Bubali
One Cornu Bovis seu Bubali (one end perforate that Cornu Bovis seu Bubali contacts with lid, aperture and the pin rivet at the place of concentrating on work at selected units of upper mould device
Size adapts) → first promote, rear translation the 3rd jaw to being located in directly over the pin rivet of die station →
Falling the 3rd jaw makes pin rivet, through perforate → lifting the 3rd jaw of Cornu Bovis seu Bubali, Cornu Bovis seu Bubali are being retained in lid just
Face → translation the 3rd jaw is returned to initial position, and (now the 3rd jaw is positioned at the first Cornu Bovis seu Bubali upper mould device
Directly over concentrating on work at selected units, stand-by), so it is completing of an operation cycle.
(4) second Cornu Bovis seu Bubali upper mould devices 9
Concrete structure includes: second Cornu Bovis seu Bubali oscillatory spin transfer dish the 901, second Cornu Bovis seu Bubali delivery track 902,
Four slide mechanisms 903 (being made up of the 4th slide rail and Four-slider), the 4th jaw, control the 4th jaw action
Two cylinders.
Respective position relationship is: be provided with in frame the second Cornu Bovis seu Bubali oscillatory spin transfer dish the 901, the 4th slide rail,
And controlling the 8th cylinder of the 4th jaw translation, the 4th slide rail is provided with the with the 4th slide rail routing motion
Four-slider, and the piston rod connection of Four-slider and the 8th cylinder;Control the 4th folder is installed on Four-slider
9th cylinder of pawl lifting, the piston rod of the 9th cylinder connects and has the 4th jaw;Second Cornu Bovis seu Bubali delivery track
902 is single guide rail, and one end connects the second Cornu Bovis seu Bubali oscillatory spin transfer dish 901, and the other end is positioned at the 4th folder
The lower section of pawl.
Owing to the second Cornu Bovis seu Bubali upper mould device 9 is similar for structure with the first Cornu Bovis seu Bubali upper mould device 8, function is identical
Device, therefore second Cornu Bovis seu Bubali oscillatory spin transfer dish the 901, second Cornu Bovis seu Bubali delivery track the 902, the 8th cylinder,
The function of the 9th cylinder respectively with first Cornu Bovis seu Bubali oscillatory spin transfer dish the 801, first Cornu Bovis seu Bubali delivery track 802,
6th cylinder, the function mapping one by one of the 7th cylinder, therefore inventor just to repeat no more aforementioned four assemblies each
From function.
In like manner, the work process of the second Cornu Bovis seu Bubali upper mould device 9 is the most identical with the first Cornu Bovis seu Bubali upper mould device 8,
I.e. hold another Cornu Bovis seu Bubali correspondence and be inserted in from concentrating on work at selected units of the second Cornu Bovis seu Bubali upper mould device and be located in another of die station
Individual pin rivet, thus complete the whole upper die process of two Cornu Boviss seu Bubali, the invention of specific works step is the most another
One repeats, and can refer to the specific works step of the first Cornu Bovis seu Bubali upper mould device 8.
As in figure 2 it is shown, be qualified soldering-free capacitor cover plate product, its structure by two pin rivets 15,
The lid 16 that is enclosed within pin rivet 15 and be enclosed within pin rivet 15 one end and with the front homonymy of lid 16
Two Cornu Boviss seu Bubali 17 form.
Further, lid 16 include rubber cushion layer 16a (front) upward, resin bed 16b (reverse side) down,
And the size of two pin bores 16c of up/down perforation lid 16, the aperture of pin bores 16c and pin rivet 15
Adapt.
As it is shown on figure 3, the full-automatic riveter using the present invention to provide, soldering-free capacitor cover plate is carried out
Riveting assembles, and main process is as follows:
First, two pin rivets 15, through the station manipulation at pin rivet upper mould device 4 place, corresponding insert
In two cavities in die station 3;Then, lid 16 to face up, anti-ventricumbent distribution mode, from
Upper and lower ground correspondence is nested in pin rivet 15;It follows that two Cornu Boviss seu Bubali 17 are the most right
Should be nested in pin rivet 15, and Cornu Bovis seu Bubali 17 is positioned at the surface of lid 16;Finally, decompressor 11
Work, by the top jumping-up of two pin rivets 15, compacting so that Cornu Bovis seu Bubali 17, lid 16 and pin rivet
15 fit firmly, complete riveting and assemble.
Claims (10)
1. a full-automatic riveter, the transmission shifting mechanism including frame, being located in frame, is become by transmission
The revolution conveyer device that speed mechanism drives, it is characterised in that: described revolution conveyer device includes a workbench
(1), the center of workbench (1) is provided with the vertical shaft (2) being coaxially connected with transmission shifting mechanism, workbench (1)
Periphery be made up of ten die station (3) rotated around vertical shaft (2), each die station (3) is mounted on electric capacity
Device cover plate mould;Course along workbench (1) is sequentially installed with the pin with die station (3) cooperating
Rivet upper mould device (4), pin rivet detection device (5), cover die device (6), lid detection device (7),
First Cornu Bovis seu Bubali upper mould device (8), the second Cornu Bovis seu Bubali upper mould device (9), cattle angle detecting device (10), punching press dress
Put (11), certified products drawing mechanism (12) and waste product drawing mechanism (13);The direct of travel of workbench (1)
Be from pin rivet upper mould device (4) successively through pin rivet detection device (5), cover die device (6),
The detection of lid detection device (7), the first Cornu Bovis seu Bubali upper mould device (8), the second Cornu Bovis seu Bubali upper mould device (9), Cornu Bovis seu Bubali
Device (10), decompressor (11) arrive certified products drawing mechanism (12) or waste product drawing mechanism (13) is
One working cycle.
Full-automatic riveter the most according to claim 1, it is characterised in that: on described pin rivet
Die device (4) include pin rivet oscillatory spin transfer dish (401), pin rivet delivery track (402),
First slide mechanism (403) and the first jaw, pin rivet oscillatory spin transfer dish (401) and first is slided
Motivation structure (403) is respectively arranged in frame, and the first slide mechanism is provided with the first jaw on (403);Draw
Foot rivet delivery track (402) is double guide rail, and one end connects pin rivet oscillatory spin transfer dish (401),
The other end is positioned at the lower section of the first jaw;
Described cover die device (6) include lid oscillatory spin transfer dish (601), lid delivery track (602),
Lid blows and flies assembly (603), the second slide mechanism (605) and the second jaw, lid oscillatory spin transfer dish (601)
Being respectively arranged in frame with the second slide mechanism (605), the second slide mechanism is provided with second on (605)
Jaw, lid oscillatory spin transfer dish (601) is provided with lid and blows and fly assembly (603);Lid delivery track (602)
For single guide rail, one end connects lid oscillatory spin transfer dish (601), and the other end is positioned under the second jaw
Side;
The first described Cornu Bovis seu Bubali upper mould device (8) include the first Cornu Bovis seu Bubali oscillatory spin transfer dish (801), first
Cornu Bovis seu Bubali delivery track (802), the 3rd slide mechanism (803) and the 3rd jaw, the first Cornu Bovis seu Bubali oscillatory spin is defeated
Dish (801) and the 3rd slide mechanism (803) is sent to be respectively arranged in frame, on the 3rd slide mechanism (803)
3rd jaw is installed;First Cornu Bovis seu Bubali delivery track (802) is single guide rail, and one end connects the first Cornu Bovis seu Bubali
Oscillatory spin transfer dish (801), the other end is positioned at the lower section of the 3rd jaw;
The second described Cornu Bovis seu Bubali upper mould device (9) include the second Cornu Bovis seu Bubali oscillatory spin transfer dish (901), second
Cornu Bovis seu Bubali delivery track (902), the 4th slide mechanism (903) and the 4th jaw, the second Cornu Bovis seu Bubali oscillatory spin is defeated
Dish (901) and the 4th slide mechanism (903) is sent to be respectively arranged in frame, on the 4th slide mechanism (903)
4th jaw is installed;Second Cornu Bovis seu Bubali delivery track (902) is single guide rail, and one end connects the second Cornu Bovis seu Bubali
Oscillatory spin transfer dish (901), the other end is positioned at the lower section of the 4th jaw;
First jaw, the second jaw, the 3rd jaw, the 4th jaw are connected with driving means respectively, put down
Move or elevating movement;
Described pin rivet detection device (5), lid detect device (7), cattle angle detecting device (10) respectively
It is connected as signal with the control circuit of revolution conveyer device.
Full-automatic riveter the most according to claim 1, it is characterised in that: described transmission gear shift machine
The kind of drive that structure uses is one or more in disk, crawler belt, annular slab chain, circular orbit.
Full-automatic riveter the most according to claim 1, it is characterised in that: described capacitor cover plate
Two cavities adapted with pin rivet (15) size are had on mould.
Full-automatic riveter the most according to claim 2, it is characterised in that: the first described skate machine
Structure (403), the second slide mechanism (605), the 3rd slide mechanism (803), the 4th slide mechanism (903)
All include slide rail and the slide block of slide rail routing motion being located in frame, the first jaw, the second jaw,
Three jaws and the 4th jaw are separately mounted on the slide block of correspondence.
Full-automatic riveter the most according to claim 2, it is characterised in that: described driving means bag
Include the first cylinder of control the first jaw translation, control the second cylinder of the first jaw lifting, control the first folder
3rd cylinder of pawl folding, control the 4th cylinder of the second jaw translation, control the 5th of the second jaw lifting
Cylinder, control the 6th cylinder of the 3rd jaw translation, control the 7th cylinder of the 3rd jaw lifting, control the
8th cylinder of four jaw translations and the 9th cylinder of control the 4th jaw lifting.
Full-automatic riveter the most according to claim 6, it is characterised in that: the second described cylinder is lived
Connect on stopper rod and have jaw seat (404), jaw seat (404) is provided with the 3rd cylinder, the 3rd cylinder piston
Bar and the first jaw connect.
Full-automatic riveter the most according to claim 2, it is characterised in that: described lid blows and flies assembly
(603) include detecting bar and the inflatable body of detection bar cooperating.
Full-automatic riveter the most according to claim 1 and 2, it is characterised in that: described covers mould
Device (6) connects the first positioning component (604) for position, pin bores school, described cattle angle detecting device
(10) connection has the second positioning component for position, Cornu Bovis seu Bubali school.
Full-automatic riveter the most according to claim 1, it is characterised in that: described workbench (1)
Direct of travel is by rotating counterclockwise, and the direct of travel along workbench (1) is also equipped with non-punching press and does not ejects work
The detection device (14) of part, this device is preposition in pin rivet upper mould device (4) in the described working cycle.
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CN201410064879.6A CN103762097B (en) | 2014-02-25 | 2014-02-25 | A kind of full-automatic riveter |
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CN201410064879.6A CN103762097B (en) | 2014-02-25 | 2014-02-25 | A kind of full-automatic riveter |
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CN103762097B true CN103762097B (en) | 2016-08-31 |
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CN201410064879.6A Expired - Fee Related CN103762097B (en) | 2014-02-25 | 2014-02-25 | A kind of full-automatic riveter |
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Families Citing this family (5)
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CN105382544B (en) * | 2015-12-10 | 2017-10-27 | 上海新月工具有限公司 | A kind of handle for tool automatic assembling frock |
CN108466432A (en) * | 2018-03-20 | 2018-08-31 | 杭州异客科技有限公司 | Full-automatic riveting is welding integrated |
CN108705302B (en) * | 2018-05-25 | 2020-08-28 | 宁波得发科技有限公司 | Full-automatic riveting device for elastic nut block |
CN110193709B (en) * | 2019-03-12 | 2021-10-15 | 苏州炳荣精密五金制品有限公司 | Five metals riveting piece rivet pay-off pressfitting system |
CN112563045A (en) * | 2021-01-07 | 2021-03-26 | 广州宛叶科技有限公司 | Quick positioning and packaging device for capacitor lead |
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CN102848171A (en) * | 2011-10-31 | 2013-01-02 | 重庆科技学院 | Rivet press assembling mechanism |
CN202877841U (en) * | 2012-10-31 | 2013-04-17 | 浙江长华汽车零部件有限公司 | Full-automatic and multi-station nut riveting press |
CN103481060A (en) * | 2013-09-26 | 2014-01-01 | 宁波兴瑞电子有限公司 | Automatic assembling machine for female joint of television signal line |
CN203706909U (en) * | 2014-02-25 | 2014-07-09 | 舟山市普陀宝弘精密机械有限公司 | Automatic riveting press machine |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP4161168B2 (en) * | 2002-03-29 | 2008-10-08 | 日本ケミコン株式会社 | Electrolytic capacitor manufacturing method |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102848171A (en) * | 2011-10-31 | 2013-01-02 | 重庆科技学院 | Rivet press assembling mechanism |
CN202877841U (en) * | 2012-10-31 | 2013-04-17 | 浙江长华汽车零部件有限公司 | Full-automatic and multi-station nut riveting press |
CN103481060A (en) * | 2013-09-26 | 2014-01-01 | 宁波兴瑞电子有限公司 | Automatic assembling machine for female joint of television signal line |
CN203706909U (en) * | 2014-02-25 | 2014-07-09 | 舟山市普陀宝弘精密机械有限公司 | Automatic riveting press machine |
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