CN103255521A - Fire-retardant fiber blended yarn, preparation method of fire-retardant fiber blended yarn and fabrics of fire-retardant fiber blended yarn - Google Patents
Fire-retardant fiber blended yarn, preparation method of fire-retardant fiber blended yarn and fabrics of fire-retardant fiber blended yarn Download PDFInfo
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Abstract
The invention relates to fire-retardant fiber blended yarn, a preparation method of the fire-retardant fiber blended yarn and fabrics of the fire-retardant fiber blended yarn. Double-layer fibers are used in the fire-retardant fiber blended yarn which comprises a surface layer and a core layer, the surface layer is composed of, by weight percentage, 20-30% of phenolic fibers, 20-25% of fire-retardant acrylic fibers, 30-40% of copolyamide fibers, 20-30% of antistatic synthetic fibers in a blending mode, the characteristics of the fibers can be sufficiently utilized, the problem existing in single fibers is solved, the spinnability of the fibers is improved, and a fire-retardant effect is improved. The core layer is composed of, by weight percentage, 10-20% of wool fibers, 30-40% of nylon fibers and 40-50% of polyester fibers, cost is lowered, and the air permeability of the fibers is improved. Fire retardant soaking treatment is conducted on the fibers of the core layer, and the core layer is made to have the fire-retardant capacity. The fire-retardant fiber blended yarn can be applied to clothing, home textiles, sports products, health care products, and fire-proof fabrics.
Description
Technical field
The present invention relates to a kind of fire resistance fibre field, specifically is a kind of fire resistance fibre blended yarn, preparation method and fabric and fabric.
Background technology
Development of science and technology is a double-edged sword, when offering convenience to the human lives and quality of life improves, has also brought passive influence to human existence and working environment.For example in workplaces such as some high temperature and electric welding, to living and operating personnel's living environment has been brought potential harm, the spark that shows electric welding causes the damaged of workman's clothes easily or burns, brought hidden danger and infringement to health.So the exploitation fire resistance fibre is very necessary.
Copolyamide fibre is the fire resistance fibre of relatively using always in the market, the yarn that copolyamide fibre constitutes has good abrasion resistance and excellent flame, but also there are some shortcomings in it, because the copolyamide fibre ratio of elongation is higher, particularly the elongate fiber of meta-aramid fibers is bigger, easily unexpected elongation in spinning process, and its spinnability and antistatic property are not ideal enough.The fiber that copolyamide fibre and other fire resistance fibre blend process, though overcome above-mentioned shortcoming to a certain extent, but, the fiber of making hardens, not soft, the fabric dress that utilizes this fiber process to form is uncomfortable, and gas permeability is relatively poor, long-term dress has wet stewing sense, and easily produces static.
Summary of the invention
It is good that the technical problem that the present invention mainly solves provides a kind of fire resistance, is difficult for producing static, and pliability improves, the fire resistance fibre material of good permeability.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is:
A kind of fire resistance fibre blended yarn, raw material comprises cortex and sandwich layer; Its mediopellis is that 20-30% phenolic fibre, 20-25% flame-retardant acrylic fibre fiber, 30-40% copolyamide fibre, 20-30% antistatic synthetic fiber are formed by weight content.Sandwich layer is that 10-20% wool fibre, 30-40% nylon fiber, 40-50% polyster fibre are formed by weight content.The weight content of cortex and sandwich layer is respectively 20-30% and 70-80%.
The preparation method of above-mentioned fire resistance fibre blended yarn may further comprise the steps:
(1) mixing and opening picking: the antistatic agent solution with concentration 5-10% (weight) sprays phenolic fibre earlier, the flame-retardant acrylic fibre fiber carries out preliminary treatment, the spray solution amount is the 12-15% of fibre weight, the vexed bag in packing back was stacked 24-48 hour, and workshop humidity is controlled about 75%; Then phenolic fibre, flame-retardant acrylic fibre fiber, copolyamide fibre, antistatic synthetic fiber being carried out raw material mixes; Add dispersing agent for fibre then and soak after 10-15 hour, again through high temperature drying, washing, the dry processing; Wool fibre, nylon fiber, polyster fibre are mixed, add liquid flame retardant and soaked 10-15 hour, again through high temperature drying, washing, the dry processing;
(2) comb and parallel cotton fibers prior to spinning becomes net and laminates, respectively cortex fiber and sandwich layer fiber being carded to netted structure, is 15-18g/5m quantitatively in the cortex fiber carding process, the 0.15-0.18mm that spaces of sheet tin and cover plate, the cylinder rotating speed is 310r/min, and the licker-in rotating speed is 800 r/min.Be 5-7g/5m quantitatively in the sandwich layer fiber carding process, the 0.12-0.15mm that spaces of sheet tin and cover plate, cylinder rotating speed are 270r/min, and the licker-in rotating speed is 650r/min.
Then cortex fiber and sandwich layer fiber are overlapped together;
(3) utilize the mold heated moulding: mould adopts up and down heater separately, and the cortex temperature is controlled at 50-60 ℃, and core layer temperature is controlled at 60-70 ℃;
(4) fiber crimp parcel: according to the cortex fiber outside, the sandwich layer fiber wraps up the sandwich layer fiber at the curling 2-4 circle of the direction of inside fully;
(5) doubling: 2 fiber doublings, winding speed 310 m/min adopt four downforce rod curve drawing on the A272F type drawing frame three;
(6) twisting is handled: control yarn roller speed 200-220r/min, and spindle speed 16000-18000r/min, the model RSS10/0-RSS 23/0 of steel traveler, the diameter of steel order is 36-40mm.It is that 30-40 twists with the fingers/10 centimetres that twist yarn adopts the forward twist; Oppositely twining the twist during backtwisting is that 20-35 twists with the fingers/10 centimetres;
(7) finally by crossing rove, spun yarn, winder processing.
Dispersing agent for fibre recited above is the hydroxypropyl methylcellulose dispersant, and concentration is 20-30%, and consumption is the 5-10% of fiber consumption.
The application of fire resistance fibre blended yarn in sports goods, health care, fire prevention.
The fabric that contains the fire resistance fibre blended yarn.
The invention has the beneficial effects as follows:
The present invention adopts double-deck fiber, comprise cortex and sandwich layer, cortex adopts phenolic fibre, flame-retardant acrylic fibre fiber, copolyamide fibre, antistatic synthetic fiber blend, can give full play to the characteristic of various fibers, overcome the problem that single fiber exists, fiber spinnability is improved, and flame retardant effect improves.Sandwich layer adopts wool fibre, nylon fiber, polyster fibre namely to reduce cost, has improved the gas permeability of fiber again.Simultaneously the sandwich layer fiber has been carried out the fire retardant immersion treatment, made sandwich layer also have fire retardancy, the flame retardant effect of whole fiber is very remarkable.
The specific embodiment
Below preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that protection scope of the present invention is made more explicit defining.
Embodiment 1
A kind of fire resistance fibre blended yarn, raw material comprises cortex and sandwich layer; Its mediopellis is that 20% phenolic fibre, 25% flame-retardant acrylic fibre fiber, 30% copolyamide fibre, 25% antistatic synthetic fiber are formed by weight content.Sandwich layer is that 10% wool fibre, 40% nylon fiber, 50% polyster fibre are formed by weight content.The weight content of cortex and sandwich layer is respectively 20% and 80%.
The preparation method of above-mentioned fire resistance fibre blended yarn may further comprise the steps:
(1) mixing and opening picking: the antistatic agent solution with concentration 5% (weight) sprays phenolic fibre earlier, the flame-retardant acrylic fibre fiber carries out preliminary treatment, and the spray solution amount is 15% of fibre weight, the vexed bag stacking in packing back 48 hours, and workshop humidity is controlled about 75%; Then phenolic fibre, flame-retardant acrylic fibre fiber, copolyamide fibre, antistatic synthetic fiber being carried out raw material mixes; Add dispersing agent for fibre then and soak after 10 hours, again through high temperature drying, washing, the dry processing; Wool fibre, nylon fiber, polyster fibre are mixed, add liquid flame retardant and soaked 10 hours, again through high temperature drying, washing, the dry processing;
(2) comb and parallel cotton fibers prior to spinning becomes net and laminates, and respectively cortex fiber and sandwich layer fiber is carded to netted structure, is 15g/5m quantitatively in the cortex fiber carding process, and the 0.15mm that spaces of sheet tin and cover plate, cylinder rotating speed are 310r/min, and the licker-in rotating speed is 800 r/min.Be 5g/5m quantitatively in the sandwich layer fiber carding process, the 0.12mm that spaces of sheet tin and cover plate, cylinder rotating speed are 270r/min, and the licker-in rotating speed is 650r/min.
Then cortex fiber and sandwich layer fiber are overlapped together;
(3) utilize the mold heated moulding: mould adopts up and down heater separately, and the cortex temperature is controlled at 50 ℃, and core layer temperature is controlled at 60 ℃;
(4) fiber crimp parcel: according to the cortex fiber outside, the sandwich layer fiber wraps up the sandwich layer fiber at curling 2 circles of the direction of inside fully;
(5) doubling: 2 fiber doublings, winding speed 310 m/min adopt four downforce rod curve drawing on the A272F type drawing frame three;
(6) twisting is handled: control yarn roller speed 200r/min, and spindle speed 16000r/min, the model RSS10/0-RSS 23/0 of steel traveler, the diameter of steel order is 36mm.It is/10 centimetres of 30 sth. made by twisting that twist yarn adopts the forward twist; Oppositely twining the twist during backtwisting is/10 centimetres of 20 sth. made by twisting;
(7) finally by crossing rove, spun yarn, winder processing.
Dispersing agent for fibre recited above is the hydroxypropyl methylcellulose dispersant, and concentration is 20%, and consumption is 10% of fiber consumption.
Embodiment 2
A kind of fire resistance fibre blended yarn, raw material comprises cortex and sandwich layer; Its mediopellis is that 25% phenolic fibre, 20% flame-retardant acrylic fibre fiber, 30% copolyamide fibre, 25% antistatic synthetic fiber are formed by weight content.Sandwich layer is that 20% wool fibre, 30% nylon fiber, 50% polyster fibre are formed by weight content.The weight content of cortex and sandwich layer is respectively 30% and 70%.
The preparation method of above-mentioned fire resistance fibre blended yarn may further comprise the steps:
(1) mixing and opening picking: the antistatic agent solution with concentration 10% (weight) sprays phenolic fibre earlier, the flame-retardant acrylic fibre fiber carries out preliminary treatment, the spray solution amount is 12% of fibre weight, the vexed bag in packing back was stacked 24 hours, and workshop humidity is controlled about 75%; Then phenolic fibre, flame-retardant acrylic fibre fiber, copolyamide fibre, antistatic synthetic fiber being carried out raw material mixes; Add dispersing agent for fibre then and soak after 15 hours, again through high temperature drying, washing, the dry processing; Wool fibre, nylon fiber, polyster fibre are mixed, add liquid flame retardant and soaked 15 hours, again through high temperature drying, washing, the dry processing;
(2) comb and parallel cotton fibers prior to spinning becomes net and laminates, and respectively cortex fiber and sandwich layer fiber is carded to netted structure, is 18g/5m quantitatively in the cortex fiber carding process, and the 0.18mm that spaces of sheet tin and cover plate, cylinder rotating speed are 310r/min, and the licker-in rotating speed is 800 r/min.Be 7g/5m quantitatively in the sandwich layer fiber carding process, the 0.15mm that spaces of sheet tin and cover plate, cylinder rotating speed are 270r/min, and the licker-in rotating speed is 650r/min.
Then cortex fiber and sandwich layer fiber are overlapped together;
(3) utilize the mold heated moulding: mould adopts up and down heater separately, and the cortex temperature is controlled at 60 ℃, and core layer temperature is controlled at 70 ℃;
(4) fiber crimp parcel: according to the cortex fiber outside, the sandwich layer fiber wraps up the sandwich layer fiber at curling 4 circles of the direction of inside fully;
(5) doubling: 2 fiber doublings, winding speed 310 m/min adopt four downforce rod curve drawing on the A272F type drawing frame three;
(6) twisting is handled: control yarn roller speed 220r/min, and spindle speed 18000r/min, the model RSS10/0-RSS 23/0 of steel traveler, the diameter of steel order is 40mm.It is/10 centimetres of 40 sth. made by twisting that twist yarn adopts the forward twist; Oppositely twining the twist during backtwisting is/10 centimetres of 35 sth. made by twisting;
(7) finally by crossing rove, spun yarn, winder processing.
Dispersing agent for fibre recited above is the hydroxypropyl methylcellulose dispersant, and concentration is 30%, and consumption is 5% of fiber consumption.
Embodiment 3
A kind of fire resistance fibre, raw material comprise cortex and sandwich layer; Its mediopellis is that 30% phenolic fibre, 20% flame-retardant acrylic fibre fiber, 30% copolyamide fibre, 20% antistatic synthetic fiber are formed by weight content.Sandwich layer is that 20% wool fibre, 35% nylon fiber, 45% polyster fibre are formed by weight content.The weight content of cortex and sandwich layer is respectively 25% and 75%.
The preparation method of above-mentioned fire resistance fibre may further comprise the steps:
(1) mixing and opening picking: the antistatic agent solution with concentration 8% (weight) sprays phenolic fibre earlier, the flame-retardant acrylic fibre fiber carries out preliminary treatment, and the spray solution amount is 13% of fibre weight, the vexed bag stacking in packing back 36 hours, and workshop humidity is controlled about 75%; Then phenolic fibre, flame-retardant acrylic fibre fiber, copolyamide fibre, antistatic synthetic fiber being carried out raw material mixes; Add dispersing agent for fibre then and soak after 12 hours, again through high temperature drying, washing, the dry processing; Wool fibre, nylon fiber, polyster fibre are mixed, add liquid flame retardant and soaked 12 hours, again through high temperature drying, washing, the dry processing;
(2) comb and parallel cotton fibers prior to spinning becomes net and laminates, and respectively cortex fiber and sandwich layer fiber is carded to netted structure, is 16g/5m quantitatively in the cortex fiber carding process, and the 0.16mm that spaces of sheet tin and cover plate, cylinder rotating speed are 310r/min, and the licker-in rotating speed is 800 r/min.Be 6g/5m quantitatively in the sandwich layer fiber carding process, the 0.13mm that spaces of sheet tin and cover plate, cylinder rotating speed are 270r/min, and the licker-in rotating speed is 650r/min.
Then cortex fiber and sandwich layer fiber are overlapped together;
(3) utilize the mold heated moulding: mould adopts up and down heater separately, and the cortex temperature is controlled at 55 ℃, and core layer temperature is controlled at 65 ℃;
(4) fiber crimp parcel: according to the cortex fiber outside, the sandwich layer fiber wraps up the sandwich layer fiber at curling 3 circles of the direction of inside fully;
(5) doubling: 2 fiber doublings, winding speed 310 m/min adopt four downforce rod curve drawing on the A272F type drawing frame three;
(6) twisting is handled: control yarn roller speed 210r/min, and spindle speed 17000r/min, the model RSS10/0-RSS 23/0 of steel traveler, the diameter of steel order is 38mm.It is/10 centimetres of 35 sth. made by twisting that twist yarn adopts the forward twist; Oppositely twining the twist during backtwisting is/10 centimetres of 28 sth. made by twisting;
(7) finally by crossing rove, spun yarn, winder processing.
Dispersing agent for fibre recited above is the hydroxypropyl methylcellulose dispersant, and concentration is 25%, and consumption is 8% of fiber consumption.
Claims (6)
1. fire resistance fibre blended yarn, raw material comprises cortex and sandwich layer; Its mediopellis is that 20-30% phenolic fibre, 20-25% flame-retardant acrylic fibre fiber, 30-40% copolyamide fibre, 20-30% antistatic synthetic fiber are formed by weight content, and sandwich layer is that 10-20% wool fibre, 30-40% nylon fiber, 40-50% polyster fibre are formed by weight content.
2. the preparation method of a fire resistance fibre blended yarn as claimed in claim 1 may further comprise the steps:
(1) mixing and opening picking: the antistatic agent solution with concentration 5-10% (weight) sprays phenolic fibre earlier, the flame-retardant acrylic fibre fiber carries out preliminary treatment, the spray solution amount is the 12-15% of fibre weight, the vexed bag in packing back was stacked 24-48 hour, and workshop humidity is controlled about 75%; Then phenolic fibre, flame-retardant acrylic fibre fiber, copolyamide fibre, antistatic synthetic fiber being carried out raw material mixes; Add dispersing agent for fibre then and soak after 10-15 hour, again through high temperature drying, washing, the dry processing; Wool fibre, nylon fiber, polyster fibre are mixed, add liquid flame retardant and soaked 10-15 hour, again through high temperature drying, washing, the dry processing;
(2) comb and parallel cotton fibers prior to spinning becomes net and laminates, respectively cortex fiber and sandwich layer fiber are carded to netted structure, be 15-18g/5m quantitatively in the cortex fiber carding process, the 0.15-0.18mm that spaces of sheet tin and cover plate, cylinder rotating speed are 310r/min, the licker-in rotating speed is 800 r/min, be 5-7g/5m quantitatively in the sandwich layer fiber carding process, the 0.12-0.15mm that spaces of sheet tin and cover plate, cylinder rotating speed are 270r/min, the licker-in rotating speed is 650r/min, then cortex fiber and sandwich layer fiber is overlapped together;
(3) utilize the mold heated moulding: mould adopts up and down heater separately, and the cortex temperature is controlled at 50-60 ℃, and core layer temperature is controlled at 60-70 ℃;
(4) fiber crimp parcel: according to the cortex fiber outside, the sandwich layer fiber wraps up the sandwich layer fiber at the curling 2-4 circle of the direction of inside fully;
(5) doubling: 2 fiber doublings, winding speed 310 m/min adopt four downforce rod curve drawing on the A272F type drawing frame three;
(6) twisting is handled: control yarn roller speed 200-220r/min, and spindle speed 16000-18000r/min, the model RSS10/0-RSS 23/0 of steel traveler, the diameter of steel order is 36-40mm, it is that 30-40 twists with the fingers/10 centimetres that twist yarn adopts the forward twist; Oppositely twining the twist during backtwisting is that 20-35 twists with the fingers/10 centimetres;
(7) finally by crossing rove, spun yarn, winder processing.
3. a kind of fire resistance fibre blended yarn according to claim 1, the weight content of described cortex and sandwich layer is respectively 20-30% and 70-80%.
4. the preparation method of a kind of fire resistance fibre blended yarn according to claim 2, described dispersing agent for fibre is the hydroxypropyl methylcellulose dispersant, and concentration is 20-30%, and consumption is the 5-10% of fiber consumption.
5. according to the fire resistance fibre blended yarn of claim 2 preparation, it is characterized in that: this fire resistance fibre blended yarn spins application in articles for use, sports goods, health care, the fire prevention in clothes, family.
6. the fabric that contains the fire resistance fibre blended yarn of claim 2 preparation.
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| CN103789999A (en) * | 2013-11-30 | 2014-05-14 | 常熟市亚欧进出口贸易有限公司 | Flame-retardant finishing method for polyester fabric |
| CN104047085A (en) * | 2014-07-03 | 2014-09-17 | 旌德南玻新材料有限公司 | Flame-retardant and anti-static fiberglass core-spun yarn |
| CN104264302A (en) * | 2014-08-26 | 2015-01-07 | 江苏顺远纺织科技有限公司 | Flame-retardant cotton yarn |
| CN105019103A (en) * | 2015-06-25 | 2015-11-04 | 张家港市华源染织有限公司 | Anti-static fabric |
| CN105239253A (en) * | 2015-11-13 | 2016-01-13 | 深圳市名仕度服饰有限公司 | Durable flame-retardant cloth and preparation method thereof |
| CN105274687A (en) * | 2015-09-16 | 2016-01-27 | 太仓市月祥化纤有限公司 | Composite flame-retardant fabric fiber |
| CN105274691A (en) * | 2014-06-24 | 2016-01-27 | 南通神马线业有限公司 | Fireproof flame-retardant yarn |
| CN105919196A (en) * | 2016-06-17 | 2016-09-07 | 优纤科技（丹东）有限公司 | Flame-retardant chinlon blended fabric and making method thereof |
| CN106400257A (en) * | 2016-08-30 | 2017-02-15 | 江阴市越华毛纺织有限公司 | Wool composite fabric with high pollution resistance |
| CN107620142A (en) * | 2017-10-23 | 2018-01-23 | 张家港市大新毛纺有限公司 | The spinning covering yarn of Sunday Angora Yarns and its spinning process |
| CN108193337A (en) * | 2018-03-07 | 2018-06-22 | 如皋市丁堰纺织有限公司 | A kind of blended corespun composite yarn of high emulation cashmere and its fabric |
| CN109487398A (en) * | 2017-09-11 | 2019-03-19 | 苏州存异新材料科技有限公司 | A kind of Antistatic Fabric and its preparation process |
| CN110284230A (en) * | 2019-07-09 | 2019-09-27 | 湖州珍贝羊绒制品有限公司 | A kind of functionality scribbled and its spinning process and equipment |
| CN110725036A (en) * | 2019-11-13 | 2020-01-24 | 武汉纺织大学 | Quick-drying flame-retardant anti-arc core-spun yarn |
| CN111058170A (en) * | 2020-01-06 | 2020-04-24 | 常州科旭纺织有限公司 | Glass fiber short fiber core-wrapped glove and manufacturing process thereof |
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| CN103789999A (en) * | 2013-11-30 | 2014-05-14 | 常熟市亚欧进出口贸易有限公司 | Flame-retardant finishing method for polyester fabric |
| CN105274691A (en) * | 2014-06-24 | 2016-01-27 | 南通神马线业有限公司 | Fireproof flame-retardant yarn |
| CN104047085A (en) * | 2014-07-03 | 2014-09-17 | 旌德南玻新材料有限公司 | Flame-retardant and anti-static fiberglass core-spun yarn |
| CN104264302A (en) * | 2014-08-26 | 2015-01-07 | 江苏顺远纺织科技有限公司 | Flame-retardant cotton yarn |
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| CN105274687A (en) * | 2015-09-16 | 2016-01-27 | 太仓市月祥化纤有限公司 | Composite flame-retardant fabric fiber |
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| CN105919196A (en) * | 2016-06-17 | 2016-09-07 | 优纤科技（丹东）有限公司 | Flame-retardant chinlon blended fabric and making method thereof |
| CN106400257A (en) * | 2016-08-30 | 2017-02-15 | 江阴市越华毛纺织有限公司 | Wool composite fabric with high pollution resistance |
| CN109487398A (en) * | 2017-09-11 | 2019-03-19 | 苏州存异新材料科技有限公司 | A kind of Antistatic Fabric and its preparation process |
| CN107620142A (en) * | 2017-10-23 | 2018-01-23 | 张家港市大新毛纺有限公司 | The spinning covering yarn of Sunday Angora Yarns and its spinning process |
| CN108193337A (en) * | 2018-03-07 | 2018-06-22 | 如皋市丁堰纺织有限公司 | A kind of blended corespun composite yarn of high emulation cashmere and its fabric |
| CN110284230A (en) * | 2019-07-09 | 2019-09-27 | 湖州珍贝羊绒制品有限公司 | A kind of functionality scribbled and its spinning process and equipment |
| CN110284230B (en) * | 2019-07-09 | 2020-10-20 | 湖州珍贝羊绒制品有限公司 | Functional blended yarn, spinning process and equipment thereof |
| CN110725036A (en) * | 2019-11-13 | 2020-01-24 | 武汉纺织大学 | Quick-drying flame-retardant anti-arc core-spun yarn |
| CN111058170A (en) * | 2020-01-06 | 2020-04-24 | 常州科旭纺织有限公司 | Glass fiber short fiber core-wrapped glove and manufacturing process thereof |
| CN111058170B (en) * | 2020-01-06 | 2021-12-31 | 常州科旭纺织有限公司 | Glass fiber short fiber core-wrapped glove and manufacturing process thereof |
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