CN103192260A - Automatic assembling machine and method of air conditioner remote controller - Google Patents

Automatic assembling machine and method of air conditioner remote controller Download PDF

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Publication number
CN103192260A
CN103192260A CN2013101050342A CN201310105034A CN103192260A CN 103192260 A CN103192260 A CN 103192260A CN 2013101050342 A CN2013101050342 A CN 2013101050342A CN 201310105034 A CN201310105034 A CN 201310105034A CN 103192260 A CN103192260 A CN 103192260A
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CN
China
Prior art keywords
assembling
cover plate
panel
emitter window
charging tray
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Granted
Application number
CN2013101050342A
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Chinese (zh)
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CN103192260B (en
Inventor
林宜龙
徐明银
戚长政
李元斌
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Jiangmen grand darso CNC Co. Ltd.
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Grand Technology Shenzhen Co Ltd
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Priority to CN201310105034.2A priority Critical patent/CN103192260B/en
Publication of CN103192260A publication Critical patent/CN103192260A/en
Application granted granted Critical
Publication of CN103192260B publication Critical patent/CN103192260B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses an automatic assembling machine and method of an air conditioner remote controller. The automatic assembling machine comprises an automatic assembling machine of a panel and an automatic assembling machine of a machine core cover plate. The automatic assembling machine of the panel comprises a launch window feed assembling device, a panel assembling combined grip device and a panel assembling mechanical arm, wherein the launch window feed assembling device is used for launch window feeding and assembling between a launch window and the panel; the panel assembling combined grip device is used for comprehensive assembling of the panel and a liquid crystal display, a press plate, a key and an adhesive tape; and the panel assembling mechanical arm is used for installing the panel assembling combined grip device. The automatic assembling machine of the machine core cover plate comprises a cover plate assembling combined grip device and a cover plate assembling mechanical arm, wherein the cover plate assembling combined grip device is used for cover plate labeling, machine core plate fastening and upper cover plate assembling; and the cover plate assembling mechanical arm is used for installing the cover plate assembling mechanical arm. The panel and an output shaft of the cover plate assembling mechanical arm have three moving freedom degrees for moving in the space and one rotating freedom degree for rotating around the output shaft. The automatic assembling machine and method improve assembling efficiency and assembling quality and reduce labor cost.

Description

The automatic assembling of air-conditioning remote control and automatic assemble method
Technical field
The present invention relates to a kind of automatic assembling and automatic assemble method of air-conditioning remote control, be specifically related to panel automatic assembling that the panel sets with liquid crystal display, button, emitter window, pressing plate, adhesive tape and the air-conditioning remote control of air-conditioning remote control is fitted together and with the panel that assembles and the machine core board of the output of panel automatic assembling be pasted with the movement cover plate automatic assembling that the cover plate of label fits together, and the automatic assemble method of correspondence.
Background technology
Air-conditioning remote control is general all by as shown in Figure 1 panel a1, liquid crystal display a2, button a4, emitter window a6, pressing plate a5, adhesive tape a3, machine core board a7, tens parts such as trip bolt a8 and cover plate a10 are formed, all be by manually above these parts being fitted together the formation air-conditioning remote control in certain sequence at present, the process of an air-conditioning remote control of artificial assembling is: liquid crystal display a2 is installed on the correspondence position of panel a1, two adhesive tape a3 are installed to the two ends of liquid crystal display a1 and contact with panel a1, button a4 is put on the correspondence position of panel a1, pressing plate a5 installed between the two adhesive tape a3 and liquid crystal display a2 on, emitter window a6 is installed on the emitter window deck of panel a1 front end, with machine core board a7 be put into pressing plate a5 and button a4 above, with four screw a8 machine core board a7 and panel a1 are connected firmly, and label a9 is attached on the correspondence position of cover plate a10, at last cover plate a10 is covered on the panel, exert oneself cover clamp a10 and panel a1 make it fastening and get final product again.This shows, utilize manually these parts to be fitted together to bother very much time-consumingly, also be prone to the problem of neglected loading or misloading.
Summary of the invention
The present invention is decomposed into two assembling process with the assembling of air-conditioning remote control, one is the assembling process of air-conditioning remote control panel that liquid crystal display, button, pressing plate, adhesive tape and emitter window and panel sets are fitted together, another is that machine core board and cover plate are installed on the air-conditioning remote control panel that assembles, finish the assembling process of air-conditioning remote control movement cover plate of the assembling of air-conditioning remote control, an object of the present invention is to provide a kind of automatic assembling of air-conditioning remote control of the part number of assembling steps that can finish above-mentioned first and second assembling process at least automatically.
The technical solution used in the present invention is: a kind of automatic assembling of air-conditioning remote control, the automatic assembling that comprises panel and movement cover plate, the automatic assembling of described panel comprise that panel charging tray feed changes materials device, emitter window feed apparatus for assembling, panel assembling combination gripper equipment and panel assembly mechanical hand; The automatic assembling of described movement cover plate comprises that cover plate charging tray feed changes materials device, cover plate assembling combination gripper equipment, cover plate assembly mechanical hand, changes cover plate location-plate and the cover plate assembly assist device that materials device is transferred the cover plate that comes for placing from cover plate charging tray feed; Described panel and cover plate assembling combination gripper equipment is installed on the output shaft of panel and cover plate assembly mechanical hand by panel and movement cover plate general assembly plate correspondence respectively, the rotational freedom that the output shaft of described panel and cover plate assembly mechanical hand has three mobile in space one-movement-freedom-degrees and rotates around the axis of separately output shaft;
(1) described panel charging tray feed commentaries on classics materials device comprises:
Panel charging tray rotating disk, described panel charging tray rotating disk is provided with at least three group panel charging tray feed bins of uniformly-spaced arranging on same circumference, every group of panel charging tray feed bin is included in commentaries on classics feed bin and the storage bin of the panel charging tray that is arranged side by side on the tangential direction of described circumference, and the commentaries on classics feed bin of described panel charging tray and storage bin are used for the ccontaining panel charging tray that vertically is stacked;
Panel charging tray rotary tray motor, driving described panel charging tray rotating disk rotates at horizontal plane, make every group of panel charging tray feed bin arrive one, three and four stations in turn, wherein, one station is for putting into the last material level of panel charging tray to the storage bin that is positioned at a station for operating personnel, the top of the storage bin of three stations is for carrying out the comprehensive assembling position of the comprehensive assembling between panel and liquid crystal display, pressing plate, button and adhesive tape for panel assembling combination gripper equipment, the top of the commentaries on classics feed bin of three stations is for changeing material level, and the top of the commentaries on classics feed bin of four stations is material level on the semi-finished product;
Three station storage bin elevating mechanisms are used for driving all three station storage bin panel charging tray in the vertical directions motions;
Three stations change the feed bin elevating mechanism, and being used for driving all three stations changes the motion of feed bin panel charging tray in the vertical direction;
Four stations change the feed bin elevating mechanism, and being used for driving all four stations changes the motion of feed bin panel charging tray in the vertical direction;
First delivery device is used for after all panels that are positioned at comprehensive assembling position are all finished described comprehensive assembling, and the panel charging tray along continuous straight runs that will be positioned at comprehensive assembling position pushes on the described commentaries on classics material level;
Three station positioning and clamping mechanisms are used for being positioned at the process that the comprehensive panel of assembling the position carries out described comprehensive assembling, and the panel charging tray that is positioned at comprehensive assembling position is carried out clamping and positioning; And,
Second delivery device pushes to the emitter window assembling position of carrying out the emitter window assembling that is positioned at five station tops for the panel charging tray along continuous straight runs that will be positioned at material level on the semi-finished product;
(2) described panel assembling combination gripper equipment comprises:
The suction nozzle module, comprise component suction nozzle and drive the suction nozzle elevating mechanism that the component suction nozzle in the vertical direction moves, described suction nozzle elevating mechanism is installed on the described panel general assembly plate, described component suction nozzle is used for timesharing the liquid crystal display pick-and-place on the liquid crystal display feed position to the liquid crystal display of the panel that is positioned at comprehensive assembling position is placed the position, reach the pressing plate pick-and-place on the pressing plate feed position to the pressing plate of the panel that is positioned at comprehensive assembling position is placed on the position, wherein, the liquid crystal display that is positioned on the liquid crystal display feed position is the liquid crystal display of having peelled off diaphragm;
Button sucker module, comprise Suction cup assembly and drive the button elevating mechanism that the Suction cup assembly in the vertical direction moves, described button elevating mechanism is installed on the described panel general assembly plate, and described Suction cup assembly is used for the pressing plate pick-and-place on the pressing plate feed position to the button of the panel that is positioned at comprehensive assembling position is placed the position; And,
Adhesive tape pick-and-place module, comprise the adhesive tape sucker that gets stuck, a pair of adhesive tape aligning draw-in groove, the thimble lift cylinder of adhesive tape thimble assembly and the motion of drive adhesive tape thimble assembly in the vertical direction, the described adhesive tape sucker that gets stuck is installed on the described panel general assembly plate by the sucker installing plate that gets stuck, a pair of adhesive tape aligning draw-in groove is installed on adhesive tape and gets stuck on the bottom surface of sucker, and the relative position relation of a pair of adhesive tape aligning draw-in groove is consistent with the relative position relation that two adhesive tape of panel are placed the position, the bottom of described adhesive tape aligning draw-in groove is provided with and the adhesive tape suction pore that sucker communicates that gets stuck, so that a pair of adhesive tape of the corresponding suction of a pair of adhesive tape on the adhesive tape feed position is aligned in the draw-in groove, two groups of thimbles of described adhesive tape thimble assembly pass adhesive tape get stuck sucker with separately mutually the basal sliding of the adhesive tape of contraposition aligning draw-in groove cooperates, place the adhesive tape in a pair of adhesive tape aligning draw-in groove is ejected downwards to a pair of adhesive tape of the panel that is positioned at comprehensive assembling position;
(3) described emitter window feed apparatus for assembling comprises emitter window feed unit and emitter window module units, and described emitter window feed unit comprises be used to the emitter window vibrating disk that emitter window is provided and the emitter window that is used for the emitter window that the emitter window vibrating disk provides is transferred to emitter window feed position changes the material module; Described emitter window module units comprises for the five station elevating mechanisms that drive the motion of five station panel charging tray in the vertical directions, be used for the panel charging tray that is positioned at emitter window assembling position is carried out five station positioning and clamping mechanisms of clamping and positioning, and the emitter window that is used for being positioned at emitter window feed position grasps the emitter window of placing on the position to the emitter window of the panel that is positioned at emitter window assembling position and transfers the assembling module;
Described emitter window changes the material module and comprises that changeing the material interface board changes the swing mechanism that the material interface board is swung at horizontal plane with driving, described commentaries on classics material interface board has one changes material mouthful at connect material emitter window that position and the discharging opening in the output material road of emitter window vibrating disk accept mutually of emitter window, the end face of described commentaries on classics material interface board emitter window change material mouthful in described emitter window connect material and emitter window feed position between contact with the discharging opening in the output material road of emitter window vibrating disk all the time in the process of swinging; Described emitter window commentaries on classics material module also comprises being installed in changes the tight mechanism of commentaries on classics feed collet of expecting on the interface board, to clamp the emitter window in the emitter window commentaries on classics material mouth in changeing the process of expecting the interface board swing;
Described emitter window is transferred the assembling module and is comprised the emitter window assembling mechanism and drive the emitter window transfer mechanism that the emitter window assembling mechanism moves in the horizontal direction, described emitter window assembling mechanism comprises: big riser is installed in the motion portion of described emitter window transfer mechanism; Middle riser is with the sliding connection vertically of described big riser; Middle riser elevating mechanism is installed on the described big riser, the big relatively riser in the vertical direction motion of riser during described middle riser elevating mechanism drives; Transfer assembled plate, be connected with described middle riser, described handover assembled plate is provided with for the ccontaining emitter window that receives emitter window from emitter window feed position and moves the material assembly mouth; The pressing plate riser is with described middle riser sliding connection vertically; Pressing plate riser elevating mechanism is fixedly installed on the described middle riser, and described pressing plate riser elevating mechanism drives the middle relatively riser in the vertical direction motion of pressing plate riser; Pressing plate, be connected by press plate connection board and pressing plate riser, the emitter window that the emitter window that described pressing plate is used for being positioned at emitter window feed position changes material mouthful presses downward to emitter window and moves the material assembly mouth, and is used for that emitter window is moved emitter window that emitter window in the material assembly mouth presses downward to the panel that is positioned at emitter window assembling position and places; And, transfer clamp mechanism, move the emitter window of expecting in the assembly mouth for sending the process of emitter window to clamp emitter window at emitter window handover assembling module to emitter window assembling displacement;
(4) described cover plate charging tray feed commentaries on classics materials device comprises:
Cover plate charging tray rotating disk, described cover plate charging tray rotating disk is provided with at least two group cover plate charging tray feed bins that distribute at same circumference, every group of cover plate charging tray feed bin is included in commentaries on classics feed bin and the storage bin of the cover plate charging tray that is arranged side by side on the tangential direction of described circumference, the storage bin of described cover plate charging tray is used for the ccontaining full cover plate charging tray that vertically is stacked, and the commentaries on classics feed bin of described cover plate charging tray is used for the cover plate charging tray of the ccontaining sky that vertically is stacked.
Cover plate charging tray rotary tray motor, driving described cover plate charging tray rotating disk rotates at horizontal plane, make every group of cover plate charging tray feed bin arrive eight stations and nine stations in turn, wherein, eight stations are for putting into the last material level of cover plate charging tray to the storage bin that is positioned at eight stations for operating personnel, the top of the storage bin of nine stations is for grasping the material level of getting of cover plate for cover plate assembling combination gripper equipment, the top of the commentaries on classics feed bin of nine stations is the following material level for empty cover plate charging tray blanking;
Nine station storage bin elevating mechanisms are used for driving all nine station storage bin cover plate charging tray in the vertical directions motions;
Nine stations change the feed bin elevating mechanism, and being used for driving all nine stations changes the motion of feed bin cover plate charging tray in the vertical direction; And,
The 3rd delivery device after being used for being positioned at all cover plates of getting material level and all being caught away by cover plate assembling combination gripper equipment, will be positioned at the cover plate charging tray along continuous straight runs of getting material level and push on the described material level down;
(5) described cover plate assembling combination gripper equipment comprises:
Cover plate suction nozzle module, comprise the cover plate component suction nozzle and drive the cover plate suction nozzle elevating mechanism that cover plate component suction nozzle in the vertical direction moves, described cover plate suction nozzle elevating mechanism is installed on the general assembly plate, described cover plate suction nozzle module is used for getting cover plate pick-and-place on the material level to the cover plate locating slot of cover plate location-plate, and is used for the cover plate of the intact label of stickup of cover plate locating slot is fastened on the panel that is positioned at movement cover plate assembling position;
Label sucker module, comprise the label Suction cup assembly and drive the label elevating mechanism that label Suction cup assembly in the vertical direction moves, described label elevating mechanism is installed on the general assembly plate, and described label sucker module is used for the label pick-and-place on the label feed position to the label sticky position that is positioned at the cover plate on the cover plate location-plate; And,
Electric screw is criticized module, comprise that electric screw criticizes and be used for installing the electric screw that electric screw criticizes and criticize installing plate, described electric screw is criticized installing plate and is installed on the general assembly plate, described electric screw is criticized module and is used for the installing hole of the trip bolt pick-and-place on the screw feed position to the machine core board of the panel that is arranged in movement cover plate assembling position, and the drive trip bolt screws in the screwed hole of corresponding panel;
(6) described cover plate location-plate has the cover plate locating slot that the shape with cover plate is complementary;
(7) described cover plate assembly assist device comprises for the panel charging tray that is positioned at movement cover plate assembling position is carried out seven station positioning and clamping mechanisms of clamping and positioning and is used for driving the seven station elevating mechanisms that seven station panel charging tray in the vertical directions move;
The automatic assembling of described air-conditioning remote control also comprises transfers the panel charging tray pipeline that the panel charging tray of finishing the emitter window assembling that comes is transferred to seven station places with five station elevating mechanisms, described panel charging tray pipeline comprises two conveyer belts, has the gap that supplies five stations and seven station elevating mechanisms to pass through between two conveyer belts; Described panel charging tray pipeline is provided with machine core board and manually places the position between five stations and seven stations.
Another object of the present invention provides a kind of automatic assemble method that can finish above first and second assembling process automatically.
The technical solution used in the present invention is: a kind of automatic assemble method of air-conditioning remote control may further comprise the steps:
Step 1: when electric control system detects one group of panel charging tray feed bin and arrives three stations, start panel charging tray that three station positioning and clamping mechanisms will be positioned at the comprehensive assembling position at three station storage bin tops and be fixed in the described comprehensive assembling;
Step 2: electric control system drives the panel assembling and makes up the top that the assembling suction nozzle of gripper equipment moves to liquid crystal display feed position, and start suction nozzle elevating mechanism drive assembling suction nozzle from liquid crystal display feed position extracting liquid crystal display, afterwards, driving the assembling suction nozzle is assembled into the liquid crystal display that grabs on the panel of the pending comprehensive assembling that is positioned at comprehensive assembling position;
Step 3: electric control system drives described assembling suction nozzle and grasps pressing plate from pressing plate feed position, and the pressing plate that grabs is positioned in the pressing plate locating piece fixed one the nextly midway, picks up the pressing plate of finishing the location more immediately;
Step 4: the sucker that electric control system drives panel assembling combination gripper equipment grasps button from button feed position;
Step 5: a pair of adhesive tape aligning draw-in groove that electric control system drives panel assembling combination gripper equipment grasps two adhesive tape from adhesive tape feed position, and drives the adhesive tape installation position that a pair of adhesive tape aligning draw-in groove is assembled into two adhesive tape the panel of pending comprehensive assembling;
Step 6: electric control system drives assembling suction nozzle and sucker priority or simultaneously the pressing plate of catching is assembled into pressing plate installation position and the button installation position of the corresponding panel of pending comprehensive assembling;
Step 7: electric control system all panels of the panel charging tray that is positioned at comprehensive assembling position all according to step 2 to 6 finish and liquid crystal display, pressing plate, button and adhesive tape between comprehensive assembling after, control three station positioning and clamping mechanisms and unclamp the panel charging tray that is positioned at comprehensive assembling position, and start panel charging tray along continuous straight runs that first delivery device will be positioned at comprehensive assembling position and push to and be positioned at three stations and change on the commentaries on classics material level at feed bin top; Afterwards, electric control system starts the distance that three station storage bin elevating mechanisms drive a panel charging tray thickness of all three station storage bin panel charging trays risings, make the three station storage bin panel charging trays that are positioned at the top arrive comprehensive assembling position, and start the distance that three stations commentaries on classics feed bin elevating mechanism drives a panel charging tray thickness of all three stations commentaries on classics feed bin panel charging trays declines, change the material level reception next panel charging tray of finishing comprehensive assembling of handover next time to vacate;
Step 8: electric control system all three station storage bin panel charging trays all according to step 2 to 7 finish comprehensive assembling and pushed change in the feed bin to three stations after, starting panel charging tray feed changes materials device and three stations are changeed feed bin transfers to four stations;
Step 9: electric control system starts five station elevating mechanisms and rises on the emitter window assembling position of carrying out emitter window assembling that is positioned at five station tops, and the panel charging tray along continuous straight runs of restarting material level on the semi-finished product that second delivery device will be positioned at four stations and change the feed bin top pushes on the five station elevating mechanisms; Afterwards, start four stations and change the distance that the feed bin elevating mechanism drives a panel charging tray thickness of all four stations commentaries on classics feed bin panel charging trays risings, make four stations that are positioned at the top change feed bin panel charging tray and arrive material level on the semi-finished product;
Step 10: electric control system starts five station positioning and clamping mechanisms and will be positioned at panel charging tray on the five station elevating mechanisms and be fixed on the described emitter window assembling position;
Step 11: electric control system starts swing mechanism drive commentaries on classics and expects that interface board turns to the emitter window commentaries on classics that makes on the commentaries on classics material interface board and expects that mouth is from the position of the discharging opening in the output material road of aligned beneath emitter window vibrating disk, so that output expects that the emitter window in the road changes in the material mouth to falling into emitter window because of the supporting that loses the end face that changes the material interface board, meanwhile, the tight mechanism of electric control system startup commentaries on classics feed collet is clamped in emitter window with the emitter window that falls into changes the material mouth;
Step 12: electric control system starts swing mechanism the emitter window that emitter window changes in the material mouth is transferred on the emitter window feed position, meanwhile, electric control system startup emitter window transfer mechanism drive emitter window assembling mechanism moves to and makes emitter window move the material assembly mouth on below and the emitter window commentaries on classics material mouthful position of aiming at, meanwhile, emitter window unclamps in the tight mechanism of electric control system control commentaries on classics feed collet is changeed the emitter window of expecting in the mouth, and start pressing plate riser elevating mechanism and drive pressing plate and emitter window is changeed emitter window in the material mouthful downwards and push emitter window and move in the material assembly mouth, meanwhile, electric control system startup handover clamp mechanism is clamped in emitter window in the emitter window handover assembly mouth;
Step 13: electric control system oppositely starts the emitter window transfer mechanism, emitter window is transferred the top of emitter window assembling position that emitter window in the assembly mouth is transplanted on the panel of the pending emitter window assembling that is positioned at emitter window assembling position, at this moment, riser moved down during the riser elevating mechanism promoted in the startup, and it is close that the emitter window that makes emitter window transfer the panel of assembly mouth and the assembling of pending emitter window is assembled the position;
Step 14: electric control system oppositely starts the handover clamp mechanism, make it unclamp emitter window and transfer emitter window in the assembly mouth, meanwhile, starting pressing plate riser elevating mechanism promotes the emitter window that pressing plate transfers emitter window in the assembly mouth downwards and pushes on the emitter window assembling position of the panel that is assembled into pending emitter window assembling.
Step 15: electric control system at all panels of the panel charging tray that is positioned at emitter window assembling position all according to step 11 to 14 assemblings of finishing with emitter window, control five station positioning and clamping mechanisms and unclamp the panel charging tray that is positioned on the emitter window assembling position, and start five station elevating mechanisms and will finish the panel charging tray of emitter window assembling and be positioned over downwards on the panel charging tray pipeline;
Step 16: the panel charging tray that electric control system startup panel charging tray pipeline will be finished the emitter window assembling is delivered to six stations, for operating personnel the machine core board that machine core board is positioned over the panel in the six station panel charging trays is placed on the position; Afterwards, restarting the panel charging tray that panel charging tray pipeline will be placed with machine core board is delivered on the seven station elevating mechanisms that arrive panel charging tray pipeline height place;
Step 17: electric control system starts seven station elevating mechanisms and drives the panel charging tray be placed with machine core board and move up to the movement cover plate assembling position that is positioned at seven station tops;
Step 18: electric control system starts seven station positioning and clamping mechanisms the panel charging tray on the seven station elevating mechanisms is fixed on the movement cover plate assembling position;
Step 19: electric control system starts cover plate assembling combination gripper equipment and drives electric screw the trip bolt pick-and-place that will provide on the screw feed position installing hole to the machine core board of the panel of the pending movement cover plate assembling that is arranged in movement cover plate assembling position is provided, and by control electric screw criticize the rotation trip bolt is screwed in the respective screw hole of corresponding panel, finish the fixing of machine core board, fix until the machine core board of finishing all panels that are positioned at movement cover plate assembling position;
Step 20: electric control system starts cover plate assembling combination gripper equipment and drives the top that the cover plate suction nozzle moves to the cover plate location-plate, the cover plate that is pasted with label in the cover plate location-plate is fastened on the panel that is positioned at movement cover plate assembling position, finish the air-conditioning remote control assembling, all finish the air-conditioning remote control assembling until all panels that are positioned at movement cover plate assembling position;
Step 21: electric control system is controlled seven station positioning and clamping mechanisms and is unclamped the panel charging tray that is positioned at movement cover plate assembling position, and starts seven station elevating mechanisms and drive the panel charging tray of finishing the air-conditioning remote control assembling and drop on the panel charging tray pipeline;
Step 22: electric control system starts panel charging tray pipeline and drives the panel charging tray of finishing the air-conditioning remote control assembling and enter the crimping of carrying out in the compression bonding apparatus between cover plate and the panel, and starts panel charging tray pipeline and will finish the panel charging tray of crimping and be transferred to material level under the air-conditioning remote control.
Further, the method that label is pasted on the label sticky position of cover plate may further comprise the steps:
Step 20a: when electric control system detects one group of cover plate charging tray feed bin and arrives nine stations, start cover plate assembling combination gripper equipment and drive the cover plate suction nozzle and move into place in the top of getting material level at the top of nine station storage bins, with the equal pick-and-place of cover plate in the cover plate charging tray of getting on the material level to the cover plate locating slot of cover plate location-plate;
Step 20b: electric control system starts cover plate charging tray along continuous straight runs that the 3rd delivery device will be positioned at the sky of getting material level and pushes to nine stations and change on the nine stations commentaries on classics feed bin elevating mechanism of feed bin; Afterwards, start the thickness that nine station storage bin elevating mechanisms drive a cover plate charging tray of all nine station storage bin cover plate charging trays risings, the nine station storage bin cover plate charging trays that are positioned at the top are risen to get material level, and start the thickness that nine stations commentaries on classics feed bin elevating mechanism drives a cover plate charging tray of all nine stations commentaries on classics feed bin cover plate charging trays declines, to vacate the cover plate charging tray that the following material level that is positioned at nine stations commentaries on classics feed bin top receives the next sky of propelling movement next time;
Step 20c: electric control system starts cover plate assembling combination gripper equipment drive label sucker the label that provides on the label feed position is pasted on the tag bits that is positioned at the cover plate on the cover plate location-plate.
Beneficial effect of the present invention is: the automatic assembling of air-conditioning remote control of the present invention and automatic assemble method can be finished the part assembling process of air-conditioning remote control at least automatically, have improved packaging efficiency, assembling quality, and reduced cost of labor.
Description of drawings
Fig. 1 is the decomposing schematic representation of air-conditioning remote control;
Fig. 2 is the perspective view according to a kind of embodiment of the automatic assembling of air-conditioning remote control of the present invention;
Fig. 3 is the vertical view of Fig. 2.
Fig. 4 is the schematic perspective view according to a kind of embodiment of the automatic assembling of air-conditioning remote control panel of the present invention;
Fig. 5 is the vertical view of Fig. 4;
Fig. 6 is the perspective view that is loaded with the panel charging tray of panel;
Fig. 7 is the perspective view of panel charging tray feed rotating-table apparatus among Fig. 4;
Fig. 8 is the perspective view of panel charging tray elevating mechanism among Fig. 7;
Fig. 9 is the perspective view of panel assembling combination gripper equipment among Fig. 4;
Figure 10 is the decomposing schematic representation of Fig. 9;
Figure 11 is the perspective view of liquid crystal display feeding device among Fig. 4;
Figure 12 is the perspective view of emitter window feeding device among Fig. 4;
Figure 13 is the vertical view of Figure 12;
Figure 14 is the perspective view of emitter window material rotaring machine structure in Figure 12 and 11;
Figure 15 is the decomposing schematic representation of Figure 14;
Figure 16 is the perspective view of panel charging tray positioning and clamping mechanism in Figure 12 and 13;
Figure 17 is the perspective view that emitter window is transferred assembling mechanism in Figure 12 and 13;
Figure 18 is the perspective view of emitter window assembling mechanism among Figure 17;
Figure 19 is the decomposing schematic representation of Figure 18;
Figure 20 is the perspective view of five station elevating mechanisms among Figure 12;
Figure 21 is the schematic perspective view according to a kind of embodiment of the automatic assembling of air-conditioning remote control movement cover plate of the present invention;
Figure 22 is the vertical view of Figure 21;
Figure 23 is the perspective view of Figure 21 cover plate charging tray feed rotating-table apparatus;
Figure 24 is the perspective view of Figure 21 cover plate assembling combination gripper equipment;
Figure 25 is the decomposing schematic representation of Figure 24;
Figure 26 is the perspective view of label feeding device among Figure 21.
The specific embodiment
Shown in Fig. 2 and 3, the automatic assembling of air-conditioning remote control of the present invention comprises the automatic assembling of panel, movement cover plate and the air-conditioning remote control panel that the former has assembled is delivered to the latter to be done further assembling and the air-conditioning remote control that the latter has assembled is transferred to the panel charging tray pipeline 18 that the crimping station carries out the crimping between panel and the cover plate.Automatic assembling with top panel comprises that at least the panel charging tray feed shown in Figure 4 and 5 changes materials device 1, emitter window feed apparatus for assembling 2, panel assembling combination gripper equipment 3 and panel assembly mechanical hand 7, panel assembling combination gripper equipment 3 as shown in Figures 9 and 10 is installed on the output shaft of panel assembly mechanical hand 7 by panel general assembly plate 36, this output shaft has in the first mutually orthogonal horizontal direction, four frees degree mobile and that rotate around the axis of output shaft on second horizontal direction and the vertical direction, a rotational freedom that namely is included in three mobile in space one-movement-freedom-degrees and rotates around the axis of output shaft is to satisfy the demand that grasps part and parts.
Shown in Fig. 4 to 7, change materials device with top panel charging tray feed and comprise that rotating disk 101(is specially panel charging tray rotating disk), drive the rotary tray motor 107(that rotating disk 101 rotates at horizontal plane and be specially panel charging tray rotary tray motor) and three panel charging tray elevating mechanisms, change feed bin elevating mechanism 108c and four stations commentaries on classics feed bin elevating mechanism 108a as three station storage bin elevating mechanism 108b, three stations respectively, this panel charging tray feed changes materials device and also comprises first delivery device 103, second delivery device 102 and three station positioning and clamping mechanisms 106.This rotating disk 101 is provided with four groups of feed bins (being specially panel charging tray feed bin) that interval 90 degree on same circumference distribute, every group of feed bin is included in commentaries on classics feed bin 104 and the storage bin 105 that is arranged side by side on the tangential direction of circumference, this commentaries on classics feed bin 104 and storage bin 105 are used for the ccontaining panel charging tray M that vertically is stacked, be loaded with panel a1 in this is construed as panel charging tray M, the panel charging tray M of present embodiment has the panel of four parallel arranged and places the position; More than four groups of feed bins can be under the drive of rotary tray motor 107 in turn circulation arrive one to four station A, B, C, D, wherein, operating personnel put into the storage bin 105 that is positioned at a station at a station with the panel charging tray M that is stacked, panel and liquid crystal display are carried out for making up gripper equipment 3 for the panel assembling in the top that is positioned at the storage bin 105 of three station C, pressing plate, the comprehensive assembling position of the comprehensive assembling between button and adhesive tape, the top that is positioned at the commentaries on classics feed bin 104 of three station C is the commentaries on classics material level, two station B are idle station (namely not carrying out any operation), the top that is positioned at the commentaries on classics feed bin 104 of four station D is material level on the semi-finished product that supply second delivery device, 102 material loadings, an above-mentioned station A and three station C on second horizontal direction toward each other, two station B and four station D on first horizontal direction toward each other.
Three panel charging tray elevating mechanisms and rotary tray motor 107 all can be installed on the bottom surface of the installing plate T1 that is positioned at rotating disk 101 belows, the output shaft of rotary tray motor 107 passes installing plate T1 and is connected with rotating disk 101, rotating disk 101 is installed the position of changeing feed bins 104 and storage bin 105 and is provided with the opening that the panel charging tray lifting supporting plate for panel charging tray elevating mechanism passes through, three above station storage bin elevating mechanism 108b are used for driving all three station storage bin panel charging trays and (namely are positioned at the panel charging tray of the storage bin of three stations, other abbreviation makes an explanation with reference to it) the in the vertical direction motion, three stations change feed bin elevating mechanism 108c and are used for driving the motion of three stations commentaries on classics feed bin panel charging tray in the vertical direction, and four stations change the feed bin elevating mechanism and are used for driving the motion of four stations commentaries on classics feed bin panel charging tray in the vertical direction.In the present embodiment, as shown in Figure 8, panel charging tray elevating mechanism 108 in the present embodiment comprises the panel charging tray lifting supporting plate 1084 for the support panel flitch, roller bearing lead screw transmission secondary 1083 and lifting motor 1081, lifting motor 1081 drives secondary 1083 actions of roller bearing lead screw transmission by shaft coupling 1082, roller bearing lead screw transmission pair 1083 is installed on the support 1085, panel charging tray lifting supporting plate 1084 is connected with the motion portion of roller bearing lead screw transmission pair 1083, at this, this panel charging tray elevating mechanism 108 can also be provided for the position sensor of the position of control panel charging tray lifting supporting plate 1084.
First delivery device 103 is used for after all panels that are positioned at the panel charging tray on the comprehensive assembling position are all finished above-mentioned comprehensive assembling, the panel charging tray of comprehensively assembling on the position is pushed on the commentaries on classics material level along first horizontal direction, subsequently, electric control system will be controlled the distance that three station storage bin elevating mechanism 108b drive a panel charging tray thickness of all three station storage bin panel charging trays risings, make three station storage bin panel charging trays of the top arrive comprehensive assembling position, and control three stations and change the distance that feed bin elevating mechanism 108c drives a panel charging tray thickness of all three stations commentaries on classics feed bin panel charging trays declines, receive the panel flitch that propelling movement next time comes in order to vacate the commentaries on classics material level.
Three station positioning and clamping mechanisms 106 are for the process of comprehensively assembling, the panel charging tray that is positioned on the comprehensive assembling position is carried out clamping and positioning, this three stations positioning and clamping mechanism 106 can adopt periphery location to clamp and/or on, following locating clip locking structure, it should be apparent to those skilled in the art that, so long as the locating clip locking structure that the panel charging tray is remained on the comprehensive assembling position all can use, three station positioning and clamping mechanisms 106 in the present embodiment are peripheral positioning and clamping mechanism, comprise for comprehensive assembling position on the anchor clamps that act on mutually of the neighboring of panel charging tray and the propelling movement cylinder that drives clamp movement.
The panel charging tray on the material level pushes to the emitter window assembling position of carrying out the emitter window assembling to second delivery device 102 on the semi-finished product along first horizontal direction for being positioned at, afterwards, electric control system is controlled four stations changes the thickness that the feed bin elevating mechanism drives a panel charging tray of all four stations commentaries on classics feed bin panel flitch risings, make the four stations commentaries on classics feed bin panel charging tray of the top arrive material level on the described semi-finished product, to carry out material loading next time.More than first, second delivery device 103,102 all can comprise push pedal and drive the push pedal cylinder of push pedal action.
As shown in Figures 9 and 10, above-mentioned panel assembling combination gripper equipment comprises suction nozzle module for time sharing catch and release liquid crystal display and pressing plate, is used for the button sucker module of pick-and-place button and is used for the adhesive tape pick-and-place module of pick-and-place adhesive tape.This suction nozzle module comprises component suction nozzle and drives the suction nozzle elevating mechanism of component suction nozzle in the vertical direction motion, suction nozzle lift cylinder 317 as the suction nozzle elevating mechanism can be installed on the panel general assembly plate 36 by suction nozzle lift cylinder installing plate 318, in the present embodiment, this component suction nozzle comprises suction nozzle installing plate 316 and is installed on two groups of assembling suction nozzles 315 on the bottom surface of suction nozzle installing plate 316, every group of assembling suction nozzle 315 is used for liquid crystal display of pick-and-place and pressing plate, every group of assembling suction nozzle 315 can arrange two for the assembling suction nozzle at the two ends that hold liquid crystal display and pressing plate, to guarantee the stability of pick-and-place, more than two groups of assembling suction nozzles 315 grasp a pair of liquid crystal display of parallel arranged on second horizontal direction simultaneously from liquid crystal display feed position carrying out liquid crystal display when assembling, and the liquid crystal display that simultaneously a pair of liquid crystal display correspondence is installed on a counter plate that is positioned at comprehensive assembling position is placed on the position; When carrying out the pressing plate assembling, grasp a pair of pressing plate of parallel arranged on second horizontal direction simultaneously from pressing plate feed position, and the pressing plate that simultaneously a pair of pressing plate correspondence is installed on a counter plate that is positioned at comprehensive assembling position places on the position, and the spacing that the liquid crystal display of the counter plate on this spacing that just requires 315 of two groups of assembling suction nozzles and the comprehensive assembling position is placed between a position (perhaps pressing plate place) is suitable.
Above button sucker module comprises Suction cup assembly and drives the button elevating mechanism of Suction cup assembly in the vertical direction motion, button lift cylinder 34 as this button elevating mechanism can be fixedly installed on the panel general assembly plate 36 by button lift cylinder connecting plate 35, corresponding with the configuration of component suction nozzle, this Suction cup assembly can comprise two suckers 31, two suckers 31 can be connected with the button elevating mechanism by duplex button connecting plate 33, two suckers 31 are when carrying out the button assembling, grasp a pair of button of parallel arranged on second horizontal direction from button feed position simultaneously, and simultaneously a pair of button correspondence is installed on the button placement position of a counter plate that is positioned at comprehensive assembling position.This spacing that just requires the spacing of 31 in two suckers and the button of comprehensively assembling the counter plate on the position to place interdigit is suitable.In order to improve packaging efficiency, the requirement of the relative position relation of above-mentioned Suction cup assembly and component suction nozzle is: Suction cup assembly and component suction nozzle can be finished the assembling between a counter plate and a pair of pressing plate and a pair of button simultaneously, i.e. the position that the pressing plate of the relative position relation between Suction cup assembly and the component suction nozzle and panel placement position and button are placed interdigit concerns suitable.
Above adhesive tape pick-and-place module comprises the adhesive tape sucker 313 that gets stuck, be used for sucking separately from adhesive tape feed position a pair of adhesive tape aligning draw-in groove 314 of an adhesive tape, the thimble lift cylinder 39 of adhesive tape thimble assembly and the motion of drive adhesive tape thimble assembly in the vertical direction, the adhesive tape sucker 313 that gets stuck is installed on the panel general assembly plate 36 by the sucker installing plate 38 that gets stuck, a pair of adhesive tape aligning draw-in groove 314 is installed on adhesive tape and gets stuck on the bottom surface of sucker 313, and the relative position relation between the two is consistent with the relative position relation that two adhesive tape of the panel that is positioned at comprehensive assembling position are placed the position, being provided with and the adhesive tape suction pore that sucker 313 communicates that gets stuck with get stuck bottom that sucker 313 fits of adhesive tape of this adhesive tape aligning draw-in groove 314, align in the draw-in groove 314 the adhesive tape on the adhesive tape feed position is sucked with the adhesive tape of phase contraposition separately, two groups of thimbles 311 of adhesive tape thimble assembly pass adhesive tape get stuck sucker 313 with separately mutually the basal sliding of the adhesive tape of contraposition aligning draw-in groove 314 cooperate, the bottom that is adhesive tape aligning draw-in groove 314 has for one group of centre hole that thimble passes, and places on the position so that the adhesive tape in a pair of adhesive tape aligning draw-in groove is ejected downwards to being positioned at comprehensive adhesive tape panel and corresponding separately of assembling the position.This adhesive tape thimble assembly also can comprise thimble installing plate 312, this thimble installing plate 312 has the breach that passes for for the sucker installing plate 38 that gets stuck, two groups of thimbles 311 are fixedly installed on this thimble installing plate 312 by adhesive tape thimble contiguous block 310, this thimble installing plate 312 is connected with the piston rod of thimble lift cylinder 39, and this thimble lift cylinder 39 can be installed on the side of the sucker installing plate that gets stuck.
In the present embodiment, adhesive tape pick-and-place module is between button sucker module and suction nozzle module.More than the number of the group number of assembling suction nozzle 315, sucker is relevant with the quantity of the panel that need finish corresponding assembling simultaneously, in the present embodiment, owing to have four panels in the panel charging tray, so be a pair of assembling of finishing liquid crystal display, pressing plate and button simultaneously in when assembling with two panels, adhesive tape then once finish and panel between assembling.
At the embodiment with two groups of assembling suction nozzles 315 and two suckers 31 shown in Fig. 9 and 10, the assemble method of panel of the present invention assembling combination gripper equipment is: the electric control system control panel assembly mechanical hand 7 that obtains assembling start information drives panels assembling combination gripper equipments 3 and finishes following number of assembling steps: step: 1: drive two groups of assembling suction nozzles 315 and move to the top of wanting liquid crystal display feed position, restart suction nozzle lift cylinder 317, be assembled on first and second panels of the panel charging tray that is arranged in comprehensive assembling position from liquid crystal display feed position two liquid crystal displays of extracting for the first time; Step 2: drive two groups of assembling suction nozzles 315 and grasp two block pressur plates for the first time from pressing plate feed position, two block pressur plates that grab can be placed in the pressing plate locating piece fixed one the nextly midway, pick up immediately again; Step 3 drives two suckers 31 and grasps two buttons for the first time from button feed position; Step 4: drive a pair of adhesive tape aligning draw-in groove 314 and grasp two adhesive tape for the first time from adhesive tape feed position, and drive the adhesive tape installation position that a pair of adhesive tape aligning draw-in groove 314 is assembled into two adhesive tape first panel; Step 5: drive a pair of adhesive tape aligning draw-in groove 314 and grasp two adhesive tape for the second time from adhesive tape feed position, and drive the adhesive tape installation position that a pair of adhesive tape aligning draw-in groove 314 is assembled into two adhesive tape second panel; Step 6: drive the pressing plate installation position that two block pressur plates that two groups of assembling suction nozzles 315 and two suckers 31 will catch earlier are assembled into first and second corresponding panels simultaneously, two buttons to catching again are assembled into the button installation position of first and second corresponding panels simultaneously, for the assembling suction nozzle 315 and the sucker 31 that satisfy above-mentioned position relation, can finish above two actions substantially simultaneously.
As above order can be finished the comprehensive assembling of third and fourth panel that is arranged in the panel charging tray on the comprehensive assembling position, and like this, the assembling task that is positioned at the panel charging tray (for the embodiment with four panels) on the comprehensive assembling position is namely accused and finished.
Shown in Figure 12 to 19, this emitter window feed apparatus for assembling 2 comprises emitter window feed unit and emitter window module units, and the emitter window feed unit comprises be used to the emitter window vibrating disk 21 that emitter window is provided and the emitter window that is used for the emitter window that emitter window vibrating disk 21 provides is transferred to emitter window feed position changes material module 22; This emitter window module units comprises five station elevating mechanisms 25, five station positioning and clamping mechanisms 24 and emitter window are transferred assembling module 23, wherein, five station elevating mechanisms 25 are used for supporting five station panel charging trays and (namely are positioned at the panel charging tray of five stations, the top of five stations is the emitter window assembling position of carrying out the emitter window assembling) and drive the five station elevating mechanisms 25 that five station panel charging tray in the vertical directions move, five station positioning and clamping mechanisms 24 are used in the process of carrying out the emitter window assembling panel charging tray that is positioned on the emitter window assembling position being carried out clamping and positioning, and emitter window is transferred assembling module 23 and is used for grasping from emitter window feed position emitter window, and the emitter window that grabs is installed on the emitter window placement position of the panel that is positioned at emitter window assembling position.
Shown in Figure 14 and 15, this emitter window changes material module 22 and comprises that changeing the material interface board changes the swing mechanism that the material interface board is swung at horizontal plane with driving, this commentaries on classics material interface board has one changes a material mouth 22a at the emitter window emitter window that the discharging opening 21a in position and the output material road of emitter window vibrating disk 21 accepts mutually that connects material, the end face that changes the material interface board changes material mouthful 22a in emitter window and contacts with the discharging opening 21a in the output material road of emitter window vibrating disk 21 all the time in emitter window connects material the process of swinging between position and the emitter window feed position, to guarantee that the emitter window in the output material road can not drop, contact herein comprises that discharging opening 21a and the end face that changes the material interface board have the gap, but the gap is less than the situation of the thickness of emitter window; Emitter window changes material module 22 and also comprises the tight mechanism of commentaries on classics feed collet that is installed on the commentaries on classics material interface board, this changes the tight mechanism of feed collet and is used for expecting that in commentaries on classics interface board swing process clamping emitter window changes the emitter window in the material mouth 22a that this tight mechanism of commentaries on classics feed collet can adopt the satisfied clamping known to those skilled in the art and unclamp any clamp structure that emitter window requires.In the present embodiment, the emitter window position that connects material is positioned on first horizontal direction with line between the emitter window feed position, swing mechanism drive to change material interface board swing 180 degree realize emitter windows change material mouthful 22a emitter window connect material and emitter window feed position between conversion.For the usual vibrating disk that adopts of automatic assembly line, it has emitter window in the vibration crawling process, and the material conveying road that enters that meets the orientation requirement reaches discharging opening 21a, and the characteristics of going down and requeuing and creeping are rejected in undesirable meeting automatically.
In the present embodiment, this tight mechanism of commentaries on classics feed collet can comprise pushing away chuck 225 and driving by cylinder push pedal 224 and pushes away chuck 225 and push away chuck cylinder 222 what the direction of changeing material mouthful 22a over against emitter window was moved, wherein, this tight mechanism of commentaries on classics feed collet is installed in and changes on the material interface board by pushing away chuck cylinder 222, push away chuck 225 then be placed in change arrange on the material interface board change pushing away in the chuck socket that material mouthful 22a communicates with emitter window.
Satisfy the commentaries on classics material interface board of above-mentioned requirements for the ease of processing, in the present embodiment, this changes the material interface board by interface board body 226, clamping cylinder mounting plate 223 and material baffle 227 is spliced, changeing the material interface board is connected with swing mechanism by interface board body 226, guarantee that by material baffle 227 emitter window in the output material road can not drop, by clamping cylinder mounting plate 223 the tight mechanism of commentaries on classics feed collet is installed, wherein, be fixed together by connecting plate 228 between interface board body 226 and the material baffle 227, above-mentioned emitter window changes a material mouthful 22a and is arranged on the interface board body 226, the above-mentioned chuck socket that pushes away is arranged on the clamping cylinder mounting plate 223, interface board body 226 connects with clamping cylinder mounting plate 223 and makes the emitter window commentaries on classics expect mouthful 22a and push away the chuck socket to be connected, in the present embodiment, emitter window changes material mouthful 22a and pushes away the chuck socket forms a T-shape opening, like this, be more convenient for the emitter window that emitter window changes in the material mouthful 22a is positioned.
This swing mechanism can be oscillating cylinder 221, and interface board body 226 is by the output shaft fixed connection of oscillating cylinder output board 229 with oscillating cylinder 221.
Above-mentioned emitter window is transferred assembling module 23 and is comprised the emitter window assembling mechanism 231 shown in Figure 17 and 18 and drive the emitter window assembling mechanism at the mobile emitter window transfer mechanism of first horizontal direction, wherein, this emitter window assembling mechanism 231 comprises the big riser 2310 in the motion portion that is installed in the emitter window transfer mechanism; Can be by the middle riser 2312 of middle riser guide rail 2311 with big riser 2310 sliding connection vertically; Be installed in the middle riser elevating mechanism on the big riser 2310, the big relatively riser in the vertical direction motion of riser in driving by middle riser elevating mechanism; With the handover assembled plate 2321 that middle riser 2312 is connected, the handover assembled plate is provided with for the ccontaining emitter window that receives emitter window from emitter window feed position and moves material assembly mouth 231a; Can be by the pressing plate riser 2314 of pressing plate riser guide rail 2313 with the sliding connection vertically of middle riser 2312; Be installed in the pressing plate riser elevating mechanism on the riser 2312, drive the middle relatively riser 2312 in the vertical directions motion of pressing plate riser 2314 by pressing plate riser elevating mechanism; The pressing plate 2323 that is connected by press plate connection board 2324 and pressing plate riser 2314, press downward to emitter window by pressing plate 2323 at the emitter window of getting emitter window that material the time will be positioned at emitter window feed position and change material mouthful 22a and move material assembly mouth 231a, when assembling, emitter window moved the emitter window that emitter window in the material assembly mouth 231a presses downward to the panel that is positioned at emitter window assembling position and place on the position; And handover clamp mechanism, this handover clamp mechanism is being used for sending the process clamping emitter window of emitter window to move the emitter window of expecting in the assembly mouth 231a to emitter window assembling displacement, this handover clamp mechanism can adopt any clamp structure that can satisfy above-mentioned instructions for use known to those skilled in the art, in the present embodiment, this handover clamp mechanism comprises pushing block 2322 and clamps cylinder push pedal 2319 drive pushing blocks 2322 at the clamping cylinder 2318 of direction (present embodiment the is second horizontal direction) motion that moves material assembly mouth 231a over against emitter window by transferring, clamp cylinder 2318 and be installed on and transfer on the assembled plate 2321, pushing block 2322 be positioned at transfer arrange on the assembled plate 2321 move the pushing block socket that material assembly mouth 231a is connected with emitter window.Clamping cylinder 2318 and the syndeton of transferring 2321 of assembled plate can clamp cylinder mounting plate 2317 and be connected with being installed in the handover of transferring on the assembled plate 2312 for: the piston rod that clamps cylinder 2318, clamps cylinder 2318 bodies by clamping cylinder guide rail 2320 and 2321 sliding connections of handover assembled plate.
More than in the riser elevating mechanism can move up and down cylinder 2315 for middle riser, wherein, the body that middle riser moves up and down cylinder 2315 can be installed on the big riser 2310, piston rod can be connected by connecting plate 2316 and middle riser 2312.Can be pressing plate riser cylinder 2327 with top board riser elevating mechanism, wherein, on the riser 2312, piston rod can be connected by connecting plate 2326 and pressing plate riser 2314 during the body of pressing plate riser cylinder 2327 can be installed in.
As shown in figure 17, this emitter window transfer mechanism can comprise roller bearing lead screw transmission pair 23, drive the motor 234 of secondary 232 actions of roller bearing lead screw transmission, be installed in the mount pad 233 in the motion portion (being rectilinear motion portion) of roller bearing lead screw transmission pair and be used for emitter window move emitter window that emitter window in the material assembly mouth 231a is transferred to each panel that is positioned at emitter window assembling position place the position directly over position sensor 235, owing to be placed with four panels among the panel charging tray M of present embodiment, therefore, can four position sensors be set at correspondence position, above-mentioned emitter window assembling mechanism 231 is installed on this mount pad 233.
As shown in figure 16, this five stations positioning and clamping mechanism 24 can adopt peripheral locating clip locking structure, it is installed on the loading stand 246 of surrounding emitter window assembling position, this five stations positioning and clamping mechanism 24 comprises the clamping pressing plate 244 that is installed on the loading stand 246 and drives the clamping pressing plate cylinder 241 that clamps pressing plate 244 actions, and the location-plate cylinder 243 of location- plate 242 and 242 actions of drive location-plate, wherein, this location-plate 242 can comprise with the straight flange plate of the side phase contraposition of panel charging tray and with the L-square of the right angle rib phase contraposition of panel charging tray, above-mentioned location-plate 242 can be by location-plate guide rail 246 and loading stand 246 sliding connections, and clamping pressing plate 244 can be by clamping pressing plate guide rail 245 and loading stand 246 sliding connections.
As shown in figure 20, this five stations elevating mechanism 25 can comprise for the charging tray supporting plate 253 that supports five station panel charging trays and drive the lift cylinder 257 that charging tray supporting plate 253 in the vertical directions move, charging tray supporting plate 253 is by guide post 258 and fairlead 252 sliding connections that are installed on the installing rack 254, to guarantee the travel direction of charging tray supporting plate 253.
The assemble method of emitter window feed apparatus for assembling 2 of the present invention is as follows: when second delivery device 102 will be positioned on the semi-finished product panel charging tray on the material level and push to emitter window assembling position, electric control system starts five station elevating mechanisms 25 holds it, then starts the panel charging tray that five station positioning and clamping mechanisms 24 will be positioned at emitter window assembling position and carries out clamping and positioning; Electric control system starts oscillating cylinder 221 immediately after finishing clamping and positioning, make to change and expect that interface board rotates 180 degree emitter window is changeed material mouth 22a from aligned beneath discharging opening 21a, emitter window loses the supporting of the end face that changes the material interface board and changes among the material mouthful 22a to falling into emitter window, almost meanwhile, electric control system starts changes the tight mechanism of feed collet, the emitter window that falls into is clamped in emitter window changes material mouthful 22a, afterwards, oppositely start oscillating cylinder 221, emitter window is rotated 180 spends to emitter window feed position, almost meanwhile, electric control system starts the emitter window transfer mechanism and drives emitter window assembling mechanism 231 and move to and make emitter window move material assembly mouth 231a to change on the position that material mouth 22a aims at from below and emitter window, at this moment, emitter window unclamps in the tight mechanism of electric control system control commentaries on classics feed collet is changeed the emitter window of expecting among mouthful 22a, and start pressing plate riser cylinder 2327 and drive pressing plates 2323 and emitter window is changeed emitter window among the material mouthful 22a downwards and push emitter window and move among the material assembly mouth 231a, at this moment, electric control system startup handover clamp mechanism is clamped in emitter window among the emitter window handover assembly mouth 231a; Afterwards, electric control system oppositely starts the emitter window transfer mechanism, emitter window is transferred the top that emitter window among the assembly mouth 231a is transplanted on the emitter window assembling position of first panel that is positioned at emitter window assembling position, at this moment, riser moves up and down cylinder 2315 in the startup, riser 2312 moves down in the promotion, it is close that the emitter window that makes emitter window transfer assembly mouth 231a and first panel is assembled the position, afterwards, oppositely start and transfer clamp mechanism, make it unclamp emitter window, almost meanwhile, start pressing plate riser cylinder 2327 promotion pressing plates 2323 and downwards emitter window is pushed on the emitter window assembling position that is assembled into first panel.Carry out so continuously four times, four panel sets that just can will be arranged in the panel charging tray of emitter window assembling position are loaded onto emitter window.After assembling is finished, oppositely start five station positioning and clamping mechanisms 24 and unclamp the panel charging tray that is positioned at emitter window assembling position, oppositely starting the panel charging tray that five station elevating mechanisms 25 will be positioned at emitter window assembling position more immediately drops on the panel charging tray pipeline 18, and start panel charging tray pipeline 18 immediately and will finish the panel charging tray of emitter window assembling and deliver to the assembling that the automatic assembling of movement cover plate is finished air-conditioning remote control, and five station elevating mechanisms 25 rise for the second time, go to hold to push the panel charging tray of coming from semi-finished product feed position next time.
In order to realize the automatic charging of liquid crystal display, kludge of the present invention also can comprise for the liquid crystal display feeding device 8 shown in Figure 4 and 5 that liquid crystal display is provided to liquid crystal display feed position, wherein, liquid crystal display on the liquid crystal display feed position is for peelling off the liquid crystal display of diaphragm, as shown in figure 11, this liquid crystal display feeding device 8 can be included in liquid crystal display feed bin module and the liquid crystal display location-plate of successively arranging on first horizontal direction 821, and liquid crystal display pick-and-place module and be used for peelling off the module of peeling off of diaphragm on the liquid crystal display, wherein, this liquid crystal display feed bin module comprises the liquid crystal display feed bin group 814 of the liquid crystal display that is stacked for ccontaining in the vertical direction and is used for driving the liquid crystal display elevating mechanism that the liquid crystal display in the vertical direction in the liquid crystal display feed bin group is synchronized with the movement; Liquid crystal display location-plate 821 is positioned on the above-mentioned liquid crystal display feed position, has the liquid crystal display locating slot that the shape with liquid crystal display is complementary on it, this liquid crystal display location-plate 821 can be installed on the location-plate support 822, and the liquid crystal display that is positioned on the liquid crystal display location-plate 821 waits for that panel assembling combination gripper equipment comes to get material and carries out the assembling of liquid crystal display; Liquid crystal display pick-and-place module comprises for the pick-and-place suction nozzle 820 of the liquid crystal display pick-and-place in the liquid crystal display feed bin group to the liquid crystal display location-plate 821, drives the handgrip elevating mechanism of pick-and-place suction nozzle 820 in the vertical directions motion and drive the handgrip horizontal mobile mechanism that the handgrip elevating mechanism moves in first horizontal direction; Peeling off module is used for holding process that liquid crystal display moves to liquid crystal display location-plate 821 along first horizontal direction at pick-and-place suction nozzle 820 and the diaphragm of liquid crystal display is peeled off below the liquid crystal display.
This peels off module can comprise tape roll 824, the peel plate 823 between liquid crystal display feed bin mechanism and liquid crystal display location-plate 821, one-level guiding idler roller 825, adhesive tape winding roller 826 and drive the winding motor 89 that adhesive tape winding roller 826 rotates at least; wherein; adhesive tape on the tape roll 824 is wound on the adhesive tape winding roller 826 through peel plate 823 and guiding idler roller 825 at different levels; and the glue that is positioned at the adhesive tape on the peel plate 823 faces up; diaphragm with the liquid crystal display of peelling off approach; in peeling off the process of diaphragm, winding motor 89 drives adhesive tape and liquid crystal display is synchronized with the movement.
Above liquid crystal display feed bin module also can comprise for the feed bin group positioning seat 810 that liquid crystal display feed bin group 814 is installed and drive feed bin group positioning seat 810 at the mobile feed bin group transfer mechanism of first horizontal direction, so that liquid crystal display feed bin group 814 is delivered on the relative bit position with the liquid crystal display elevating mechanism from the artificial material loading displacement of liquid crystal display.This feed bin group transfer mechanism can be synchronous tape transport 812; feed bin group positioning seat 810 is connected with the synchronous band of synchronous tape transport 812; and feed bin group positioning seat 810 and 811 sliding connections of positioning seat guide rail, this feed bin group transfer mechanism also can be provided for preventing the handbrake mechanism 813 of feed bin group positioning seat 810 improper slips.
This liquid crystal display feed bin group can comprise two feed bin lattice of at least one pair of parallel arranged on second horizontal direction, each is arranged on first horizontal direction in succession to the feed bin lattice, at this, adjacent feed bin compartment can share the corner post that forms the feed bin lattice on first and second horizontal directions, in embodiment as shown in figure 11, liquid crystal display feed bin group has four pairs of feed bin lattice.In order to improve feed efficient, this pick-and-place suction nozzle 820 can comprise two groups of feed suction nozzles for the liquid crystal display in a pair of feed bin lattice of while pick-and-place, and in order to simplify the movement locus of panel assembling combination gripper equipment 3, the orientation that liquid crystal display is deposited in the feed bin lattice can to place the orientation of position consistent with the liquid crystal display of the panel that is positioned at comprehensive assembling position.This embodiment that can have two groups of assembling suction nozzles with the component suction nozzle of panel assembling combination gripper equipment 3 is suitable.
In order to make the liquid crystal display synchronization lifting in each feed bin lattice, this liquid crystal display elevating mechanism can comprise lifting screw 84, drive the lifting motor 81 that lifting screw 84 rotates, the lifting nut plate 86 that is connected with lifting screw 84 threaded engagement and the elevating lever group 87 that is fixed on the lifting nut plate 86, this elevating lever group comprises and feed bin lattice elevating lever one to one, the top of every elevating lever be equipped with for support with corresponding separately feed bin lattice in the lifting supporting plate of liquid crystal display.Stability for the motion that guarantees lifting nut plate 86, this lifting nut plate 86 can with the nutplate guide rail sliding connection that is installed on the guide rail installing plate 85, this lifting motor 81 can be installed on the base plate 82, and it can rotate by synchronizing wheel and the lifting screw of band drive synchronously 84.After being positioned at liquid crystal display and getting the extracting of the liquid crystal display on the material level in pick-and-place suction nozzle 820 is finished each feed bin lattice, the liquid crystal display elevating mechanism drives the height of the liquid crystal display of liquid crystal display rising in each feed bin lattice, make the liquid crystal display that is positioned at the top arrive liquid crystal display and get material level, grasp the back to liquid crystal display location-plate 821 place's material loadings for pick-and-place suction nozzle 820.
In like manner, kludge of the present invention also can comprise for the pressing plate feeding device 6 shown in Figure 4 and 5 that pressing plate is provided to pressing plate feed position, this pressing plate feeding device can comprise the similar pressing plate feed bin of the structure module with liquid crystal display feed bin module, namely comprises the pressing plate feed bin group of the pressing plate that is stacked for ccontaining in the vertical direction and is used for driving the pressing plate elevating mechanism that the pressing plate in the vertical direction in the pressing plate feed bin group is synchronized with the movement; In the present embodiment, the configuration structure of pressing plate feed bin group and pressing plate elevating mechanism is corresponding basic identical with liquid crystal display feed bin group and liquid crystal display elevating mechanism, and just the size difference of feed bin lattice does not repeat them here.Be in order to simplify the movement locus of panel assembling combination gripper equipment 3 equally, the orientation that the orientation that pressing plate is deposited in the feed bin lattice and the pressing plate of panel on being positioned at comprehensive assembling position are placed is consistent.This pressing plate feed bin module also can comprise for the feed bin group positioning seat that pressing plate feed bin group is installed and drive feed bin group positioning seat at the mobile feed bin group transfer mechanism of first horizontal direction.
In addition, similar to the liquid crystal display location-plate, this pressing plate feeding device 6 also can comprise being positioned over earlier behind the pressing plate that 61, two groups of a pair of pressing plate locating pieces assembling suction nozzle 315 grasps in a pair of feed bin lattice picks up the assembling of carrying out to the top of a counter plate that is positioned at comprehensive assembling position with a pair of pressing plate after positioning in a pair of pressing plate locating piece 61 again.
In like manner, kludge of the present invention also can comprise for the button feeding device 5 shown in Figure 4 and 5 that button is provided to button feed position, this button feeding device 5 can comprise the similar button feed bin of the structure module with liquid crystal display feed bin module, namely comprises the button feed bin group of the button that is stacked for ccontaining in the vertical direction and is used for driving the button elevating mechanism that the button in the vertical direction in the button feed bin group is synchronized with the movement; In the present embodiment, the configuration structure of button feed bin group and button elevating mechanism is corresponding basic identical with liquid crystal display feed bin group and liquid crystal display elevating mechanism, and just the size difference of feed bin lattice does not repeat them here.Be in order to simplify the movement locus of panel assembling combination gripper equipment 3 equally, the orientation that the orientation that button is deposited in the feed bin lattice and the button of panel on being positioned at comprehensive assembling position are placed is consistent.This button feed bin module also can comprise for the feed bin group positioning seat that button feed bin group is installed and drive feed bin group positioning seat at the mobile feed bin group transfer mechanism of first horizontal direction.
Kludge of the present invention also can comprise for the adhesive tape feeding device 4 shown in Figure 4 and 5 that adhesive tape is provided to adhesive tape feed position, adhesive tape feeding device 4 comprises the adhesive tape vibrating disk, lateral transfer flitch and flitch transfer mechanism, wherein, the output material road of this adhesive tape vibrating disk has parallel two material roads that arrange, spacing between two material roads equates with the spacing that two adhesive tape of panel are placed interdigits, this lateral transfer flitch has two adhesive tape hoppers aiming at respectively with two material roads when adhesive tape is got material level, reach and when arriving adhesive tape feed position (even a pair of adhesive tape in the adhesive tape hopper arrives adhesive tape feed position), block the baffle plate that two adhesive tape in the material road continue to move ahead, at this, electric control system can enter fully by a pair of adhesive tape of Fibre Optical Sensor perception as position sensor in the corresponding adhesive tape hopper, wherein, the length of adhesive tape hopper is more than or equal to the length of adhesive tape, the degree of depth of adhesive tape hopper is less than the thickness of adhesive tape, so that adhesive tape pick-and-place module grasps; This flitch transfer mechanism is got between material level and the adhesive tape feed position in adhesive tape for drive lateral transfer flitch and is moved, to realize getting material and feed.
The automatic assembling of movement cover plate of the present invention comprises that at least the cover plate charging tray feed shown in Figure 21 and 22 changes materials device 10, cover plate assembling combination gripper equipment 15 and cover plate assembly mechanical hand 14, cover plate assembling combination gripper equipment 15 shown in Figure 23 and 24 is installed on the output shaft of cover plate assembly mechanical hand 14 by movement cover plate general assembly plate 159, this output shaft has in the first mutually orthogonal horizontal direction, four frees degree mobile and that rotate around the axis of output shaft on second horizontal direction and the vertical direction, a rotational freedom that namely is included in three mobile in space one-movement-freedom-degrees and rotates around the axis of output shaft is to satisfy the demand that grasps part and parts.
Shown in Figure 21 to 23, change materials device 10 with upper cover plate charging tray feed and comprise that rotating disk 1001(is specially cover plate charging tray rotating disk), drive the rotary tray motor 1007(that rotating disk 1001 rotates at horizontal plane and be specially cover plate charging tray rotary tray motor) and two cover plate charging tray elevating mechanisms, change the feed bin elevating mechanism as nine station storage bin elevating mechanisms and nine stations respectively, this cover plate charging tray feed changes materials device and also comprises the 3rd delivery device 1005.In the present embodiment, rotating disk 1001 is provided with four groups of feed bins (being specially cover plate charging tray feed bin) that interval 90 degree on same circumference distribute, every group of feed bin is included in commentaries on classics feed bin 1003 and the storage bin 1002 that is arranged side by side on the tangential direction of circumference, this storage bin 1002 is used for the ccontaining cover plate charging tray that vertically is stacked, this changes the cover plate charging tray that feed bin 1003 is used for ccontaining sky, at this, be positioned at the cover plate charging tray that changes feed bin 1003 and be empty cover plate charging tray, the cover plate charging tray that is positioned at storage bin is the cover plate charging tray that is loaded with cover plate, and the cover plate charging tray of present embodiment has the cover plate of four parallel arranged and places the position; More than four groups of feed bins can under the drive of rotary tray motor 1007, arrive eight stations and nine stations at interval by predetermined time, wherein, operating personnel put into the cover plate charging tray that is stacked the storage bin 1002 that is positioned at eight stations at eight stations, be arranged in the top of storage bin 1002 of nine stations for for cover plate assembling combination gripper equipment 3 cover plate being grasped the material level of getting to cover plate location-plate 11, the following material level that blanking is carried out for the cover plate charging tray for 1005 pairs of skies of the 3rd delivery device in the top of the commentaries on classics feed bin 1003 of nine stations, all the other two stations are idle station (namely not carrying out any operation), therefore, also two groups of feed bins can only be set on the rotating disk 1001 of the present invention.
Two cover plate charging tray elevating mechanisms and rotary tray motor 1007 all can be installed on the bottom surface of the installing plate T2 that is positioned at rotating disk 1001 belows, the output shaft of rotary tray motor 1007 can be connected with rotating disk 1001 by synchronous belt drive mechanism, rotating disk 1001 is installed the position of changeing feed bins 1003 and storage bin 1002 and is provided with the opening that the cover plate charging tray lifting supporting plate for cover plate charging tray elevating mechanism passes through, nine above station storage bin elevating mechanisms are used for driving all nine station storage bin cover plate charging trays and (namely are positioned at the cover plate charging tray of the storage bin of nine stations, other abbreviation makes an explanation with reference to it) the in the vertical direction motion, nine stations change the feed bin elevating mechanism and are used for driving the motion of nine stations commentaries on classics feed bin cover plate charging tray (namely being positioned at the cover plate charging tray of the commentaries on classics feed bin of nine stations) in the vertical direction.In the present embodiment, cover plate charging tray elevating mechanism can adopt as shown in Figure 8 and structure panel charging tray elevating mechanism.
The 3rd delivery device 1005 is used for all crawled to cover plate location-plate 11 at all cover plates that are positioned at the cover plate charging tray of getting on the material level, the cover plate charging tray that grasps the sky on the position is pushed to down on the material level along first horizontal direction, subsequently, electric control system will be controlled the distance that nine station storage bin elevating mechanisms drive a cover plate charging tray thickness of all nine station storage bin cover plate charging trays risings, make the nine station storage bin cover plate charging trays arrival of the top get material level, and control nine stations and change the distance that the feed bin elevating mechanism drives a cover plate charging tray thickness of all nine stations commentaries on classics feed bin cover plate charging trays declines, receive the cover plate flitch that next time pushes the sky that comes in order to vacate down material level.
Shown in Figure 24 and 25, the electric screw that above-mentioned cover plate assembling combination gripper equipment comprises cover plate suction nozzle module for the pick-and-place cover plate, be used for the label sucker module of pick-and-place label and be used for grasping and install trip bolt a8 is criticized module.This cover plate suction nozzle module comprises the cover plate component suction nozzle and drives the cover plate suction nozzle elevating mechanism of cover plate component suction nozzle in the vertical direction motion, cover plate suction nozzle lift cylinder 158 as cover plate suction nozzle elevating mechanism is installed on the movement cover plate general assembly plate 159, in the present embodiment, this cover plate component suction nozzle comprises cover plate suction nozzle installing plate 157 and is installed on two groups of cover plate suction nozzles 156 on the bottom surface of cover plate suction nozzle installing plate 157, every group of cover plate suction nozzle 156 is used for cover plate of pick-and-place, every group of cover plate suction nozzle 156 can arrange two for the cover plate suction nozzle at the two ends that hold cover plate, to guarantee the stability of pick-and-place, more than two groups of cover plate suction nozzles 156 will be arranged in the corresponding pick-and-places of four cover plates of the cover plate charging tray of getting material level at twice to four cover plate locating slots of cover plate location-plate 11, and at twice with the corresponding pick-and-places of four cover plates in the cover plate locating slot to the panel that is positioned at movement cover plate assembling position.
Above label sucker module comprises the label Suction cup assembly and drives the label elevating mechanism of label Suction cup assembly in the vertical direction motion, label lift cylinder 153 as this label elevating mechanism can be installed on the label lift cylinder installing plate 154, and label lift cylinder installing plate 154 is installed on the movement cover plate general assembly plate 159 by connecting plate 155, in the present embodiment, this label Suction cup assembly can comprise two label suckers 151, two label sucker 151 correspondences are installed on two label sucker installing plates 152, and two label sucker installing plate correspondences are installed on the piston rod of two label lift cylinders 153.Label sucker module is used for grasping two label a9 from the label feed position of label feeding device, and two label a9 correspondences are affixed on two cover plate a10 that are positioned on the cover plate location-plate 11, like this, label sucker mould splits can be finished the operation into four cover plate adhesive labels on the cover plate location-plate 11 for twice.
Above electric screw is criticized module and is comprised that electric screw criticizes 1510 and electric screw be used for to be installed to be criticized 1510 electric screw and criticize installing plate 1511, this electric screw is criticized installing plate 1511 and is installed on the movement cover plate general assembly plate 159, and present embodiment is provided with two electric screws and criticizes 1510.Electric screw is criticized module and is used for from each two the trip bolt a8 of extracting of screw feeding device, at twice four trip bolt a8 correspondences are installed on four installing holes on the machine core board a7 of the panel a1 that is arranged in movement cover plate assembling position, and by control electric screw criticize rotation, make in corresponding four screwed holes that screw on the panel a1 of four trip bolt a8, so that machine core board a7 is fixed on the panel a1.
Above movement cover plate general assembly plate 159 is installed on the output shaft of cover plate assembly mechanical hand 14 by the adapter sleeve 1512 that installs thereon.
Criticize 1510 embodiment at have two groups of cover plate suction nozzles 156, two label suckers 151 and two electric screws shown in Figure 24 and 25, the assemble method of cover plate of the present invention assembling combination gripper equipment is: the electric control system control cover plate assembly mechanical hand 14 that obtains assembling start information drives cover plates assembling combination gripper equipments 15 and finishes following number of assembling steps:
Step 1: drive two groups of cover plate suction nozzles 156 and move into place the top of getting material level in nine stations, restart cover plate suction nozzle lift cylinder 158, grasp two cover plates and be positioned on the correspondence position of cover plate location-plate 11 from getting material level at every turn at twice;
Step 2: drive two label suckers 151 and grasp two labels at twice from the label feed position of label feeding device 9 at every turn and be pasted on the tag bits that is positioned at the cover plate on the cover plate location-plate 11;
Step 3, drive two electric screws and criticize 1,510 two installing holes that grasp from the screw feed position of screw feeding device for the first time on the machine core board a7 that two trip bolt a8 are installed on the panel a1 that is arranged in movement cover plate assembling position, and criticize rotation by the control electric screw and make in corresponding two screwed holes that screw in panel a1 of two trip bolt a8;
Step 4: drive two electric screws and criticize 1,510 two installing holes in addition that grasp from the screw feed position of screw feeding device for the second time on the machine core board a7 that two trip bolt a8 are installed on the panel a1 that is arranged in movement cover plate assembling position, and criticize rotation by the control electric screw and make in corresponding two screwed holes in addition that screw in panel a1 of two trip bolt a8;
Step 5: repeating step 3 and 4, finish four panel a1 being positioned at movement cover plate assembling position and the fastening operation of machine core board a7;
Step 6: drive the top that two groups of cover plate suction nozzles 156 move to cover plate location-plate 11, restart cover plate suction nozzle lift cylinder 158, from cover plate location-plate 11, grasp two cover plates that are pasted with label at twice at every turn and be fastened on the panel a1 that is positioned at movement cover plate assembling position.
Above machine core board a7 places on the position by the machine core board that manually is positioned over the panel that reaches six stations at six stations.This six station is on the panel charging tray conveyer belt between the automatic assembling of air-conditioning remote control panel and cover plate, the automatic assembling of air-conditioning remote control panel will finish and liquid crystal display, button, pressing plate, adhesive tape and emitter window between the panel charging tray of assembling be positioned on the panel charging tray conveyer belt, and behind the artificial placement machine central layer of six stations, be transported to seven stations, wherein, the top of seven stations is above-mentioned movement cover plate assembling position.
In order to realize the automatic feed of label, the automatic assembling of air-conditioning remote control movement cover plate of the present invention also comprises label feeding device 9 as shown in figure 26, this label feeding device 9 comprises traction electric machine 91, a pair of traction rollers 92, label roll belt wheel 93, label winding guide roller set 94, label band support platform 95, label peeling plate 96 and label master tape guide roller set 97, in the present embodiment, the label winding that is installed on the label roll belt wheel 93 comprises that label master tape and order are pasted on the label (adhesive label) of the row of two on label master tape parallel arranged, row's number of the label of label winding is not limited to this, for different row's numbers and the label sucker 151 of varying number, one group that just finishes on the cover plate location-plate 11 for example is the number of times difference of the label stickup operation of four cover plates.
In addition, can between label master tape guide roller set 97 and a pair of traction rollers 92, be set to the label master tape and make the further label master tape guide plate 98 of guiding.
Has the master tape gap of passing for the label master tape between above label band support platform 95 and the label peeling plate 96, traction electric machine 91 drives a pair of traction rollers 92 and rotates, collect the label master tape at preset timed intervals at interval, be that label winding on the label roll belt wheel 93 arrives on the label band support platforms 95 through label winding guide roller set 94, and passing the master tape gap, the label master tape of label winding enters between a pair of traction rollers 92 by label master tape guide roller set 97, like this, before making the label master tape, 92 rotations of traction electric machine 91 drives one pair roller exercise, label on the label master tape is not because entering in the master tape gap, and arrive on the label peeling plate 96, pair of tag is partly peeled off, in the present embodiment, the action of once peeling off of traction electric machine 91 (is the traction electric machine intermitten, to finish when label sucker 151 and to begin to peel off action after the label peeled off of part is taken away next time) make label 2/3rds length of on label peeling plate 96, moving, arrive label feed position, namely also have general 1/3rd length to be pasted on the label master tape, still the part that is pasted together with the label master tape is directly peeled off when label sucker 151 grasps.By the intermitten so repeatedly of traction electric machine 91, just can be constantly to label feed position feed pair of tag.
In order to realize the automatic feed of trip bolt a8, the automatic assembling of air-conditioning remote control movement cover plate of the present invention also comprises it for example being two cover screw feeding devices 12, this screw feeding device 12 can be selected for use but be not limited to Japan and hold the station dial screw automatic feeder that speed is sold well, at this, all be suitable for as long as can at a certain time interval a trip bolt be delivered to the screw feeding device of screw feed position.Electric screw is criticized module and is respectively grasped a trip bolt a8 at every turn from the screw feed position of two cover screw feeding devices 12.
More than seven stations be provided with the cover plate assembly assist device, namely be used for assisting cover plate assembling combination gripper equipment 15 to finish the device of fastening machine core board and assembling cover plate, this cover plate assembly assist device comprises that this seven stations positioning and clamping mechanism 13 can be sampled and five station positioning and clamping mechanisms, 24 identical or similar structures for the seven station positioning and clamping mechanisms 13 that the panel charging tray that arrives movement cover plate assembling position carried out clamping and positioning.
When panel charging tray arrival movement cover plate assembling position prepares to tighten the operation of screw and upper cover plate, electric control system starts seven station positioning and clamping mechanisms the panel charging tray is fixed on the movement cover plate assembling position, and after the panel on the movement cover plate assembling position is finished the operation of upper cover plate, control seven station positioning and clamping mechanisms and unclamp panel charging tray on the movement cover plate assembling position, seven station elevating mechanisms 16 of cover plate assembly assist device can be transferred the air-conditioning remote control of finishing all assemblings to panel charging tray pipeline 18, the air-conditioning remote control that to have been assembled by electric control system control panel charging tray pipeline 18 is transferred to the further crimping of finishing in the compression bonding apparatus 20 shown in Fig. 2 and 3 between cover plate and the panel, and the two is snapped together reliably.
This seven stations elevating mechanism 16 can be sampled and five station elevating mechanisms, 25 identical or similar structures.Seven station elevating mechanisms can be lifted the panel charging tray (charging tray behind artificial placement machine central layer) of arrival seven stations on the panel charging tray conveyer belt to movement cover plate assembling position, finish the fixing and cover plate assembling procedure of machine core board.
The conveyer belt that panel charging tray pipeline 18 shown in Fig. 2 and 3 has two parallel arranged, article two, have between the conveyer belt for five stations, seven station elevating mechanisms 25,16 spaces of passing through, the panel charging tray is supported on two conveyer belts, this panel charging tray pipeline 18 arranges a machine core board and manually places the position between five stations and seven stations, when finishing panel charging tray quilt cover plate dish pipeline 18 that emitter window forms and being delivered to machine core board and manually placing, electric control system control panel charging tray pipeline 18 stops to carry, manually placing the position by operating personnel at machine core board is positioned over machine core board on each panel in the panel charging tray, afterwards, electric control system starts panel charging tray pipeline 18 again and will place the panel charging tray of machine core board and continue on to the assembling that seven stations are finished air-conditioning remote control.
The above only is preferred implementation of the present invention; be not to limit practical range of the present invention; in every case the equivalence of doing in protection scope of the present invention changes and modifies; all should think to have fallen in protection scope of the present invention, as being the equivalent technical solutions of the claimed technical scheme of the present invention on the basis of mentioned technical scheme each component devices being carried out that conversion on the orientation is interpreted as.

Claims (10)

1. the automatic assembling of an air-conditioning remote control, it is characterized in that: comprise the automatic assembling of panel and movement cover plate, the automatic assembling of described panel comprises that panel charging tray feed changes materials device, emitter window feed apparatus for assembling, panel assembling combination gripper equipment and panel assembly mechanical hand; The automatic assembling of described movement cover plate comprises that cover plate charging tray feed changes materials device, cover plate assembling combination gripper equipment, cover plate assembly mechanical hand, changes cover plate location-plate and the cover plate assembly assist device that materials device is transferred the cover plate that comes for placing from cover plate charging tray feed; Described panel and cover plate assembling combination gripper equipment is installed on the output shaft of panel and cover plate assembly mechanical hand by panel and movement cover plate general assembly plate correspondence respectively, the rotational freedom that the output shaft of described panel and cover plate assembly mechanical hand has three mobile in space one-movement-freedom-degrees and rotates around the axis of separately output shaft;
(1) described panel charging tray feed commentaries on classics materials device comprises:
Panel charging tray rotating disk, described panel charging tray rotating disk is provided with at least three group panel charging tray feed bins of uniformly-spaced arranging on same circumference, every group of panel charging tray feed bin is included in commentaries on classics feed bin and the storage bin of the panel charging tray that is arranged side by side on the tangential direction of described circumference, and the commentaries on classics feed bin of described panel charging tray and storage bin are used for the ccontaining panel charging tray that vertically is stacked;
Panel charging tray rotary tray motor, driving described panel charging tray rotating disk rotates at horizontal plane, make every group of panel charging tray feed bin arrive one, three and four stations in turn, wherein, one station is for putting into the last material level of panel charging tray to the storage bin that is positioned at a station for operating personnel, the top of the storage bin of three stations is for carrying out the comprehensive assembling position of the comprehensive assembling between panel and liquid crystal display, pressing plate, button and adhesive tape for panel assembling combination gripper equipment, the top of the commentaries on classics feed bin of three stations is for changeing material level, and the top of the commentaries on classics feed bin of four stations is material level on the semi-finished product;
Three station storage bin elevating mechanisms are used for driving all three station storage bin panel charging tray in the vertical directions motions;
Three stations change the feed bin elevating mechanism, and being used for driving all three stations changes the motion of feed bin panel charging tray in the vertical direction;
Four stations change the feed bin elevating mechanism, and being used for driving all four stations changes the motion of feed bin panel charging tray in the vertical direction;
First delivery device is used for after all panels that are positioned at comprehensive assembling position are all finished described comprehensive assembling, and the panel charging tray along continuous straight runs that will be positioned at comprehensive assembling position pushes on the described commentaries on classics material level;
Three station positioning and clamping mechanisms are used for being positioned at the process that the comprehensive panel of assembling the position carries out described comprehensive assembling, and the panel charging tray that is positioned at comprehensive assembling position is carried out clamping and positioning; And,
Second delivery device pushes to the emitter window assembling position of carrying out the emitter window assembling that is positioned at five station tops for the panel charging tray along continuous straight runs that will be positioned at material level on the semi-finished product;
(2) described panel assembling combination gripper equipment comprises:
The suction nozzle module, comprise component suction nozzle and drive the suction nozzle elevating mechanism that the component suction nozzle in the vertical direction moves, described suction nozzle elevating mechanism is installed on the described panel general assembly plate, described component suction nozzle is used for timesharing the liquid crystal display pick-and-place on the liquid crystal display feed position to the liquid crystal display of the panel that is positioned at comprehensive assembling position is placed the position, reach the pressing plate pick-and-place on the pressing plate feed position to the pressing plate of the panel that is positioned at comprehensive assembling position is placed on the position, wherein, the liquid crystal display that is positioned on the liquid crystal display feed position is the liquid crystal display of having peelled off diaphragm;
Button sucker module, comprise Suction cup assembly and drive the button elevating mechanism that the Suction cup assembly in the vertical direction moves, described button elevating mechanism is installed on the described panel general assembly plate, and described Suction cup assembly is used for the pressing plate pick-and-place on the pressing plate feed position to the button of the panel that is positioned at comprehensive assembling position is placed the position; And,
Adhesive tape pick-and-place module, comprise the adhesive tape sucker that gets stuck, a pair of adhesive tape aligning draw-in groove, the thimble lift cylinder of adhesive tape thimble assembly and the motion of drive adhesive tape thimble assembly in the vertical direction, the described adhesive tape sucker that gets stuck is installed on the described panel general assembly plate by the sucker installing plate that gets stuck, a pair of adhesive tape aligning draw-in groove is installed on adhesive tape and gets stuck on the bottom surface of sucker, and the relative position relation of a pair of adhesive tape aligning draw-in groove is consistent with the relative position relation that two adhesive tape of panel are placed the position, the bottom of described adhesive tape aligning draw-in groove is provided with and the adhesive tape suction pore that sucker communicates that gets stuck, so that a pair of adhesive tape of the corresponding suction of a pair of adhesive tape on the adhesive tape feed position is aligned in the draw-in groove, two groups of thimbles of described adhesive tape thimble assembly pass adhesive tape get stuck sucker with separately mutually the basal sliding of the adhesive tape of contraposition aligning draw-in groove cooperates, place the adhesive tape in a pair of adhesive tape aligning draw-in groove is ejected downwards to a pair of adhesive tape of the panel that is positioned at comprehensive assembling position;
(3) described emitter window feed apparatus for assembling comprises emitter window feed unit and emitter window module units, and described emitter window feed unit comprises be used to the emitter window vibrating disk that emitter window is provided and the emitter window that is used for the emitter window that the emitter window vibrating disk provides is transferred to emitter window feed position changes the material module; Described emitter window module units comprises for the five station elevating mechanisms that drive the motion of five station panel charging tray in the vertical directions, be used for the panel charging tray that is positioned at emitter window assembling position is carried out five station positioning and clamping mechanisms of clamping and positioning, and the emitter window that is used for being positioned at emitter window feed position grasps the emitter window of placing on the position to the emitter window of the panel that is positioned at emitter window assembling position and transfers the assembling module;
Described emitter window changes the material module and comprises that changeing the material interface board changes the swing mechanism that the material interface board is swung at horizontal plane with driving, described commentaries on classics material interface board has one changes material mouthful at connect material emitter window that position and the discharging opening in the output material road of emitter window vibrating disk accept mutually of emitter window, the end face of described commentaries on classics material interface board emitter window change material mouthful in described emitter window connect material and emitter window feed position between contact with the discharging opening in the output material road of emitter window vibrating disk all the time in the process of swinging; Described emitter window commentaries on classics material module also comprises being installed in changes the tight mechanism of commentaries on classics feed collet of expecting on the interface board, to clamp the emitter window in the emitter window commentaries on classics material mouth in changeing the process of expecting the interface board swing;
Described emitter window is transferred the assembling module and is comprised the emitter window assembling mechanism and drive the emitter window transfer mechanism that the emitter window assembling mechanism moves in the horizontal direction, described emitter window assembling mechanism comprises: big riser is installed in the motion portion of described emitter window transfer mechanism; Middle riser is with the sliding connection vertically of described big riser; Middle riser elevating mechanism is installed on the described big riser, the big relatively riser in the vertical direction motion of riser during described middle riser elevating mechanism drives; Transfer assembled plate, be connected with described middle riser, described handover assembled plate is provided with for the ccontaining emitter window that receives emitter window from emitter window feed position and moves the material assembly mouth; The pressing plate riser is with described middle riser sliding connection vertically; Pressing plate riser elevating mechanism is fixedly installed on the described middle riser, and described pressing plate riser elevating mechanism drives the middle relatively riser in the vertical direction motion of pressing plate riser; Pressing plate, be connected by press plate connection board and pressing plate riser, the emitter window that the emitter window that described pressing plate is used for being positioned at emitter window feed position changes material mouthful presses downward to emitter window and moves the material assembly mouth, and is used for that emitter window is moved emitter window that emitter window in the material assembly mouth presses downward to the panel that is positioned at emitter window assembling position and places; And, transfer clamp mechanism, move the emitter window of expecting in the assembly mouth for sending the process of emitter window to clamp emitter window at emitter window handover assembling module to emitter window assembling displacement;
(4) described cover plate charging tray feed commentaries on classics materials device comprises:
Cover plate charging tray rotating disk, described cover plate charging tray rotating disk is provided with at least two group cover plate charging tray feed bins that distribute at same circumference, every group of cover plate charging tray feed bin is included in commentaries on classics feed bin and the storage bin of the cover plate charging tray that is arranged side by side on the tangential direction of described circumference, the storage bin of described cover plate charging tray is used for the ccontaining full cover plate charging tray that vertically is stacked, and the commentaries on classics feed bin of described cover plate charging tray is used for the cover plate charging tray of the ccontaining sky that vertically is stacked.
Cover plate charging tray rotary tray motor, driving described cover plate charging tray rotating disk rotates at horizontal plane, make every group of cover plate charging tray feed bin arrive eight stations and nine stations in turn, wherein, eight stations are for putting into the last material level of cover plate charging tray to the storage bin that is positioned at eight stations for operating personnel, the top of the storage bin of nine stations is for grasping the material level of getting of cover plate for cover plate assembling combination gripper equipment, the top of the commentaries on classics feed bin of nine stations is the following material level for empty cover plate charging tray blanking;
Nine station storage bin elevating mechanisms are used for driving all nine station storage bin cover plate charging tray in the vertical directions motions;
Nine stations change the feed bin elevating mechanism, and being used for driving all nine stations changes the motion of feed bin cover plate charging tray in the vertical direction; And,
The 3rd delivery device after being used for being positioned at all cover plates of getting material level and all being caught away by cover plate assembling combination gripper equipment, will be positioned at the cover plate charging tray along continuous straight runs of getting material level and push on the described material level down;
(5) described cover plate assembling combination gripper equipment comprises:
Cover plate suction nozzle module, comprise the cover plate component suction nozzle and drive the cover plate suction nozzle elevating mechanism that cover plate component suction nozzle in the vertical direction moves, described cover plate suction nozzle elevating mechanism is installed on the general assembly plate, described cover plate suction nozzle module is used for getting cover plate pick-and-place on the material level to the cover plate locating slot of cover plate location-plate, and is used for the cover plate of the intact label of stickup of cover plate locating slot is fastened on the panel that is positioned at movement cover plate assembling position;
Label sucker module, comprise the label Suction cup assembly and drive the label elevating mechanism that label Suction cup assembly in the vertical direction moves, described label elevating mechanism is installed on the general assembly plate, and described label sucker module is used for the label pick-and-place on the label feed position to the label sticky position that is positioned at the cover plate on the cover plate location-plate; And,
Electric screw is criticized module, comprise that electric screw criticizes and be used for installing the electric screw that electric screw criticizes and criticize installing plate, described electric screw is criticized installing plate and is installed on the general assembly plate, described electric screw is criticized module and is used for the installing hole of the trip bolt pick-and-place on the screw feed position to the machine core board of the panel that is arranged in movement cover plate assembling position, and the drive trip bolt screws in the screwed hole of corresponding panel;
(6) described cover plate location-plate has the cover plate locating slot that the shape with cover plate is complementary;
(7) described cover plate assembly assist device comprises for the panel charging tray that is positioned at movement cover plate assembling position is carried out seven station positioning and clamping mechanisms of clamping and positioning and is used for driving the seven station elevating mechanisms that seven station panel charging tray in the vertical directions move;
The automatic assembling of described air-conditioning remote control also comprises transfers the panel charging tray pipeline that the panel charging tray of finishing the emitter window assembling that comes is transferred to seven station places with five station elevating mechanisms, described panel charging tray pipeline comprises two conveyer belts, has the gap that supplies five stations and seven station elevating mechanisms to pass through between two conveyer belts; Described panel charging tray pipeline is provided with machine core board and manually places the position between five stations and seven stations.
2. automatic assembling according to claim 1, it is characterized in that: described handover clamp mechanism comprises pushing block and drives the clamping cylinder that pushing block moves in the horizontal direction of moving the material assembly mouth over against emitter window, described clamping cylinder is installed on to be transferred on the assembled plate, described pushing block be positioned at transfer arrange on the assembled plate move the pushing block socket that the material assembly mouth is connected with emitter window.
3. automatic assembling according to claim 1, it is characterized in that: the tight mechanism of described commentaries on classics feed collet comprises pushing away chuck and driving and pushes away chuck and push away the chuck cylinder what the direction of changeing material mouthful over against emitter window was moved, the tight mechanism of described commentaries on classics feed collet is installed in and changes on the material interface board by pushing away the chuck cylinder, described push away chuck be placed in change arrange on the material interface board change pushing away in the chuck socket that the material mouth communicates with described emitter window.
4. automatic assembling according to claim 1, it is characterized in that: the automatic assembling of described panel comprises that also described liquid crystal display feeding device comprises for the liquid crystal display feeding device that liquid crystal display is provided to described liquid crystal display feed position:
Liquid crystal display feed bin module comprises the liquid crystal display feed bin group of the liquid crystal display that is stacked for ccontaining in the vertical direction and is used for driving the liquid crystal display elevating mechanism that the liquid crystal display in the vertical direction in the liquid crystal display feed bin group is synchronized with the movement;
The liquid crystal display location-plate is positioned on the liquid crystal display feed position, and described liquid crystal display location-plate has for the liquid crystal display locating slot of placing described liquid crystal display;
Liquid crystal display pick-and-place module, comprise for the pick-and-place suction nozzle of the liquid crystal display pick-and-place in the liquid crystal display feed bin group to the liquid crystal display locating slot, drive the handgrip elevating mechanism of described pick-and-place suction nozzle in the vertical direction motion and drive the handgrip horizontal mobile mechanism that the handgrip elevating mechanism moves in first horizontal direction; And,
Peel off module, be used for holding process that liquid crystal display moves to the liquid crystal display location-plate along first horizontal direction at the pick-and-place suction nozzle and the diaphragm of liquid crystal display peeled off below the liquid crystal display.
5. automatic assembling according to claim 4, it is characterized in that: the described module of peeling off comprises tape roll, the peel plate between liquid crystal display feed bin mechanism and liquid crystal display location-plate, one-level guiding idler roller, adhesive tape winding roller and drive the winding motor that the adhesive tape winding roller rotates at least, wherein, adhesive tape on the described tape roll is wound on the adhesive tape winding roller through peel plate and guiding idler roller at different levels, and the glue that is positioned at the adhesive tape on the peel plate faces up.
6. automatic assembling according to claim 4, it is characterized in that: described liquid crystal display feed bin module also comprises for the feed bin group positioning seat that described liquid crystal display feed bin group is installed and drives the feed bin group transfer mechanism that described feed bin group positioning seat moves in the horizontal direction, so that the feed bin group is delivered on the relative bit position with the liquid crystal display elevating mechanism from the artificial material loading displacement of liquid crystal display; Described liquid crystal display feed bin group comprises two feed bin lattice of at least one pair of parallel arranged on second horizontal direction vertical with first horizontal direction, each is arranged on first horizontal direction in turn to the feed bin lattice, and described pick-and-place suction nozzle comprises two groups of feed suction nozzles for the liquid crystal display in a pair of feed bin lattice of while pick-and-place; The orientation that described liquid crystal display is deposited in the feed bin lattice is consistent with the orientation that the liquid crystal display of the panel that is positioned at comprehensive assembling position is placed the position; Described component suction nozzle comprises two groups of assembling suction nozzles, grasping the liquid crystal display be positioned at a pair of parallel arranged on the liquid crystal display location-plate simultaneously, and finishes assembling between a pair of liquid crystal display and a pair of panel that is positioned at comprehensive assembling simultaneously.
7. automatic assembling according to claim 1, it is characterized in that: the automatic assembling of described panel also comprises for the adhesive tape feeding device that adhesive tape is provided to adhesive tape feed position, described adhesive tape feeding device comprises the adhesive tape vibrating disk, lateral transfer flitch and flitch transfer mechanism, the output material road of described adhesive tape vibrating disk has parallel two material roads that arrange, spacing between two material roads equates with the spacing that two adhesive tape of panel are placed interdigits, described lateral transfer flitch has two adhesive tape hoppers aiming at respectively with two material roads when adhesive tape is got material level, reach and when adhesive tape feed position, be used for blocking the baffle plate that two adhesive tape in the material road continue to move ahead, the length of described adhesive tape hopper is more than or equal to the length of adhesive tape, the degree of depth is less than the thickness of adhesive tape, and described flitch transfer mechanism is got between material level and the adhesive tape feed position in adhesive tape for drive lateral transfer flitch and moved; Described adhesive tape feeding device also comprises for detection of a pair of adhesive tape and enters position sensor in the corresponding adhesive tape hopper fully.
8. automatic assembling according to claim 1, it is characterized in that: the automatic assembling of described movement cover plate also comprises the label feeding device, described label feeding device comprises traction electric machine, a pair of traction rollers that is driven by traction electric machine, label roll belt wheel, label winding guide roller set, label band support platform, label peeling plate and the label master tape guide roller set that is used for installing the label winding, has the master tape gap of passing for the label master tape between described label band support platform and the label peeling plate; Label band on the label roll belt wheel arrives on the label band support platform through label winding guide roller set, label master tape wherein passes the master tape gap and enters between a pair of traction rollers by label master tape guide roller set, and the The initial segment in the formation master tape gap of described label peeling plate forms described label feed position.
9. the automatic assemble method of an air-conditioning remote control is characterized in that: may further comprise the steps:
Step 1: when electric control system detects one group of panel charging tray feed bin and arrives three stations, start panel charging tray that three station positioning and clamping mechanisms will be positioned at the comprehensive assembling position at three station storage bin tops and be fixed in the described comprehensive assembling;
Step 2: electric control system drives the panel assembling and makes up the top that the assembling suction nozzle of gripper equipment moves to liquid crystal display feed position, and start suction nozzle elevating mechanism drive assembling suction nozzle from liquid crystal display feed position extracting liquid crystal display, afterwards, driving the assembling suction nozzle is assembled into the liquid crystal display that grabs on the panel of the pending comprehensive assembling that is positioned at comprehensive assembling position;
Step 3: electric control system drives described assembling suction nozzle and grasps pressing plate from pressing plate feed position, and the pressing plate that grabs is positioned in the pressing plate locating piece fixed one the nextly midway, picks up the pressing plate of finishing the location more immediately;
Step 4: the sucker that electric control system drives panel assembling combination gripper equipment grasps button from button feed position;
Step 5: a pair of adhesive tape aligning draw-in groove that electric control system drives panel assembling combination gripper equipment grasps two adhesive tape from adhesive tape feed position, and drives the adhesive tape installation position that a pair of adhesive tape aligning draw-in groove is assembled into two adhesive tape the panel of pending comprehensive assembling;
Step 6: electric control system drives assembling suction nozzle and sucker priority or simultaneously the pressing plate of catching is assembled into pressing plate installation position and the button installation position of the corresponding panel of pending comprehensive assembling;
Step 7: electric control system all panels of the panel charging tray that is positioned at comprehensive assembling position all according to step 2 to 6 finish and liquid crystal display, pressing plate, button and adhesive tape between comprehensive assembling after, control three station positioning and clamping mechanisms and unclamp the panel charging tray that is positioned at comprehensive assembling position, and start panel charging tray along continuous straight runs that first delivery device will be positioned at comprehensive assembling position and push to and be positioned at three stations and change on the commentaries on classics material level at feed bin top; Afterwards, electric control system starts the distance that three station storage bin elevating mechanisms drive a panel charging tray thickness of all three station storage bin panel charging trays risings, make the three station storage bin panel charging trays that are positioned at the top arrive comprehensive assembling position, and start the distance that three stations commentaries on classics feed bin elevating mechanism drives a panel charging tray thickness of all three stations commentaries on classics feed bin panel charging trays declines, change the material level reception next panel charging tray of finishing comprehensive assembling of handover next time to vacate;
Step 8: electric control system all three station storage bin panel charging trays all according to step 2 to 7 finish comprehensive assembling and pushed change in the feed bin to three stations after, starting panel charging tray feed changes materials device and three stations are changeed feed bin transfers to four stations;
Step 9: electric control system starts five station elevating mechanisms and rises on the emitter window assembling position of carrying out emitter window assembling that is positioned at five station tops, and the panel charging tray along continuous straight runs of restarting material level on the semi-finished product that second delivery device will be positioned at four stations and change the feed bin top pushes on the five station elevating mechanisms; Afterwards, start four stations and change the distance that the feed bin elevating mechanism drives a panel charging tray thickness of all four stations commentaries on classics feed bin panel charging trays risings, make four stations that are positioned at the top change feed bin panel charging tray and arrive material level on the semi-finished product;
Step 10: electric control system starts five station positioning and clamping mechanisms and will be positioned at panel charging tray on the five station elevating mechanisms and be fixed on the described emitter window assembling position;
Step 11: electric control system starts swing mechanism drive commentaries on classics and expects that interface board turns to the emitter window commentaries on classics that makes on the commentaries on classics material interface board and expects that mouth is from the position of the discharging opening in the output material road of aligned beneath emitter window vibrating disk, so that output expects that the emitter window in the road changes in the material mouth to falling into emitter window because of the supporting that loses the end face that changes the material interface board, meanwhile, the tight mechanism of electric control system startup commentaries on classics feed collet is clamped in emitter window with the emitter window that falls into changes the material mouth;
Step 12: electric control system starts swing mechanism the emitter window that emitter window changes in the material mouth is transferred on the emitter window feed position, meanwhile, electric control system startup emitter window transfer mechanism drive emitter window assembling mechanism moves to and makes emitter window move the material assembly mouth on below and the emitter window commentaries on classics material mouthful position of aiming at, meanwhile, emitter window unclamps in the tight mechanism of electric control system control commentaries on classics feed collet is changeed the emitter window of expecting in the mouth, and start pressing plate riser elevating mechanism and drive pressing plate and emitter window is changeed emitter window in the material mouthful downwards and push emitter window and move in the material assembly mouth, meanwhile, electric control system startup handover clamp mechanism is clamped in emitter window in the emitter window handover assembly mouth;
Step 13: electric control system oppositely starts the emitter window transfer mechanism, emitter window is transferred the top of emitter window assembling position that emitter window in the assembly mouth is transplanted on the panel of the pending emitter window assembling that is positioned at emitter window assembling position, at this moment, riser moved down during the riser elevating mechanism promoted in the startup, and it is close that the emitter window that makes emitter window transfer the panel of assembly mouth and the assembling of pending emitter window is assembled the position;
Step 14: electric control system oppositely starts the handover clamp mechanism, make it unclamp emitter window and transfer emitter window in the assembly mouth, meanwhile, starting pressing plate riser elevating mechanism promotes the emitter window that pressing plate transfers emitter window in the assembly mouth downwards and pushes on the emitter window assembling position of the panel that is assembled into pending emitter window assembling.
Step 15: electric control system at all panels of the panel charging tray that is positioned at emitter window assembling position all according to step 11 to 14 assemblings of finishing with emitter window, control five station positioning and clamping mechanisms and unclamp the panel charging tray that is positioned on the emitter window assembling position, and start five station elevating mechanisms and will finish the panel charging tray of emitter window assembling and be positioned over downwards on the panel charging tray pipeline;
Step 16: the panel charging tray that electric control system startup panel charging tray pipeline will be finished the emitter window assembling is delivered to six stations, for operating personnel the machine core board that machine core board is positioned over the panel in the six station panel charging trays is placed on the position; Afterwards, restarting the panel charging tray that panel charging tray pipeline will be placed with machine core board is delivered on the seven station elevating mechanisms that arrive panel charging tray pipeline height place;
Step 17: electric control system starts seven station elevating mechanisms and drives the panel charging tray be placed with machine core board and move up to the movement cover plate assembling position that is positioned at seven station tops;
Step 18: electric control system starts seven station positioning and clamping mechanisms the panel charging tray on the seven station elevating mechanisms is fixed on the movement cover plate assembling position;
Step 19: electric control system starts cover plate assembling combination gripper equipment and drives electric screw the trip bolt pick-and-place that will provide on the screw feed position installing hole to the machine core board of the panel of the pending movement cover plate assembling that is arranged in movement cover plate assembling position is provided, and by control electric screw criticize the rotation trip bolt is screwed in the respective screw hole of corresponding panel, finish the fixing of machine core board, fix until the machine core board of finishing all panels that are positioned at movement cover plate assembling position;
Step 20: electric control system starts cover plate assembling combination gripper equipment and drives the top that the cover plate suction nozzle moves to the cover plate location-plate, the cover plate that is pasted with label in the cover plate location-plate is fastened on the panel that is positioned at movement cover plate assembling position, finish the air-conditioning remote control assembling, all finish the air-conditioning remote control assembling until all panels that are positioned at movement cover plate assembling position;
Step 21: electric control system is controlled seven station positioning and clamping mechanisms and is unclamped the panel charging tray that is positioned at movement cover plate assembling position, and starts seven station elevating mechanisms and drive the panel charging tray of finishing the air-conditioning remote control assembling and drop on the panel charging tray pipeline;
Step 22: electric control system starts panel charging tray pipeline and drives the panel charging tray of finishing the air-conditioning remote control assembling and enter the crimping of carrying out in the compression bonding apparatus between cover plate and the panel, and starts panel charging tray pipeline and will finish the panel charging tray of crimping and be transferred to material level under the air-conditioning remote control.
10. automatic assemble method according to claim 9, it is characterized in that: the method that label is pasted on the label sticky position of cover plate may further comprise the steps:
Step 20a: when electric control system detects one group of cover plate charging tray feed bin and arrives nine stations, start cover plate assembling combination gripper equipment and drive the cover plate suction nozzle and move into place in the top of getting material level at the top of nine station storage bins, with the equal pick-and-place of cover plate in the cover plate charging tray of getting on the material level to the cover plate locating slot of cover plate location-plate;
Step 20b: electric control system starts cover plate charging tray along continuous straight runs that the 3rd delivery device will be positioned at the sky of getting material level and pushes to nine stations and change on the nine stations commentaries on classics feed bin elevating mechanism of feed bin; Afterwards, start the thickness that nine station storage bin elevating mechanisms drive a cover plate charging tray of all nine station storage bin cover plate charging trays risings, the nine station storage bin cover plate charging trays that are positioned at the top are risen to get material level, and start the thickness that nine stations commentaries on classics feed bin elevating mechanism drives a cover plate charging tray of all nine stations commentaries on classics feed bin cover plate charging trays declines, to vacate the cover plate charging tray that the following material level that is positioned at nine stations commentaries on classics feed bin top receives the next sky of propelling movement next time;
Step 20c: electric control system starts cover plate assembling combination gripper equipment drive label sucker the label that provides on the label feed position is pasted on the tag bits that is positioned at the cover plate on the cover plate location-plate.
CN201310105034.2A 2013-03-28 2013-03-28 Automatic assembling machine and method of air conditioner remote controller Expired - Fee Related CN103192260B (en)

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CN103921114A (en) * 2014-04-18 2014-07-16 宁波久博源自动化科技有限公司 Automatic assembling tool for water meter movement
CN104810986A (en) * 2015-04-24 2015-07-29 吴中区木渎蒯斌模具加工厂 Miniature geared motor assembly machine
CN105328863A (en) * 2015-11-25 2016-02-17 宏利科技(苏州)有限公司 High-precision automated assembly and packaging system for injection products
CN105436909A (en) * 2016-01-11 2016-03-30 广东顺德为艾斯机器人有限公司 Automatic assembling and sealing performance testing device for water tank
CN105563106A (en) * 2016-01-26 2016-05-11 广东辰奕科技有限公司 Automatic assembly line of remote controller
CN105712064A (en) * 2016-04-06 2016-06-29 格力电器（武汉）有限公司 Automatic feeding system for remote controllers and visual detection equipment comprising automatic feeding system
CN105805115A (en) * 2016-05-18 2016-07-27 上海托展机电设备有限公司 Automatic edge pasting device for air conditioner filter screen
CN106112557A (en) * 2016-08-09 2016-11-16 耐世特凌云驱动系统(涿州)有限公司 A kind of for drive shaft assembling pad and labelled equipment
CN106915095A (en) * 2017-04-20 2017-07-04 杭州徐睿机械有限公司 One kind automation splash guard installing plate kludge
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CN109702445A (en) * 2018-12-30 2019-05-03 珠海格力智能装备有限公司 Material fetching mechanism and with its liquid crystal display assemble device
CN110202523A (en) * 2019-06-19 2019-09-06 东江塑胶制品(苏州)有限公司 A kind of phone face-piece on-hook key sponge strip automatic assembling
CN110449854A (en) * 2019-08-12 2019-11-15 珠海格力智能装备有限公司 Feeder apparatus and remote controler assembly system with it
CN110653585A (en) * 2019-09-02 2020-01-07 三峡大学 Annular four-station layout computer display support assembly system and assembly method
CN110683138A (en) * 2019-09-16 2020-01-14 深圳市智联智造自动化有限公司 Product packaging equipment and product running device thereof
CN110977382A (en) * 2019-12-26 2020-04-10 珠海格力智能装备有限公司 Assembling equipment
CN111055119A (en) * 2019-12-31 2020-04-24 奇士达智能科技股份有限公司 Toy remote controller assembling production line
CN111085847A (en) * 2020-03-24 2020-05-01 宁波四维尔汽车智能科技有限公司 Automobile air conditioner air outlet assembly line
CN113001450A (en) * 2021-02-23 2021-06-22 珠海格力智能装备有限公司 Display screen assembling device
CN113643456A (en) * 2021-08-11 2021-11-12 广汽丰田汽车有限公司 Method of production management, production management system, and computer-readable storage medium
CN114131328A (en) * 2021-12-08 2022-03-04 珠海格力智能装备有限公司 Equipment of remote controller core

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CN103921114A (en) * 2014-04-18 2014-07-16 宁波久博源自动化科技有限公司 Automatic assembling tool for water meter movement
CN104810986A (en) * 2015-04-24 2015-07-29 吴中区木渎蒯斌模具加工厂 Miniature geared motor assembly machine
CN105328863A (en) * 2015-11-25 2016-02-17 宏利科技(苏州)有限公司 High-precision automated assembly and packaging system for injection products
CN105436909B (en) * 2016-01-11 2017-07-14 广东顺德为艾斯机器人有限公司 A kind of water tank automatic assembling and leak tightness testing equipment
CN105436909A (en) * 2016-01-11 2016-03-30 广东顺德为艾斯机器人有限公司 Automatic assembling and sealing performance testing device for water tank
CN105563106A (en) * 2016-01-26 2016-05-11 广东辰奕科技有限公司 Automatic assembly line of remote controller
CN105712064A (en) * 2016-04-06 2016-06-29 格力电器（武汉）有限公司 Automatic feeding system for remote controllers and visual detection equipment comprising automatic feeding system
CN105712064B (en) * 2016-04-06 2018-06-01 格力电器（武汉）有限公司 Remote controler automatical feeding system and the visual detection equipment with the system
CN105805115A (en) * 2016-05-18 2016-07-27 上海托展机电设备有限公司 Automatic edge pasting device for air conditioner filter screen
CN105805115B (en) * 2016-05-18 2018-05-08 上海托展机电设备有限公司 A kind of automatic welt equipment of air conditioner filter screen
CN106112557A (en) * 2016-08-09 2016-11-16 耐世特凌云驱动系统(涿州)有限公司 A kind of for drive shaft assembling pad and labelled equipment
CN106915095A (en) * 2017-04-20 2017-07-04 杭州徐睿机械有限公司 One kind automation splash guard installing plate kludge
CN106915095B (en) * 2017-04-20 2022-08-12 杭州徐睿机械有限公司 Automatic change waterproof board mounting panel kludge
CN108058967A (en) * 2017-12-13 2018-05-22 格力电器（武汉）有限公司 A kind of packing delivery equipment
CN109129315A (en) * 2018-10-23 2019-01-04 珠海格力智能装备有限公司 Assembly equipment, assembly equipment and assembly method
CN109702445A (en) * 2018-12-30 2019-05-03 珠海格力智能装备有限公司 Material fetching mechanism and with its liquid crystal display assemble device
CN109702445B (en) * 2018-12-30 2019-12-31 珠海格力电器股份有限公司 Material taking mechanism and liquid crystal display assembling device with same
CN110202523A (en) * 2019-06-19 2019-09-06 东江塑胶制品(苏州)有限公司 A kind of phone face-piece on-hook key sponge strip automatic assembling
CN110449854A (en) * 2019-08-12 2019-11-15 珠海格力智能装备有限公司 Feeder apparatus and remote controler assembly system with it
CN110653585A (en) * 2019-09-02 2020-01-07 三峡大学 Annular four-station layout computer display support assembly system and assembly method
CN110683138A (en) * 2019-09-16 2020-01-14 深圳市智联智造自动化有限公司 Product packaging equipment and product running device thereof
CN110683138B (en) * 2019-09-16 2021-12-07 深圳市智联智造自动化有限公司 Product packaging equipment and product running device thereof
CN110977382A (en) * 2019-12-26 2020-04-10 珠海格力智能装备有限公司 Assembling equipment
CN111055119A (en) * 2019-12-31 2020-04-24 奇士达智能科技股份有限公司 Toy remote controller assembling production line
CN111085847A (en) * 2020-03-24 2020-05-01 宁波四维尔汽车智能科技有限公司 Automobile air conditioner air outlet assembly line
CN113001450A (en) * 2021-02-23 2021-06-22 珠海格力智能装备有限公司 Display screen assembling device
CN113643456A (en) * 2021-08-11 2021-11-12 广汽丰田汽车有限公司 Method of production management, production management system, and computer-readable storage medium
CN114131328A (en) * 2021-12-08 2022-03-04 珠海格力智能装备有限公司 Equipment of remote controller core

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Address after: Park View Road 518000 in Guangdong province Shenzhen City Pingshan New District Industrial Zone No. 33 grand equipment Industrial Park

Patentee after: Shenzhen geland intelligent equipment Limited by Share Ltd

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