CN202622323U - Assembly system for remote controller - Google Patents

Assembly system for remote controller Download PDF

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Publication number
CN202622323U
CN202622323U CN 201220196940 CN201220196940U CN202622323U CN 202622323 U CN202622323 U CN 202622323U CN 201220196940 CN201220196940 CN 201220196940 CN 201220196940 U CN201220196940 U CN 201220196940U CN 202622323 U CN202622323 U CN 202622323U
Authority
CN
China
Prior art keywords
assembly unit
feed mechanism
remote controller
bonnet
protecgulum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN 201220196940
Other languages
Chinese (zh)
Inventor
唐承立
蔡小洪
吴超
王强
闫红庆
钟明生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
Original Assignee
Gree Electric Appliances Inc of Zhuhai
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN 201220196940 priority Critical patent/CN202622323U/en
Application granted granted Critical
Publication of CN202622323U publication Critical patent/CN202622323U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model provides an assembly system for a remote controller. The assembly system comprises a first assembly unit and a second assembly unit, wherein the first assembly unit is connected with the second assembly unit through a first connection assembly line; the first assembly unit comprises a front cover charge device, a front cover part charge mechanism arranged at the upstream of the front cover charge device, and a first mechanical hand arranged between the front cover part charge mechanism and the front cover charge device and used for mounting a front cover part onto a front cover; the second assembly unit comprises a rear cover charge device and a rear cover combination mounting device; and one end of the rear cover combination mounting device is connected with the second end of the first connection assembly line. According to the assembly system, automatic equipment is used instead of manual work, and the remote controller is automatically assembled, so that the reliability and the uniformity of the product manufacturing quality are improved and the purpose of reducing staff to improve efficiency is achieved.

Description

The package system of remote controller
Technical field
The utility model relates to the automatic producing technology field, especially, relates to a kind of package system of remote controller.
Background technology
The air-conditioning remote control assembling is mainly to liking button, liquid crystal, conductive adhesive tape; The PCB hold-down screw, shell bonnet, labeling etc.; Existing traditional approach behaviour work point step operation, the work-yard is the belt-type streamline, this explained hereafter mode floor space and space are big; Operating personnel are many, and the reliability and the uniformity of workmanship are relatively poor.
The utility model content
The utility model purpose is to provide a kind of package system of remote controller, to solve the insecure technical problem of quality hand-manipulated.
For realizing above-mentioned purpose, the utility model provides a kind of package system of remote controller, comprises first assembly unit and second assembly unit; First assembly unit and second assembly unit are connected through first streamline of plugging into; First assembly unit comprises the protecgulum feeding device, be arranged on the preceding shutter fitting feed mechanism at the protecgulum feeding device upper reaches and be arranged on before between shutter fitting feed mechanism and the protecgulum feeding device preceding shutter fitting is installed to first manipulator on the protecgulum; Second assembly unit comprises bonnet feeding device and bonnet aggregate erection device, and plug into second end of streamline of an end of bonnet aggregate erection device and first is connected.
Further, first assembly unit also comprises emitter window automatic feed mechanism and emitter window automatic installation apparatus, and the emitter window automatic installation apparatus is arranged on first assembly unit and first and plugs between first end of streamline.
Further; Before the shutter fitting feed mechanism comprise button feed mechanism, liquid crystal display feed mechanism, conductive adhesive tape feed mechanism and the baffle plate feed mechanism that is arranged in around first manipulator, first manipulator is used for the protecgulum on the protecgulum feeding device is drawn and be seated in to button, liquid crystal display, conductive adhesive tape and baffle plate from feed mechanism.
Further, the package system of remote controller also comprises second manipulator, and second manipulator is arranged between bonnet feeding device and the bonnet erecting device.
Further, the package system of remote controller also comprises second streamline of plugging into, and second streamline of plugging into is connected with the other end of bonnet aggregate erection device.
Further, the package system of remote controller also comprises the label automatic feeder, through second manipulator label is fitted on the bonnet.
Further, the liquid crystal display feed mechanism comprises automatic coat peeling unit.
The utlity model has following beneficial effect:
Artificial through using automation equipment to replace, realized remote controller assembling automation assembling, improve the reliability and the uniformity of product workmanship, reach the purpose of personnel reduction and enlargement.
Except top described purpose, feature and advantage, the utility model also has other purpose, feature and advantage.To do further detailed explanation to the utility model with reference to figure below.
Description of drawings
The accompanying drawing that constitutes the application's a part is used to provide the further understanding to the utility model, and illustrative examples of the utility model and explanation thereof are used to explain the utility model, do not constitute the improper qualification to the utility model.In the accompanying drawings:
Fig. 1 is the sketch map according to the package system of the remote controller of the utility model.
The specific embodiment
Embodiment to the utility model is elaborated below in conjunction with accompanying drawing, but the multitude of different ways that the utility model can be defined by the claims and cover is implemented.
Referring to Fig. 1, the package system according to the remote controller of the utility model comprises: first assembly unit and second assembly unit; First assembly unit and second assembly unit are connected through first streamline 90 of plugging into; First assembly unit comprises protecgulum feeding device 10, be arranged on the preceding shutter fitting feed mechanism at protecgulum feeding device 10 upper reaches and be arranged on before between shutter fitting feed mechanism and the protecgulum feeding device 10 preceding shutter fitting is installed to first manipulator 130 on the protecgulum; Second assembly unit comprises bonnet feeding device 20 and bonnet aggregate erection device 110, and plug into second end of streamline 90 of an end of bonnet aggregate erection device 110 and first is connected.The utility model is artificial through using automation equipment to replace, and has realized remote controller assembling automation assembling, has improved product quality and consistency of product, has reached the purpose of cutting payroll to improve efficiency simultaneously.
Referring to Fig. 1, first assembly unit also comprises emitter window automatic feed mechanism 80 and emitter window automatic installation apparatus 70, and emitter window automatic installation apparatus 70 is arranged on first assembly unit and first and plugs between first end of streamline 90.
Referring to Fig. 1; Preceding shutter fitting feed mechanism comprises that being arranged in first manipulator button feed mechanism 30, liquid crystal display feed mechanism 40, conductive adhesive tape feed mechanism 50 and baffle plate feed mechanism 60, the first manipulators 130 on every side is used for the protecgulum on the protecgulum feeding device 10 is drawn and be seated in to button, liquid crystal display, conductive adhesive tape and baffle plate from feed mechanism.
Referring to Fig. 1, the package system of remote controller comprises that also second manipulator, 140, the second manipulators 140 are arranged between bonnet feeding device 20 and the bonnet aggregate erection device 110.The package system of remote controller also comprises label automatic feeder 120, through second manipulator 140 label is fitted on the bonnet.The web-like label is under automatic mechanism for stripping effect, and second manipulator 140 is drawn label through suction nozzle, moves to position, bonnet feeding device 20 place then, behind the location label is attached on the bonnet.
Referring to Fig. 1, the package system of remote controller comprises that also second streamline 100, the second streamline 100 of plugging into of plugging into is connected with the other end of bonnet aggregate erection device 110.For ease the back operation set up second streamline 100 of plugging into, the remote controller after bonnet installs is transported to second of rear end and plugs on the streamline 100, sorts and operation such as next step packing.
Liquid crystal display feed mechanism 40 comprises automatic coat peeling unit.Install for the ease of automation, liquid crystal display feed mechanism 40 comprises automatic dyestripping mechanism, before liquid crystal display is taken away by first manipulator 130, membrane is torn off, guarantees normally carrying out of bottom operation.
Protecgulum feeding device 10 adopts 1 * 4 frock pallet, and accurately locatees; The frock pallet can be supplied with through rotating disk automatically, is pushed out to subsequent processing after the completion automatically; Button, baffle plate, conductive adhesive tape, liquid crystal all adopt automatic feeding, and first manipulator 130 is successively from button, liquid crystal display, conductive adhesive tape, material is got in the material loading position of baffle plate, on the relevant position of protecgulum, installs successively then; After the installation of one group of protecgulum material of every installation, rotating disk moves on to emitter window automatic installation apparatus 70 places automatically, and emitter window automatic feed mechanism 80 is a vibrating disk, by transporting after the clamping of mechanical movement clamping device and locating, accomplishes automatically and installs; After accomplishing emitter window and installing, special tooling automatic transport to the first streamline 90 of plugging into, preferably, the PCB assembly of the utility model is installed and is adopted artificial the installation, and detects the effect of top operation simultaneously.Treat the artificial PCB of installation assembly.Carry the special tooling clamping location of coming from first assembly unit, electric device carries out the automatic locking screw, and is successively that all position screws are fastening.Manipulator grasps bonnet, moves to bonnet aggregate erection device 110, lock-screw, and the back, location fastens automatically.Accomplish and promptly accomplish whole assembling process after protecgulum and bonnet fasten.
Referring to Fig. 1, according to the assemble method of the remote controller of the utility model, use the package system of aforesaid remote controller, comprising:
S1: first manipulator 130 of first assembly unit through the remote controller package system is installed in button, liquid crystal display, conductive adhesive tape and baffle plate on the protecgulum, and then emitter window is installed on the protecgulum;
S2: bonnet is installed on the protecgulum that installs among the S1.
Referring to Fig. 1, first assembly unit:
1. the protecgulum material loading adopts 1 * 4 special tooling pallet, and accurately locatees; The frock pallet can be supplied with through rotating disk automatically, is pushed out to subsequent processing after the completion automatically.
2. button, plate washer, conductive adhesive tape, liquid crystal display all adopt automatic feeding, and conductive adhesive tape is taked the vibrating disk automatic charging, is torn off membrane automatically by liquid crystal display feed mechanism 40 before the liquid crystal display material loading simultaneously.
3. first manipulator 130 is successively from button, liquid crystal display, and conductive adhesive tape is got material on the material loading position of baffle plate, installs in the relevant position of protecgulum successively then, so circulation.
4. after the installation of one group of protecgulum material of every installation; Rotating disk moves on to emitter window automatic installation apparatus 70 places automatically; The special tooling pallet that is being loaded with the protecgulum of installation is grasped by automatic clamping device; Be that the emitter window that emitter window automatic feed mechanism 80 sends is transported by clamping device by adopting vibrating disk simultaneously, after location and the completion, emitter window be installed on the protecgulum.
5. after accomplishing emitter window and installing, special tooling automatic transport to the first streamline 90 of plugging into is treated to get into second module units behind the artificial PCB of the installation assembly.The installation of the PCB assembly of this step also can be taked the mode of installation automatically.
Second assembly unit:
1. carry the protecgulum special tooling pallet of the installation of coming to locate from first assembly unit, carry out the automatic locking screw through electric device by clamping, successively that all position screws are fastening.
2. the web-like label is under automatic mechanism for stripping effect, and second manipulator 140 is drawn label through suction nozzle, moves to bonnet feeding device 20 places then, behind the location label is attached on the bonnet.
3. second manipulator 140 grasps the bonnet that posts label, moves to bonnet aggregate erection device 110, and the back, location fastens with protecgulum.
4. after accomplishing bonnet and fastening, the Russia second that special tooling is transported to the rear end streamline 100 of plugging into sorts and operation such as next step packing, so circulates.
From above description, can find out that the utility model the above embodiments have realized following technique effect:
The utility model is artificial through using automation equipment to replace, and has realized remote controller assembling automation assembling, has improved product quality and consistency of product, has reached the purpose of cutting payroll to improve efficiency simultaneously.
The preferred embodiment that the above is merely the utility model is not limited to the utility model, and for a person skilled in the art, the utility model can have various changes and variation.All within the spirit and principle of the utility model, any modification of being done, be equal to replacement, improvement etc., all should be included within the protection domain of the utility model.

Claims (7)

1. the package system of a remote controller is characterized in that, comprising:
First assembly unit and second assembly unit; Said first assembly unit and second assembly unit are connected through first streamline (90) of plugging into;
Said first assembly unit comprises protecgulum feeding device (10), be arranged on the preceding shutter fitting feed mechanism at said protecgulum feeding device (10) upper reaches and be arranged on said before between shutter fitting feed mechanism and the said protecgulum feeding device (10) preceding shutter fitting is installed to first manipulator (130) on the protecgulum;
Second assembly unit comprises bonnet feeding device (20) and bonnet aggregate erection device (110), and second end that an end of bonnet aggregate erection device (110) and said first is plugged into streamline (90) is connected.
2. the package system of remote controller according to claim 1; It is characterized in that; Said first assembly unit also comprises emitter window automatic feed mechanism (80) and emitter window automatic installation apparatus (70), and said emitter window automatic installation apparatus (70) is arranged on said first assembly unit and said first and plugs between first end of streamline (90).
3. the package system of remote controller according to claim 1; It is characterized in that; The shutter fitting feed mechanism comprises button feed mechanism (30), liquid crystal display feed mechanism (40), conductive adhesive tape feed mechanism (50) and the baffle plate feed mechanism (60) that is arranged in around said first manipulator before said, and said first manipulator (130) is used for the protecgulum on the said protecgulum feeding device (10) is drawn and be seated in to button, liquid crystal display, conductive adhesive tape and baffle plate from feed mechanism.
4. the package system of remote controller according to claim 1 is characterized in that, also comprises second manipulator (140), and said second manipulator (140) is arranged between said bonnet feeding device (20) and the said bonnet aggregate erection device (110).
5. the package system of remote controller according to claim 1 is characterized in that, also comprises second streamline (100) of plugging into, and said second streamline (100) of plugging into is connected with the other end of said bonnet aggregate erection device (110).
6. the package system of remote controller according to claim 4 is characterized in that, also comprises label automatic feeder (120), through said second manipulator (140) label is fitted on the bonnet.
7. the package system of remote controller according to claim 3 is characterized in that, said liquid crystal display feed mechanism (40) comprises automatic coat peeling unit.
CN 201220196940 2012-05-02 2012-05-02 Assembly system for remote controller Withdrawn - After Issue CN202622323U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220196940 CN202622323U (en) 2012-05-02 2012-05-02 Assembly system for remote controller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220196940 CN202622323U (en) 2012-05-02 2012-05-02 Assembly system for remote controller

Publications (1)

Publication Number Publication Date
CN202622323U true CN202622323U (en) 2012-12-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220196940 Withdrawn - After Issue CN202622323U (en) 2012-05-02 2012-05-02 Assembly system for remote controller

Country Status (1)

Country Link
CN (1) CN202622323U (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103143935A (en) * 2013-03-28 2013-06-12 格兰达技术(深圳)有限公司 Automatic assembling machine and automatic assembling method for air conditioner remote controller panel
CN103192261A (en) * 2013-03-28 2013-07-10 格兰达技术(深圳)有限公司 Automatic assembling machine and method of machine core cover plate of air conditioner remote controller
CN103192260A (en) * 2013-03-28 2013-07-10 格兰达技术(深圳)有限公司 Automatic assembling machine and method of air conditioner remote controller
CN103381550A (en) * 2012-05-02 2013-11-06 珠海格力电器股份有限公司 Assembly system and method for remote controller
CN103447816A (en) * 2013-08-19 2013-12-18 深圳雷柏科技股份有限公司 Automatic assembling equipment for wireless receivers
CN105364475A (en) * 2015-10-21 2016-03-02 深圳雷柏科技股份有限公司 General assembly production line for remote controllers
CN106736376A (en) * 2017-01-18 2017-05-31 东莞市五鑫自动化科技有限公司 A kind of remote controller battery bonnet automatic assembling machine
CN117066847A (en) * 2023-10-17 2023-11-17 深圳市鑫磊峰科技有限公司 Automatic assembly machine for rear cover of remote controller battery

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103381550A (en) * 2012-05-02 2013-11-06 珠海格力电器股份有限公司 Assembly system and method for remote controller
CN103381550B (en) * 2012-05-02 2015-11-04 珠海格力电器股份有限公司 The package system of remote controller and method
CN103143935A (en) * 2013-03-28 2013-06-12 格兰达技术(深圳)有限公司 Automatic assembling machine and automatic assembling method for air conditioner remote controller panel
CN103192261A (en) * 2013-03-28 2013-07-10 格兰达技术(深圳)有限公司 Automatic assembling machine and method of machine core cover plate of air conditioner remote controller
CN103192260A (en) * 2013-03-28 2013-07-10 格兰达技术(深圳)有限公司 Automatic assembling machine and method of air conditioner remote controller
CN103192260B (en) * 2013-03-28 2015-04-08 格兰达技术(深圳)有限公司 Automatic assembling machine and method of air conditioner remote controller
CN103447816A (en) * 2013-08-19 2013-12-18 深圳雷柏科技股份有限公司 Automatic assembling equipment for wireless receivers
CN105364475A (en) * 2015-10-21 2016-03-02 深圳雷柏科技股份有限公司 General assembly production line for remote controllers
CN105364475B (en) * 2015-10-21 2017-10-13 深圳雷柏科技股份有限公司 A kind of remote control assemble production line
CN106736376A (en) * 2017-01-18 2017-05-31 东莞市五鑫自动化科技有限公司 A kind of remote controller battery bonnet automatic assembling machine
CN117066847A (en) * 2023-10-17 2023-11-17 深圳市鑫磊峰科技有限公司 Automatic assembly machine for rear cover of remote controller battery
CN117066847B (en) * 2023-10-17 2024-01-09 深圳市鑫磊峰科技有限公司 Automatic assembly machine for rear cover of remote controller battery

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20121226

Effective date of abandoning: 20151104

C25 Abandonment of patent right or utility model to avoid double patenting