CN211916032U - Automatic top piece assembling device - Google Patents
Automatic top piece assembling device Download PDFInfo
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- CN211916032U CN211916032U CN202020320257.6U CN202020320257U CN211916032U CN 211916032 U CN211916032 U CN 211916032U CN 202020320257 U CN202020320257 U CN 202020320257U CN 211916032 U CN211916032 U CN 211916032U
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- outer cover
- station
- feeding
- top sheet
- assembling device
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Abstract
The utility model discloses an automatic top plate assembling device, which comprises a turntable, wherein an outer cover feeding station and a top plate feeding station are arranged on the outer side of the turntable along the circumference of the turntable, and an outer cover detecting station, a glue spraying station and a glue spraying detecting station are sequentially arranged on the outer side of the turntable from the outer cover feeding station to the top plate feeding station clockwise; and the top piece feeding station is sequentially provided with a pressing station, a height detection station, a good product detection station and a defective product detection station along the outer side of the turntable between the clockwise direction and the outer cover feeding station. Through the automatic feeding to top piece and enclosing cover and fix a position both, make things convenient for the later stage equipment, improved material loading efficiency and quality.
Description
Technical Field
The utility model relates to an automatic assembly device of top piece belongs to automation equipment technical field.
Background
For some bottle caps, outer caps, etc., it is often desirable to add a top sheet to the interior thereof. Because the assembly process is relatively simple and the number of parts is relatively small, the top sheet is generally loaded manually.
However, the processing mode is relatively low in efficiency, and the quality of assembly cannot be guaranteed, especially for those small-sized covers, the size of the top sheet installed in the covers is correspondingly reduced, manual operation is quite difficult, the efficiency is lower, and in the assembly process, the top sheet is required to be installed in the outer cover at a fixed angle, the consistency of the installation angle cannot be guaranteed in the manual assembly process, so that the product qualification rate is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that an automatic assembly device of top piece is provided, through the automatic feeding to top piece and enclosing cover and fix a position both, make things convenient for later stage equipment, improved material loading efficiency and quality.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is:
an automatic top sheet assembling device comprises a rotary table, wherein an outer cover feeding station and a top sheet feeding station are arranged on the outer side of the rotary table along the circumference of the rotary table, and an outer cover existence detection station, a glue spraying station and a glue spraying detection station are sequentially arranged on the outer side of the rotary table from the outer cover feeding station to the top sheet feeding station clockwise; and the top piece feeding station is sequentially provided with a pressing station, a height detection station, a good product detection station and a defective product detection station along the outer side of the turntable between the clockwise direction and the outer cover feeding station.
The automatic top sheet assembling device is characterized in that: the outer cover feeding station comprises an outer cover feeding line, an outer cover receiving mechanism, an outer cover rotating mechanism and an outer cover directional feeding mechanism, the outer cover directional feeding mechanism comprises a bottom plate capable of moving horizontally, two sets of outer cover grippers and a set of outer cover suckers capable of moving up and down synchronously relative to the bottom plate are arranged above the bottom plate, and a rotating camera is arranged right above the outer cover rotating mechanism.
The automatic top sheet assembling device is characterized in that: and a first in-place optical fiber sensor is arranged at the tail end of the outer cover feeding line.
The automatic top sheet assembling device is characterized in that: the outer cover is provided with a detection station which comprises a movable plate capable of moving up and down, the movable plate is provided with two linear bearings which penetrate through the movable plate and can move up and down relative to the movable plate, the lower end of each linear bearing is provided with a detection head, a spring is arranged on each linear bearing between the detection head and the movable plate, and one side above the upper end of each linear bearing is provided with a proximity switch.
The automatic top sheet assembling device is characterized in that: the top sheet feeding station comprises a material arranging mechanism, a material distributing belt line and a directional feeding mechanism which are connected in sequence; the directional feeding mechanism comprises a first feeding sucker capable of horizontally moving relative to the material distribution belt line, a rotating shaft is connected onto the first feeding sucker, the top of the rotating shaft is connected with a synchronous belt wheel, and the synchronous belt wheel is connected with a stepping motor through a synchronous belt; the directional feeding mechanism further comprises a CCD detection device which is used for detecting the position of the top plate grabbed by the first feeding sucker and electrically connected with the stepping motor.
The automatic top sheet assembling device is characterized in that: the directional feeding mechanism comprises a support plate which can horizontally move relative to the material distribution belt line, the first feeding sucker is arranged on one side, close to the material distribution belt line, below the support plate, the second feeding sucker is arranged on the other side, below the support plate, and a material receiving plate is further arranged below the support plate.
The automatic top sheet assembling device is characterized in that: the material arranging mechanism comprises a material arranging plate, a material arranging plate is arranged at an opening of the material arranging plate, a first conveying belt and a first speed regulating motor used for controlling the speed of the first conveying belt are arranged on the outer side of the opening of the material arranging plate, and a first material channel is arranged on the first conveying belt.
The automatic top sheet assembling device is characterized in that: the material distribution belt line comprises a second conveyor belt, a second material channel corresponding to the first material channel is arranged on the second conveyor belt, two third material channels are further arranged, a material distribution mechanism is arranged between the second material channel and the third material channels, and the material distribution mechanism comprises a material distribution plate and a swing air cylinder used for driving the material distribution plate to rotate.
The automatic top sheet assembling device is characterized in that: all be provided with width adjustment mechanism on first material way, second material way and the third material way, width adjustment mechanism is including setting up the guide arm in corresponding material way top, equal fixedly connected with connecting rod on the periphery of every material way, the upper end of connecting rod pass through the slider with the guide arm corresponds the connection, just be provided with on the slider and be used for fixing it locking bolt on the guide arm.
The automatic top sheet assembling device is characterized in that: and the tail end of the third material channel is provided with a group of in-place optical fiber sensors.
The automatic top sheet assembling device is characterized in that: the material distribution belt line also comprises a second speed regulating motor for controlling the speed of the second conveyor belt.
The utility model has the advantages that:
the outer cover is automatically fed after being positioned in a rotating mode, after detection, gluing and detection of the outer cover, the outer cover and the top plate which is detected through the CCD detection device through the material arranging machine and positioned are pressed and assembled, whether the product is qualified or not is judged through the last height detection, automatic operation is completely achieved, and the product percent of pass is improved.
Drawings
Fig. 1 is a schematic structural view of an automatic top sheet assembling device of the present invention;
fig. 2 is a schematic structural view of an outer cover feeding station of the automatic top plate assembling device of the present invention;
fig. 3 is a schematic structural view of an outer cover feeding line of an outer cover feeding station of the present invention;
fig. 4 is a schematic structural diagram of an outer cover directional feeding mechanism of an outer cover feeding station of the present invention;
FIG. 5 is a schematic structural view of the detecting station for detecting the presence of the outer cover of the present invention;
fig. 6 is a schematic structural view of the top sheet feeding station of the present invention;
fig. 7 is a schematic structural view of a material arranging mechanism of the top sheet feeding station of the present invention;
fig. 8 is a schematic structural view of a material distributing belt line of the top sheet feeding station of the present invention;
fig. 9 is a schematic structural view of the directional feeding mechanism of the top loading station of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
As shown in figures 1-9 of the drawings,
in summary, the utility model provides an automatic top sheet assembling device,
an automatic top sheet assembling device comprises a rotary table, wherein an outer cover feeding station 10 and a top sheet feeding station 20 are arranged on the outer side of the rotary table along the circumference of the rotary table, and an outer cover existence detecting station 30, a glue spraying station 40 and a glue spraying detecting station 50 are sequentially arranged on the outer side of the rotary table between the outer cover feeding station 10 and the top sheet feeding station 20 in a clockwise manner; the top plate loading station 20 is sequentially provided with a pressing station 60, a height detection station 70, a good product detection station 80 and a defective product detection station 90 along the outer side of the turntable from the clockwise direction to the outer cover loading station 10.
The outer cover is automatically fed after being positioned in a rotating mode, after detection, gluing and detection of the outer cover, the outer cover and the top plate which is detected through the CCD detection device through the material arranging machine and positioned are pressed and assembled, whether the product is qualified or not is judged through the last height detection, automatic operation is completely achieved, and the product percent of pass is improved.
The outer cover feeding station 10 comprises an outer cover feeding line 101, an outer cover receiving mechanism 109, an outer cover rotating mechanism 102 and an outer cover directional feeding mechanism 103, wherein the outer cover directional feeding mechanism 103 comprises a bottom plate 105 capable of moving horizontally, two groups of outer cover grippers 107 and a group of outer cover suction cups 106 capable of moving up and down synchronously relative to the bottom plate 105 are arranged above the bottom plate 105, and a rotation direction camera 108 is arranged right above the outer cover rotating mechanism 102.
The outer cover is grabbed from the outer cover feeding line 101 through the outer cover sucker 106 and then placed on the outer cover bearing mechanism 109, when the outer cover sucker 106 grabs the next outer cover, one group of outer cover grabbers 107 grab the outer cover on the outer cover bearing mechanism 109 and then place on the outer cover rotating mechanism 102, the position of the outer cover grabbers is determined through photographing the outer cover grabbers by the turning camera 108, then a rotating signal is sent to the outer cover rotating mechanism 102, the required rotating angle of the outer cover is controlled through a stepping motor inside the outer cover grabber, and the rotating process of the outer cover grabber is similar to the rotating principle and structure of a. After the positioning is finished, the outer cover gripper is used for gripping the outer cover gripper and then placing the outer cover gripper on the turntable for feeding.
The tail end of the outer cover feeding line 101 is provided with a first in-place optical fiber sensor 104, so that the outer cover can be grabbed by the sucker every time.
The outer cover existence detection station 30 comprises a movable plate 301 capable of moving up and down, two linear bearings 302 capable of moving up and down relative to the movable plate 301 and penetrating through the movable plate 301 are arranged on the movable plate 301, a detection head 303 is arranged at the lower end of each linear bearing 302, a spring 304 is arranged on each linear bearing between each detection head 303 and the movable plate 301, and a proximity switch 305 is arranged on one side above the upper end of each linear bearing 302.
The movable plate 301 is driven by the cylinder to press down for a set distance, if an outer cover is already placed on the detection station, the detection head 303 is jacked up, the spring 304 is compressed, the linear bearing 302 moves upwards relative to the movable plate 301, and therefore the proximity switch 305 is triggered to indicate that the outer cover of the station is already placed in place, otherwise, the outer cover of the station is not placed.
The top sheet feeding station 20 comprises a material arranging mechanism 1, a material distributing belt line 2 and a directional feeding mechanism 3 which are connected in sequence; the directional feeding mechanism 3 comprises a first feeding sucker 32 which can horizontally move relative to the material dividing belt line 2, a rotating shaft is connected to the first feeding sucker 32, a synchronous belt wheel (34) is connected to the top of the rotating shaft, and the synchronous belt wheel 34 is connected with a stepping motor 36 through a synchronous belt 35; the directional feeding mechanism 3 further comprises a CCD detection device 33 electrically connected to the stepping motor 36 for detecting the position of the top sheet grabbed by the first feeding suction cup 32.
The top plate is through the automatic back of managing the material of reason material mechanism, and utilize corresponding sucking disc to snatch the back after feeding into the branch material belt line, detect the position condition of the top plate that snatchs through CCD detection device to give step motor with the testing result feedback, utilize step motor control sucking disc to rotate corresponding angle, thereby make the top plate accomplish the location, the equipment in the later stage of being convenient for.
The directional feeding mechanism 3 comprises a support plate 31 which can horizontally move relative to the material distribution belt line 2, the first feeding suction cups 32 are arranged on one side, close to the material distribution belt line 2, below the support plate 31, the second feeding suction cups 37 are arranged on the other side below the support plate 31, and a material receiving plate is further arranged below the support plate 31.
Through setting up two sets of sucking discs, place the back on the flitch that connects the top plate after the location that first material loading sucking disc snatched, continue to snatch the in-process of a set of top plate down from dividing material belt line 2, second material loading sucking disc snatchs the top plate after fixing just in time from connecing the flitch, when treating that first material loading sucking disc removes to connect the flitch top once more, material loading is accomplished to second material loading sucking disc, has improved material loading efficiency greatly.
The material arranging mechanism 1 comprises a material arranging plate 11, a material arranging plate 14 is arranged at an opening of the material arranging plate 11, a first conveying belt 12 and a first speed regulating motor 13 used for controlling the speed of the first conveying belt 12 are arranged outside the opening of the material arranging plate 11, and a first material channel is arranged on the first conveying belt 12. The material distribution belt line 2 comprises a second conveyor belt 21, a second material channel 22 corresponding to the first material channel is arranged on the second conveyor belt 21, two third material channels 23 are further arranged, a material distribution mechanism is arranged between the second material channel 22 and the third material channels 23, and the material distribution mechanism comprises a material distribution plate 26 and a swing cylinder 27 used for driving the material distribution plate 26 to rotate.
The swing cylinder 27 drives the material distributing plate 2 to swing ceaselessly, so that the top sheets in the second material channel 22 enter the two third material channels 23 in a staggered manner, thereby realizing double-material-channel feeding and improving the feeding efficiency.
The material distribution belt line 2 further comprises a second speed regulating motor 29 for controlling the speed of the second conveyor belt 21, and the speeds of the first conveyor belt and the second conveyor belt are regulated by utilizing the two speed regulating motors, so that the feeding speed of the top sheet is regulated, and the later-stage assembly is convenient to match.
All be provided with width adjustment mechanism on first material way, second material way 22 and the third material way 23, width adjustment mechanism is including setting up the guide arm 24 that corresponds the material way top, equal fixedly connected with connecting rod 25 on the periphery of every material way, the upper end of connecting rod 25 through the slider with guide arm 24 corresponds the connection, just be provided with on the slider and be used for fixing it at locking bolt on the guide arm 24. The width of each material channel can be adjusted according to the difference of top piece size, the commonality of equipment has been increased.
The end of the third material channel 23 is provided with a group of second in-place optical fiber sensors 28, so that the first feeding sucker can grab the top plate at each time, and the phenomenon that the later-stage assembly has errors is avoided, and the product percent of pass is reduced.
To sum up, the utility model provides a pair of automatic assembly device of top flat, through the automatic feeding to top flat and enclosing cover and fix a position both, make things convenient for later stage equipment, improved material loading efficiency and quality.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An automatic top piece assembling device is characterized in that: the automatic glue spraying device comprises a turntable, wherein an outer cover feeding station (10) and a top plate feeding station (20) are arranged on the outer side of the turntable along the circumference of the turntable, and an outer cover existence detection station (30), a glue spraying station (40) and a glue spraying detection station (50) are sequentially arranged on the outer side of the turntable from the outer cover feeding station (10) to the top plate feeding station (20) clockwise; and the top piece feeding station (20) is sequentially provided with a pressing station (60), a height detection station (70), a good product detection station (80) and a defective product detection station (90) along the outer side of the turntable between the clockwise direction and the outer cover feeding station (10).
2. An automatic top sheet assembling device according to claim 1, wherein: the outer cover feeding station (10) comprises an outer cover feeding line (101), an outer cover receiving mechanism (109), an outer cover rotating mechanism (102) and an outer cover directional feeding mechanism (103), wherein the outer cover directional feeding mechanism (103) comprises a bottom plate (105) capable of moving horizontally, two sets of outer cover grippers (107) and a set of outer cover suckers (106) capable of moving up and down synchronously relative to the bottom plate (105) are arranged above the bottom plate (105), and a rotation direction camera (108) is arranged right above the outer cover rotating mechanism (102).
3. An automatic top sheet assembling device according to claim 2, wherein: the tail end of the outer cover feeding line (101) is provided with a first in-place optical fiber sensor (104).
4. An automatic top sheet assembling device according to claim 1, wherein: the outer cover is provided with a detection station (30) which comprises a movable plate (301) capable of moving up and down, two linear bearings (302) which penetrate through the movable plate (301) and can move up and down relative to the movable plate are arranged on the movable plate (301), a detection head (303) is arranged at the lower end of each linear bearing (302), a spring (304) is arranged on each linear bearing between the detection head (303) and the movable plate (301), and a proximity switch (305) is arranged on one side above the upper end of each linear bearing (302).
5. An automatic top sheet assembling device according to claim 1, wherein: the top sheet feeding station (20) comprises a material arranging mechanism (1), a material distributing belt line (2) and a directional feeding mechanism (3) which are connected in sequence; the directional feeding mechanism (3) comprises a first feeding sucker (32) which can horizontally move relative to the material distribution belt line (2), a rotating shaft is connected to the first feeding sucker (32), a synchronous belt wheel (34) is connected to the top of the rotating shaft, and the synchronous belt wheel (34) is connected with a stepping motor (36) through a synchronous belt (35); the directional feeding mechanism (3) further comprises a CCD detection device (33) which is used for detecting the position of the top sheet grabbed by the first feeding sucker (32) and is electrically connected with the stepping motor (36).
6. An automatic top sheet assembling device according to claim 5, wherein: the directional feeding mechanism (3) comprises a support plate (31) which can horizontally move relative to the material distribution belt line (2), the first feeding sucker (32) is arranged on one side, close to the material distribution belt line (2), below the support plate (31), the second feeding sucker (37) is arranged on the other side below the support plate (31), and a material receiving plate is further arranged below the support plate (31).
7. An automatic top sheet assembling device according to claim 5, wherein: reason material mechanism (1) is including reason charging tray (11), the opening part of reason charging tray (11) is provided with reason flitch (14), the opening part outside of reason charging tray (11) is provided with first conveyer belt (12) and is used for controlling first adjustable speed motor (13) of first conveyer belt (12) speed, be provided with first material way on first conveyer belt (12).
8. An automatic top sheet assembling device according to claim 7, wherein: divide material belt line (2) to include second conveyer belt (21), be provided with on second conveyer belt (21) with first material says that second material that the position is corresponding says (22), still is provided with two third materials and says (23), second material say (22) with be provided with feed mechanism between third material says (23), feed mechanism includes branch flitch (26) and is used for driving divide flitch (26) pivoted swing cylinder (27).
9. An automatic top sheet assembling device according to claim 8, wherein: all be provided with width adjustment mechanism on first material way, second material way (22) and third material way (23), width adjustment mechanism is including setting up guide arm (24) in corresponding material way top, equal fixedly connected with connecting rod (25) on the periphery of every material way, the upper end of connecting rod (25) pass through the slider with guide arm (24) correspond and are connected, just be provided with on the slider and be used for fixing it fastening bolt on guide arm (24).
10. An automatic top sheet assembling device according to claim 8, wherein: the tail end of the third material channel (23) is provided with a group of second in-place optical fiber sensors (28), and the material distribution belt line (2) further comprises a second speed regulating motor (29) used for controlling the speed of the second conveyor belt (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020320257.6U CN211916032U (en) | 2020-03-16 | 2020-03-16 | Automatic top piece assembling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020320257.6U CN211916032U (en) | 2020-03-16 | 2020-03-16 | Automatic top piece assembling device |
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| Publication Number | Publication Date |
|---|---|
| CN211916032U true CN211916032U (en) | 2020-11-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020320257.6U Active CN211916032U (en) | 2020-03-16 | 2020-03-16 | Automatic top piece assembling device |
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| Country | Link |
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| CN (1) | CN211916032U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113044298A (en) * | 2021-02-03 | 2021-06-29 | 德坤精密五金科技（苏州）有限公司 | Signal shielding cover detection packaging device |
-
2020
- 2020-03-16 CN CN202020320257.6U patent/CN211916032U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113044298A (en) * | 2021-02-03 | 2021-06-29 | 德坤精密五金科技（苏州）有限公司 | Signal shielding cover detection packaging device |
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