Summary of the invention
This product is a kind of antiseep and etch-proof asphalt polymer cement water-proof film, has excellent binding property, self-healing, protected object is sealed completely, seamless; Acid-alkali-corrosive-resisting; Uvioresistant and biological degradation; Outstanding antistripping ability; The excellent specific property such as nontoxic, tasteless, pollution-free becomes the outstanding person in international waterproof, aseptic production.
Emulsified bitumen in this system is the development of this system specially, and compared with common emulsified bitumen, this emulsified bitumen has and modified latex, the better consistency of sand-cement slurry, ensures the waterproof quality of product, improves the application property of product.
This product has been widely used in waterproof and the protection against corrosion fields such as building construction, municipal traffic, petrochemical industry electric power, environment protection, oceanographic engineering, hydro project.This product and technology embody the development of international waterproof and corrosion-resistant field initiative.
Technical scheme involved in the present invention:
Asphalt polymer cement waterproof paint, is made up of component A and B component, and component A comprises emulsified bitumen, modified latex, and B component comprises cement, filler, auxiliary agent, wherein the content of various raw material in A, B component, and (as follows) meter is as follows by weight percentage:
Component A: emulsified bitumen: 20%-50%
Modified latex: 30%-50%
Water: 10-30%
B component:
Cement: 40%-60%
Filler: 20%-40%
Auxiliary agent: 1%-5%.
Emulsified bitumen composition of the present invention: pitch 50%-65%; Preferred 58%-63%,
Cationic emulsifier 3%-10%, preferred 3%-6%;
Nonionic emulsifying agent 3%-10%, preferred 3%-6%;
Stablizer 1%-5%, preferred 1%-3%;
All the other are water.
Pitch wherein can be rock asphalt, petroleum pitch, coal-tar pitch and composition thereof, preferably oil heavy traffic asphaltum, and its penetration degree is 60-100(1/10mm).
The application finds after deliberation, and single emulsifier cannot meet the requirement of asphalt polymer cement waterproof paint to emulsified bitumen, because single emulsifier has fixing HLB value, it can not meet HLB scope required for complicated asphalt emulsification.Therefore the present invention have selected cationic and nonionic two kinds of emulsifying agents especially, carries out composite in different ratios, forms compound emulsifying agent.In concrete asphalt emulsifier is selected, the present invention's cationic asphalt emulsifier used have selected in lauryl amine, tetradecylamine, hexadecylamine, docosyl amine, coconut oleyl amine, tallow amine, hydrogenated tallow amine, oleyl amine, soybean oleyl amine, 1-aminoethyl-2-heptadecyl imidazole quinoline-2 hydrochloride, lignin amine, dodecyl benzyl dimethyl ammonium chloride, dodecyldimethylamine ammonium chloride, cetalkonium chloride one or more.The present invention is one or more in laurostearic acid single ethanol amide, lauryl diethanol amide, Coconut Fatty Acid Monoethanolamide, lauric acid amide of ethanol, polyoxyethylene sorbitan monolaurate, octadecanoic acid ester of polyethylene glycol, polyoxyethylene nonylphenol ether to nonionic asphalt emulsifier.Adopt mentioned emulsifier to carry out compound, be conducive to eliminating alone non-ionic emulsifier and easily produce the low problem of cloud point, also can avoid alone cationic emulsifier, the problem that pitch particle is thick.Use above-mentioned composite emulsifier, profit relative density difference between the two and the difference of viscosity can be reduced, strengthen the electromotive force of bitumen particle, be easy to form electrostatic double layer, increase the mutual repulsive force between particle, hinder the polymerization tendency of bitumen particle.
The present invention's stablizer used can be inorganic salt, as vitriol, nitrate, hydrochloride etc.; Also can be mineral acid or organic acid, as lipid acid, acetic acid, hydrochloric acid, tartrate etc.; Can be polyvinyl alcohol, Mierocrystalline cellulose, inner complex etc.; Also can be above-mentioned two kinds or three kinds used in combination.
Modified latex of the present invention is selected from: one or more in cationic chloroprene latex, positively charged ion styrene-butadiene latex, pure acrylic acid latex, styrene-acrylic latex, natural rubber latex, nitrile rubber, isobutylene-isoprene latex, polyisoprene latex, ethene-vinyl acetate latex, Ethylene Propylene Terpolymer latex, binary ethylene propylene rubber latex, chlorinated butyl latex, chlorosulfonated polyethylene latex etc.
Cement of the present invention is selected from: one or more in white cement, ash concrete etc.
Filler of the present invention is selected from: calcium carbonate, talcum powder, wollastonite powder, quartz sand etc.
Auxiliary agent of the present invention composition: one or more in water reducer, stablizer, thickening material etc.
Product preparation process flow process of the present invention is as follows:
Emulsified bitumen preparation technology flow process in product of the present invention is as follows:
(1) first dewatered 1 hour-2 hours at 110 DEG C-130 DEG C by 50%-65% pitch, then mild heat is to 130 DEG C-160 DEG C, for subsequent use after metering;
(2) by tap water heating to 45 DEG C-65 DEG C, metering after for subsequent use;
(3) emulsifying agent, stablizer are joined in hot water for subsequent use, stir, make aqueous emulsion, control temperature is 45 DEG C-65 DEG C, for subsequent use, and emulsifying agent refers to that cationic emulsifier and nonionic emulsifying agent are composited;
(4) open mulser system, the aqueous emulsion meeting temperature requirement that step (3) is obtained is poured in emulsifying agent, and pour the heated bitumen meeting temperature requirement that step (1) is obtained immediately into, after stirring prepared by satisfactory emulsified bitumen.
Component A preparation method:
20%-50% emulsified bitumen obtained for step (4), 30%-50% modified latex are joined a mixing bowl high speed and stir, stirs 20 minutes, filter discharging after static half an hour hour and pack.
B component technique:
40%-60% cement, 20%-40% filler and 1%-5% auxiliary agent are joined a mixing bowl high speed to stir, stir discharging packaging after 30 minutes.
Asphalt polymer cement waterproof paint of the present invention, cheap, application property is excellent, mineral acid, alkali and the salt corrosion of good waterproof performance, ability lower concentration, there is good flexibility.
Asphalt polymer cement waterproof paint can separately as film waterproof material use, medium for kitchen and toilet, vault and bridge deck water-proof antiseptic project.
Embodiment
Embodiment 1
Emulsified bitumen starting material in invention product are carried out proportioning (weight ratio, lower same) by following (table 1):
Table 1 emulsified bitumen formula table (100 parts of emulsified bitumens)
Emulsified bitumen manufacturing process is as follows:
(1), by pitch first 110 DEG C-130 DEG C dehydrations 1 hour-2 hours, then mild heat is to 130 DEG C-160 DEG C, for subsequent use after metering;
(2), by tap water heating to 45 DEG C-65 DEG C, for subsequent use after metering;
(3), by emulsifying agent, stablizer join in hot water for subsequent use, stir, make aqueous emulsion, control temperature is 45 DEG C-65 DEG C, for subsequent use;
(4), open mulser system, pour in emulsification by the aqueous emulsion meeting temperature requirement, pour the heated bitumen meeting temperature requirement immediately into, prepared by satisfactory emulsified bitumen.
Again the starting material in invention product are carried out proportioning (weight ratio, lower same) by following (table 2):
Table 2 asphalt polymer cement waterproof paint component A (100 parts of coating)
Table 3 asphalt polymer cement waterproof paint B component (100 parts of coating)
Cement |
Filler 1 |
Filler 2 |
Auxiliary agent |
White cement |
Calcium carbonate |
Quartz sand |
Water reducer |
50 |
30 |
18 |
2 |
The manufacturing process of asphalt polymer cement waterproof paint is as follows:
A group technique:
Emulsified bitumen, modified latex are joined a mixing bowl high speed to stir, stirs 20 minutes, filter discharging after static half an hour hour and pack.
B component technique:
Cement, filler and auxiliary agent are joined a mixing bowl high speed to stir, stir discharging packaging after 30 minutes.
Embodiment 2
Emulsified bitumen starting material are carried out proportioning (weight ratio, lower same) by following (table 4):
Table 4 emulsified bitumen formula table (100 parts of emulsified bitumens)
The emulsified bitumen manufacturing process of embodiment 2 is as embodiment 1
Again the starting material in invention product are carried out proportioning (weight ratio, lower same) by following (table 5):
Table 5 asphalt polymer cement waterproof paint component A (100 parts of coating)
Emulsified bitumen |
Modified latex 1 |
Modified latex 2 |
Water |
Embodiment 1 |
Pure acrylic acid latex |
Styrene-acrylic latex |
Tap water |
40 |
30 |
15 |
15 |
Table 6 asphalt polymer cement waterproof paint B component (100 parts of coating)
Cement |
Filler 1 |
Filler 2 |
Auxiliary agent |
White cement |
Calcium carbonate |
Wollastonite |
Water reducer |
50 |
30 |
18 |
2 |
The manufacturing process of the asphalt polymer cement waterproof paint of embodiment 2 is as embodiment 1
Embodiment 3
Emulsified bitumen starting material are carried out proportioning (weight ratio, lower same) by following (table 7):
Table 7 emulsified bitumen formula table (100 parts of emulsified bitumens)
The emulsified bitumen manufacturing process of embodiment 3 is as embodiment 1
Again the starting material in invention product are carried out proportioning (weight ratio, lower same) by following (table 8):
Table 8 asphalt polymer cement waterproof paint component A (100 parts of coating)
Table 9 asphalt polymer cement waterproof paint B component (100 parts of coating)
Cement |
Filler 1 |
Filler 2 |
Auxiliary agent |
White cement |
Calcium carbonate |
Talcum powder |
Water reducer |
50 |
33 |
15 |
2 |
The manufacturing process of the asphalt polymer cement waterproof paint of embodiment 3 is as embodiment 1
Embodiment 4
Emulsified bitumen starting material are carried out proportioning (weight ratio, lower same) by following (table 10):
Table 10 emulsified bitumen formula table (100 parts of emulsified bitumens)
The emulsified bitumen manufacturing process of embodiment 4 is as embodiment 1
Again the starting material in invention product are carried out proportioning (weight ratio, lower same) by following (table 11):
Table 11 asphalt polymer cement waterproof paint component A (100 parts of coating)
Table 12 asphalt polymer cement waterproof paint B component (100 parts of coating)
Cement |
Filler 1 |
Filler 2 |
Auxiliary agent |
White cement |
Calcium carbonate |
Quartz sand |
Water reducer |
45 |
33 |
20 |
2 |
The manufacturing process of the asphalt polymer cement waterproof paint of embodiment 4 is as embodiment 1.