CN103169146A - Raw materials for cigarettes, production method and equipment thereof - Google Patents
Raw materials for cigarettes, production method and equipment thereof Download PDFInfo
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- CN103169146A CN103169146A CN2013100492618A CN201310049261A CN103169146A CN 103169146 A CN103169146 A CN 103169146A CN 2013100492618 A CN2013100492618 A CN 2013100492618A CN 201310049261 A CN201310049261 A CN 201310049261A CN 103169146 A CN103169146 A CN 103169146A
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Abstract
The invention provides raw materials for cigarettes, a production method of the raw materials for the cigarettes and equipment of the raw materials for the cigarettes. The production method of the raw materials for the cigarettes includes the following steps. Firstly, plant biomass is heated and moistened unit the water content reaches 35 wt% to 40 wt%. Secondly, materials are preheated after being heated and moistened until the water temperature of the materials reaches the boiling point. Thirdly, the preheated materials are expanded with micro waves until the water content reduces to 10 wt% to 20 wt%. Fourthly, water is added to the materials until the water content reaches 30 wt% to 40 wt%. Fifthly, the materials are machined to be fiber shreds. Sixthly, biological enzyme liquid is sprayed onto the fiber shreds, the fiber shreds with the biological enzyme liquid are soaked in water. Seventhly, drying is performed. The raw materials for the cigarettes, the production method of the raw materials for the cigarettes and the equipment of the raw materials for the cigarettes overcome defects in the prior art, have the advantages that water consumption in production is low, crushed raw materials for the cigarettes obtained in production are less, compatibility with tobacco shreds is perfect, woodiness texture is not obvious and can be applied to manufacture of high-grade cigarettes.
Description
Technical field
The present invention relates to tobacco technology, relate in particular to a kind of cigarette raw material, its production method and equipment.
Background technology
The cigarette raw material is a kind of material of the preparation take living beings such as offal and stalks as raw material, can be used for replacing part tobacco leaf silk to make an addition in cigarette, to reduce cigarette cost and cigarette tar content.Although the application level in cigarette is constantly promoted cigarette with raw material in recent years, but still has problems, make making an addition in Low-end Cigarettes that it can only be a small amount of, and can't make an addition in high-grade cigarette.The below prepares the cigarette raw material as the example detailed description take offal.
Offal is the accompaniment of tobacco leaf, because of to tobacco leaf have extremely similar component, low cost and preferably filling characteristic be widely used in during Low-end Cigarettes produces.Sense etc. is larger on inhaling the flavor impact but the blue foreign smell, xylon gas and the combustion heat that produce due to offal burning burn, and has affected it in the application in high-grade cigarette.In order to reduce the cigarette cost, to give full play to the high advantage of offal silk filling value, tobacco business has dropped into a large amount of human and material resources to the application of offal silk and has studied.At present, industry mainly contains following two kinds of methods to utilization and the research of offal:
Method one, microwave expansion method, this technology are the new technologies that the China in Recent Years cigarette process grows up by autonomous innovation.Its principle is as energy source with microwave, utilize the strong penetrability of microwave and to the high frequency vibration characteristic of polar molecule, by the utmost point short time, form one and make gasify the rapidly environment of volatilization of moisture offal is inner, evenly expand thereby complete the synchronous of offal inner cell, and cell does not break.The method is placed in offal under microwave environment and expands, and the chopping of expansion stem bar is prepared into stem after fast air-cooled to make an addition in cigarette.Though the method can be brought into play the advantage of microwave expansion to a certain extent, but also have many deficiencies: before Microwave Treatment, offal moisture is on the low side, do not meet the basic principle of microwave expansion, the offal internal structure after Microwave Treatment is easily destroyed, coking even occurs or catch fire; The offal silk of the method preparation easily make broken in the chopping process; The problem that xylon gas and blue foreign smell bring is still comparatively outstanding, has limited its addition in cigarette, and has nearly all made an addition in the cigarette of three, four class cigarettes, thereby affected the use amount of offal.
Method two, water rinse the offal after chopping repeatedly, remove lignin in offal and other to inhaling the influential component of flavor, and then offal is dry, perfuming is prepared into stem and makes an addition in cigarette.There is following defective in the method: water resource waste is serious; Benefit materials loss in the water-washing process offal is serious, causes the product yield very low; The stalk bar silk product that obtains is harder, and stalk bar silk produces layering in mixed silk cabinet, can not be preferably and the pipe tobacco compatibility, and perfuming process has produced the unfavorable factor that spices can not evenly mix too, is unfavorable for the interpolation application in cigarette.
The standby cigarette of biomass-making except offal exists too with raw material in addition: water consumption is large, xylon gas and assorted gas obviously, the shortcoming such as the pipe tobacco compatibility is poor.So cigarette preparation method of raw material who demands a kind of economical and efficient urgently.
Summary of the invention
The object of the invention is to, for the problems in above-mentioned existing cigarette use raw material production process, a kind of cigarette production method of raw material is proposed, to realize that water consumption is low, the cigarette that production obtains is made broken low, good with the pipe tobacco compatibility, the unconspicuous advantage of xylon gas with raw material, can be used for being added in high-grade cigarette.
For achieving the above object, the technical solution used in the present invention is: a kind of cigarette production method of raw material comprises the following steps:
(1) be 35-40wt% with vegetal biomass warming and humidifying to water content;
(2) with the material intensification preheating after warming and humidifying, the moisture temperature is near boiling point to the material;
(3) material microwave expansion to the water content in material of preheating is down to 10-20wt%;
(4) add water in material water content in the material to 30-40wt%;
(5) materiel machining is become filament, optional thread rolling or chopping obtain filament;
(6) biology enzyme liquid is sprayed on filament, the filament that then will spray biology enzyme liquid is immersed in water;
(7) oven dry.
Further, described vegetal biomass is washed before step (1) warming and humidifying.
Further, described vegetal biomass comprises: one or more in the plant fiber materials such as offal, tealeaves, tea stalk, common fennel fruit, rice wheat straw, hybrid giant napier, Chinese alpine rush, reed, giantreed, bagasse, cotton stalk, cornstalk, kaoliang stalk, sunflower pole, tobacco rod, salix monogolica, crudefiber crop, agalloch eaglewood and silkwood.
Described filament external diameter is 0.2-1.5mm further, and preferred described filament external diameter is 0.5-1.5mm.
Further, after the step (3), step (4) finalizes the design to material before, following steps are adopted in described typing: with the material 1-6wt% that moisturizes, then air-cooled to room temperature.
Further, described biology enzyme liquid is one or more the water slurry that includes in lignin-degrading enzymes, cellulase, zytase, lipase, laccase, protease and pectase.
Further, in processing with enzyme preparation, the lignin degradation enzyme activity that sprays on every kg of fibers silk is 100-1000U; The cellulose enzyme vigor that sprays on every kg of fibers silk is 2000-4000U; The xylanase activity power that sprays on every kg of fibers silk is 500-1000U; The lipase activity power that sprays on every kg of fibers silk is 60-100U; The Laccase activity that sprays on every kg of fibers silk is 50-400U; The proteinase activity power that sprays on every kg of fibers silk is 100-500U; The pectase enzyme activity that sprays on every kg of fibers silk is 200-1000U.
Further, biology enzyme liquid is sprayed on filament, the filament that then will spray biology enzyme liquid is immersed in 37 ℃ ± 5 ℃ water, and soak time is 0.5～5h, 2-4h preferably, and described filament is 1:10～1:15 with the mass ratio that soaks water.
Further, described step (7) oven dry is rear to cigarette raw materials, oven dry and perfuming.
Another object of the present invention is also to provide a kind of to realize that above-mentioned cigarette with the equipment of the production method of raw material, comprising: warming and humidifying equipment, firing equipment, microwave expansion equipment, the first fermentation vat, make an equipment, charger, the second fermentation vat and dryer;
Described warming and humidifying equipment outlet is connected with the firing equipment entrance, described firing equipment outlet is connected with the microwave expansion equipment entrance, described microwave expansion equipment outlet is connected with the first fermentation vat entrance, described the first fermentation vat outlet with make an equipment entrance and be connected, describedly make the outlet of thread equipment and be connected with the charger entrance, described charger outlet is connected with the second fermentation vat entrance, and described the second fermentation vat outlet is connected with the dryer entrance;
Described warming and humidifying equipment is cylinder damping machine or the tunnel slot type humidifier (HT) that shakes;
A described equipment of making is thread rolling machine or chopping equipment.
Further, described firing equipment is microwave heating equipment, electric heating equipment or steam-heating apparatus.
Further, also comprise press master, described the second fermentation vat outlet is connected with the press master entrance, and described press master outlet is connected with the dryer entrance, and described press master is used for removing the most of moisture of material, so that follow-up oven dry.
Further, also comprise the stalk machine of washing, described outlet of washing the stalk machine is connected with the warming and humidifying equipment entrance.
Further, also comprise modular system, described microwave expansion equipment outlet is connected with the modular system entrance, and described modular system outlet is connected with the first fermentation vat entrance.Described modular system is strong fan.
Further, described dryer is microwave dryer or roller drying machine.
Another object of the present invention provides a kind of cigarette raw material, has advantages of the tar that the filling value is high, xylon gas's film silk compatibility is good and can reduce cigarette.This cigarette adopts cigarette to be prepared from the preparation method of raw material with raw material.
Another object of the present invention provides a kind of cigarette, can improve cigarette raw material usage ratio, reduces enterprise's cigarette cost, alleviates raw tobacco material pressure, and also all significant at aspects such as reducing tar and reducing harms.This cigarette comprises pipe tobacco, and described pipe tobacco comprises described cigarette raw material, and described cigarette uses the raw material addition less than or equal to the 50wt% of pipe tobacco gross weight.
Cigarette of the present invention raw material, its production method and equipment have the following advantages compared with prior art:
(1), cigarette of the present invention is simple with feedstock production process, water consumption is low;
(2), cigarette with the raw material production equipment can realize cigarette with raw material maximize, the serialization online production;
(3), before microwave expansion with the vegetal biomass warming and humidifying, increase the water content in string, and before microwave expansion, string is carried out preheating, moisture in string is preheated near boiling point, the string that is preheated only needs the very short time can complete microwave expansion, and high-moisture and short time microwave expansion can reduce or prevent that the string internal structure is destroyed;
(4), the vegetal biomass of microwave expansion after processing can become soft, bulk, the filling value improves obviously; By the physical and chemical effect in the microwave bulking process, the bad breaths such as string bitter taste, pungent, excitant and assorted gas obviously reduce, and have improved the suction quality of string; String bulkiness after thread rolling processing is good, make broken low, the filamentary fibers accounting is higher, compatibility is better, follow-up anti-processability is good, the string effective rate of utilization is high;
(5), adopt the specific components in biology enzyme enzymolysis of plants fiber, make string surface active and lax; The filament that sprays biology enzyme liquid is soaked in water and can with the dissolving of the water-soluble substances that is decomposited by enzyme liquid in fiber, take offal as example, be immersed in the component that in water, in the solubilized offal, flavor is inhaled in impact;
(6), cigarette of the present invention is made broken low with raw material, fiber is longer, it is added in cigarette, single cigarette contains the pipe tobacco amount to be reduced, reduce tar and harmful components burst size flue gas from the source, the reducing tar and reducing harm effect is remarkable, has improved the smoking property of cigarette security, reduce simultaneously enterprise's manufacturing cost, increase profit, alleviate raw tobacco material pressure.
Description of drawings
Fig. 1 is the connection diagram that the embodiment of the present invention 1 cigarette is used the raw material production equipment;
Fig. 2 is the connection diagram that the embodiment of the present invention 2 cigarettes are used the raw material production equipment.
The specific embodiment
The invention discloses a kind of cigarette production method of raw material, comprise the following steps:
(1) be 35-40wt% with vegetal biomass warming and humidifying to water content; Described warming and humidifying refers to humidification under the condition of heating, normally adopts the steam of 40-60 ℃ to carry out humidification;
(2) with the material intensification preheating after warming and humidifying, the moisture temperature is near boiling point to the material, and actual temp is adjusted through row according to place height above sea level, is generally 80-90 ℃;
(3) material microwave expansion to the water content in material of preheating is down to 10-20wt%; Microwave expansion makes that in material, moisture volatilizees rapidly, thereby completes the synchronous uniform expansion of material inner cell; Increase the water content in string before microwave expansion, and moisture in string is preheated near boiling point, make string only need the very short time can complete microwave expansion, high-moisture string and short time microwave expansion reduce or have avoided the material internal structure destroyed.Vegetal biomass (take offal as example) after microwave expansion is processed can become soft, bulk, the filling value improves obviously, by the physical and chemical effect in the microwave bulking process, the bad breaths such as stem bitter taste, pungent, excitant and assorted gas obviously reduce, and have improved the suction quality of stem; Stem bulkiness after thread rolling or chopping processing is good, make broken low, thread stem accounting is higher, compatibility is better, follow-up anti-processability is good, the stem effective rate of utilization is high;
(4) add water in material water content in the material to 30-40wt%;
(5) materiel machining is become filament, can select thread rolling or chopping; Threadization of material can effectively be improved and mix the uniformity of joining, and improves cigarette resistance to suction situation; The material thread rolling is obtained filament can reduce the generation that material is made broken situation;
(6) biology enzyme liquid is sprayed on filament, the filament that then will spray biology enzyme liquid is immersed in water, and the specific components in biology enzyme enzymolysis of plants fiber makes string surface active and lax; The filament that sprays biology enzyme liquid is soaked the water-soluble substances dissolving that the enzyme liquid in fiber can be decomposited in water, for example when vegetal biomass is offal, be immersed in the component that in water, in the solubilized offal, flavor is inhaled in impact;
(7) oven dry.
Vegetal biomass of the present invention includes but not limited to: one or more in the plant fiber materials such as offal, tobacco rod, tealeaves, tea stalk, common fennel fruit, rice wheat straw, hybrid giant napier, Chinese alpine rush, reed, giantreed, bagasse, cotton stalk, cornstalk, kaoliang stalk, sunflower pole, salix monogolica, crudefiber crop, agalloch eaglewood and silkwood.Adopting of vegetal biomass is Powdered, the form arbitrarily such as sheet, bulk and strip.Different cigarettes can selectively add perfume (or spice) according to material plant living beings own characteristic with raw material.Wherein the cigarette take offal and/or tobacco rod as raw material production has the component approximate with tobacco leaf with raw material, can be directly and pipe tobacco be mixed with cigarette; The cigarette raw material of producing take non-cigarette living beings such as tealeaves, tea stalk, common fennel fruit and rice wheat straws as raw material needs after applying the feed liquid that increases tobacco aroma, then is mixed with cigarette with pipe tobacco; Have take agalloch eaglewood and/or silkwood etc. the cigarette raw material that the peat-reek living beings are produced as raw material, can be used as the direct and pipe tobacco of flavouring material and be mixed with cigarette.When the various plants living beings are used in conjunction with, whether can determine as required perfuming.
Vegetal biomass is washed before step (1) warming and humidifying, the Impurity removals such as the dust in vegetal biomass, kernel can be improved the moisture in vegetal biomass simultaneously, and after washing, the vegetal biomass water content can reach 20-30wt%.
, step (4) rear in step (3) finalized the design to the material after expanding before, and the material after can preventing from expanding subsides, and keeps the expansion form of material.Following steps are adopted in described typing: with the material 1-6wt% that moisturizes, then air-cooled to room temperature.Material after typing can be conducive to chopping and obtain uniform filament.
The described filament external diameter that thread rolling or chopping obtain is 0.2-1.5mm, and preferred described filament external diameter is 0.5-1.5mm.
Described biology enzyme liquid is one or more the water slurry that includes in lignin-degrading enzymes, cellulase, zytase, lipase, laccase, protease and pectase.Special component in biology enzyme energy enzymolysis of plants fiber makes string softening.For example, described cellulase, zytase and lipase have following effect: wire-dividing broom purification, cellulase directly acts on fiber surface, the fiber finer cell wall is produced fluff, tears, the phenomenon of sub-wire, brooming, thereby play the effect of wire-dividing broom purification; Improve sucking quality, zytase (or other lignin-degrading enzymes) and lipase act on respectively lignin and fat, decompose these materials, in thin section for tobacco, lignin, fat content lower, the assorted gas such as xylon gas in flue gas, grease gas are also decreased, thereby improved the sucking quality of cigarette.
Biology enzyme liquid is sprayed on filament, and the filament that then will spray biology enzyme liquid is immersed in water, and described water temperature is set as the temperature of suitable enzymolysis, is generally 37 ℃ ± 5 ℃, and soak time is 0.5～5h, preferably 2-4h.Described filament is 1:10～1:15 with the mass ratio that soaks water.
In processing with enzyme preparation of the present invention, biology enzyme liquid sprays at the consumption on filament and is: the lignin degradation enzyme activity that sprays on every kg of fibers silk is 100-1000U; The cellulose enzyme vigor that sprays on every kg of fibers silk is 2000-4000U; The xylanase activity power that sprays on every kg of fibers silk is 500-1000U; The lipase activity power that sprays on every kg of fibers silk is 60-100U; The Laccase activity that sprays on every kg of fibers silk is 50-400U; The proteinase activity power that sprays on every kg of fibers silk is 100-500U; The pectase enzyme activity that sprays on every kg of fibers silk is 200-1000U.
Material can carry out bin stock by this area routine operation after each step is completed, make the component infiltration uniformly that is applied on material in material, as after the step (1), step (2) carries out bin stock before, and/or after step (4), step (5) carries out bin stock before.
When needs are used the raw material perfuming to cigarette, also need cigarette raw materials, oven dry and perfuming after step (7) oven dry.
The present invention also provides a kind of above-mentioned cigarette equipment of the production method of raw material of realizing, can realize cigarette with raw material maximize, the serialization online production, this cigarette comprises with the production equipment of raw material: warming and humidifying equipment, firing equipment, microwave expansion equipment, the first fermentation vat, make an equipment, charger, the second fermentation vat and dryer
Described warming and humidifying equipment outlet is connected with the firing equipment entrance, described firing equipment outlet is connected with the microwave expansion equipment entrance, described microwave expansion equipment outlet is connected with the first fermentation vat entrance, described the first fermentation vat outlet with make an equipment entrance and be connected, describedly make the outlet of thread equipment and be connected with the charger entrance, described charger outlet is connected with the second fermentation vat entrance, described the second fermentation vat outlet is connected with the dryer entrance, and described warming and humidifying equipment is cylinder damping machine or the tunnel slot type humidifier (HT) that shakes; A described equipment of making is thread rolling machine or chopping equipment; Described firing equipment is microwave heating equipment, electric heating equipment or steam-heating apparatus, is used for preheating material.
Cigarette of the present invention also comprises press master with the production equipment of raw material, and described the second fermentation vat outlet is connected with the press master entrance, and described press master outlet is connected with the dryer entrance, and described press master is used for removing the most of moisture of material, to shorten drying time.
Cigarette of the present invention also comprises with the production equipment of raw material the stalk machine of washing, and described outlet of washing the stalk machine is connected with the warming and humidifying equipment entrance.
Cigarette of the present invention also comprises modular system with the production equipment of raw material, and described microwave expansion equipment outlet is connected with the modular system entrance, and described modular system outlet is connected with the first fermentation vat entrance.Described modular system is strong fan.
In the present invention, dryer can be selected but be not limited to: microwave dryer or roller drying machine.
For the ease of bin stock, can between each equipment, storagetank be set, as between warming and humidifying equipment and firing equipment, storagetank being set, and/or storagetank is set making between an equipment and charger.
A kind of cigarette raw material provided by the invention adopts above-mentioned cigarette to be prepared from the preparation method of raw material, and this cigarette has with Raw material processing rolling smoking set that the filling value is high, xylon gas is light, and flue gas is soft and can reduce the advantage of coke tar in cigarette.
A kind of cigarette provided by the invention, comprise pipe tobacco, described pipe tobacco comprises described cigarette raw material, described cigarette uses the raw material addition less than or equal to the 40wt% of pipe tobacco gross weight, namely in this cigarette, cigarette may be up to 40% with the addition of raw material, can effectively reduce enterprise's cigarette cost, alleviate raw tobacco material pressure, and also all significant at aspects such as reducing tar and reducing harms.
Embodiment 1
Fig. 1 is the connection diagram that the embodiment of the present invention 1 cigarette is used the raw material production equipment.
The present embodiment discloses the production method that a kind of cigarette is used raw material, and the method adopts cigarette shown in Figure 1 raw material production equipment take offal as raw material, specifically comprises the following steps:
(1) be 38wt% with offal warming and humidifying to water content in the cylinder damping machine;
(2) offal after warming and humidifying is heated up in steam-heating apparatus be preheated to 90 ℃;
(3) offal with preheating is placed in microwave expansion equipment, makes its microwave expansion to the water content in offal be down to 15wt%; Microwave expansion makes that in offal, moisture volatilizees rapidly, thereby completes the synchronous uniform expansion of offal inner cell;
(4) offal is immersed in the first fermentation vat to the offal water content to 38wt%;
(5) adopt thread rolling machine with the offal thread rolling, obtain the filament that external diameter is 0.5-1.5mm; The present embodiment adopts the method for thread rolling that materiel machining is become filament, is not subjected to material whether to keep the restriction of swelling state, so do not finalize the design after the present embodiment mass expanded;
(6) by charger, biology enzyme liquid is sprayed on filament, the filament that then will spray biology enzyme liquid soaks in the second fermentation vat, and in the second fermentation vat, water temperature is 37 ℃ ± 1 ℃, and soak time is 4h, and filament is 1:10 with the mass ratio that soaks water.Biology enzyme liquid is the water slurry that includes lignin-degrading enzymes and cellulase.The lignin degradation enzyme activity that sprays on every kg of fibers silk is 500U; The cellulose enzyme vigor that sprays on every kg of fibers silk is 3000U;
(7) offal after enzymolysis is sent in microwave dryer dried, obtain the tobacco product raw material.
the cigarette that the present embodiment adopts comprises as shown in Figure 1 with the production equipment of raw material: warming and humidifying equipment, firing equipment, microwave expansion equipment, the first fermentation vat, make an equipment, charger, the second fermentation vat and dryer, the outlet of warming and humidifying equipment is connected with the firing equipment entrance, the firing equipment outlet is connected with the microwave expansion equipment entrance, the outlet of microwave expansion equipment is connected with the first fermentation vat entrance, the first fermentation vat outlet with make an equipment entrance and be connected, making an equipment outlet is connected with the charger entrance, the charger outlet is connected with the second fermentation vat entrance, the second fermentation vat outlet is connected with the dryer entrance, in this enforcement, warming and humidifying equipment is the cylinder damping machine, making an equipment is chopping equipment, firing equipment is steam-heating apparatus, dryer is microwave dryer.
The cigarette of the present embodiment preparation becomes cigarette with Raw material processing, has that filling value is high, xylon gas is light, comfortable taste, the soft advantage with reducing coke tar in cigarette of flue gas.
The cigarette of the present embodiment production has the component approximate with tobacco leaf take offal as raw material with raw material, can be directly and pipe tobacco be mixed with cigarette.Cigarette of the present invention is mixed according to mass ratio 4:6 with the tobacco leaf silk with raw material, then silk union is rolled into cigarette, can effectively reduce enterprise's cigarette cost, alleviate raw tobacco material pressure.
Embodiment 2
Fig. 2 is the connection diagram that the embodiment of the present invention 2 cigarettes are used the raw material production equipment.
The present embodiment discloses a kind of cigarette with the production method of raw material, take offal as raw material, adopts cigarette shown in Figure 2 raw material production equipment, and this cigarette comprises the following steps with the production of raw material:
(1) with the offal water washing dedust, after washing, the offal water content reaches 25wt%;
(2) be 35wt% with offal warming and humidifying to water content in the tunnel shakes the slot type humidifier;
(3) offal after warming and humidifying is heated up in microwave heating equipment be preheated to 85 ℃, make the temperature of moisture in offal near boiling point;
(4) offal with preheating is placed in microwave expansion equipment, and microwave expansion to the water content in offal is down to 18wt%; Microwave expansion makes that in offal, moisture volatilizees rapidly, thereby completes the synchronous uniform expansion of offal inner cell;
(5) offal after expanding is placed in modular system and finalizes the design, and the offal after can preventing from expanding subsides, and keeps the expansion form of offal.Following steps are adopted in described typing: with cabo humidifying 5wt%, even the water content of offal is 23%, then air-cooled to room temperature;
(6) offal is immersed in the first fermentation vat to the offal water content to 35wt%;
(7) adopt chopping equipment that the offal chopping is obtained filament, described filament external diameter is 0.5-1.5mm; Even in order to guarantee the filament that chopping obtains, finalize the design after mass expanded, to keep the swelling state of material;
(8) by charger, biology enzyme liquid is sprayed on filament, the filament that then will spray biology enzyme liquid is immersed in the second fermentation vat, and the water temperature in the second fermentation vat is 37 ℃ ± 1 ℃, and soak time is 2h.Filament is 1:15 with the mass ratio that soaks water.Biology enzyme liquid is the water slurry that includes lignin-degrading enzymes, cellulase, zytase.In the present embodiment, biology enzyme liquid sprays at the consumption on filament and is: the lignin degradation enzyme activity that sprays on every kg of fibers silk is 450U; The cellulose enzyme vigor that sprays on every kg of fibers silk is 2000U; The xylanase activity power that sprays on every kg of fibers silk is 800U;
(9) offal after enzymolysis is sent in microwave dryer dried, obtain the tobacco product raw material.
the production equipment of the cigarette use raw material that the present embodiment adopts as shown in Figure 2, comprise: wash the stalk machine, warming and humidifying equipment, firing equipment, microwave expansion equipment, modular system, the first fermentation vat, make an equipment, charger, the second fermentation vat, press master and dryer, the outlet of washing the stalk machine is connected with the warming and humidifying equipment entrance, the outlet of warming and humidifying equipment is connected with the firing equipment entrance, the firing equipment outlet is connected with the microwave expansion equipment entrance, the outlet of microwave expansion equipment is connected with the modular system entrance, the modular system outlet is connected with the first fermentation vat entrance, the first fermentation vat outlet with make an equipment entrance and be connected, making an equipment outlet is connected with the charger entrance, the charger outlet is connected with the second fermentation vat entrance, the second fermentation vat outlet is connected with the press master entrance, the press master outlet is connected with the dryer entrance, in the present embodiment, warming and humidifying equipment is the tunnel slot type humidifier (HT) that shakes, making an equipment is thread rolling machine, firing equipment is microwave heating equipment, dryer can be microwave dryer.
Between warming and humidifying equipment and firing equipment, storagetank is set in the present embodiment, storagetank is set making between an equipment and charger.Described storagetank can make the component infiltration uniformly that is applied on material in material.
The cigarette of the present embodiment preparation becomes cigarette with Raw material processing, has equally that the filling value is high, xylon gas is light, comfortable taste, the soft advantage that can reduce coke tar in cigarette of flue gas.
The cigarette of the present embodiment preparation is mixed with cigarette with raw material and tobacco leaf silk, cigarette is 3:7 with the mass ratio of raw material and tobacco leaf silk, then silk union is rolled into cigarette, can effectively reduce enterprise's cigarette cost, alleviate raw tobacco material pressure, the aspects such as reducing tar and reducing harm are all significant.
Embodiment 3
The present embodiment is substantially the same manner as Example 2, and different is that the present embodiment is take common fennel fruit as raw material.The cigarette of preparation needs through perfuming with raw material, and namely step (9) is: also need cigarette raw materials, oven dry and perfuming after oven dry.
The cigarette of the present embodiment production becomes cigarette with Raw material processing, has equally that the filling value is high, the assorted gas of wood is light, comfortable taste, and the soft advantage that can reduce coke tar in cigarette of flue gas also can make an addition in high-grade cigarette.
The present invention is not limited to the described cigarette of above-described embodiment raw material, its production method and equipment, and the change of the change of vegetal biomass kind, the change of material proportion, equipment is all within protection scope of the present invention.
It should be noted that at last: above each embodiment is not intended to limit only in order to technical scheme of the present invention to be described; Although with reference to aforementioned each embodiment, the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme that aforementioned each embodiment puts down in writing, and perhaps some or all of technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the scope of various embodiments of the present invention technical scheme.
Claims (17)
1. the production method of a cigarette use raw material, is characterized in that, comprises the following steps:
(1) be 35-40wt% with vegetal biomass warming and humidifying to water content;
(2) with the material intensification preheating after warming and humidifying, the moisture temperature is near boiling point to the material;
(3) material microwave expansion to the water content in material of preheating is down to 10-20wt%;
(4) add water in material water content in the material to 30-40wt%;
(5) materiel machining is become filament;
(6) biology enzyme liquid is sprayed on filament, the filament that then will spray biology enzyme liquid is immersed in water;
(7) oven dry.
According to claim 1 cigarette with the production method of raw material, it is characterized in that, described vegetal biomass comprises: one or more in offal, tealeaves, tea stalk, common fennel fruit, rice wheat straw, hybrid giant napier, Chinese alpine rush, reed, giantreed, bagasse, cotton stalk, cornstalk, kaoliang stalk, sunflower pole, tobacco rod, salix monogolica, crudefiber crop, agalloch eaglewood and silkwood.
3. described cigarette with the production method of raw material, is characterized in that according to claim 1 and 2, and described vegetal biomass is washed before step (1) warming and humidifying.
4. cigarette with the production method of raw material, is characterized in that according to claim 1, and described filament external diameter is 0.2-1.5mm.
5. cigarette with the production method of raw material, is characterized in that according to claim 1, and after step (3), step (4) finalizes the design to material before, following steps are adopted in described typing: with the material 1-6wt% that moisturizes, then air-cooled to room temperature.
6. cigarette with the production method of raw material, is characterized in that according to claim 1, and described biology enzyme liquid is one or more the water slurry that includes in lignin-degrading enzymes, cellulase, zytase, lipase, laccase, protease and pectase.
7. cigarette with the production method of raw material, is characterized in that according to claim 6, and in processing with enzyme preparation, the lignin degradation enzyme activity that sprays on every kg of fibers silk is 100-1000U; The cellulose enzyme vigor that sprays on every kg of fibers silk is 2000-4000U; The xylanase activity power that sprays on every kg of fibers silk is 500-1000U; The lipase activity power that sprays on every kg of fibers silk is 60-100U; The Laccase activity that sprays on every kg of fibers silk is 50-400U; The proteinase activity power that sprays on every kg of fibers silk is 100-500U; The pectase enzyme activity that sprays on every kg of fibers silk is 200-1000U.
8. according to claim 1,6 or 7 described cigarettes are with the production method of raw materials, it is characterized in that, biology enzyme liquid is sprayed on filament, the filament that then will spray biology enzyme liquid is immersed in water, soak time is 0.5～5h, and described filament is 1:10～1:15 with the mass ratio that soaks water.
9. cigarette with the production method of raw material, is characterized in that according to claim 1, and described step (7) oven dry is rear to cigarette raw materials, oven dry and perfuming.
10. realize the described cigarette of the claim 1-9 any one equipment of the production method of raw material for one kind, it is characterized in that, comprising: warming and humidifying equipment, firing equipment, microwave expansion equipment, the first fermentation vat, make an equipment, charger, the second fermentation vat and dryer;
Described warming and humidifying equipment outlet is connected with the firing equipment entrance, described firing equipment outlet is connected with the microwave expansion equipment entrance, described microwave expansion equipment outlet is connected with the first fermentation vat entrance, described the first fermentation vat outlet with make an equipment entrance and be connected, describedly make the outlet of thread equipment and be connected with the charger entrance, described charger outlet is connected with the second fermentation vat entrance, and described the second fermentation vat outlet is connected with the dryer entrance;
Described warming and humidifying equipment is cylinder damping machine or the tunnel slot type humidifier that shakes;
A described equipment of making is thread rolling machine or chopping equipment.
11. equipment, is characterized in that according to claim 10, described firing equipment is microwave heating equipment, electric heating equipment or steam-heating apparatus.
12. equipment, is characterized in that according to claim 10, also comprises press master, described the second fermentation vat outlet is connected with the press master entrance, and described press master outlet is connected with the dryer entrance.
13. according to claim 10 or 12 described equipment is characterized in that, also comprise the stalk machine of washing, described outlet of washing the stalk machine is connected with the warming and humidifying equipment entrance.
14. according to claim 10 or 12 described equipment is characterized in that, also comprise modular system, described microwave expansion equipment outlet is connected with the modular system entrance, and described modular system outlet is connected with the first fermentation vat entrance.
15. equipment, is characterized in that according to claim 10, described dryer is microwave dryer or roller drying machine.
16. a cigarette raw material is characterized in that, adopts the described cigarette of claim 1-9 any one to be prepared from the preparation method of raw material.
17. a cigarette comprises pipe tobacco, it is characterized in that, described pipe tobacco comprises the described cigarette raw material of claim 16, and described cigarette uses the raw material addition less than or equal to the 50wt% of pipe tobacco gross weight.
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