CN109998148A - A kind of preparation method recombinating pipe tobacco - Google Patents
A kind of preparation method recombinating pipe tobacco Download PDFInfo
- Publication number
- CN109998148A CN109998148A CN201910378112.3A CN201910378112A CN109998148A CN 109998148 A CN109998148 A CN 109998148A CN 201910378112 A CN201910378112 A CN 201910378112A CN 109998148 A CN109998148 A CN 109998148A
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- Prior art keywords
- offal
- pressure
- stem
- gas lock
- preparation
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/24—Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B5/00—Stripping tobacco; Treatment of stems or ribs
- A24B5/16—Other treatment of stems or ribs, e.g. bending, chopping, incising
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a kind of preparation methods for recombinating pipe tobacco, comprising the following steps: offal process flow；Stem process flow；The chemical constituent replacement process of stem；Recombinate tobacco shreds drying flavoring process.Offal of the present invention carries out the expansion of steam rapid osmotic to the offal after removal of impurities after infiltrating bloating plant by pressure, again through offal elution, pressure stalk after enter it is swollen after stalk drying equipment remove partial moisture, guarantee subsequent to cut stem effect, it is lower to steam pressure and steam consumption demand, producting energy can greatly be reduced, shorten the production cycle, production cost can also be saved to the secondary use of solvent, reduces production bring waste.
Description
Technical field
The present invention relates to a kind of preparation methods for recombinating pipe tobacco, belong to recombination tobacco material technology for producing field.
Background technique
The natural baccy raw material directly used in current cigarette enterprise production includes the original that tobacco leaf, offal are process
Material, offal cause it to show as stimulating big, miscellaneous gas weight in organoleptic quality by its form and included chemical substance characteristic,
So being acting as always filling out the effect of auxiliary material in production of cigarettes, a large amount of offals can not digest use.
Offal occurs mainly with cigarette strain vein, studies have shown that in offal chemical component, total sugar content 17-22%, slightly less than
Tobacco leaf, total alkaloid content are far below tobacco leaf, and content of cellulose and pectin content be then much higher than tobacco leaf, therefore, how specific aim
The chemical analysis for reducing the bad breath of generation in tobacco stalk raw material, promotes the organoleptic quality of offal, breaks offal in production of cigarettes
In be using bottleneck cigarette enterprise a chronicity technical problem.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the deficiencies of existing technologies, a kind of preparation side for recombinating pipe tobacco is provided
Method can effectively remove the undesirable constituents in offal, reduce producting energy, shorten the production cycle.
In order to achieve the above objectives, the present invention provides a kind of preparation method for recombinating pipe tobacco, comprising the following steps:
Offal process flow: washing offal is dusted, then carries out offal pressure infiltration expansion process；
Stem process flow；
The chemical constituent replacement process of stem；
Recombinate tobacco shreds drying flavoring process.
Preferentially, offal process flow and stem process flow employing mode A or mode B:
Mode A: washing offal be dusted, to offal pressure infiltrate expand, then to offal elute, finally to offal pressure stalk and
To realize the partial moisture for removing offal stem is made with cut stem production process is cut, to stem in offal by the drying of offal after swollen
Elution；
Mode B: washing offal be dusted, to offal pressure infiltrate expand, then to offal elute, finally to offal pressure stalk and
To realize the partial moisture for removing offal stem is made with cut stem production process is cut in offal by the drying of offal after swollen.
It preferentially, is 150-250% to the coefficient of expansion of offal pressure infiltration expansion；After swollen in the baking step of offal, dry
Offal moisture after dry is 25-40%.
Preferentially, after the chemical constituent replacement process of stem is the following steps are included: solvent solvent components in stem are eluted,
Be replaced as include tobacco flavor matter and tobacco aromaticss combination mixture.
Preferentially, recombinate tobacco shreds drying flavoring process the following steps are included:
Using the zonal fluid bed drying of two-period form and thin plate roller drying process, fluidized bed drying moisture content of outlet is 20-45%, thin
It is 10-15% that plate cylinder, which dries silk moisture content of outlet,.
Preferentially, including for the offal pressure infiltration bloating plant to the infiltration expansion of offal pressure and for offal and stalk
The offal of silk elution elutes equipment, and the feed inlet connection offal pressure that offal elutes equipment infiltrates bloating plant, the leaching of offal pressure
Moistening bloating plant includes infiltration bloating plant, feeding device and discharging device, feeding device, infiltration bloating plant and discharging device
It is sequentially connected in series.
Preferentially, feeding device includes that sequentially concatenated noise reduction gas lock and charging gas lock, discharging device include sequentially connecting
Discharging gas lock and discharging noise reduction gas lock, noise reduction gas lock, charging gas lock, discharging gas lock and discharging noise reduction gas lock include 4-6
The circumferentially distributed sectorial cavity not being connected, noise reduction gas lock and charging gas lock realize differential rotation by driving motor；Offal is washed
De- equipment is tunnel type offal washing and dehydrating integrated machine.
Preferentially, the steam pressure of offal pressure infiltration bloating plant is 0.1-0.5Mpa, and temperature is 110-190 DEG C.
Preferentially, offal elution its material clamp of equipment band mode is driven entrainment material by being equipped with liquid phase by sprocket wheel for chain
The tunnel type warehouse of solvent；
It can be 15-40Hz that offal, which elutes equipment chain drive frequency, and liquid phase solvent can set three kinds of elution bath temperatures, if
Determine any number of the range in 10-60 DEG C.
Advantageous effects of the invention:
Offal of the present invention carries out the expansion of steam rapid osmotic to the offal after removal of impurities after infiltrating bloating plant by pressure, then through cigarette
Enter after stalk elution, pressure stalk it is swollen after stalk drying equipment remove partial moisture, guarantee it is subsequent cuts stem effect, to steam pressure and
Steam consumption demand is lower, can greatly reduce producting energy, shortens the production cycle, can also save life to the secondary use of solvent
Cost is produced, production bring waste is reduced；Pressure infiltration expansion of the present invention, may be implemented the expansion of offal, promotes offal and washes
De- effect.The present invention is variable, and preparation method can be directed to the tobacco stalk raw material of a variety of grades, implements the treatment process of different processes, this
While removing the undesirable constituents in offal, the aroma component in high-quality offal can be retained.
Detailed description of the invention
Fig. 1 is flow sheet of the invention；
Fig. 2 is the part-structure figure of pressure infiltration bloating plant in the present invention.
Mark meaning in attached drawing, 1- feed noise reduction gas lock；2- feeds gas lock；3- discharging gas lock；4- discharging noise reduction gas lock.
Specific embodiment
The following examples are only intended to illustrate the technical solution of the present invention more clearly, and cannot be used as a limitation the limitation present invention
Protection scope.
Embodiment one
A kind of preparation method recombinating pipe tobacco, comprising the following steps:
Offal process flow: washing offal is dusted, then carries out offal pressure infiltration expansion process；
Stem process flow；
The chemical constituent replacement process of stem；
Recombinate tobacco shreds drying flavoring process.
Creative by the way of elution in this method, elution, which is meant, reaches orientation by the way of the immersion of liquid phase solvent
Remove the purpose of part chemical constituent in offal.
The preparation method may be implemented independent offal elution and first carry out offal elution, then carry out stem elution
Combined production procedure.The advantage is that the processing mode of different processing intensity can be carried out for different grades of supplied materials.
Further, offal process flow and stem process flow employing mode A or mode B:
Mode A: washing offal be dusted, to offal pressure infiltrate expand, then to offal elute, finally to offal pressure stalk and
To realize the partial moisture for removing offal stem is made with cut stem production process is cut, to stem in offal by the drying of offal after swollen
Elution；
Mode B: washing offal be dusted, to offal pressure infiltrate expand, then to offal elute, finally to offal pressure stalk and
To realize the partial moisture for removing offal stem is made with cut stem production process is cut in offal by the drying of offal after swollen.
It further, is 150-250% to the coefficient of expansion of offal pressure infiltration expansion；After swollen in the baking step of offal,
Offal moisture after drying is 25-40%.
Further, stem process flow cuts stalk the following steps are included: stem is made with cut stem production process is cut in offal
Silk production technology is the prior art.
Further, the chemical constituent replacement process of stem is the following steps are included: solvent solvent components in stem are eluted
Afterwards, be replaced as include tobacco flavor matter and tobacco aromaticss combination mixture.
Further, recombinate tobacco shreds drying flavoring process the following steps are included:
Using the zonal fluid bed drying of two-period form and thin plate roller drying process, fluidized bed drying moisture content of outlet is 20-45%, thin
It is 10-15% that plate cylinder, which dries silk moisture content of outlet,.Stem process flow, the chemical constituent replacement process and recombination tobacco shreds drying of stem
Flavoring process is the prior art, and the zonal fluid bed drying of two-period form and thin plate roller drying process are the prior art.
Further, including for the offal pressure infiltration bloating plant to the infiltration expansion of offal pressure and for offal and
The offal of stem elution elutes equipment, and the feed inlet connection offal pressure that offal elutes equipment infiltrates bloating plant, offal pressure
Infiltrating bloating plant includes infiltration bloating plant, feeding device and discharging device, feeding device, infiltration bloating plant and discharging dress
It sets and is sequentially connected in series.
The mode that dry production procedure is combined is obstructed in offal elution after expanding using pressure infiltration and is swollen, wash in progress offal
It before de-, first carry out pressure and infiltrates expansion process, so that offal lumen physical efficiency is sufficiently opened after steam infiltration expansion, mention
High subsequent offal elutes effect.On the other hand, material moisture is larger after being eluted due to offal, needs swollen rear stalk drying adjustment material
Moisture.
Further, feeding device includes that sequentially concatenated noise reduction gas lock and charging gas lock, discharging device include sequentially going here and there
The discharging gas lock and discharging noise reduction gas lock of connection, noise reduction gas lock, charging gas lock, discharging gas lock and discharging noise reduction gas lock include 4-6
A circumferentially distributed sectorial cavity not being connected, noise reduction gas lock and charging gas lock realize differential rotation by driving motor, by passing
Dynamic motor realizes that the unused gear of two diameters can be used in differential rotation and the output shaft of driving motor is intermeshed, two diameters
Unused gear is fixedly and coaxially connected noise reduction gas lock and charging gas lock respectively, realizes differential rotation by driving motor；Feeding device
With discharging device for eliminating noise, prevent steam from leaking.
Offal pressure infiltrates bloating plant due to needing pressure-bearing, to eliminate on-site noise and preventing steam from leaking, feeds
Device is provided with sequentially concatenated noise reduction gas lock and charging gas lock, and discharging device includes that sequentially concatenated discharging gas lock and discharging disappear
Sound gas lock.
The steam pressure that offal pressure infiltrates bloating plant is 0.1-0.5Mpa, and temperature is 110-190 DEG C, the leaching of offal pressure
Its heated center temperature of the steam electric heater unit of profit bloating plant can be 130-190 DEG C, infiltrate the gas lock electricity of bloating plant
Machine rotational frequency may be set to 30-80Hz, and the material helical feed electric machine frequency can be set as 20-45Hz, the cigarette
Stalk elution equipment is tunnel type offal washing and dehydrating integrated machine.
Infiltrating bloating plant includes cavity, steam electric heater unit, material helix transporting device, steam jet, condensed water
Discharge outlet, discharging device and material helical feed and gas lock motor, the part are the prior art, are detailed in CN101862021B,
The part creativeness is to increase noise reduction gas lock before feeding gas lock, can be effectively reduced due to external pressure in infiltration bloating plant
Difference leads to the problem that production scene steam is excessive and noise is excessive, reduces steam consumption.
Further, the steam pressure of offal pressure infiltration bloating plant is 0.1-0.5Mpa, and temperature is 110-190 DEG C.
Further, offal elution its material clamp of equipment band mode is driven entrainment material by being equipped with liquid by sprocket wheel for chain
The tunnel type warehouse of phase solvent, offal elution equipment can not only elute for offal, elute and use for subsequent stem after solvent,
Production cost is saved, waste discharge is reduced；
The offal elution equipment is continuous solid liquid phase adverse current elution mode, and offal elution equipment chain drive frequency can be
15-40Hz, liquid phase solvent can set three kinds of elution bath temperatures, any number of the setting range in 10-60 DEG C.
The present embodiment elutes the cooked mode being combined using former stalk elution plus stem.
It is successively the infiltration expansion of offal pressure after washing stalk dust-removing process, offal elution infiltrates expansion phase with offal pressure
Even, pressure stalk is connected with offal elution procedure, and drying is obstructed after swollen and is connected with pressure stalk process, the attachment device between process uses
Conveying-type vibration slot is connected.
Washing stalk dust-removing process technique water temperature sets 50 DEG C；Pressure infiltrates expansion steam pressure 0.2Mpa, vapor (steam) temperature 155
DEG C, 165 DEG C of steam electrical heating temperature, cabo expansion coefficient 150%；Original stalk, which extracts, uses certain ingredient solvent A, and temperature is 20 DEG C；
Pressure stalk gap 0.8mm；Obstruct dried material moisture content of outlet 30% after swollen.
Material enters storage cabinet after stalk is dry after swollen, cuts width of peduncle thread 0.12mm.
Stem elutes solvent from former stalk elution procedure.
Stem pneumatic conveying drying material outlet moisture is set as 27%.
Stem chemical constituent displacement is carried out using spray mode, is needed according to production, for different solution temperatures or not
With the chemical constituent of solute demand, which may be implemented the chemical constituent displacement of different technology conditions twice.
Larger for material outlet moisture, stem drying nest is dried using the zonal fluid bed drying of two-period form and thin plate roller
The drying process that silk combines, fluidized bed drying moisture content of outlet setting 33%, thin plate cylinder cut tobacco dryer mouth of a river moisture setting 15%；Stalk
Silk flavoring feed moisture 13.5%.
As shown in Fig. 2, a kind of equipment of preparation and reorganization pipe tobacco is the equipment system connected and composed by several autonomous devices
The discharging noise reduction gas lock of system, offal pressure infiltration expansion feeding device is connected with feeding gas locking phase, and the infiltration of offal pressure expands out
The discharging gas lock and discharging noise reduction gas lock for expecting device are connected in series, and it includes steam jet, spiral transferring that offal pressure, which infiltrates expansion device,
Send device, steam electric heater unit and condensate drain outlet.
Embodiment two
Offal pressure infiltration expansion with washing stalk process is connected, offal elution with offal pressure infiltration expansion is connected, press obstruct and
Offal elution procedure is connected, and drying is obstructed after swollen and is connected with pressure stalk process, subsequent stem of cutting is connected with stem pneumatic conveying drying.
Attachment device between process equally uses conveying-type vibration slot to be connected.
It washes offal procedure technology water temperature and sets 60 DEG C；Offal pressure infiltrates expansion steam pressure 0.5Mpa, vapor (steam) temperature
155 DEG C, 180 DEG C of steam electrical heating temperature, cabo expansion coefficient 200%；Original stalk, which extracts, uses certain ingredient solvent B, temperature 60
℃；Pressure stalk gap 0.8mm；Obstruct dried material moisture content of outlet 35% after swollen.
Material enters storage cabinet after stalk is dry after swollen, cuts width of peduncle thread 0.12mm.
This kind of production model solvent B does not make subsequent stem elution and uses, and subsequent implementation mode is the same as embodiment one.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improvement and deformations
Also it should be regarded as protection scope of the present invention.
Claims (9)
1. a kind of preparation method for recombinating pipe tobacco, which comprises the following steps:
Offal process flow: washing offal is dusted, then carries out offal pressure infiltration expansion process；
Stem process flow；
The chemical constituent replacement process of stem；
Recombinate tobacco shreds drying flavoring process.
2. a kind of preparation method for recombinating pipe tobacco according to claim 1, which is characterized in that offal process flow and stem
Process flow employing mode A or mode B:
Mode A: washing offal be dusted, to offal pressure infiltrate expand, then to offal elute, finally to offal pressure stalk and
To realize the partial moisture for removing offal stem is made with cut stem production process is cut, to stem in offal by the drying of offal after swollen
Elution；
Mode B: washing offal be dusted, to offal pressure infiltrate expand, then to offal elute, finally to offal pressure stalk and
To realize the partial moisture for removing offal stem is made with cut stem production process is cut in offal by the drying of offal after swollen.
3. a kind of preparation method for recombinating pipe tobacco according to claim 2, which is characterized in that infiltrate and expand to offal pressure
The coefficient of expansion be 150-250%；After swollen in the baking step of offal, the offal moisture after drying is 25-40%.
4. a kind of preparation method for recombinating pipe tobacco according to claim 1, which is characterized in that the chemical constituent of stem is replaced
Process is replaced as including tobacco flavor matter and tobacco aromaticss group the following steps are included: in stem after the elution of solvent solvent components
The mixture of conjunction.
5. a kind of preparation method for recombinating pipe tobacco according to claim 1, which is characterized in that recombination tobacco shreds drying flavoring stream
Journey the following steps are included:
Using the zonal fluid bed drying of two-period form and thin plate roller drying process, fluidized bed drying moisture content of outlet is 20-45%, thin
It is 10-15% that plate cylinder, which dries silk moisture content of outlet,.
6. a kind of equipment of preparation and reorganization pipe tobacco based on claim 1, which is characterized in that including for being infiltrated to offal pressure
The offal pressure infiltration bloating plant of expansion and the offal for eluting to offal and stem elute equipment, and offal elutes equipment
Feed inlet connects offal pressure and infiltrates bloating plant, and it includes infiltration bloating plant, feeding device that offal pressure, which infiltrates bloating plant,
And discharging device, feeding device, infiltration bloating plant and discharging device are sequentially connected in series.
7. a kind of equipment of preparation and reorganization pipe tobacco according to claim 6, which is characterized in that feeding device includes sequentially going here and there
The noise reduction gas lock of connection and charging gas lock, discharging device include sequentially concatenated discharging gas lock and the noise reduction gas lock that discharges, noise reduction gas lock,
Charging gas lock, discharging gas lock and the noise reduction gas lock that discharges include the 4-6 circumferentially distributed sectorial cavities not being connected, noise reduction gas
Lock and charging gas lock are by driving motor realization differential rotation；
It is tunnel type offal washing and dehydrating integrated machine that offal, which elutes equipment,.
8. a kind of equipment of preparation and reorganization pipe tobacco according to claim 6, which is characterized in that the infiltration expansion of offal pressure is set
Standby steam pressure is 0.1-0.5Mpa, and temperature is 110-190 DEG C.
9. a kind of equipment of preparation and reorganization pipe tobacco according to claim 6, which is characterized in that offal elutes its material of equipment
Entrainment mode is that chain is passed through the tunnel type warehouse that liquid phase solvent is housed by sprocket wheel transmission entrainment material；
It can be 15-40Hz that offal, which elutes equipment chain drive frequency, and liquid phase solvent can set three kinds of elution bath temperatures, if
Determine any number of the range in 10-60 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910378112.3A CN109998148A (en) | 2019-05-08 | 2019-05-08 | A kind of preparation method recombinating pipe tobacco |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910378112.3A CN109998148A (en) | 2019-05-08 | 2019-05-08 | A kind of preparation method recombinating pipe tobacco |
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| CN109998148A true CN109998148A (en) | 2019-07-12 |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4366823A (en) * | 1981-06-25 | 1983-01-04 | Philip Morris, Incorporated | Process for expanding tobacco |
| CN1068941A (en) * | 1991-05-20 | 1993-02-17 | 日本烟草产业株式会社 | The expanding apparatus of agricultural product |
| CN101711600A (en) * | 2008-10-08 | 2010-05-26 | 武汉达汇创新科技有限公司 | Process for biochemically treating cut stems |
| CN101822423A (en) * | 2010-04-08 | 2010-09-08 | 吉林烟草工业有限责任公司 | Preparation method of cigarette mouth filter material and cigarette mouth filter material |
| CN103005664A (en) * | 2012-12-21 | 2013-04-03 | 安徽中烟工业有限责任公司 | Processing method of high-grade stem shreds |
| CN103169146A (en) * | 2013-02-07 | 2013-06-26 | 赵鸿 | Raw materials for cigarettes, production method and equipment thereof |
| CN103704867A (en) * | 2014-01-02 | 2014-04-09 | 福建中烟工业有限责任公司 | Method for improving quality of cut stems |
| CN103892455A (en) * | 2014-04-15 | 2014-07-02 | 安徽中烟工业有限责任公司 | Tobacco stem preprocessing method used in papermaking method sheet line |
| CN103932380A (en) * | 2013-01-23 | 2014-07-23 | 智思控股集团有限公司 | Tobacco stem soaking extracting processing method for tobacco stem reproducing technology |
-
2019
- 2019-05-08 CN CN201910378112.3A patent/CN109998148A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4366823A (en) * | 1981-06-25 | 1983-01-04 | Philip Morris, Incorporated | Process for expanding tobacco |
| CN1068941A (en) * | 1991-05-20 | 1993-02-17 | 日本烟草产业株式会社 | The expanding apparatus of agricultural product |
| CN101711600A (en) * | 2008-10-08 | 2010-05-26 | 武汉达汇创新科技有限公司 | Process for biochemically treating cut stems |
| CN101822423A (en) * | 2010-04-08 | 2010-09-08 | 吉林烟草工业有限责任公司 | Preparation method of cigarette mouth filter material and cigarette mouth filter material |
| CN103005664A (en) * | 2012-12-21 | 2013-04-03 | 安徽中烟工业有限责任公司 | Processing method of high-grade stem shreds |
| CN103932380A (en) * | 2013-01-23 | 2014-07-23 | 智思控股集团有限公司 | Tobacco stem soaking extracting processing method for tobacco stem reproducing technology |
| CN103169146A (en) * | 2013-02-07 | 2013-06-26 | 赵鸿 | Raw materials for cigarettes, production method and equipment thereof |
| CN103704867A (en) * | 2014-01-02 | 2014-04-09 | 福建中烟工业有限责任公司 | Method for improving quality of cut stems |
| CN103892455A (en) * | 2014-04-15 | 2014-07-02 | 安徽中烟工业有限责任公司 | Tobacco stem preprocessing method used in papermaking method sheet line |
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Application publication date: 20190712 |