CN103932380A - Tobacco stem soaking extracting processing method for tobacco stem reproducing technology - Google Patents
Tobacco stem soaking extracting processing method for tobacco stem reproducing technology Download PDFInfo
- Publication number
- CN103932380A CN103932380A CN201310023840.5A CN201310023840A CN103932380A CN 103932380 A CN103932380 A CN 103932380A CN 201310023840 A CN201310023840 A CN 201310023840A CN 103932380 A CN103932380 A CN 103932380A
- Authority
- CN
- China
- Prior art keywords
- offal
- stem
- soaks
- processing method
- tobacco
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The invention provides a tobacco stem soaking extracting processing method for a tobacco stem recombination reproducing technology, stem filament finished product yield can be improved, and tobacco stem using rate is effectively improved. The method comprises the following steps that tobacco stems are sent into tobacco stem expanding equipment for expanding processing, the tobacco stems after expanding are sent into soaking extracting equipment for soaking immediately, and after soaking extracting, the tobacco stems are sent into a squeezing-drying machine for solid-liquid separation. Through the tobacco stems processed with the method, all soluble matter in the tobacco stems can be basically extracted, the tobacco stems are processed into high-quality stem filaments in following processes, the method is used in middle-high-class cigarettes, and a new effective path is established.
Description
Technical field
The invention belongs to Cigarette processing manufacturing technology field, specifically, relate to a kind of offal for offal reproduction process and soak the processing technology production method of extracting.
Background technology
Offal shared general 25% left and right of ratio in tobacco leaf, processing technology and the equipment thereof of at present offal being made to stem are quite ripe, the ratio of mixing stem in cigarette is also not quite similar according to the class of cigarette, but, stem is mainly used in low-grade cigarette, and what cause this main cause is that the characteristic of offal and traditional processing technology determine.Both at home and abroad relevant research shows that offal physical characteristic and chemical constituent and tobacco leaf exist essential difference, and the cellulose of offal, hemicellulose, lignin, pectic substance content are far away higher than the content of tobacco leaf; Cellulose, lignin burn to produce when insufficient and easily cause smoker's penetrating odor of coughing of choking; Lignin and pectin burning can produce the materials such as poisonous methyl alcohol, and with larger wooden assorted gas; Nitrogen-containing compound burning easily produces free radical and unique nitrosamine; Lignin burning easily produces 3,4-BaP etc.These chemical composition content differences have seriously reduced offal smoking quality.Meanwhile, offal is compared with blade, and total reducing sugar, total nitrogen and nicotine content are lower, and cell wall substance content is higher.The chemical constituent of expanded cut stem with expand before be more or less the same, except total reducing sugar and nicotine slightly reduce, other composition is as substantially constant in the content of total nitrogen, cell wall substance and lignin.Show from existing result of study, stem insufficient fragrance, is as very low in aroma component content such as β-benzyl carbinol, β mono-damascenone, the green ketone of leaf because affect some important component of cigarette local flavor, and furfural, phenylacetaldehyde equal size are very high, xylon gas's weight.
The technological means of processing at present offal both at home and abroad mainly contains following several:
Bioremediation, as Xiamen Cigarette Factory application the patent of offal complex enzyme treatment process.This technology, by adding complex enzyme in liquid washing stalk, makes offal hang up part complex enzyme in the time washing stalk, carries out enzyme digestion reaction while utilizing terrier storage.This project has only been processed the some factors that is unfavorable for offal suction taste, nitrate, the chlorion etc. of impact burning and safety is not processed, and hung enzyme processing by washing stalk process, exists the drawback that enzyme efficiency is not high.
CN102475352A has announced a kind of stem and has reproduced the method for processing, comprises offal being cut into stem after silk washs, dewaters, soaks reinforced, Separation of Solid and Liquid, dry, stem expands.It is for the deficiency of existing stem treatment process, a kind of reconstruction processing method of cut stems is provided, take the means such as washing, the necessary chemical composition of backfill tobacco, the ratio of adjusting sugar, alkali, potassium, nitrate, the main aroma component of tobacco in stem initiatively reduces stem to be affected burning, safety and inhales the disadvantageous chemical composition content of taste, simultaneously, taking stem after treatment as carrier, add natural baccy extract and supplement its natural cigarette perfume (or spice), thereby improve the smoking quality of offal, finally improve the scope of application and the ratio of stem.
CN102440433A has announced a kind of tobacco stem shred manufacture method, stem after cutting stem enters a continuous extraction apparatus, enter extraction with solvent, stem after extraction is by extruding, the centrifugal Separation of Solid and Liquid that enters, stem after separation enters feed liquid backfill, reduce stem moisture content by moisture pretreatment, then enter tower expanded or pneumatic conveying drying, the stem color and luster of manufacturing by this technique is better, filling value is high, cigarette quality significantly improves, and tar, the carbon monoxide harmful components of cigarette significantly reduce, and the utilization rate of stalk raw material significantly improves.
Two above-mentioned technical schemes have many something in common, it all adopts various solvent soaking stems to extract solable matter wherein, in the solable matter that is extracted or extracts, there are chlorion, nitrate, sugar, nicotine, potassium, pectin, starch etc., Separation of Solid and Liquid stem after treatment feeds in raw material by soaking or spraying again, and object is exactly that many chemical compositions that some are beneficial to stem suction taste and quality add in stem again.Experimental study explanation the method has certain effect, but existing problems too: first, offal is after chopping, the weak easily generation of its intensity of offal is made broken relatively, although it is best that stem now soaks the efficiency of extracting, but under the effect of water and mechanical friction, a part stem can produce make broken, in the time of stem process Separation of Solid and Liquid handling procedure, extrusion process can make again stem mutual dislocation, further generation is made broken, bonding force between stem makes it produce conglomeration in addition, while carrying out loose processing, can again produce again make broken, finally have a strong impact on the yield of product, the second, owing to taking to soak extraction after cutting stem, to make brokenly due to stem, the impurity content in soak is higher, has strengthened difficulty and the cost of sewage disposal.
Summary of the invention
The present invention is directed to the deficiency that above-mentioned current existing offal restructuring reproduction process technology is deposited, a kind of finished product yield of reproducing stem that promotes is provided, effectively improve offal service efficiency, soak and extract processing method for the offal of offal restructuring reproduction process.
Offal of the present invention soaks and extracts processing method, comprise the following steps: first offal is sent into stem expansion equipment and carried out expansion process, offal after expansion is admitted to immediately and soaks extraction equipment and soak, and after soaking and having extracted, offal is sent into and in squeezing machine, carried out Separation of Solid and Liquid.
Specifically: use the qualified offal after beating and double roasting, enter stem expansion equipment carry out expanding treatment by flow controlling unit, this bloating plant can be steam expansion equipment, can be also microwave expansion equipment; Offal after expansion enters efficient continuous dipping extraction equipment immediately, and soak is that water temperature is the running water of 40～90 DEG C, and the part by weight of water and offal is (3～8): 1, and it is 30-70 minute that offal soaks the time of extracting in water; Offal after extracting is delivered to special squeezing machine and is carried out Separation of Solid and Liquid.Part offal caking after separation is very easily evenly loose, and in whole immersion, leaching process, offal is not almost made broken.
In offal restructuring reproduction process process, it is very important processing link that the immersion of offal is extracted.Unexpanded normality offal, because its interior tissue is closely knit, soaks its solable matter to be dissolved out very difficultly, and existing technique can only adopt after chopping soaks and submit immersion efficiency to.And the present invention sets up expansion process before immersion, replace normality offal with the offal after expanding and soak extraction, because the breakage of offal outer wall and interior tissue after expanding become loose, passage inside and outside soak turnover offal is more unobstructed, so its immersion extraction efficiency approaches or equals stem soaks extraction.
Adopt the present invention, can be within the relatively short time, substantially the solable matter in offal is all dissolved out, then by extracting after Separation of Solid and Liquid, make the moisture of offal probably 60～65%, then by follow-up drying program, offal moisture is dried to 32～40%, just can directly enter filament cutter chopping, after chopping, the redrying of stem becomes easily, has reduced follow-up dry processing link and has made broken.
Adopt the present invention to add man-hour, its each expanded cabo soaks separately extraction, is equivalent to soak and extract with stem after chopping, and the quantity in unit volume significantly reduces, and can avoid in existing technique existing stem adhesion and make broken.In addition, through soaking the offal after extracting, after Separation of Solid and Liquid is extracted soak, drying, drying offal broken more much smaller than drying making of stem.If soak extraction process after adopting existing chopping, stem is because moisture of cut stem is too large after extraction, Separation of Solid and Liquid, and stem must be through at least twice drying program, and its moisture could arrive subsequent technique production requirement, equally also strengthen making of stem broken, affected the finished product yield of stem.And the stem that adopts the present invention to process, can be in the situation that ensureing stem equal quality, stem finished product yield can improve more than 20%, and offal is extracted and in process, is also difficult for conglomeration in Separation of Solid and Liquid, even if there is a small amount of caking, in vibrating transportation process, caking both can be automatically loose, and do not need ad hoc loose equipment.
Important processing link of the present invention is cabo expansion, and the quality of this manufacturing procedure effect will determine that offal soaks the effect of extracting, and cabo expansion rate is crossed conference and caused offal fragmentation, is unfavorable for keeping and improving the yield of finished product.But cabo expansion rate is too low, cannot obtain good immersion extraction effect.As preferred version, through the offal of flow-control, after expanding, the expansion rate of offal should be controlled in 30～100%.In addition, should preferably adopt single variety offal, offal moisture is 9～13%, and cabo expansion uniformity is better like this, is also convenient to the parameter adjustment of bloating plant.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the invention will be further described:
The present invention mainly comprises following operation: flow controlling unit, cabo expansion, soaks and extract and Separation of Solid and Liquid.Be specially:
1, the offal after the beating and double roasting of use cigarette manufacturing enterprise scrap prodn. line routine, offal moisture is 9～13%, enters stem expansion equipment by flow controlling unit, this bloating plant can be steam expansion equipment, can be also microwave expansion equipment.
2, in stem expansion equipment, carry out cabo expansion processing.The expansion rate of offal is controlled at 70%～80% left and right, and the too little immersion recovery rate that can affect stalk of stalk expansion rate, can cause too greatly again stalk damaged, increases making of following process stem broken, affects stem finished product yield.
3, in order to prevent expanded cabo expansion after-contraction, the offal after expansion process enters immediately in continuous immersion extraction equipment and soaks extraction.Soak can adopt normal temperature running water, and water temperature is slightly high, to 55-60 DEG C of left and right, soaks extraction effect even more ideal.The ratio of water and offal is by kilogram being calculated as 6:1, and offal soaks about time 35-40 minute that extracts in water.
4, deliver to squeezing machine and carry out Separation of Solid and Liquid through the offal soaking after extracting, by the offal moisture extracted after Separation of Solid and Liquid greatly about 60～65%.
5, the offal after Separation of Solid and Liquid is dried, and offal moisture is dried to 32～40%, then sends into filament cutter and carry out chopping.
6, reinforced by the stem restructuring to after chopping, concrete reinforced scheme and ratio can be by cigarette manufacturing enterprise according to the style and features of cigarette brand separately etc. because usually preparing and formulating, after the operation processing such as oven dry, selection by winnowing removal of impurities, can obtain restructuring and reproduce stem again.No matter at this moment stem is color and luster or smoking quality etc., relatively traditional stem all tool has greatly improved, and is applied in cigarette and can produces remarkable economic and social benefit.
The present invention is that good stem is processed in follow-up offal restructuring, and be applied to a new effective way is provided in medium-to-high grade cigarette, for meeting the development need of China's Chinese-style cigarette, the overall strength that strengthens cigarette enterprise core competitiveness and China's tobacco business is significant.
Claims (7)
1. the offal for offal restructuring reproduction process soaks and extracts processing method, it is characterized in that, comprise the following steps: first offal is sent into stem expansion equipment and carried out expansion process, offal after expansion is admitted to immediately immersion extraction equipment and carries out continuous dipping, after soaking and having extracted, offal is sent into and in squeezing machine, is carried out Separation of Solid and Liquid.
2. offal according to claim 1 soaks and extracts processing method, it is characterized in that: carrying out after expansion process, the expansion rate of offal is 30-100%.
3. offal according to claim 2 soaks and extracts processing method, it is characterized in that: carrying out after expansion process, the expansion rate of offal is 70-80%.
4. soak and extract processing method according to the offal described in claim 1,2 or 3, it is characterized in that: in the time of continuous dipping, soak is that water temperature is the running water of 40～90 DEG C, and the weight ratio of water and offal is (3～8): 1, and it is 30-70 minute that offal soaks the time of extracting in water.
5. offal according to claim 4 soaks and extracts processing method, it is characterized in that: in the time of continuous dipping, soak is that water temperature is the running water of 55-60 DEG C, and the weight ratio of water and offal is 6:1, and it is 35-40 minute that offal soaks the time of extracting in water.
6. offal according to claim 4 soaks and extracts processing method, it is characterized in that: undertaken after Separation of Solid and Liquid by squeezing machine, the moisture of offal is 60～65%, then by follow-up drying program, offal moisture is dried to 32～40%.
7. offal according to claim 4 soaks and extracts processing method, it is characterized in that: the moisture that offal carries out before expansion process is 9～13%, and this offal offal that is single variety or be formula offal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310023840.5A CN103932380A (en) | 2013-01-23 | 2013-01-23 | Tobacco stem soaking extracting processing method for tobacco stem reproducing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310023840.5A CN103932380A (en) | 2013-01-23 | 2013-01-23 | Tobacco stem soaking extracting processing method for tobacco stem reproducing technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103932380A true CN103932380A (en) | 2014-07-23 |
Family
ID=51180466
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310023840.5A Pending CN103932380A (en) | 2013-01-23 | 2013-01-23 | Tobacco stem soaking extracting processing method for tobacco stem reproducing technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103932380A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109998148A (en) * | 2019-05-08 | 2019-07-12 | 江苏中烟工业有限责任公司 | A kind of preparation method recombinating pipe tobacco |
| CN112167695A (en) * | 2019-07-03 | 2021-01-05 | 赵雪 | Preparation method of microwave expanded recombinant tobacco shreds/particles |
| CN112205663A (en) * | 2020-09-28 | 2021-01-12 | 四川中烟工业有限责任公司 | Composite burnt sweet aroma flavor, extrusion puffing preparation method and application method thereof |
| CN112869225A (en) * | 2021-01-29 | 2021-06-01 | 智思控股集团有限公司 | Method and equipment for preparing various cut stems |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1387802A (en) * | 2001-05-28 | 2003-01-01 | 郭祖强 | Microwave tobacco stem shred swelling process |
| RU2307564C1 (en) * | 2006-03-14 | 2007-10-10 | Олег Иванович Квасенков | Method for expanding of tobacco stem |
| CN101773289A (en) * | 2010-02-04 | 2010-07-14 | 江苏智思机械集团有限公司 | Expansion processing method and device of tobacco stalk |
| CN102247008A (en) * | 2011-07-02 | 2011-11-23 | 云南瑞升烟草技术（集团）有限公司 | Pretreatment method for processing tobacco stalks into stalk granules |
| CN102551189A (en) * | 2012-01-20 | 2012-07-11 | 红塔烟草(集团)有限责任公司 | Technology for treating expanded stems |
| CN102697164A (en) * | 2012-06-18 | 2012-10-03 | 江苏智思机械集团有限公司 | Recombination processing method for tobacco stem shreds |
| CN102783706A (en) * | 2012-08-31 | 2012-11-21 | 中国烟草总公司郑州烟草研究院 | Microwave redrying expansion process for threshed tobacco stems |
-
2013
- 2013-01-23 CN CN201310023840.5A patent/CN103932380A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1387802A (en) * | 2001-05-28 | 2003-01-01 | 郭祖强 | Microwave tobacco stem shred swelling process |
| RU2307564C1 (en) * | 2006-03-14 | 2007-10-10 | Олег Иванович Квасенков | Method for expanding of tobacco stem |
| CN101773289A (en) * | 2010-02-04 | 2010-07-14 | 江苏智思机械集团有限公司 | Expansion processing method and device of tobacco stalk |
| CN102247008A (en) * | 2011-07-02 | 2011-11-23 | 云南瑞升烟草技术（集团）有限公司 | Pretreatment method for processing tobacco stalks into stalk granules |
| CN102551189A (en) * | 2012-01-20 | 2012-07-11 | 红塔烟草(集团)有限责任公司 | Technology for treating expanded stems |
| CN102697164A (en) * | 2012-06-18 | 2012-10-03 | 江苏智思机械集团有限公司 | Recombination processing method for tobacco stem shreds |
| CN102783706A (en) * | 2012-08-31 | 2012-11-21 | 中国烟草总公司郑州烟草研究院 | Microwave redrying expansion process for threshed tobacco stems |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109998148A (en) * | 2019-05-08 | 2019-07-12 | 江苏中烟工业有限责任公司 | A kind of preparation method recombinating pipe tobacco |
| CN112167695A (en) * | 2019-07-03 | 2021-01-05 | 赵雪 | Preparation method of microwave expanded recombinant tobacco shreds/particles |
| CN112205663A (en) * | 2020-09-28 | 2021-01-12 | 四川中烟工业有限责任公司 | Composite burnt sweet aroma flavor, extrusion puffing preparation method and application method thereof |
| CN112869225A (en) * | 2021-01-29 | 2021-06-01 | 智思控股集团有限公司 | Method and equipment for preparing various cut stems |
| CN112869225B (en) * | 2021-01-29 | 2022-07-29 | 智思控股集团有限公司 | Method and equipment for preparing multi-variety cut stems |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102697164A (en) | Recombination processing method for tobacco stem shreds | |
| CN101711600B (en) | Process for biochemically treating cut stems | |
| US10098377B2 (en) | Process and apparatus for improving raw tobacco | |
| CN103169146B (en) | Raw materials for cigarettes, production method and equipment thereof | |
| CN101108028B (en) | Technique of pre-expanding treatment for cabo | |
| CN102475352B (en) | Reconstruction processing method of cut stems | |
| CN102920004A (en) | Technique for preparing tobacco stalks into stalk slices after threshing | |
| CN103211288B (en) | Thin section for tobacco and cigarette | |
| CN106108098B (en) | Fine and short tobacco stem expanding and recombining primary processing technology | |
| CN104382221B (en) | A kind of offal is processed into the method for stem | |
| CN102940309B (en) | Preparation method of burley tobacco for simple and elegant fragrant cigarettes | |
| CN102860577A (en) | Method for processing tobacco stem shreds | |
| CN102697165A (en) | Cut stem washing method | |
| CN103932380A (en) | Tobacco stem soaking extracting processing method for tobacco stem reproducing technology | |
| CN101904558A (en) | Preparation method of rolled tobacco sheet | |
| CN203226250U (en) | Cigarette raw material production device | |
| WO2011127679A1 (en) | Sheet for cigarette, preparation method thereof, and cigarette | |
| CN102551189B (en) | Technology for treating expanded stems | |
| CN105167165B (en) | A kind of champignon cigarette and preparation method thereof | |
| CN109998149A (en) | A kind of economical recombination stem processing method | |
| CN102783706A (en) | Microwave redrying expansion process for threshed tobacco stems | |
| CN102058150B (en) | Method for improving quality of tobacco stalk extract and application thereof | |
| CN106690399B (en) | A kind of processing method and system of ramuscule cut stems used for cigarettes | |
| CN1565287A (en) | Shredded peduncle dipping type material feeding process | |
| CN101933651B (en) | Flaky tobacco shred cigarette production process |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20140723 |
|
| RJ01 | Rejection of invention patent application after publication |