CN101411544B - Corn husk tobacco thin sheet and method for producing the same - Google Patents
Corn husk tobacco thin sheet and method for producing the same Download PDFInfo
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- CN101411544B CN101411544B CN2008101592307A CN200810159230A CN101411544B CN 101411544 B CN101411544 B CN 101411544B CN 2008101592307 A CN2008101592307 A CN 2008101592307A CN 200810159230 A CN200810159230 A CN 200810159230A CN 101411544 B CN101411544 B CN 101411544B
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- HVCOBJNICQPDBP-UHFFFAOYSA-N 3-[3-[3,5-dihydroxy-6-methyl-4-(3,4,5-trihydroxy-6-methyloxan-2-yl)oxyoxan-2-yl]oxydecanoyloxy]decanoic acid;hydrate Chemical compound O.OC1C(OC(CC(=O)OC(CCCCCCC)CC(O)=O)CCCCCCC)OC(C)C(O)C1OC1C(O)C(O)C(O)C(C)O1 HVCOBJNICQPDBP-UHFFFAOYSA-N 0.000 claims description 7
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 6
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- 241000196324 Embryophyta Species 0.000 description 2
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- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 2
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- PCNDJXKNXGMECE-UHFFFAOYSA-N Phenazine Natural products C1=CC=CC2=NC3=CC=CC=C3N=C21 PCNDJXKNXGMECE-UHFFFAOYSA-N 0.000 description 1
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- XKLJHFLUAHKGGU-UHFFFAOYSA-N nitrous amide Chemical compound ON=N XKLJHFLUAHKGGU-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention relates to a corn husk tobacco sheet and a production method thereof. The production method adopts the following steps: (1) the biodegradation and the extraction treatment are performed, wherein a. when a corn husk is heated to 55 DEG C in water, active enzyme is added; b. the mixture reacts for 2 hours at a temperature of 60 DEG C, and alcohol with the same amount of the water is added; c. biological enzyme is inactivated at a temperature of 90 DEG C to reclaim the alcohol; and d. the corn husk is dehydrated, and reaction extraction liquid is condensed to be pasty; (2) the cornhusk after the treatment is produced into paper pulp; (3) the paper pulp is produced into a corn husk sheet; and (4) the pasty extraction liquid is coated on two surfaces of the corn husk sheet and is subject to drying treatment. The corn husk tobacco sheet has the advantages that the corn husk tobacco sheet is blended into tobacco to produce cigarettes, which can provide harmonious aroma for thecigarettes and excite sweet gas of smoke gas; and the corn husk tobacco sheet at least can substitute more than 5 to 15 percent of the using amount of the tobacco, and effectively reduce the smoke gas volume and harmful ingredients of one cigarette.
Description
Technical field
The present invention relates to a tobacco articles and manufacture method thereof, particularly a kind of a kind of reconstituted tobacoo that substitutes and manufacture method thereof of making of corn husk.
Background technology
In the early time, the chemical composition that identifies in the tobacco is kind more than 200 only, and the chemical composition that identifies in the flue gas is less than 450 kinds.Now, identify in the tobacco leaf in about 4000, identify about 6000 kinds in the flue gas, and new report can constantly be arranged.Internal authority mechanism discovers to have more than 200 kind in the flue gas at least to the direct hazardous compound of human body, and it is direct carcinogenic compound that kind more than 40 is wherein arranged.Science is verified, and Smoking is harmful to your health, and angiocardiopathy is brought out in the smoking meeting, and cancer is brought out in the smoking meeting.Though it is extensively cognitive by the world that Smoking is harmful to your health, now still has nearly 1,000,000,000 smoker, China to still have the smoker more than 300,000,000 to ignore the reality that Smoking is harmful to your health in the world.So, smoking is with healthy; How constantly to reduce the extent of injury of smoking, become the problem of social concerns human body.
Now, cigarette manufacturer reduction smoking is exactly to reduce the net content of tobacco in the cigarette to direct, the most general, the most just and the most sound way that the extent of injury adopted of human body.Under the prerequisite of a cigarette length, constancy of volume, the most effective means of net content that reduce tobacco in the cigarette have two kinds (except that means of the filter length that increases cigarette): the one, adopt puffing technique expanding tobacco volume, reduce density of tobacco, fully improve the fillibility of pipe tobacco; The 2nd, by paper technology, the leftover bits and pieces that is not easy in expanded or the tobacco processing course is made the smaller reconstituted tobacoo of density, serve as the regrown material of tobacco.Because the expansion rate of tobacco is limited, surpass certain limit, mechanical property will be lost; The resource of making reconstituted tobacoo also is limited, and in view of the requirement of cigarette quality, the use amount of reconstituted tobacoo also is limited.Therefore, reducing smoking by the net content way that reduces tobacco in the cigarette also is limited to the extent of injury of human body.So, can design a kind of and result of combustion of tobacco characteristic appropriate balance, coordinate with result of combustion of tobacco quality appropriateness again, even can appropriateness replenish the tobacco surrogate of tobacco aroma, replacement tobacco with its part, does and then the more direct cigarette that effectively reduces prop up middle tobacco net content? extensively retrieve at this problem, do not find the technical scheme relevant as yet with project of the present invention.
Summary of the invention
One of purpose of the present invention is exactly a kind of reconstituted tobacoo that substitutes that adopts the corn husk manufacturing that provides in order to reduce cigarette to prop up the net content of middle tobacco; Two of purpose of the present invention just provides a kind of manufacture method of corn husk tobacco thin sheet.
To achieve these goals, the present invention has adopted following technical scheme:
A kind of corn husk tobacco thin sheet is characterized in that: the two sides of corn husk is respectively equipped with the coating composite bed of corn husk extract.Described extract can be from obtaining the processing procedure corn husk biodegrade and extraction.
A kind of corn husk tobacco thin sheet, it has adopted following manufacture method to make:
(1), corn husk biodegrade and extraction are handled: a, corn husk is put into reactor, the water that adding is bigger three times than corn husk total amount, open the reactor agitating heating then, treat to add when water temperature reaches 55 ℃ organized enzyme (amount by corn husk 0.5% applies); B, when continuing to be heated with stirring to 60 ℃, (organized enzyme that adds during this was to the carbohydrate in the corn husk in 2 hours to continue reaction under the constant temperature of 60 degree, enzymatic reaction takes place as lignin, pectin, glucosides, glycolipid, protein etc., impel carbohydrate inversion, used organized enzyme is known commercial enzyme).After treating the abundant hydrolysis of carbohydrate in the corn husk, at the ethanol of reactor adding and water equivalent; C, continue to be heated with stirring to 90 ℃, deactivation biology enzyme under 90 ℃ of constant temperatures (enzyme of adding is at the above inactivation of 60 degree).Above-mentioned extractive reaction continues to the ethanol recovery and finishes; D, take out corn husk and put into centrifuge and dewater then, the extract that extraction is obtained is concentrated into paste under 100 ℃ constant temperature then, is corn husk paste concentrate;
(2), make paper pulp: the corn husk after handling is made paper pulp A through conventional pulping process, and this pulping process and following paper technology all are known technologies.
(3), papermaking: above-mentioned paper pulp A adopts traditional paper technology to make pone mulberry paper;
(4), coating extract: midway to pone mulberry paper dewatered drying, by special-purpose coating apparatus with the extraction concentrate of corn husk or and the mixed liquor that mixes of tobacco extract be coated on the two sides of pone mulberry paper, drying promptly forms corn husk tobacco thin sheet after handling;
(5), the corn husk tobacco thin sheet that forms, can cut into according to purposes can be for the cigarette forming paper of cigarette use, the casing paper of cigar, or cuts into and substitute pipe tobacco.
On the basis of above-mentioned manufacturing corn husk tobacco thin sheet technical scheme, be further developed into the corn husk tobacco thin sheet of making mixed type.
That is: (1) is adopted and is handled the identical extracting process of corn husk, and the mixture of offal and offal is extracted processing and makes paper pulp B;
(2), prescription paper pulp:, paper pulp A (corn husk paper pulp) is mixed into mixed pulp C according to a certain percentage with paper pulp B (offal and offal paper pulp) according to the quality needs;
3), papermaking: adopt traditional paper technology to make pone mulberry paper D mixed pulp C;
(4), coating extract: the two sides that the mixed liquor of the paste concentrate of corn husk paste concentrate and offal, offal is coated on pone mulberry paper D;
(5), the pone mulberry paper D drying that has been coated with mixed liquor handles, mixed type corn husk tobacco thin sheet E.
Described corn husk tobacco thin sheet, by corn husk and be coated on the corn husk two sides the corn husk extract or and the composite bed of the mixed liquor of tobacco extract coating formed.This corn husk tobacco thin sheet can be used for wrapping up tobacco, also can be cut into pipe tobacco and other pipe tobacco is mixed and made into cigarette.
Also can be coated with extracts of Chinese herbal medicine on the corn husk thin slice, make medium-height grass Types of Medicine corn husk tobacco thin sheet.
Basic principle of the present invention is: (a). Applied Biotechnology, identical in the corn husk with chemical characteristic in the tobacco, again all to the disadvantageous material of cigarette quality characteristic, carry out abundant hydrolysis as carbohydrate such as lignin, pectin, glucosides, glycolipid, protein, make it to be transformed into the material useful to cigarette quality, then these materials are come together from this corn husk and tobacco, and it is standby to be condensed into the paste form; (b). use traditional paper technology, will make paper pulp through the corn husk after extraction is handled, and make paper; (c). material that will extract from corn husk and the material that extracts from tobacco are coated on the paper made from corn husk; (d). after will being coated with the paper drying of extract, promptly making new type of safe and substitute reconstituted tobacoo, and then cut according to different purposes; (e). can be corn husk and tobacco leftovers papermaking formulated together.
Tobacco contains multiple distinctive alkaloid (nicotine) and enriches flavor matter, and burning can produce special fragrance, makes the people suck habituation.Smoking is harmful to your health, is to be harmful to because the nicotine in the tobacco can cracking under fired state generates the compound (as, N-nitrosamine) of nitrosamines and condensed ring compounds (3,4-benzo pyrrole) etc.This compounds all is a strong oxidizer, and the DNA of meeting oxidation human body impels gene mutation.The essential factor that Smoking is harmful to your health that Here it is.So reduce the net content that cigarette props up middle tobacco, be the most effective, the safest technical measures of smoking harm reduction.Design the surrogate that grows tobacco, precondition is that this surrogate must be a plant.This plant does not contain nicotiana alkaloids, and burning can produce the breath of coordinating mutually with tobacco aroma, and the cigarette quality is had certain contribution, and burning can not produce new harmful components.
Contain aroma substance important in the cigarette flavor in the corn ear exoperidium---heterocycle compound (as, pyrazine, pyridine, azoles).The most typical odor characteristic of this compounds is exactly a puffed rice fragrance.The corn ear exoperidium is cut into silk, add according to a certain percentage in the cigarette, can well set off cigarette perfume (or spice) by contrast, can also bring the sweet gas silk silk, graceful to flue gas.But because containing syrup compounds such as higher lignin, pectin, glucosides, glycolipid in the corn ear exoperidium, can produce the characteristic that xylon gas, suffering, peppery, excitant etc. are unfavorable for the flue gas quality during directly practical burning, it is too big that its physical characteristic and tobacco differ, and processing characteristics is also bad, is unfavorable for direct use.
The present invention is exactly will be by the method for biotechnology and papermaking, change quality characteristic, physical characteristic and the machining characteristic of corn exoperidium, and effectively utilize and bring into play the heterocycle compound characteristic useful in the corn husk to cigarette quality, make it to become good tobacco.
Utilize corn husk tobacco thin sheet provided by the invention, parcel one deck corn husk tobacco thin sheet forms common cigarette in the periphery of pipe tobacco, also can install filter tip additional.Perhaps the periphery of corn husk tobacco thin sheet is wrapped up one deck tobacco leaf again and is formed a kind of cigar.Also corn husk tobacco thin sheet can be cut into pipe tobacco, mix in tobacco part and replace pipe tobacco.Be that corn husk tobacco thin sheet can replace cigarette paper, also can have replaced part tobacco leaf, pipe tobacco, the technology of making cigarette can adopt existing technology.
The invention has the advantages that:
Corn husk has than the better fiber of tobacco leftovers, substitutes the anti-processing characteristics of reconstituted tobacoo and immersion property with its new type of safe of making and is better than the reconstituted tobacoo made with tobacco leftovers; Contain heterocyclic aroma substance that need, important in natural, the tobacco in the corn ear foreskin, the new type of safe of making of the corn ear foreskin is substituted reconstituted tobacoo, mix and make cigarette in the tobacco, cause harmful effect not only can for the quality of tobacco, the fragrance of coordination also can be provided to cigarette on the contrary, excite the sweet gas of flue gas; Reconstituted tobacoo of the present invention can replace the above amount of tobacco used of 5-15% at least, thereby further reduces the net content that cigarette props up middle tobacco, effectively reduces the exhaust gas volumn and the harmful components of a cigarette.
The specific embodiment:
Corn husk tobacco thin sheet provided by the invention is made up of corn husk and the composite bed that the mixed liquor of corn husk extract that is coated on the corn husk two sides and tobacco extract is formed.
The manufacture method of corn husk tobacco thin sheet is as follows:
One, with corn ear exoperidium innermost layer, organize the relatively thinner foreskin of soft, cortex.
Two, the corn ear exoperidium is carried out a biological disposal upon, that is, in particular environment, to carbohydrate biodegrades such as the lignin in the corn ear exoperidium, pectin, glucosides, glycolipid, protein, its passes through following steps with biology enzyme:
1, the exoperidium of choosing is put into reactor, in reactor, add the water bigger three times, open the reactor agitating heating then than corn husk total amount.Treat to add when water temperature reaches 55 ℃ organized enzyme;
When 2, continuing then to be heated with stirring to 60 ℃, under the constant temperature of 60 degree, continue reaction 2 hours; After treating the abundant hydrolysis of carbohydrate such as lignin, pectin, glucosides, glycolipid, protein, at the ethanol of reactor adding and water equivalent;
3, continue to be heated with stirring to 90 ℃, deactivation biology enzyme under 90 ℃ of constant temperatures, and the compound extraction that hydrolysis in the corn husk produces entered in the solution, extractive reaction continue to ethanol and reclaim and finish;
4, take out corn husk then, and put into centrifuge and dewater.Extract in the reactor concentrates under 100 ℃ constant temperature, till paste.
5, use method same and technical conditions respectively to the reaction that is hydrolyzed of carbohydrate such as the lignin in offal and the offal, pectin, glucosides, glycolipid, protein, and prepare the paste concentrate with preparing corn husk.
6, make paper pulp:
Corn husk after handling sent in the special-purpose fiberizer of paper make paper pulp, send into troughing pull an oar (offal after treatment and offal can be adopted to use the same method and make paper pulp) then.
7, prescription paper pulp:
Can be according to the quality needs, the also paper pulp that corn husk can be made and with the making beating that in troughing, is mixed according to a certain percentage of the paper pulp of offal, offal making.
8, papermaking:
Adopt traditional paper technology, promptly, paper pulp is injected cloth pulp grinder---〉cloth pulp grinder evenly to spray paper pulp on the silk screen strap---〉through the moisture content of screen cloth band perforated paper pulp, fiber in the paper pulp becomes paper on screen cloth---〉splicing, promptly from the screen cloth connecing down, and paper is attached on the drying cylinder of rotation carries out quick dewatering drying immediately---〉from drying cylinder, paper is taken off, be layered on immediately on the conveyer belt, paper enters Drying tunnel with conveyer belt and continues dry---〉coating extract---〉tunnel drying---cut into the cigarette forming paper of using for rolling cigarette respectively according to different purposes, for wrapping up the cigar endoperidium paper that cigar is used, the fragment of the maize peel reconstituted tobacoo that the confession chopping is used.
9, coating:
Exactly the concentrate with (in the offal, in the offal) collection system in the corn ear exoperidium is coated on the two sides of paper, promptly makes corn husk tobacco thin sheet.
Claims (3)
1. the manufacture method of a corn husk tobacco thin sheet is characterized in that having adopted following steps:
(1), corn husk biodegrade and extraction are handled: a, corn husk is put into reactor, add water and the heating bigger three times, treat to add when water temperature reaches 55 ℃ organized enzyme than corn husk total amount; B, when continuing to be heated to 60 ℃, under the constant temperatures of 60 degree, continue reaction 2 hours; After treating the abundant hydrolysis of carbohydrate such as lignin, pectin, glucosides, glycolipid, protein, ethanol in reactor adding and water equivalent, c, continue to be heated to 90 ℃, deactivation biology enzyme under 90 ℃ of constant temperatures, above-mentioned extractive reaction continue to ethanol and reclaim and finish; D, take out corn husk dehydration then, the extract that extractive reaction obtains is concentrated into paste under 100 ℃ constant temperature, be corn husk paste concentrate;
(2), make paper pulp: the corn husk after the above-mentioned processing is made paper pulp A through conventional pulping process;
(3), papermaking: above-mentioned paper pulp adopts traditional paper technology to make the corn husk thin slice;
(4), coating extract: the two sides that corn husk paste concentrate is coated on the corn husk thin slice;
(5), corn husk thin slice drying handles, corn husk tobacco thin sheet C.
2. according to the manufacture method of the corn husk tobacco thin sheet shown in the claim 1, it is characterized in that:
(1), adopt the step (1) in the claim 1 and the method for step (2), the mixture of offal and offal is extracted processing and makes paper pulp B;
(2), prescription paper pulp:, paper pulp A is mixed into mixed pulp according to a certain percentage with paper pulp B according to the quality needs;
(3), papermaking: adopt traditional paper technology to make corn husk tobacco thin sheet D mixed pulp;
(4), coating extract: the two sides that corn husk paste concentrate is coated on corn husk tobacco thin sheet D;
(5), the corn husk tobacco thin sheet D drying that has been coated with corn husk paste concentrate handles, corn husk tobacco thin sheet E.
3. corn husk tobacco thin sheet that utilizes claim 1 or 2 described manufacture methods to obtain.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2008101592307A CN101411544B (en) | 2008-11-21 | 2008-11-21 | Corn husk tobacco thin sheet and method for producing the same |
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| CN2008101592307A CN101411544B (en) | 2008-11-21 | 2008-11-21 | Corn husk tobacco thin sheet and method for producing the same |
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| CN101411544A CN101411544A (en) | 2009-04-22 |
| CN101411544B true CN101411544B (en) | 2011-06-15 |
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| CN102058153A (en) * | 2011-01-18 | 2011-05-18 | 彭荣淮 | Tobacco sheet for replacing indocalamus leaf and preparation method thereof |
| CN102166038B (en) * | 2011-03-15 | 2013-06-26 | 深圳波顿香料有限公司 | Method for extracting snakegourd peel, application of snakegourd peel extract to cigarettes and cigarettes |
| CN103141928B (en) * | 2012-12-31 | 2015-08-26 | 杭州利群环保纸业有限公司 | A kind of tobacco sheets by paper making method preparation method and manufactured goods thereof |
| CN103169146B (en) * | 2013-02-07 | 2015-07-22 | 赵鸿 | Raw materials for cigarettes, production method and equipment thereof |
| CN103726410B (en) * | 2013-12-28 | 2016-06-01 | 蚌埠卷烟材料厂 | The application of corn husk in mouth rod groove paper |
| CN103720044A (en) * | 2013-12-28 | 2014-04-16 | 蚌埠卷烟材料厂 | Corn husk made paper filter tip |
| CN104629783A (en) * | 2014-12-30 | 2015-05-20 | 蚌埠卷烟材料厂 | Method for preparing carbonized corn granule and filter rod made from carbonized corn granule |
| CN107981406B (en) * | 2018-01-10 | 2020-04-24 | 湖北中烟工业有限责任公司 | Application method of corn stigma in paper-making reconstituted tobacco |
| CN108968131B (en) * | 2018-07-06 | 2022-04-19 | 彭荣淮 | Method for preparing non-burning cigarette by using corn bract fiber |
| CN109259298B (en) * | 2018-11-06 | 2021-12-14 | 彭荣淮 | Method for producing substitute tobacco sheet from corn bract powder |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1054181A (en) * | 1990-02-23 | 1991-09-04 | R.J.雷诺兹烟草公司 | Tobacco processing |
| US5131414A (en) * | 1990-02-23 | 1992-07-21 | R. J. Reynolds Tobacco Company | Tobacco processing |
| CN1374046A (en) * | 2002-04-12 | 2002-10-16 | 易楚杰 | Green plant sheet and shreds as health inhalant |
| CN1895101A (en) * | 2006-05-16 | 2007-01-17 | 谢兰银 | Cigarette filler and substituting process |
-
2008
- 2008-11-21 CN CN2008101592307A patent/CN101411544B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1054181A (en) * | 1990-02-23 | 1991-09-04 | R.J.雷诺兹烟草公司 | Tobacco processing |
| US5131414A (en) * | 1990-02-23 | 1992-07-21 | R. J. Reynolds Tobacco Company | Tobacco processing |
| CN1374046A (en) * | 2002-04-12 | 2002-10-16 | 易楚杰 | Green plant sheet and shreds as health inhalant |
| CN1895101A (en) * | 2006-05-16 | 2007-01-17 | 谢兰银 | Cigarette filler and substituting process |
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| Publication number | Publication date |
|---|---|
| CN101411544A (en) | 2009-04-22 |
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