CN108968131B - Method for preparing non-burning cigarette by using corn bract fiber - Google Patents
Method for preparing non-burning cigarette by using corn bract fiber Download PDFInfo
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- CN108968131B CN108968131B CN201810735570.3A CN201810735570A CN108968131B CN 108968131 B CN108968131 B CN 108968131B CN 201810735570 A CN201810735570 A CN 201810735570A CN 108968131 B CN108968131 B CN 108968131B
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- corn
- cigarette
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- fiber
- bract
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- 239000000835 fiber Substances 0.000 title claims abstract description 63
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 60
- 240000008042 Zea mays Species 0.000 title claims abstract description 58
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 58
- 235000005822 corn Nutrition 0.000 title claims abstract description 58
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 20
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 25
- 235000013599 spices Nutrition 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000002791 soaking Methods 0.000 claims abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 6
- 239000011888 foil Substances 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 244000061176 Nicotiana tabacum Species 0.000 claims description 23
- 241000196324 Embryophyta Species 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000000391 smoking effect Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000000053 physical method Methods 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 241000208125 Nicotiana Species 0.000 abstract 2
- 206010044032 Tooth discolouration Diseases 0.000 abstract 1
- 239000000843 powder Substances 0.000 description 9
- 238000000197 pyrolysis Methods 0.000 description 8
- 239000003205 fragrance Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 239000000779 smoke Substances 0.000 description 5
- KYQCOXFCLRTKLS-UHFFFAOYSA-N Pyrazine Chemical compound C1=CN=CC=N1 KYQCOXFCLRTKLS-UHFFFAOYSA-N 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 238000012216 screening Methods 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 235000009508 confectionery Nutrition 0.000 description 3
- PCNDJXKNXGMECE-UHFFFAOYSA-N Phenazine Natural products C1=CC=CC2=NC3=CC=CC=C3N=C21 PCNDJXKNXGMECE-UHFFFAOYSA-N 0.000 description 2
- TVXBFESIOXBWNM-UHFFFAOYSA-N Xylitol Natural products OCCC(O)C(O)C(O)CCO TVXBFESIOXBWNM-UHFFFAOYSA-N 0.000 description 2
- 241000482268 Zea mays subsp. mays Species 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 2
- 239000000811 xylitol Substances 0.000 description 2
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 2
- 229960002675 xylitol Drugs 0.000 description 2
- 235000010447 xylitol Nutrition 0.000 description 2
- 239000004484 Briquette Substances 0.000 description 1
- 244000018633 Prunus armeniaca Species 0.000 description 1
- 235000009827 Prunus armeniaca Nutrition 0.000 description 1
- 240000004584 Tamarindus indica Species 0.000 description 1
- 235000004298 Tamarindus indica Nutrition 0.000 description 1
- 235000015197 apple juice Nutrition 0.000 description 1
- 229940119429 cocoa extract Drugs 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229940038487 grape extract Drugs 0.000 description 1
- 235000020717 hawthorn extract Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- NJTGANWAUPEOAX-UHFFFAOYSA-N molport-023-220-454 Chemical compound OCC(O)CO.OCC(O)CO NJTGANWAUPEOAX-UHFFFAOYSA-N 0.000 description 1
- 235000015205 orange juice Nutrition 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 235000019505 tobacco product Nutrition 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
Abstract
The invention relates to a method for preparing a non-combustible cigarette by using corn bract fibers, which is characterized by comprising the following steps of: a. preparing corn bract fiber: 1) taking corn bracts with leaf teeth yellow; 2) breaking corn bract to obtain corn bract fiber with length of 3-10 mm and diameter of 0.05-0.6 mm; 3) soaking corn bract fiber in spice for 3-4h, taking out, draining, and balancing water to 16% +/-1% at 25 deg.C; b. rolling the corn bract fiber into cigarette sticks by using aluminum foil paper; c. combining the tobacco rod and the cigarette holder by the tipping paper to obtain the non-combustible cigarette. The invention has the beneficial effects that 1, the harmfulness of smoking tobacco is avoided, and the non-combustible cigarette prepared by the method has better smoking quality; 2. the method for preparing the non-combustible cigarette is a pure physical method, has friendly production process and reduces energy consumption and pollution; 3. the utilization rate of the corn bracts is improved, the added value of agricultural products is increased, and the recycling of the corn bracts conforms to the national industrial development policy.
Description
Technical Field
The invention belongs to the field of cigarette processing and production, relates to production of non-combustible cigarettes, and particularly relates to a method for preparing the non-combustible cigarettes by using corn bract fibers.
Background
Upon combustion, the cigarette undergoes three combustion zones, namely a pyrolysis zone, and a dry distillation zone. Harmful substances in cigarette smoke are mainly generated in a cracking zone and a pyrolysis zone. The cigarette is not burnt, namely the cigarette is not ignited, and an external heat source is used for providing a dry distillation environment for the cigarette to assist in evaporating smoke for smoking. The non-combustible cigarette has no cracking and pyrolysis combustion sections, and effectively reduces the harmfulness of smoking.
At present, the non-combustible cigarette is mostly made by rolling tobacco sheets, but the tobacco sheets are still tobacco products (made by rolling tobacco stems and tobacco powder in the tobacco processing process or making the tobacco sheets by a thick pulp method), and the harmfulness of smoking the tobacco cannot be completely avoided; in addition, the process of preparing the tobacco sheet is also a highly polluting and energy-consuming process, and has no sustainable development. If a natural plant capable of replacing tobacco sheets can be found to produce the non-combustible cigarette, the cigarette has great significance for smoking, health, resource and saving, and nature and environment.
Disclosure of Invention
The invention aims to provide a method for preparing a non-combustion cigarette by using corn bract fibers by replacing tobacco with non-tobacco plant fibers (corn bract fibers).
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a method for preparing a non-combustible cigarette by using corn bract fibers is characterized by comprising the following steps:
a. preparing corn bract fiber:
1) taking corn bracts with inner layer leaf with tooth yellow, and controlling the water content of the corn bracts to be 12% +/-1%;
2) crushing the corn bracts by using a plant crusher (with the diameter of a sieve pore of 10 mm), only retaining the fibers with the length of less than 10mm in the bracts, continuously cutting the fibers with the length of less than 10mm into fibers with the length of 3mm-10mm (screening the fibers with the length of less than 3mm, the broken powder and the powder), preparing the fibers with the length of 3mm-10mm and the diameter of 0.05-0.6mm, and obtaining the corn bracts fibers with ivory appearance;
3) soaking the corn bract fiber (the corn bract fiber is of a hollow structure and has strong adsorbability) prepared in the step 2) in spice (common spice in the tobacco field), wherein the soaking time of the corn bract fiber in the spice is 3-4 hours, then fishing out and draining, and balancing the water to 16% +/-1% in a constant temperature environment at 25 ℃ for later use;
b. rolling the corn bract fibers prepared in the step 3) into cigarette sticks by using aluminum foil paper by adopting a traditional cigarette process and equipment;
c. combining the tobacco rod and the cigarette holder by the tipping paper to obtain the non-combustible cigarette.
Preferably, the diameter of the corn bract fiber prepared in the step 2) is 0.05-0.1mm, 0.4-0.6 mm.
The spice is prepared from natural spice extract (one or more of tamarind fruit extract, fig extract, plum extract, apricot extract, grape extract, red date extract, cocoa extract, hawthorn extract, orange juice, apple juice and spice extract) by blending with glycerol (glycerol) and water as solvent, wherein the fruit extract and the spice provide and supplement fragrance for non-combustible cigarettes, and the glycerol provides smoke for the non-combustible cigarettes.
The corn bract (corn cob wrapper) is rich in two main substances eager for tobacco, namely xylitol sweet substances and popcorn fragrant pyrazine substances, and the xylitol sweet substances have fresh and sweet fragrance and moist taste and can improve the fragrance quality and moist feeling of smoke; the pyrazine substance with popcorn fragrance can improve the fragrance amount and fragrance quality of smoke. In view of the fact that the quality of the corn bract and the tobacco is not matched with each other, the corn bract is selected as a substitute of the tobacco sheet to manufacture the non-combustible cigarette.
The invention has the beneficial effects that 1, the harmfulness of smoking tobacco is avoided, and the non-combustible cigarette prepared by the method has better smoking quality; 2. the method for preparing the non-combustible cigarette is a pure physical method, has friendly production process and reduces energy consumption and pollution; 3. the utilization rate of the corn bracts is improved, the added value of agricultural products is increased, and the recycling of the corn bracts conforms to the national industrial development policy.
Drawings
FIG. 1 is a schematic drawing of a die cast cylinder of fibers from examples 2 and 3.
Detailed description of the preferred embodiments
As shown in fig. 1, the schematic diagram of the cylindrical model of the fiber die-casting in examples 2 and 3 includes a cylinder 1, circular holes 3, and rectangular holes 4, 6 arc grooves are uniformly distributed on the outer surface of the cylinder 1, 7 circular holes 3 are arranged on the cross section 2 of the cylinder 1, 1 hole 3 is located at the center of the cross section, the rest 6 holes 3 are uniformly distributed on the cross section, a certain distance is kept from the center of the cross section, and the rectangular holes 4 are nested with the central holes 3 of the cross section.
A method for preparing non-burning cigarettes by using corn bract fibers comprises the following specific implementation steps:
example 1
1. Crushing corn bracts with water content of 12 +/-1% by using a plant crusher with a sieve pore diameter of 10mm, only retaining fibers with the length of less than 10mm in the bracts, cutting the fibers with the length of less than 10mm into fibers with the length of 3mm-10mm, and screening out the fibers with the length of less than 3mm, powder and powder to prepare fibers with the length of 3mm-10mm and the diameter of 0.05-0.1mm, so as to obtain the corn bracts fibers with ivory appearance;
2. soaking the prepared corn bract fiber in the prepared spice for 3-4 hours, fishing out and draining, and then putting the corn bract fiber in a constant temperature environment with the ambient temperature of 25 ℃ to balance the water content to 16 +/-1% for later use;
3. the method comprises the steps of adopting a common tobacco shred feeder, a cigarette making machine and a filter tip assembler, rolling corn bract fibers into tobacco strips with the diameter of 7mm and the length of 20mm by using aluminum foil paper, then compounding the tobacco strips and the filter tips into cigarettes by using tipping paper, wherein the length of the filter tip is 25mm, the length of the whole cigarette is 45mm, and the dry distillation temperature of an external heat source adopted by the cigarettes is 350 +/-50 ℃.
Example 2
1. Crushing corn bracts with water content of 12 +/-1% by using a plant crusher with a sieve pore diameter of 10mm, only retaining fibers with the length of less than 10mm in the bracts, cutting the fibers with the length of less than 10mm into fibers with the length of 3mm-10mm, and screening the fibers with the length of less than 3mm, powder and powder to prepare fibers with the length of 3mm-10mm and the diameter of 0.05-0.1mm, namely the corn bracts with ivory appearance;
2. soaking the prepared corn bract fiber in the prepared spice for 3-4 hours, fishing out and draining, and then putting the corn bract fiber in a constant temperature environment with the ambient temperature of 25 ℃ to balance the water content to 16 +/-1% for later use;
3. the corn bract fiber is pressed into a cylinder with the length of 20mm and the diameter of 7mm and a loose structure by an extrusion molding machine, the central core of the cylinder is provided with a hole with the diameter of 1 mm-1.2 mm, then the cylinder is wrapped into a tobacco rod by aluminum foil paper by adopting special equipment, the tobacco rod and a filter tip are compounded into a cigarette by tipping machine, the length of the filter tip is 25mm, the length of the cigarette is 45mm, and the dry distillation temperature of an external heat source adopted by the cigarette is 400 +/-50 ℃.
Example 3
1. Crushing corn bracts with water content of 12 +/-1% by using a plant crusher with a sieve pore diameter of 10mm, only retaining fibers with the length of less than 10mm in the bracts, cutting the fibers with the length of less than 10mm into fibers with the length of 3mm-10mm, and screening the fibers with the length of less than 3mm, powder and powder to prepare fibers with the length of 3mm-10mm and the diameter of 0.05-0.1mm, namely the corn bracts with ivory appearance;
2. soaking the prepared corn bract fiber in the prepared spice for 3-4 hours, fishing out and draining, and then putting the corn bract fiber in a constant temperature environment with the ambient temperature of 25 ℃ to balance the water content to 16 +/-1% for later use;
3. the corn bract fiber is pressed into a cylinder with the length of 10mm and the diameter of 15mm and a loose structure, a plurality of holes with the diameter of 1 mm-1.2 mm in the cylinder are communicated and uniformly distributed (like traditional honeycomb briquette), and then the cylinder is wrapped by aluminum foil paper, the cigarette rod with the specification is specially used for pipe type non-burning cigarettes, and the dry distillation temperature of an external heat source adopted by the cigarette is 400 +/-50 ℃.
Claims (2)
1. A method for preparing a non-combustible cigarette by using corn bract fibers is characterized by comprising the following steps:
a, preparing corn bract fiber:
1) taking corn bracts with inner layer leaf with tooth yellow, and controlling the water content of the corn bracts to be 12% +/-1%;
2) crushing the corn bracts by using a plant crusher, only keeping fibers with the length less than 10mm in the corn bracts, continuously cutting the fibers with the length less than 10mm into fibers with the length of 3mm-10mm, and preparing the fibers with the length of 3mm-10mm and the diameter of 0.05-0.6mm to obtain the corn bracts fibers with ivory appearance;
3) soaking the corn bract fiber prepared in the step 2) in a spice for 3-4 hours, taking out and draining, and balancing the water to 16 +/-1% in a constant temperature environment at 25 ℃ for later use;
b, rolling the corn bract fibers prepared in the step 3) into cigarette sticks by using aluminum foil paper by adopting a traditional cigarette process and equipment;
and c, combining the tobacco rod and the cigarette holder together by using tipping paper to obtain the non-combustible cigarette.
2. The method for preparing a non-combustible cigarette from the corn bract fiber according to claim 1, wherein the diameter of the corn bract fiber prepared in the step 2) is preferably 0.05-0.1 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810735570.3A CN108968131B (en) | 2018-07-06 | 2018-07-06 | Method for preparing non-burning cigarette by using corn bract fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810735570.3A CN108968131B (en) | 2018-07-06 | 2018-07-06 | Method for preparing non-burning cigarette by using corn bract fiber |
Publications (2)
| Publication Number | Publication Date |
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| CN108968131A CN108968131A (en) | 2018-12-11 |
| CN108968131B true CN108968131B (en) | 2022-04-19 |
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| CN201810735570.3A Active CN108968131B (en) | 2018-07-06 | 2018-07-06 | Method for preparing non-burning cigarette by using corn bract fiber |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1183247A (en) * | 1996-11-21 | 1998-06-03 | 姚明 | Health cigarette contg. nicotine not or less |
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| CN107536096A (en) * | 2016-06-24 | 2018-01-05 | 湖南中烟工业有限责任公司 | The method that a kind of reconstituted tobacco/spices composite particles prepare nature flavored type cigarette |
| CN107536094A (en) * | 2016-06-24 | 2018-01-05 | 湖南中烟工业有限责任公司 | A kind of preparation method for assigning fragrant special-shaped cigarette naturally |
| CN107752120A (en) * | 2017-10-17 | 2018-03-06 | 广州秘理普植物技术开发有限公司 | A kind of low temperature does not burn draft particle and preparation method thereof |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104489896B (en) * | 2015-01-08 | 2017-01-04 | 云南中烟工业有限责任公司 | One utilizes ultrasound wave to carry out reconstituted tobacco shredding equipment |
| CN105167158B (en) * | 2015-07-30 | 2016-08-24 | 湖南中烟工业有限责任公司 | The method preparing reconstituted tobacco sheets silk based on low-class tobacco raw material |
| CN107048469B (en) * | 2017-06-19 | 2019-10-18 | 共青城道乐投资管理合伙企业（有限合伙） | A kind of processing method heating the cigarette that do not burn |
-
2018
- 2018-07-06 CN CN201810735570.3A patent/CN108968131B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1183247A (en) * | 1996-11-21 | 1998-06-03 | 姚明 | Health cigarette contg. nicotine not or less |
| CN101411544A (en) * | 2008-11-21 | 2009-04-22 | 彭荣臻 | Corn husk tobacco thin sheet and method for producing the same |
| CN201349520Y (en) * | 2008-11-21 | 2009-11-25 | 彭荣淮 | Cigarette made of corn husk tobacco sheets |
| CN105815815A (en) * | 2016-04-15 | 2016-08-03 | 湖南中烟工业有限责任公司 | Low-temperature smoke formation body |
| CN107536096A (en) * | 2016-06-24 | 2018-01-05 | 湖南中烟工业有限责任公司 | The method that a kind of reconstituted tobacco/spices composite particles prepare nature flavored type cigarette |
| CN107536094A (en) * | 2016-06-24 | 2018-01-05 | 湖南中烟工业有限责任公司 | A kind of preparation method for assigning fragrant special-shaped cigarette naturally |
| CN106666829A (en) * | 2016-12-06 | 2017-05-17 | 上海绿馨电子科技有限公司 | Low-temperature non-combustion cigarette and preparation method thereof |
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|---|---|
| CN108968131A (en) | 2018-12-11 |
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Effective date of registration: 20220323 Address after: 233000 No. 8, unit 2, No. 280 Jiefang Road, Longzihu District, Bengbu City, Anhui Province Applicant after: Peng Ronghuai Address before: 233000 No. 8, unit 2, No. 280 Jiefang Road, Longzihu District, Bengbu City, Anhui Province Applicant before: Ge Liangcheng |
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Effective date of registration: 20240119 Address after: No. 176 Renmin South Road, Maoming City, Guangdong Province, 525099 (9th floor of Jinye Building) Patentee after: Maoming Far East Flavor Co.,Ltd. Address before: 233000 No. 8, unit 2, No. 280 Jiefang Road, Longzihu District, Bengbu City, Anhui Province Patentee before: Peng Ronghuai |
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