CN104489896B - One utilizes ultrasound wave to carry out reconstituted tobacco shredding equipment - Google Patents
One utilizes ultrasound wave to carry out reconstituted tobacco shredding equipment Download PDFInfo
- Publication number
- CN104489896B CN104489896B CN201510008675.5A CN201510008675A CN104489896B CN 104489896 B CN104489896 B CN 104489896B CN 201510008675 A CN201510008675 A CN 201510008675A CN 104489896 B CN104489896 B CN 104489896B
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- China
- Prior art keywords
- reconstituted tobacco
- crosscutting
- cutter
- silk hole
- ultrasound wave
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
- A24B7/14—Feeding or control devices for tobacco-cutting apparatus
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
Abstract
The invention discloses one utilizes ultrasound wave to carry out reconstituted tobacco shredding equipment.Including: material guides wheels, material stop, ultrasonic transducer, silk hole cutter, rear guide wheel, crosscutting roll dies cutter；Material guides wheels, material stop, silk hole cutter, rear guide wheel, crosscutting roll dies cutter horizontal direction order to install, the silk hole cutter that reconstituted tobacco is directly driven by ultrasonic transducer is cut into long filament, it is cut into short silk again by crosscutting roller cutter, cut out reproduces tobacco shred length and width uniformly, can directly mix by cigarette composition design proportion and join use.The equipment of the present invention simplifies reconstituted tobacco technology for making tobacco threds, reduces making of reconstituted tobacco Primary Processing broken, improves reconstituted tobacco utilization rate.
Description
Technical field
The invention belongs to technical field of tobacco production, a kind of utilize ultrasound wave that reconstituted tobacco is directly produced into thread equipment.
Background technology
Papermaking-method reconstituted tobaccos is similar for the application of dried reconstituted tobacco phyllogen reason of beating to be cut at present, such as Chinese patent (CN 2925126Y), cuts into area less than 40cm2Lamellar rhombus or rectangle, mix with tobacco sheet cigarette afterwards and be processed by technology for making tobacco threds, make for manufacturing Medicated cigarette after tobacco shred, this processing method makes reconstituted tobacco humidify and high-temperature process through multiple tracks, significantly reduces the application quality of reconstituted tobacco.
Chinese patent " a kind of reconstituted tobacco cuts former " (CN 202572479 U) discloses the cutting method of a kind of reconstituted tobacco, but reconstituted tobacco is still cut into lamellar by the method, thread being cut into the most again, but owing to reconstituted tobacco density is low compared with tobacco sheet cigarette, make broken too big after compacting shredding, and easily output compacting is uneven, cause running sheet during shredding, produce a large amount of sheet material, increase reconstituted tobacco and produce consumption.
Chinese patent " filament forming process for paper making method-based reconstituted tobacco and equipment thereof " (CN 101828762 A) discloses the shredding method and apparatus of a kind of reconstituted tobacco, though the equipment energy directly filamentation of the method, hold facility area is big, and flow process is longer, and energy consumption is higher.
Summary of the invention
It is an object of the invention to provide a kind of equipment utilizing ultrasound wave to carry out reconstituted tobacco shredding, ultrasonic pressing will be utilized once to cut on the cutter of material silk hole by reconstituted tobacco, re-use crosscutting roll dies cutter to carry out secondary and cut, produce length and width and reproduce tobacco shred uniformly, for Medicated cigarette manufacture.
Technical scheme is as follows: a kind of equipment utilizing ultrasound wave to carry out reconstituted tobacco shredding includes: material guides wheels, material stop, ultrasonic transducer, silk hole cutter, rear guide wheel, crosscutting roll dies cutter；Material guides wheels, material stop, silk hole cutter, rear guide wheel, crosscutting roll dies cutter horizontal direction order to install, and installs ultrasonic transducer on the cutter of silk hole, and material stop is positioned on the centrage between two rollers up and down of material guiding wheels.
Described silk hole Dao Yousi hole knife rest and silk hole blade unit form, and silk hole blade fixed by silk hole knife rest, and on the blade of silk hole, parallel shows rectangular opening, pitch of holes 0.5-30mm, the silk hole a length of 100mm-4000mm of cutter.
Described crosscutting roll dies cutter by upper crosscutting roll dies knife rest, crosscutting blade and under crosscutting roll dies form, crosscutting blade is arranged on crosscutting roll dies knife rest, lower roll wheel is smooth smooth roll, crosscutting blade be cross section be square, crosscutting roll dies cutter is arranged on rear guide wheel rear end, by driven by servomotor, it is achieved with mating and the control of tobacco cut width of rear guide wheel linear velocity.
Described material guides wheels to ensure that its external circe speed is identical with rear guide wheel by the method for mechanical linkage, and is mated with headend equipment linear velocity by electric-linked.
Described material guides can use various forms of tension force regulation device between wheels and headend equipment.Material guide wheel is manufactured by quality of rubber materials, is conducive to increasing the frictional force to reconstituted tobacco.
Described material stop is symmetrically installed by two special-shaped blocks and forms, and has gap two-by-two between special-shaped block, and two special-shaped block cross sectional shapes determine according to guiding wheels radius size.
Described ultrasonic transducer is installed one every 10cm-20cm and is required during cutting that the operating frequency of all transducers is consistent on the blade of material silk hole, and the frequency of ultrasonic transducer can be adjusted according to supplied materials speed and material characteristic.
Beneficial effects of the present invention:
The ultrasound wave that utilizes of the present invention carries out the equipment of reconstituted tobacco shredding, compact conformation, floor space is little, energy consumption is low, and reconstituted tobacco made tobacco shred length and width can need to be controlled according to production of cigarettes, and length and width uniformity increases substantially, production material consumption can be reduced simultaneously, improving reconstituted tobacco utilization rate, made reconstituted tobacco tobacco shred laxity is good, is effectively improved and mixes the uniformity joined.
Accompanying drawing illustrates:
Fig. 1 is the device structure schematic diagram of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the enlarged diagram of material silk hole cutter in the present invention.
Fig. 4 is the schematic perspective view of material silk hole cutter in the present invention.
Fig. 5 is the enlarged diagram of crosscutting roll dies cutter in the present invention.
Fig. 6 is the schematic perspective view of crosscutting roll dies cutter in the present invention.
Fig. 7 is material stop structural representation in the present invention.
Fig. 8 is material stop structural representation (axonometric chart) in the present invention.
In figure: 1, reconstituted tobacco, 2, material guide wheel, 3, material stop, 4, ultrasonic transducer, 5, material silk hole cutter, 6, rear guide wheel, 7, crosscutting roll dies cutter, 8, it is cut into thread reconstituted tobacco, 9, silk hole knife rest, 10, silk hole blade, 11, upper crosscutting roll dies knife rest, 12, crosscutting blade, 13, under crosscutting roll dies.
Detailed description of the invention:
The present invention is described in detail with embodiment below in conjunction with the accompanying drawings.
Embodiment 1:
As depicted in figs. 1 and 2, the equipment of the present invention includes: material guides wheels 2, material stop 3, ultrasonic transducer 4, silk hole cutter 5, rear guide wheel 6, crosscutting roll dies cutter 7；Material guides wheels 2, material stop 3, silk hole cutter 5, rear guide wheel 6, crosscutting roll dies cutter 7 horizontal direction order to install, and installs ultrasonic transducer 4 on the cutter of silk hole, and material stop 3 is positioned on the centrage between two rollers up and down of material guiding wheels 2.
Described silk hole cutter 5 is combined by silk hole knife rest 9 and silk hole blade 10, silk hole blade fixed by silk hole knife rest, as shown in Figure 3 and Figure 4, described silk hole cutter (5) is manufactured by metal material, on silk hole blade 10, parallel shows rectangular opening, pitch of holes 0.5-30mm, the silk hole a length of 100mm-4000mm of cutter.
Described crosscutting roll dies cutter 7 by upper crosscutting roll dies knife rest 11, crosscutting blade 12 and under crosscutting roll dies 13 form, crosscutting blade 12 is arranged on crosscutting roll dies knife rest 11, lower roll wheel is smooth smooth roll, as shown in Figure 5 and Figure 6, crosscutting blade be cross section be square, crosscutting roll dies cutter 7 is arranged on rear guide wheel rear end, by driven by servomotor, it is achieved with mating and the control of tobacco cut width of rear guide wheel 6 linear velocity.
Described material guides wheels 2 to ensure that its external circe speed is identical with rear guide wheel 6 by the method for mechanical linkage, and is mated with headend equipment linear velocity by electric-linked.
Described material guides can use various forms of tension force regulation device between wheels 2 and headend equipment.Material guide wheel 2 is manufactured by quality of rubber materials, is conducive to increasing the frictional force to reconstituted tobacco.
Described ultrasonic transducer 4(be outward available from), one is installed on the blade of material silk hole every 10cm-20cm, requiring during cutting that the operating frequency of all transducers is consistent, the frequency of ultrasonic transducer can be adjusted according to reconstituted tobacco density and shredding speed.
Described material stop 3 is manufactured by metal material, its structure is as shown in Figure 7, it is symmetrically installed by two special-shaped blocks and forms, gap is had two-by-two between special-shaped block, gap can adjust according to material thickness, make contact reconstituted tobacco face smooth, the beneficially conveying of reconstituted tobacco, be conducive to controlling material and gauffer does not occur.
Described reconstituted tobacco is to use paper process or thick paste method manufacture.
Work process:
1, the reconstituted tobacco that prepared by drying process is through being entered material stop 3 by tenslator by material guide wheel 2 horizontal feed, and material stop controls material and is not likely to produce fold.
2, reconstituted tobacco is after the silk hole cutter 5 that material stop end is installed, the vibration of the ultrasonic transducer 4 installed on the cutter of silk hole, band movable wire hole blade 10 dither within the specific limits, it is thread through silk hole that reconstituted tobacco is cut into length wide for 1mm by the dither of silk hole cutter.
3, sent into the crosscutting roll dies cutter 7 of rear end by rear guide wheel 6 through the long filament of silk hole cutter, material is reproduced tobacco shred by be cut into a length of 15mm further in crosscutting roll dies cutter 7.
4, the made tobacco shred that reproduces is by constant weight specification packing and binding, transports after cigarette factory, after primary processing line cut tobacco drying process, mixes to be fitted in cut tobacco by cigarette composition design proportion and uses.
Embodiment 2:
Equipment constitutes same as in Example 1, after can Fig. 1 dextrorotation being turn 90 degrees, sequentially includes the following steps:
1, reconstituted tobacco prepared by drying process being rolled into reel, or be rolled into reel after cutting into one fixed width, reel is entered material stop 3 through unreeling machine and tenslator by material guide wheel 2 vertical transport, and material stop controls material and is not likely to produce fold.
2, the silk hole cutter 5 that reconstituted tobacco is installed through material stop end, blade space 20mm, the ultrasonic transducer 4 installed on the cutter of silk hole vibrates, band cutting blade dither within the specific limits, and reconstituted tobacco is cut into strip wide for 20mm through silk hole by the dither of material silk hole cutter.
3, sent into the crosscutting roll dies cutter 7 of rear end by rear guide wheel 6 through the strip of silk hole cutter, material by crosscutting roll dies cutter 7 by be cut into further width be 0.7mm reproduce tobacco shred.
4, made reproduce tobacco shred at cigarette factory through charging, be dried, after perfuming operation, between primary processing line cut tobacco drying process and perfuming operation, mix to be fitted in cut tobacco by cigarette composition design proportion and use.
Embodiment 3:
Equipment constitutes same as in Example 1, and work process is carried out as follows:
1, reconstituted tobacco prepared by drying process cutting into certain length and width Final finishing and becomes buttress, become the reconstituted tobacco of buttress to be entered material stop 3 through paging machine by material guide wheel 2 horizontal feed, material stop controls material and is not likely to produce fold.
2, reconstituted tobacco is through the silk hole cutter 5 of material stop end, silk hole blade space 15mm, the ultrasonic transducer 4 installed on the cutter of silk hole vibrates, band movable wire hole blade dither within the specific limits, reconstituted tobacco is cut into strip wide for 15mm through silk hole by the dither of material silk hole cutter.
3, sent into the crosscutting roll dies cutter 7 of rear end by rear guide wheel 6 through the strip of silk hole cutter, material by crosscutting roll dies cutter 7 by be cut into further width be 0.5mm reproduce tobacco shred.
4, made reproduce tobacco shred through charging, be dried, after perfuming operation, after primary processing line cut tobacco drying process, mix to be fitted in cut tobacco by cigarette composition design proportion and use.
Above example only in order to technical scheme to be described, is not intended to limit；Although being described in detail the present invention with reference to previous embodiment, it will be understood by those within the art that, the technical scheme described in foregoing embodiments still can be modified by it, or wherein portion of techniques feature is carried out equivalent；And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (9)
1. one kind utilizes ultrasound wave to carry out reconstituted tobacco shredding equipment, it is characterised in that including: material guides wheels (2), material stop (3), ultrasonic transducer (4), silk hole cutter (5), rear guide wheel (6), crosscutting roll dies cutter (7)；Material guides wheels (2), material stop (3), silk hole cutter (5), rear guide wheel (6), crosscutting roll dies cutter (7) horizontal direction order to install, installing ultrasonic transducer (4) on the cutter of silk hole, material stop (3) is positioned on the centrage between two rollers up and down of material guiding wheels (2)；Described crosscutting roll dies cutter (7) by upper crosscutting roll dies knife rest (11), crosscutting blade (12) and under crosscutting roll dies (13) form, crosscutting blade (12) is arranged on crosscutting roll dies knife rest (11).
The most according to claim 1 ultrasound wave is utilized to carry out reconstituted tobacco shredding equipment, it is characterized in that described silk hole cutter (5) is combined by silk hole knife rest (9) and silk hole blade (10), silk hole blade fixed by silk hole knife rest, the upper parallel of silk hole blade (10) shows rectangular opening, pitch of holes 0.5-30mm.
The most according to claim 1 ultrasound wave is utilized to carry out reconstituted tobacco shredding equipment, it is characterized in that lower roll wheel is smooth smooth roll, crosscutting roll dies cutter (7) is arranged on rear guide wheel rear end, by driven by servomotor, it is achieved with mating and the control of tobacco cut width of rear guide wheel (6) linear velocity.
The most according to claim 1 ultrasound wave is utilized to carry out reconstituted tobacco shredding equipment, it is characterised in that the cross section of described crosscutting blade is square.
The most according to claim 1 ultrasound wave is utilized to carry out reconstituted tobacco shredding equipment, it is characterized in that described material guides wheels (2) to ensure that by the way of mechanical linkage its external circe speed is identical with rear guide wheel (6), and mated with headend equipment linear velocity by electric-linked.
The most according to claim 1 ultrasound wave is utilized to carry out reconstituted tobacco shredding equipment, it is characterised in that described material guides and uses various forms of tension force regulation device between wheels (2) and headend equipment.
The most according to claim 1 utilize ultrasound wave to carry out reconstituted tobacco shredding equipment, it is characterised in that described material guides wheels (2) to be manufactured by quality of rubber materials, be conducive to increasing the frictional force to reconstituted tobacco.
The most according to claim 1 utilize ultrasound wave to carry out reconstituted tobacco shredding equipment, it is characterised in that described ultrasonic transducer (4) every 10cm-20cm install one on the blade of material silk hole, during cutting, the operating frequency of all transducers is consistent.
The most according to claim 1 ultrasound wave is utilized to carry out reconstituted tobacco shredding equipment, it is characterised in that described material stop is symmetrically installed by two special-shaped blocks and forms, and has gap between two special-shaped blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510008675.5A CN104489896B (en) | 2015-01-08 | 2015-01-08 | One utilizes ultrasound wave to carry out reconstituted tobacco shredding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510008675.5A CN104489896B (en) | 2015-01-08 | 2015-01-08 | One utilizes ultrasound wave to carry out reconstituted tobacco shredding equipment |
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| Publication Number | Publication Date |
|---|---|
| CN104489896A CN104489896A (en) | 2015-04-08 |
| CN104489896B true CN104489896B (en) | 2017-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510008675.5A Active CN104489896B (en) | 2015-01-08 | 2015-01-08 | One utilizes ultrasound wave to carry out reconstituted tobacco shredding equipment |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108851188B (en) * | 2018-05-03 | 2021-04-27 | 江西中烟工业有限责任公司 | Tobacco leaf processing is with shred device |
| CN108968131B (en) * | 2018-07-06 | 2022-04-19 | 彭荣淮 | Method for preparing non-burning cigarette by using corn bract fiber |
| CN110269271A (en) * | 2019-06-20 | 2019-09-24 | 云南瑞升烟草技术（集团）有限公司 | It is a kind of can the accurate wide papermaking-method reconstituted tobaccos chopping method of fixed length |
| WO2022019031A1 (en) * | 2020-07-20 | 2022-01-27 | 日本たばこ産業株式会社 | Apparatus and method for producing reconstituted tobacco sheets |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4522096A (en) * | 1983-06-16 | 1985-06-11 | R. J. Reynolds Tobacco Company | Dicing apparatus for sheet material |
| CN201602124U (en) * | 2009-12-22 | 2010-10-13 | 湖北中烟工业有限责任公司 | Slice forming shredder |
| CN103101120A (en) * | 2011-11-12 | 2013-05-15 | 赵钧永 | Ultrasonic free grinding material multi-wire saw cutting method and special purpose device |
| CN203305250U (en) * | 2013-05-28 | 2013-11-27 | 宋保健 | Laminaria japonica filament cutter |
| CN103815538A (en) * | 2014-03-13 | 2014-05-28 | 秦皇岛烟草机械有限责任公司 | Tobacco cutter knife roll |
| CN103843848A (en) * | 2012-11-29 | 2014-06-11 | 顶益（开曼岛）控股有限公司 | Noodle comb, and shredding device provided with noodle comb |
| CN204362938U (en) * | 2015-01-08 | 2015-06-03 | 云南中烟工业有限责任公司 | One utilizes ultrasonic wave to carry out reconstituted tobacco chopping equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| PL392927A1 (en) * | 2010-11-10 | 2012-05-21 | International Tobacco Machinery Poland Spółka Z Ograniczoną Odpowiedzialnością | Method for preparing the pop knife mounted on a drum of the tobacco cutter for cutting tobacco fibers of defined length and the knife prepared using this method |
-
2015
- 2015-01-08 CN CN201510008675.5A patent/CN104489896B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4522096A (en) * | 1983-06-16 | 1985-06-11 | R. J. Reynolds Tobacco Company | Dicing apparatus for sheet material |
| CN201602124U (en) * | 2009-12-22 | 2010-10-13 | 湖北中烟工业有限责任公司 | Slice forming shredder |
| CN103101120A (en) * | 2011-11-12 | 2013-05-15 | 赵钧永 | Ultrasonic free grinding material multi-wire saw cutting method and special purpose device |
| CN103843848A (en) * | 2012-11-29 | 2014-06-11 | 顶益（开曼岛）控股有限公司 | Noodle comb, and shredding device provided with noodle comb |
| CN203305250U (en) * | 2013-05-28 | 2013-11-27 | 宋保健 | Laminaria japonica filament cutter |
| CN103815538A (en) * | 2014-03-13 | 2014-05-28 | 秦皇岛烟草机械有限责任公司 | Tobacco cutter knife roll |
| CN204362938U (en) * | 2015-01-08 | 2015-06-03 | 云南中烟工业有限责任公司 | One utilizes ultrasonic wave to carry out reconstituted tobacco chopping equipment |
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| CN104489896A (en) | 2015-04-08 |
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