CN104489896A - Reconstituted tobacco shredding device through ultrasonic waves - Google Patents
Reconstituted tobacco shredding device through ultrasonic waves Download PDFInfo
- Publication number
- CN104489896A CN104489896A CN201510008675.5A CN201510008675A CN104489896A CN 104489896 A CN104489896 A CN 104489896A CN 201510008675 A CN201510008675 A CN 201510008675A CN 104489896 A CN104489896 A CN 104489896A
- Authority
- CN
- China
- Prior art keywords
- reconstituted tobacco
- silk hole
- cutter
- guide wheel
- crosscut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
- A24B7/14—Feeding or control devices for tobacco-cutting apparatus
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
Abstract
The invention discloses a reconstituted tobacco shredding device through ultrasonic waves. The device comprises a material guide wheel set, a material stopper, an ultrasonic transducer, a screw hole cutter, a rear guide wheel and a cross cutting roller cutter. The material guide wheel set, the material stopper, the screw hole cutter, the rear guide wheel and the cross cutting roller cutter are arranged sequentially in the horizontal direction. Reconstituted tobaccos are cut into long shreds and then cut into short shreds by the cross cutting roller cutter, the cut reconstituted tobacco shreds are uniform in width and can be blended and used according to the cigarette formula design proportion directly. By means of the device, the reconstituted tobacco shred production process is simplified, smashing of reconstituted tobacco shred production is reduced, and the reconstituted tobacco usage rate is improved.
Description
Technical field
The invention belongs to technical field of tobacco production, reconstituted tobacco is directly produced into thread equipment by especially a kind of ultrasonic wave that utilizes.
Background technology
Current papermaking-method reconstituted tobaccos is cut like beating phyllogen reason by dried reconstituted tobacco application class, as Chinese patent (CN 2925126Y), cuts into area and be less than 40cm
2sheet rhombus or rectangle, mix with tobacco sheet cigarette afterwards and process by technology for making tobacco threds, make for manufacture cigarette after pipe tobacco, this processing method makes reconstituted tobacco through multiple tracks humidification and high-temperature process, significantly the application quality of reduction reconstituted tobacco.
Chinese patent " a kind of reconstituted tobacco cuts former " (CN 202572479 U) discloses a kind of cutting method of reconstituted tobacco, but reconstituted tobacco is still cut into sheet by the method, and then be cut into thread, but due to reconstituted tobacco density, comparatively tobacco sheet cigarette is low, make broken too large after compacting chopping, and very easily output compacting is uneven, causes running sheet during chopping, produce a large amount of sheet material, increase reconstituted tobacco and produce consumption.
Chinese patent " filament forming process for paper making method-based reconstituted tobacco and equipment thereof " (CN 101828762 A) discloses a kind of chopping method and apparatus of reconstituted tobacco, although the equipment of the method directly can become silk, hold facility area is large, and flow process is longer, and energy consumption is higher.
Summary of the invention
The object of this invention is to provide a kind of equipment utilizing ultrasonic wave to carry out reconstituted tobacco chopping, ultrasonic pressing is utilized once to cut on the cutter of material silk hole by reconstituted tobacco, re-use crosscut roll dies cutter to carry out secondary and cut, produce length and width and reproduce pipe tobacco uniformly, for cigarette manufacture.
Technical scheme of the present invention is as follows: a kind of equipment utilizing ultrasonic wave to carry out reconstituted tobacco chopping comprises: material guides wheels, material stop, ultrasonic transducer, silk hole cutter, rear guide wheel, crosscut roll dies cutter; Material guides wheels, material stop, silk hole cutter, rear guide wheel, crosscut roll dies cutter horizontal direction order to install, and ultrasonic transducer installed by silk hole cutter, and material stop is positioned at material and guides on the center line up and down between two rollers of wheels.
Described silk hole Dao Yousi hole knife rest and silk hole blade unit form, and silk hole blade fixed by silk hole knife rest, and on the blade of silk hole, parallel shows rectangular opening, pitch of holes 0.5-30mm, and silk hole cutter length is 100mm-4000mm.
Described crosscut roll dies cutter is made up of upper crosscut roll dies knife rest, crosscut blade and bottom rail chopping roller, crosscut blade is arranged on crosscut roll dies knife rest, lower roll wheel is level and smooth smooth roll, crosscut blade is cross section is square, crosscut roll dies cutter is arranged on rear guide wheel rear end, by driven by servomotor, realize and the mating and the control of tobacco cut width of rear guide wheel linear velocity.
Described material guides wheels to ensure that its external circe speed is identical with rear guide wheel by the method for mechanical linkage, and is mated with headend equipment linear velocity by electric-linked.
Described material guides between wheels and headend equipment can use various forms of tension force regulation device.Material guide wheel is manufactured by quality of rubber materials, and being conducive to increases the frictional force to reconstituted tobacco.
Described material stop is installed by two special-shaped block symmetries and is formed, and have gap between special-shaped block between two, two special-shaped block cross sectional shapes are determined according to guiding wheels radius size.
Described ultrasonic transducer installs one on the blade of material silk hole every 10cm-20cm, and require during cutting that the operating frequency of all transducers is consistent, the frequency of ultrasonic transducer can adjust according to supplied materials speed and material characteristic.
Beneficial effect of the present invention
:
The equipment utilizing ultrasonic wave to carry out reconstituted tobacco chopping of the present invention, compact conformation, floor space is little, energy consumption is low, and the made pipe tobacco length of reconstituted tobacco and width can need to control according to production of cigarettes, and length and width uniformity increases substantially, production material consumption can be reduced simultaneously, improve reconstituted tobacco utilization rate, made reconstituted tobacco pipe tobacco laxity is good, effectively improves and mixes the uniformity of joining.
accompanying drawing illustrates:
Fig. 1 is device structure schematic diagram of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the enlarged diagram of material silk hole cutter in the present invention.
Fig. 4 is the schematic perspective view of material silk hole cutter in the present invention.
Fig. 5 is the enlarged diagram of crosscut roll dies cutter in the present invention.
Fig. 6 is the schematic perspective view of crosscut roll dies cutter in the present invention.
Fig. 7 is material stop structural representation in the present invention.
Fig. 8 is material stop structural representation (stereogram) in the present invention.
In figure: 1, reconstituted tobacco, 2, material guide wheel, 3, material stop, 4, ultrasonic transducer, 5, material silk hole cutter, 6, rear guide wheel, 7, crosscut roll dies cutter, 8, thread reconstituted tobacco is cut into, 9, silk hole knife rest, 10, silk hole blade, 11, upper crosscut roll dies knife rest, 12, crosscut blade, 13, bottom rail chopping roller.
detailed description of the invention:
Below in conjunction with drawings and Examples, the present invention is described in detail.
embodiment 1:
As depicted in figs. 1 and 2, equipment of the present invention comprises: material guides wheels 2, material stop 3, ultrasonic transducer 4, silk hole cutter 5, rear guide wheel 6, crosscut roll dies cutter 7; Material guides wheels 2, material stop 3, silk hole cutter 5, rear guide wheel 6, crosscut roll dies cutter 7 horizontal direction order to install, and ultrasonic transducer 4 installed by silk hole cutter, and material stop 3 is positioned at material and guides on the center line up and down between two rollers of wheels 2.
Described silk hole cutter 5 is combined by silk hole knife rest 9 and silk hole blade 10, silk hole blade fixed by silk hole knife rest, as shown in Figure 3 and Figure 4, described silk hole cutter (5) is manufactured by metal material, on silk hole blade 10, parallel shows rectangular opening, pitch of holes 0.5-30mm, silk hole cutter length is 100mm-4000mm.
Described crosscut roll dies cutter 7 is made up of upper crosscut roll dies knife rest 11, crosscut blade 12 and bottom rail chopping roller 13, crosscut blade 12 is arranged on crosscut roll dies knife rest 11, lower roll wheel is level and smooth smooth roll, as shown in Figure 5 and Figure 6, crosscut blade is cross section is square, crosscut roll dies cutter 7 is arranged on rear guide wheel rear end, by driven by servomotor, realizes and the mating and the control of tobacco cut width of rear guide wheel 6 linear velocity.
Described material guides wheels 2 to ensure that its external circe speed is identical with rear guide wheel 6 by the method for mechanical linkage, and is mated with headend equipment linear velocity by electric-linked.
Described material guides between wheels 2 and headend equipment can use various forms of tension force regulation device.Material guide wheel 2 is manufactured by quality of rubber materials, and being conducive to increases the frictional force to reconstituted tobacco.
Described ultrasonic transducer 4(is that outsourcing obtains), one is installed on the blade of material silk hole every 10cm-20cm, require during cutting that the operating frequency of all transducers is consistent, the frequency of ultrasonic transducer can adjust according to reconstituted tobacco density and chopping speed.
Described material stop 3 is manufactured by metal material, its structure as shown in Figure 7, installed by two special-shaped block symmetries and form, gap is had between two between special-shaped block, gap can adjust according to material thickness, make contact reconstituted tobacco face smooth, be conducive to the conveying of reconstituted tobacco, be conducive to controlling material and gauffer do not occur.
Described reconstituted tobacco uses paper process or thick slurry processes manufacture.
The course of work:
1, the reconstituted tobacco that prepared by drying process passes through and enters material stop 3 by tenslator by material guide wheel 2 horizontal feed, and material stop controls material and not easily produces fold.
2, reconstituted tobacco is after the silk hole cutter 5 that material stop end is installed, the vibration of the ultrasonic transducer 4 that silk hole cutter is installed, band movable wire hole blade 10 dither within the specific limits, reconstituted tobacco is cut into the wide long filament shape of 1mm through silk hole by the dither of silk hole cutter.
3, sent into the crosscut roll dies cutter 7 of rear end by rear guide wheel 6 through the long filament of silk hole cutter, material by crosscut roll dies cutter 7 by be cut into further length be 15mm reproduce pipe tobacco.
4, the made pipe tobacco that reproduces is by the packing and binding of constant weight specification, after being transported to cigarette factory, after primary processing line cut tobacco drying process, mixes to be fitted in cut tobacco use by cigarette composition design proportion.
Embodiment 2:
Equipment forms identical with embodiment 1, after Fig. 1 dextrorotation can being turn 90 degrees, carries out according to the following steps:
1, reconstituted tobacco prepared by drying process is rolled into reel, or be rolled into reel after cutting into one fixed width, reel enters material stop 3 through unreeling machine and tenslator by material guide wheel 2 vertical transport, and material stop controls material and not easily produces fold.
2, the silk hole cutter 5 installed through material stop end of reconstituted tobacco, blade space 20mm, the ultrasonic transducer 4 that silk hole cutter is installed vibrates, band cutting blade dither within the specific limits, and reconstituted tobacco is cut into the wide strip of 20mm through silk hole by the dither of material silk hole cutter.
3, through the rectangular crosscut roll dies cutter 7 being sent into rear end by rear guide wheel 6 of silk hole cutter, material by crosscut roll dies cutter 7 by be cut into further width be 0.7mm reproduce pipe tobacco.
4, madely reproduce pipe tobacco at cigarette factory after reinforced, dry, perfuming operation, between primary processing line cut tobacco drying process and perfuming operation, mix to be fitted in cut tobacco by cigarette composition design proportion and use.
Embodiment 3
:
Equipment forms identical with embodiment 1, and the course of work is carried out as follows:
1, reconstituted tobacco prepared by drying process is cut into certain length and width Final finishing and become buttress, become the reconstituted tobacco of buttress to enter material stop 3 through paging machine by material guide wheel 2 horizontal feed, material stop controls material and not easily produces fold.
2, reconstituted tobacco is through the silk hole cutter 5 of material stop end, silk hole blade space 15mm, the ultrasonic transducer 4 that silk hole cutter is installed vibrates, band movable wire hole blade dither within the specific limits, reconstituted tobacco is cut into the wide strip of 15mm through silk hole by the dither of material silk hole cutter.
3, through the rectangular crosscut roll dies cutter 7 being sent into rear end by rear guide wheel 6 of silk hole cutter, material by crosscut roll dies cutter 7 by be cut into further width be 0.5mm reproduce pipe tobacco.
4, the made pipe tobacco that reproduces is after reinforced, dry, perfuming operation, after primary processing line cut tobacco drying process, mixes to be fitted in cut tobacco use by cigarette composition design proportion.
Above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment to invention has been detailed description, those of ordinary skill in the art should be appreciated that it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (9)
1. utilize ultrasonic wave to carry out a reconstituted tobacco chopping equipment, it is characterized in that comprising: material guides wheels (2), material stop (3), ultrasonic transducer (4), silk hole cutter (5), rear guide wheel (6), crosscut roll dies cutter (7); Material guides wheels (2), material stop (3), silk hole cutter (5), rear guide wheel (6), crosscut roll dies cutter (7) horizontal direction order to install, silk hole cutter is installed ultrasonic transducer (4), and material stop (3) is positioned at material and guides on the center line up and down between two rollers of wheels (2).
2. the ultrasonic wave that utilizes according to claim 1 carries out reconstituted tobacco chopping equipment, it is characterized in that described silk hole cutter (5) is combined by silk hole knife rest (9) and silk hole blade (10), silk hole blade fixed by silk hole knife rest, the upper parallel of silk hole blade (10) shows rectangular opening, pitch of holes 0.5-30mm.
3. the ultrasonic wave that utilizes according to claim 1 carries out reconstituted tobacco chopping equipment, it is characterized in that described crosscut roll dies cutter (7) is made up of upper crosscut roll dies knife rest (11), crosscut blade (12) and bottom rail chopping roller (13), crosscut blade (12) is arranged on crosscut roll dies knife rest (11), lower roll wheel is level and smooth smooth roll, crosscut roll dies cutter (7) is arranged on rear guide wheel rear end, by driven by servomotor, realize and the mating and the control of tobacco cut width of rear guide wheel (6) linear velocity.
4. the ultrasonic wave that utilizes according to claim 1 carries out reconstituted tobacco chopping equipment, it is characterized in that the cross section of described crosscut blade is for square.
5. the ultrasonic wave that utilizes according to claim 1 carries out reconstituted tobacco chopping equipment, it is characterized in that described material guides wheels (2) to ensure that its external circe speed is identical with rear guide wheel (6) by the mode of mechanical linkage, and mated with headend equipment linear velocity by electric-linked.
6. the ultrasonic wave that utilizes according to claim 1 carries out reconstituted tobacco chopping equipment, it is characterized in that described material guides between wheels (2) and headend equipment and uses various forms of tension force regulation device.
7. the ultrasonic wave that utilizes according to claim 1 carries out reconstituted tobacco chopping equipment, it is characterized in that described material guide wheel 2 is manufactured by quality of rubber materials, and being conducive to increases the frictional force to reconstituted tobacco.
8. the ultrasonic wave that utilizes according to claim 1 carries out reconstituted tobacco chopping equipment, and it is characterized in that described ultrasonic transducer (4) installs one on the blade of material silk hole every 10cm-20cm, during cutting, the operating frequency of all transducers is consistent.
9. the ultrasonic wave that utilizes according to claim 1 carries out reconstituted tobacco chopping equipment, it is characterized in that described material stop is installed by two special-shaped block symmetries and forms, have gap between two special-shaped blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510008675.5A CN104489896B (en) | 2015-01-08 | 2015-01-08 | One utilizes ultrasound wave to carry out reconstituted tobacco shredding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510008675.5A CN104489896B (en) | 2015-01-08 | 2015-01-08 | One utilizes ultrasound wave to carry out reconstituted tobacco shredding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104489896A true CN104489896A (en) | 2015-04-08 |
| CN104489896B CN104489896B (en) | 2017-01-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510008675.5A Active CN104489896B (en) | 2015-01-08 | 2015-01-08 | One utilizes ultrasound wave to carry out reconstituted tobacco shredding equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN104489896B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108851188A (en) * | 2018-05-03 | 2018-11-23 | 江西中烟工业有限责任公司 | Chasing-attachment is used in a kind of processing of tobacco leaf |
| CN108968131A (en) * | 2018-07-06 | 2018-12-11 | 葛良成 | A kind of method that bracteal leaf of corn fiber prepares the cigarette that do not burn |
| CN110269271A (en) * | 2019-06-20 | 2019-09-24 | 云南瑞升烟草技术（集团）有限公司 | It is a kind of can the accurate wide papermaking-method reconstituted tobaccos chopping method of fixed length |
| WO2022019031A1 (en) * | 2020-07-20 | 2022-01-27 | 日本たばこ産業株式会社 | Apparatus and method for producing reconstituted tobacco sheets |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4522096A (en) * | 1983-06-16 | 1985-06-11 | R. J. Reynolds Tobacco Company | Dicing apparatus for sheet material |
| CN201602124U (en) * | 2009-12-22 | 2010-10-13 | 湖北中烟工业有限责任公司 | Slice forming shredder |
| WO2012064209A1 (en) * | 2010-11-10 | 2012-05-18 | International Tobacco Machinery Poland Sp. Z O.O. | Blade for cutting tobacco fibres of predetermined length and method for manufacturing it |
| CN103101120A (en) * | 2011-11-12 | 2013-05-15 | 赵钧永 | Ultrasonic free grinding material multi-wire saw cutting method and special purpose device |
| CN203305250U (en) * | 2013-05-28 | 2013-11-27 | 宋保健 | Laminaria japonica filament cutter |
| CN103815538A (en) * | 2014-03-13 | 2014-05-28 | 秦皇岛烟草机械有限责任公司 | Tobacco cutter knife roll |
| CN103843848A (en) * | 2012-11-29 | 2014-06-11 | 顶益（开曼岛）控股有限公司 | Noodle comb, and shredding device provided with noodle comb |
| CN204362938U (en) * | 2015-01-08 | 2015-06-03 | 云南中烟工业有限责任公司 | One utilizes ultrasonic wave to carry out reconstituted tobacco chopping equipment |
-
2015
- 2015-01-08 CN CN201510008675.5A patent/CN104489896B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4522096A (en) * | 1983-06-16 | 1985-06-11 | R. J. Reynolds Tobacco Company | Dicing apparatus for sheet material |
| CN201602124U (en) * | 2009-12-22 | 2010-10-13 | 湖北中烟工业有限责任公司 | Slice forming shredder |
| WO2012064209A1 (en) * | 2010-11-10 | 2012-05-18 | International Tobacco Machinery Poland Sp. Z O.O. | Blade for cutting tobacco fibres of predetermined length and method for manufacturing it |
| CN103101120A (en) * | 2011-11-12 | 2013-05-15 | 赵钧永 | Ultrasonic free grinding material multi-wire saw cutting method and special purpose device |
| CN103843848A (en) * | 2012-11-29 | 2014-06-11 | 顶益（开曼岛）控股有限公司 | Noodle comb, and shredding device provided with noodle comb |
| CN203305250U (en) * | 2013-05-28 | 2013-11-27 | 宋保健 | Laminaria japonica filament cutter |
| CN103815538A (en) * | 2014-03-13 | 2014-05-28 | 秦皇岛烟草机械有限责任公司 | Tobacco cutter knife roll |
| CN204362938U (en) * | 2015-01-08 | 2015-06-03 | 云南中烟工业有限责任公司 | One utilizes ultrasonic wave to carry out reconstituted tobacco chopping equipment |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108851188A (en) * | 2018-05-03 | 2018-11-23 | 江西中烟工业有限责任公司 | Chasing-attachment is used in a kind of processing of tobacco leaf |
| CN108968131A (en) * | 2018-07-06 | 2018-12-11 | 葛良成 | A kind of method that bracteal leaf of corn fiber prepares the cigarette that do not burn |
| CN110269271A (en) * | 2019-06-20 | 2019-09-24 | 云南瑞升烟草技术（集团）有限公司 | It is a kind of can the accurate wide papermaking-method reconstituted tobaccos chopping method of fixed length |
| WO2022019031A1 (en) * | 2020-07-20 | 2022-01-27 | 日本たばこ産業株式会社 | Apparatus and method for producing reconstituted tobacco sheets |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104489896B (en) | 2017-01-04 |
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