CN106387985A - Reconstituted tobacco leaf cutting method and cutting processing device - Google Patents

Reconstituted tobacco leaf cutting method and cutting processing device Download PDF

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Publication number
CN106387985A
CN106387985A CN201611058698.8A CN201611058698A CN106387985A CN 106387985 A CN106387985 A CN 106387985A CN 201611058698 A CN201611058698 A CN 201611058698A CN 106387985 A CN106387985 A CN 106387985A
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China
Prior art keywords
reconstituted tobacco
cutting
knife
relatively long
plant
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CN201611058698.8A
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Chinese (zh)
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CN106387985B (en
Inventor
李茂毅
李跃锋
林凯
李易非
马鹏飞
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China Tobacco Fujian Industrial Co Ltd
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China Tobacco Fujian Industrial Co Ltd
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Priority to CN201611058698.8A priority Critical patent/CN106387985B/en
Publication of CN106387985A publication Critical patent/CN106387985A/en
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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B7/00Cutting tobacco
    • A24B7/04Cutting tobacco by machines with revolving knives
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products

Abstract

The invention relates to a reconstituted tobacco leaf cutting method and a cutting processing device. The reconstituted tobacco leaf cutting method comprises a step of 100): cutting reconstituted tobacco leaves so as to obtain a convex hexagon reconstituted tobacco leaf product. The reconstituted tobacco leaf cutting processing device comprises a cutter component, wherein the cutter component is adopted to cut the reconstituted tobacco leaves, so that the convex hexagon reconstituted tobacco product can be produced. By adopting the reconstituted tobacco leaf cutting method and the reconstituted tobacco leaf cutting processing device, the reconstituted tobacco leaves can be cut to produce the convex hexagon reconstituted tobacco product, after the convex hexagon reconstituted tobacco product is shredded, the ratio of relatively long shreds to relatively short shreds can be greatly reduced, the length uniformity of the tobacco shreds can be improved, furthermore the tobacco shred blending uniformity of the cigarette production process can be improved, and moreover the loss can be reduced and the matching uniformity can be improved to a certain extent.

Description

The cutting method of reconstituted tobacco and cutting processing unit (plant)
Technical field
The present invention relates to reconstituted tobacco processing technique field, more particularly, to a kind of cutting method of reconstituted tobacco and cutting add Frock is put.
Background technology
Papermaking-method reconstituted tobaccos as the important source material of cigarette product, its specification (that is, after cutting reconstituted tobacco shape Size) directly affect chopping length and its uniformity, and reconstituted tobacco chopping length and uniformity can affect it and produce in cigarette The uniformity of distribution and then impact product sensory quality in product, so the cutting specification of reconstituted tobacco is to affect its Cigarette processing to fit One key index of answering property.Therefore, a kind of method of papermaking-method reconstituted tobaccos of research and development cutting makes reconstituted tobacco cut After silk, the lifting of the length more uniformly application to reconstituted tobacco and cigarette product quality stability is significant.
At present, reconstituted tobacco industry commonly used triangle carving knife, after cutting, product assumes diamond in shape, and this shape is again Making tobacco leaf can cause reconstituted tobacco filament length degree homogeneity poor after chopping, relatively long silk and broken silk large percentage, and rolls up The easy conglomeration of long filament or fold the uniformity having a strong impact on reconstituted tobacco silk and pipe tobacco mixture in cigarette process, short silk is again easily Make broken increasing to be lost, cause the inequality of formula rate.
Therefore, need badly develop a kind of cutting method of reconstituted tobacco and cutting processing unit (plant) come to improve cigarette processing process mix Join uniformity.
Content of the invention
For overcoming above technological deficiency, present invention solves the technical problem that be provide a kind of cutting method of reconstituted tobacco and Cutting processing unit (plant), it is possible to increase cigarette processing process mixture uniformity.
For solving above-mentioned technical problem, the invention provides a kind of cutting method of reconstituted tobacco, it includes step 100): Reconstituted tobacco is cut, is obtained the reconstituted tobacco product in relatively long side.
Preferably, relatively long side is regular hexagon.
Present invention also offers a kind of cutting processing unit (plant) of reconstituted tobacco, for realizing the cutting side of above-mentioned reconstituted tobacco Method, it includes cutter assembly, and reconstituted tobacco can be cut by cutter assembly, is produced with the reconstituted tobacco obtaining in relatively long side Product.
Further, relatively long side is regular hexagon.
Further, cutting processing unit (plant) also includes power transmission shaft, and cutter assembly includes cutting stationary knife and is arranged on power transmission shaft On cutting moving knife, cutting stationary knife has multiple trapezoidal recesses, in the axial direction that cutting moving knife includes be disposed on power transmission shaft Multiple trapezoidal knives, under the transmission of power transmission shaft, trapezoidal knife can be with trapezoidal mating recesses, so that reconstituted tobacco slitting becomes in convex Hexagonal reconstituted tobacco product.
Further, cutting moving knife is multiple rows of and in power transmission shaft circumferentially-spaced arrangement, the adjacent cutting of any two rows Moving knife is in dislocation arrangement in the axial direction of power transmission shaft.
Further, relatively long side is regular hexagon, and trapezoidal knife is isosceles trapezoid knife, and the upper bottom of isosceles trapezoid knife and waist are long All equal with the orthohexagonal length of side, the spacing distance of multiple trapezoidal knives is equal with the orthohexagonal length of side.
Thus, based on technique scheme, the cutting method of reconstituted tobacco of the present invention and cutting processing unit (plant) pass through will again Make tobacco leaf to carry out cutting the reconstituted tobacco product obtaining in relatively long side, the reconstituted tobacco product in relatively long side is after by chopping Greatly reduce the ratio of relatively long and shorter silk, improve the homogeneity reproducing pipe tobacco length, and then improve Cigarette processing During pipe tobacco mixture uniformity and to a certain extent reduce loss improve proportioning uniformity.
Brief description
Accompanying drawing described herein is used for providing a further understanding of the present invention, constitutes the part of the application, this Bright schematic description and description is only used for explaining the present invention, does not constitute inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation cutting cutting moving knife in processing unit (plant) of reconstituted tobacco of the present invention;
Fig. 2 is the structural representation cutting cutting stationary knife in processing unit (plant) of reconstituted tobacco of the present invention;
Fig. 3 is the overall structure diagram of the cutting processing unit (plant) of reconstituted tobacco of the present invention;
Fig. 4 be reconstituted tobacco of the present invention cutting method and cutting processing unit (plant) cut reconstituted tobacco after obtain reproduce cigarette The specification schematic diagram of leaf product.
Specific embodiment
Below by drawings and Examples, technical scheme is described in further detail.
The specific embodiment of the present invention be for the ease of to the design of the present invention, solved technical problem, constitute skill The technical characteristic of art scheme and the technique effect bringing have further description.It should be noted that for these embodiment party Formula illustrate not constitute limitation of the invention.Additionally, the technical characteristic being related in following embodiments of the present invention is only The conflict of not constituting each other just can be mutually combined.
In a schematic embodiment of the cutting method of reconstituted tobacco of the present invention, the cutting method bag of reconstituted tobacco Include step 100):Reconstituted tobacco is cut, is obtained the reconstituted tobacco product in relatively long side.
In this schematic embodiment, reconstituted tobacco is cut into and as shown in Figure 4 is in by the cutting method of reconstituted tobacco The reconstituted tobacco product of relatively long side, in relatively long side, the size in each position is roughly the same, so regardless of from which direction Carry out chopping, the length ratio of the pipe tobacco obtaining after chopping is more uniform, so that reconstituted tobacco product drops after by chopping significantly The low ratio of relatively long and shorter silk, improves the homogeneity reproducing pipe tobacco length, and then improves in cigarette processing process The uniformity of pipe tobacco mixture and to a certain extent reduce loss improve proportioning uniformity.And the side of multiple relatively long side with Side laminating can form a face on the whole, and therefore reconstituted tobacco be easy to slitting to become is in the reconstituted tobacco product of relatively long side, Reduce the waste of reconstituted tobacco.
Preferably, relatively long side is regular hexagon.The size in each position for the regular hexagon is more consistent, obtains after chopping Pipe tobacco length more homogeneous so that reconstituted tobacco product greatly reduce further after by chopping relatively long and The ratio of shorter silk.
Correspondingly, present invention also offers a kind of cutting processing unit (plant) of reconstituted tobacco, for realize reconstituted tobacco point Blanking method, in a schematic embodiment, it includes cutter assembly, and reconstituted tobacco can be cut by cutter assembly, To obtain the reconstituted tobacco product in relatively long side.
In this schematic embodiment, reconstituted tobacco is cut into as shown in Figure 4 by the cutting processing unit (plant) of reconstituted tobacco The reconstituted tobacco product in relatively long side, no matter in relatively long side, the size in each position is roughly the same, so from which Direction carries out chopping, and the length ratio of the pipe tobacco obtaining after chopping is more uniform, so that reconstituted tobacco product is big after by chopping Reduce greatly the ratio of relatively long and shorter silk, improve the homogeneity reproducing pipe tobacco length, and then improve Cigarette processing mistake In journey the uniformity of pipe tobacco mixture and to a certain extent reduce loss improve proportioning uniformity.And multiple relatively long side While with while fit and can form a face on the whole, therefore reconstituted tobacco is easy to slitting and becomes the reconstituted tobacco in relatively long side to produce Product, reduce the waste of reconstituted tobacco.
Preferably, relatively long side is regular hexagon.The size in each position for the regular hexagon is more consistent, obtains after chopping Pipe tobacco length more homogeneous so that reconstituted tobacco product greatly reduce further after by chopping relatively long and The ratio of shorter silk.
As a preferred embodiment of cutting processing unit (plant), as shown in Figure 1 to 4, cutting processing unit (plant) also includes passing Moving axis 3, cutter assembly includes the cutting moving knife 1 cut stationary knife 2 and be arranged on power transmission shaft 3, and cutting stationary knife 2 has multiple trapezoidal Recess, the multiple trapezoidal knife in axial direction that cutting moving knife 1 includes be disposed on power transmission shaft 3, under the transmission of power transmission shaft 3, ladder Shape knife can be with trapezoidal mating recesses, so that reconstituted tobacco slitting becomes the reconstituted tobacco product in relatively long side.Cutting is dynamic Knife 1 is fixed on power transmission shaft 3 according to compartment arrangement, drives lower drive shaft 3 high-speed rotation in drive disk assembly, and cutting moving knife 1 is high Speed rotation simultaneously forms relative motion formation high shear force, when paper web enters so in reconstituted tobacco production process with cutting stationary knife 2 Enter the shearing force producing during cutting machine due to cutting the high-speed rotation of moving knife 1 to make paper web (reconstituted tobacco) slitting is convex six sides Shape reconstituted tobacco product.
Specifically or preferably, as shown in figure 3, cutting moving knife 1 is multiple rows of and in power transmission shaft 3 circumferentially-spaced arrangement, The adjacent cutting moving knife 1 of any two rows is in dislocation arrangement in the axial direction of power transmission shaft 3, the cutting moving knife 1 of such first row with point The trapezoidal mating recesses cutting stationary knife 2 produce high shear force paper web are sheared, the next row cutting moving knife 1 of dislocation with corresponding The trapezoidal mating recesses of cutting stationary knife 2 produce high shear force and paper web are sheared, thus obtain relatively long side reconstituted tobacco producing Product, cut efficiency high, and exploitativeness is higher.
For needing in orthohexagonal reconstituted tobacco product, in a preferred embodiment, as shown in figure 3, trapezoidal Knife is isosceles trapezoid knife, and the upper bottom of isosceles trapezoid knife and waist length are all equal with the orthohexagonal length of side, the interval of multiple trapezoidal knives Distance is equal with the orthohexagonal length of side, and the reconstituted tobacco product so cutting out has higher homogeneity.
The regular hexagon reconstituted tobacco being obtained with the cutting method of reconstituted tobacco of the present invention and cutting processing unit (plant) below is produced Product, we are compared with classic diamond shape specification product, same size specification product, reconstituted tobacco filament length degree collection after chopping Middle degree is shown in Table 1.
Table 1 long filament and the actually detected result of short silk proportion
Specification Regular hexagon length of side 24.8mm Rhombus 40cm*40mm
Area (mm2) 1600 1600
Long filament (mm) 49.7 56.71
50~60mm ratio (%) 0 8.37
40~50mm ratio (%) 47.54 44.54
30~40 (mm) ratio (%) 29.49 18.90
20~30 (mm) ratio (%) 12.59 14.95
10~20 (mm) ratio (%) 7.36 9.30
Less than 10 (mm) ratio (%) 3.02 3.94
Due to grab sample chopping in actual mechanical process, from the testing result of practical operation it is apparent that cutting It is in the reconstituted tobacco product of regular hexagon specification afterwards, be 1600mm with equal area2The rhombus specification reconstituted tobacco product of size Compare, after rhombus specification product chopping, filament length degree accounts for 8.37% in more than 50.00mm, and regular hexagon specification product chopping There is not the silk that length is more than 50.00mm afterwards, the silk content that after rhombus specification product chopping, filament length degree is less than 10.00mm is 3.94%, and the silk content that after regular hexagon specification product chopping, filament length degree is less than 10.00mm is 3.02%, and regular hexagon After specification reconstituted tobacco product chopping, 89.62% filament length degree concentrates on and improves compared with rhombus specification product in the range of 20~50mm 11.23%.Illustrate that the cutting method of reconstituted tobacco provided by the present invention and cutting processing unit (plant) can substantially reduce relatively The ratio of long and shorter silk so that after reconstituted tobacco chopping the homogeneity of filament length degree more preferable.
Above in association with embodiment embodiments of the present invention are described in detail, but the present invention is not limited to be retouched The embodiment stated.For example, cutter assembly can also be to have the version of orthohexagonal hobboing cutter.The present invention is for ability For the technical staff in domain, these embodiments are carried out multiple in the case of the principle without departing from the present invention and connotation Change, modification, equivalence replacement and modification still fall within protection scope of the present invention.

Claims (7)

1. a kind of cutting method of reconstituted tobacco is it is characterised in that include step 100):Reconstituted tobacco is cut, is obtained Reconstituted tobacco product in relatively long side.
2. the cutting method of reconstituted tobacco according to claim 1 is it is characterised in that described relatively long side is positive six sides Shape.
3. the cutting processing unit (plant) of a kind of reconstituted tobacco, for realizing the cutting method of the reconstituted tobacco described in claim 1, its It is characterised by, including cutter assembly, described reconstituted tobacco can be cut by described cutter assembly, to obtain in relatively long side Reconstituted tobacco product.
4. the cutting processing unit (plant) of reconstituted tobacco according to claim 3 is it is characterised in that described relatively long side is positive six Side shape.
5. reconstituted tobacco according to claim 3 cutting processing unit (plant) it is characterised in that described cutting processing unit (plant) also Including power transmission shaft (3), described cutter assembly includes the cutting moving knife cut stationary knife (2) and be arranged on described power transmission shaft (3) (1), described cutting stationary knife (2) has multiple trapezoidal recesses, and described cutting moving knife (1) includes being disposed on described power transmission shaft (3) the multiple trapezoidal knife in axial direction, under the transmission of described power transmission shaft (3), described trapezoidal knife can be with described trapezoidal recess Cooperation, so that described reconstituted tobacco slitting becomes the reconstituted tobacco product in relatively long side.
6. the cutting processing unit (plant) of reconstituted tobacco according to claim 5 is it is characterised in that described cutting moving knife (1) is Multiple rows of and circumferentially-spaced arrangement in described power transmission shaft (3), the adjacent described cutting moving knife (1) of any two rows is in described transmission It is in dislocation arrangement in the axial direction of axle (3).
7. the cutting processing unit (plant) of reconstituted tobacco according to claim 6 is it is characterised in that described relatively long side is positive six Side shape, described trapezoidal knife is isosceles trapezoid knife, the upper bottom of described isosceles trapezoid knife and waist length all with the described orthohexagonal length of side Equal, the spacing distance of the plurality of trapezoidal knife is equal with the described orthohexagonal length of side.
CN201611058698.8A 2016-11-28 2016-11-28 The cutting method and cutting processing unit (plant) of reconstituted tobacco Active CN106387985B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108652069A (en) * 2018-07-05 2018-10-16 重庆中烟工业有限责任公司 A kind of the reconstituted tobacco die-cutting apparatus and its shape-variable die cutting mechanism of shape-variable
CN113519884A (en) * 2021-07-12 2021-10-22 湖北工业大学 Tobacco leaf slicer

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3344678A1 (en) * 1982-12-23 1984-06-28 Hauni-Werke Körber & Co KG, 2050 Hamburg Tobacco cutter knife
DE3639693A1 (en) * 1986-11-20 1988-06-01 Hauni Werke Koerber & Co Kg Device for sealing the space between an outer wall and a pressing chain of a tobacco cutter
CN2512564Y (en) * 2001-11-29 2002-09-25 许杨文 Hexagonal cutter
CN1686684A (en) * 2005-04-23 2005-10-26 谢庆坚 Hexagonal gold scallion sheet manufacturer
CN203028093U (en) * 2013-01-14 2013-07-03 河南卷烟工业烟草薄片有限公司 Novel slicing machine for papermaking-process reconstituted tobacco
CN105768192A (en) * 2016-04-11 2016-07-20 红云红河烟草(集团)有限责任公司 Treatment method of tobacco leaf slices

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3344678A1 (en) * 1982-12-23 1984-06-28 Hauni-Werke Körber & Co KG, 2050 Hamburg Tobacco cutter knife
DE3639693A1 (en) * 1986-11-20 1988-06-01 Hauni Werke Koerber & Co Kg Device for sealing the space between an outer wall and a pressing chain of a tobacco cutter
CN2512564Y (en) * 2001-11-29 2002-09-25 许杨文 Hexagonal cutter
CN1686684A (en) * 2005-04-23 2005-10-26 谢庆坚 Hexagonal gold scallion sheet manufacturer
CN203028093U (en) * 2013-01-14 2013-07-03 河南卷烟工业烟草薄片有限公司 Novel slicing machine for papermaking-process reconstituted tobacco
CN105768192A (en) * 2016-04-11 2016-07-20 红云红河烟草(集团)有限责任公司 Treatment method of tobacco leaf slices

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108652069A (en) * 2018-07-05 2018-10-16 重庆中烟工业有限责任公司 A kind of the reconstituted tobacco die-cutting apparatus and its shape-variable die cutting mechanism of shape-variable
CN113519884A (en) * 2021-07-12 2021-10-22 湖北工业大学 Tobacco leaf slicer

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